#Powertrain components
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avteclimited · 1 year ago
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Structural and Functional Aspects of Selecting Power Shift Transmissions
If you are using modern time vehicles, then you are already aware of the Power-Shift Transmission. These are very much similar to the manual type of transmission, but with a minor shift. One major benefit is that they offer safe powershift.
This ensures that it gets better power from the engine drive. During a power shift, the driver have to use the accelerator pedal for generating more power.
When using Powershift and automatic transmission the driver will also have to engage the clutch pedal so more power can be generated for the vehicle
It eliminates the chance of damaging the engine and the vehicle.
This type of power shift is more reliable, especially when driving on uneven terrains.
Distinct gear ratio
One major advantage of using Powershift and automatic transmission is that a very distinct gear ratio can be expected. The transmission is used for directly connecting the drive shaft with the vehicle engine. This simple task will offer the driver to make use of the gear ratio factor when powering.
Consistent power
The moment you are making use of power shifts, it is certain that your vehicle gets a consistent supply of power. This ensures that you can expect high power output even at varying driving speeds. This, in turn, allows the wheels to relax, even on uneven terrains
The benefit of twin camshafts
The traditional type of transmissions made use of a single camshaft. But the moment you are using Powershift and automatic transmission you can ensure that the vehicle is provided with twin camshafts. This is one of the features that prove beneficial for offering the vehicle with much better control.
Offers better uplift
As the vehicles are provided with twin camshafts, so it means that while driving, the vehicles are offered with a high uplift factor. So the moment you are driving on uneven terrains, it is certain that you may not have to worry about shifting gears very often.
In modern time vehicles, powershift type of transmission is always considered as more beneficial.
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arjunvib · 1 year ago
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How does an engine contribute to a car's powertrain?
The powertrain in a vehicle is the system responsible for generating power and delivering it to the wheels to propel the vehicle forward. The operation of a powertrain can vary depending on whether the vehicle is powered by an internal combustion engine (ICE) or an electric motor (in the case of electric vehicles). Here's a general overview of how a powertrain works in both types of vehicles:
Internal Combustion Engine (ICE) Vehicle - Combustion Process: In an ICE vehicle, the powertrain starts with the combustion process in the engine. Fuel (gasoline or diesel) mixes with air in the combustion chamber and is ignited by spark plugs (in gasoline engines) or compression (in diesel engines).
Power Generation: The combustion process generates energy in the form of mechanical power, causing pistons to move up and down within the cylinders of the engine. This motion drives the crankshaft, converting linear motion into rotational motion.
Transmission: The rotational motion from the crankshaft is transmitted to the transmission, which consists of gears that allow the driver to select different ratios (speeds). This enables the engine to operate efficiently across a range of vehicle speeds.
Drivetrain: The transmission sends power to the drivetrain components, including the driveshaft, differential, and axles, which transfer power to the wheels. The differential allows the wheels to rotate at different speeds, enabling smooth turns.
Wheel Movement: The power transmitted through the drivetrain causes the wheels to rotate, propelling the vehicle forward or backward depending on the gear selection and throttle input from the driver.
Electric Vehicle (EV) -
Battery Pack: The primary source of power for the EV, storing electricity in chemical form.Powers the electric motor and provides electricity for all electronic devices within the EV.
Battery Management System (BMS): Monitors battery cell conditions, including voltage, current, temperature, and state of charge (SoC).It protects the battery against overcharging, deep discharging, and overheating and helps balance the charge across cells. Ensures optimal performance and longevity of the battery by regulating its environment.
Inverter: Converts DC from the battery pack into AC to drive the electric motor.Adjusts the frequency and amplitude of the AC output to control the motor’s speed and torque. Critical for translating electrical energy into mechanical energy efficiently.
Onboard Charger: Facilitates the conversion of external AC (from the grid) to DC to charge the battery pack. Integrated within the vehicle, allowing for charging from standard electrical outlets or specialized EV charging stations. Manages charging rate based on battery status to ensure safe and efficient charging.
DC-DC Converter: Steps down the high-voltage DC from the battery pack to the lower-voltage DC needed for the vehicle's auxiliary systems, such as lighting, infotainment, and climate control. Ensures compatibility between the high-voltage battery system and low-voltage electronic components.
Electric Motor: Converts electrical energy into mechanical energy to propel the vehicle. It can be of various types, such as induction motors or permanent magnet synchronous motors, each offering different efficiencies and characteristics. Typically provides instant torque, resulting in rapid acceleration.
Vehicle Control Unit (VCU): The central computer or electronic control unit (ECU) that governs the EV's systems. Processes inputs from the vehicle’s sensors and driver inputs to manage power delivery, regenerative braking, and vehicle dynamics. Ensures optimal performance, energy efficiency, and safety.
Power Distribution Unit (PDU): Manages electrical power distribution from the battery to the EV’s various systems. Ensures that components such as the electric motor, onboard charger, and DC-DC converter receive the power they need to operate efficiently. Protects the vehicle's electrical systems by regulating current flow and preventing electrical faults.
In both ICE vehicles and EVs, the powertrain's components work together to convert energy into motion, enabling the vehicle to move efficiently and effectively. However, the specific technologies and processes involved differ significantly between the two propulsion systems.
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cpfltvs · 6 months ago
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Explore the world of forged automotive parts and discover why they are the gold standard for strength, durability, and performance in the automotive industry. Learn about their manufacturing process, key applications, and benefits in this concise audio segment. Perfect for enthusiasts and professionals alike!
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wheelsgoroundincircles · 7 months ago
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The Forgotten Mach 2: Ford's 1967 Mid-Engined Mustang Prototype
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The Forgotten Mach 2: Ford's 1967 Mid-Engined Mustang Prototype
In the Swinging Sixties, Ford's promotional photo featured a stylish couple beaming with joy as they prepared to take a ride in the Mach 2, essentially a mid-engined Mustang. This sleek, closed coupe boasted a 289 V8 engine, ZF 4-speed transaxle, and amenities like a radio and heater.
"Wait a minute", you may be thinking, if you're old enough to remember the Sixties, or if you've been reading this blog for awhile. "Wasn't there a mid-engined Mustang before there was any other kind?" Well, yeah, there was a drivable concept car based on the front-drive German Ford Taunus V4 powertrain, the Mustang 1*, but that was in 1962, and the roofless projectile seemed to be aimed mostly at SCCA racers ...
The Mach 2's story began in 1966, when Ford's Total Performance program aimed to infuse the GT40's mid-engined glamour into a production car. A Mustang convertible chassis was transformed into a concept chassis by Kar Kraft, incorporating Mustang front suspension, front disc brakes, and Galaxy rear drums. The independent rear suspension was borrowed from engineer Klaus Arning's patented multi-link design for Mustang 1.
Two running prototypes were built, with fiberglass bodies styled by Gene Bordinat's team. The first, a white car intended as an SCCA-ready weekend racer, suffered from chassis flex, while the second, a red example, had a reinforced chassis. The red Mach 2 was showcased at auto shows and featured in car magazines.
With a 107-inch wheelbase, similar to the new Corvette C8, and a weight of around 2,600 pounds, the Mach 2's performance was lively. Ford envisioned pricing it around $7,500, slightly above the Shelby AC 427 Cobra.
However, the Mach 2 program was ultimately scrapped. Ford's success with the Mustang and Shelby's modified versions meant that the Mach 2 was relegated to the sidelines. The white test car was crushed, and the red prototype was returned to Kar Kraft, disappearing from public view.
Rumors of the red Mach 2's fate have persisted, with some speculating that it may still be hidden away, waiting to be rediscovered. The possibility of finding this forgotten prototype has captivated car enthusiasts, offering a glimpse into an alternate history of American automotive innovation.
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1967 Ford Mach 2
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1967 Ford Mach 2
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1967 Ford Mach 2
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1967 Ford Mach 2
The 1967 Ford Mach 2 was a mid-engine sports car concept that was never mass produced. It was a two-seater with a GT style, low-sloping hood and front fenders, with a body made of fiberglass. Ford built the first one which was based on a shortened version of the 1966 Mustang convertible floor pan. Two more were built by Kar Kraft based on 1967 Mustangs and powered by a 289ci high performance engine mounted in the middle of the car. It had a five-speed manual transmission, independent rear suspension, and adjustable pedals derived from the 1962 Mustang-I.
Two fully functional prototypes were built:
• Red prototype: The production car candidate, with a revised engine cradle, adjustable Koni shocks, and a redesigned front end
•White prototype: A development mule for racing, with a modified 289, competition-spec components, and a lighter fiberglass body.
The Mach 2 was extensively tested, but the results were not encouraging. The road car handled well, but generated too much body roll at high speeds. The race car's chassis was not stiff enough, distorting under heavy loads. By the fall of 1967, Ford's designers had shifted their focus to the Mach 2A, and the three Mach 2 prototypes were left with Kar Kraft for disposal.
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motorspexx · 1 month ago
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2025 Chevrolet Corvette ZR1 - Full Tech Specs and Performance
The 2025 Chevrolet Corvette ZR1 marks a new benchmark in American supercar engineering, combining advanced aerodynamics, powertrain innovation, and motorsport-derived performance.
At its core is the LT7 engine, a 5.5-liter twin-turbocharged V8 with a flat-plane crankshaft. This engine produces 1,064 HPr at 7,000 rpm and 825 pound-feet of torque at 6,000 rpm, making it the most powerful V8 engine ever by GM.
The LT7 is a significant evolution of the naturally aspirated LT6 found in the Corvette Z06. Key changes include forged aluminum pistons, strengthened connecting rods, and twin 76 mm ball-bearing turbochargers integrated into the exhaust manifolds. The engine also features an anti-lag system that maintains boost pressure during throttle lift-off, ensuring immediate power delivery when re-engaged.
Power is delivered to the rear wheels via a dual-clutch 8-speed transmission that has been reinforced to handle the increased torque. Chevrolet estimates 0 to 60 mph in 2.3 seconds, with a top speed exceeding 215 mph. In private testing, the 2025 Corvette ZR1 has achieved verified runs over 230 mph, including a peak of 233.
Standard models of the 2025 Corvette ZR1 feature a front splitter, underbody strakes, and an active rear spoiler. With the available ZTK package, the ZR1 gains a large fixed rear wing, dive planes, and additional carbon-fiber components. Combined, these upgrades provide over 1,200 pounds of downforce.
Chassis tuning includes Magnetic Ride Control 4.0 and a track-optimized suspension geometry. The ZR1 is equipped with Michelin tires—20 inches at the front and 21 inches at the rear. Braking is handled by carbon-ceramic rotors, measuring 15.7 inches in front and 15.4 inches in the rear, with electronic brake boost providing consistent stopping power.
Cooling performance has been enhanced through several functional design elements. A center-mounted intercooler evacuates heat through a vented hood, while additional ducts in the front fascia and rear quarter panels direct airflow to critical systems. Roof and rear window have been optimized for thermal management.
2025 Chevrolet Corvette ZR1 – Technical Specifications
General Informations Model: 2025 Chevrolet Corvette ZR1 Body style: 2-door coupe, mid-engine layout Platform: GM Y2 (C8 architecture) Drive type: Rear-wheel drive Production location: Bowling Green, Kentucky, USA
Powertrain Engine code: LT7 Configuration: 5.5-liter V8, twin-turbocharged, dual overhead cam, flat-plane crankshaft Displacement: 5500 cc Induction: Twin 76 millimeter ball-bearing turbochargers integrated into exhaust manifolds Maximum horsepower: 1064 horsepower at 7000 rpm Maximum torque: 825 pound-feet at 6000 rpm Redline: 8000 rpm Fuel delivery: Direct injection Cooling system: Intercooler with hood vent, front and side intake ducts, roof-integrated airflow, and rear-quarter cooling channels Special features: Anti-lag system, forged aluminum pistons, reinforced connecting rods, dry sump oiling system
Transmission Type: 8-speed dual-clutch automatic Final drive: Strengthened limited-slip differential
Performance Estimates 0 to 60 miles per hour: 2.3 seconds Quarter mile: Estimated 9.5 seconds with ZTK package Top speed: Electronically confirmed runs over 230 mph, with a recorded maximum of 233 mph
Chassis and Suspension Front suspension: Short/long arm configuration with Magnetic Ride Control version 4.0 Rear suspension: Multilink setup with Magnetic Ride Control version 4.0 Braking system: Carbon-ceramic rotors, 15.7 inches front and 15.4 inches rear, with electronic brake boost Steering: Electric power steering with variable ratio
Wheels and Tires Front tires: 275/30 ZR20 Rear tires: 345/25 ZR21 Tire options: Michelin Pilot Sport 4S standard, Michelin Pilot Sport Cup 2 R optional with ZTK package Wheel sizes: 20 inches by 10 inches front, 21 inches by 13 inches rear Construction: Lightweight forged aluminum
Aerodynamics Standard aero: Front splitter, underbody strakes, active rear spoiler Optional ZTK package: Fixed carbon fiber rear wing, front dive planes, additional carbon fiber components Downforce: Exceeds 1200 pounds with ZTK configuration
Dimensions (estimated) Overall length: 182.3 inches Overall width: 79.7 inches Overall height: 48.6 inches Wheelbase: 107.2 inches Curb weight: 3750 to 3800 pounds depending on configuration
Interior and Technology Driver interface: Digital instrument cluster, performance data recorder Seating options: GT2 and Competition Sport seats Infotainment: Chevrolet Infotainment 3 Premium with 8" touchscreen Audio system: Bose sound system Driver aids: Launch control, performance traction management, customizable drive modes
Optional Packages ZTK Track Performance Package includes track-optimized suspension, Cup 2 R tires, and high downforce aerodynamic components Carbon Fiber Package: carbon trim elements on exterior and interior
MSRP Starting price above 185,000 US dollars
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f1mike28 · 9 months ago
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AMG S63 E PERFORMANCE „The Boss“.
Mercedes-AMG S63 E PERFORMANCE (combined fuel consumption, weighted: 4.4 l/100 km; combined CO2 emissions, weighted: 100 g/km; combined power consumption, weighted: 21.4 kWh/100 km)[1] with AMG hybrid technology once again sets the benchmark in the segment. The E PERFORMANCE model combines the AMG 4.0-litre V8 biturbo engine with the AMG-specific hybrid powertrain and a new expansion stage of the AMG high-performance battery.
The focus of the powertrain, however, is less on electric range and more on best-in-class performance. With 590kW (802hp) of system output and 1430Nm of system torque, the saloon sets new standards in the segment. The acceleration of 3.3 seconds to 100km/h and the optional top speed of 290km/h underline the superior, dynamic driving performance. Systems such as the AMG RIDE CONTROL+ suspension, AMG ACTIVE RIDE CONTROL roll stabilisation and rear-axle steering as standard ensure a wide spread between driving dynamics and comfort.
A central component of the P3 hybrid powertrain is the AMG 4.0 V8 biturbo engine, in this case producing 450kW (612hp). It provides a maximum torque of 900Nm, which is available over a wide speed range. The engine’s most important design features include the two twin-scroll turbochargers, which are located in the hot inner-V. The position between the two cylinder banks shortens the paths of the exhaust gases to the turbocharger and the compressed fresh air to the combustion chamber.
The result is a very immediate response. Another important feature is the belt-driven starter-generator (RSG), which is integrated into the 400-volt electrical system. This combines the starter and alternator into one unit, and has sufficient power to always start the V8 at once.
Mercedes-AMG One man, one engine Handcrafted by Michael Kübler @f1mike28 in Germany Affalterbach. Driving Performance is our Passion!
Mercedes-AMG the Performance and Sports Car Brand from Mercedes-Benz. Mercedes-AMG Handcrafted by Racers.
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p2pc2e · 3 months ago
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F1's DC/AC: Assault & Battery
Formula 1 teams source batteries for their power units, specifically the Energy Store (ES) component, from specialized manufacturers and in-house development, driven by the sport’s stringent performance and safety requirements. The disposal of used batteries follows strict regulations to ensure environmental responsibility, given their hazardous materials. Below is a detailed breakdown:
Sourcing of Batteries for Formula 1 Power Units
Specialized Battery Manufacturers:
Companies like Saft, a leader in high-performance batteries, have historically supplied F1 teams with lithium-ion batteries for the Energy Recovery System (ERS). Saft’s experience, including work on defense projects like the Lockheed Martin F-35, has been adapted for F1’s extreme conditions.
About:Energy, a battery testing and software specialist, collaborates with F1 teams to develop and optimize battery performance through simulation and testing, focusing on power density and degradation.
Other suppliers, such as Marelli, provide components like the Motor Generator Unit (MGU) and associated battery systems, tailoring designs to team specifications.
In-House Development by Power Unit Manufacturers:
Major power unit suppliers—Mercedes, Ferrari, Honda, Audi, and Red Bull Powertrains (with Ford)—often develop batteries in-house or in close partnership with specialists. For example:
Mercedes High Performance Powertrains (HPP) in Brixworth, UK, integrates battery development into its power unit program, leveraging expertise from the turbo-hybrid era.
Ferrari designs its own batteries in Maranello, aligning with its power unit strategy to supply its factory team and customers like Haas and Cadillac.
Honda has advanced lightweight battery designs, achieving significant weight reductions (up to 5kg) for performance gains.
These manufacturers work with advanced lithium-ion chemistries, optimizing for high power density (up to 350kW in 2026 regulations) and energy recovery (up to 9MJ per lap).
Collaborative Innovation:
Teams and suppliers push boundaries in battery chemistry and design, exploring formats like cylindrical, pouch, or prismatic cells to balance energy density, weight (20-25kg regulatory limit), and packaging within the chassis.
Emerging technologies, such as solid-state batteries, are under consideration for future F1 applications, offering potential improvements in lifetime and energy density.
Partnerships with academic institutions, like Imperial College London, aid in refining battery performance for motorsport.
Regulatory Compliance:
Batteries must meet FIA safety standards, including UN38.3 for lithium-ion transport and crash test requirements to prevent dangerous reactions. These regulations influence sourcing decisions, as only certified suppliers can meet such demands.
The FIA’s 2026 regulations, emphasizing a 50/50 power split between internal combustion and electric systems, have spurred investment in battery development, attracting new manufacturers like Audi and Ford.
Disposal of Used Batteries
Regulatory Limits on Battery Usage:
FIA rules limit teams to a set number of Energy Stores per season (currently four, reducing to two in future seasons) to control costs and environmental impact. Exceeding this incurs grid penalties, incentivizing durable designs.
Batteries are designed to withstand intense charge-discharge cycles (10-15 per lap, depending on the circuit), but degradation over a season necessitates replacement.
Recycling and Disposal Processes:
Hazardous Material Handling: Lithium-ion batteries contain chemicals that pose environmental risks if mishandled. F1 teams, operating under EU and international regulations, partner with certified recycling facilities to manage disposal. The EU Battery Directive (2006/66/EC) mandates recycling to recover materials like lithium, cobalt, and nickel.
Specialized Recycling Partners: Companies like Umicore and Redwood Materials (common in automotive sectors) recycle lithium-ion batteries, extracting valuable metals for reuse in new batteries or other applications. While F1-specific partnerships are not publicly detailed, teams likely use similar services given the high-value materials involved.
Closed-Loop Systems: Some manufacturers, like Saft, integrate recycling into their supply chains, repurposing materials from used batteries to reduce waste and costs. This aligns with F1’s push for sustainability, including 100% sustainable fuels by 2026.
Repurposing: Degraded F1 batteries, which no longer meet the sport’s performance demands, may be repurposed for less demanding applications, such as energy storage systems or testing rigs, before final recycling. This practice is common in motorsport and automotive industries.
Environmental Considerations:
The FIA and F1 emphasize sustainability, with initiatives like sustainable fuels and increased hybrid efficiency reducing the sport’s carbon footprint. Battery disposal is part of this, with teams required to adhere to strict environmental protocols.
The high energy density and specialized chemistry of F1 batteries (100-275Wh/kg) make recycling complex but critical to avoid landfill waste and comply with regulations.
Challenges and Innovations:
The 2026 regulations, increasing battery power to 350kW and energy recovery to 9MJ per lap, will intensify battery wear, raising disposal frequency. Teams are exploring chemistries that minimize degradation to extend battery life and reduce waste.
Research into fast-charging and durable batteries aims to lower the environmental impact by reducing the need for oversized batteries, which add weight and disposal burdens.
Critical Notes
Limited Public Data: Exact suppliers and disposal partners for each team are closely guarded due to F1’s competitive nature. Information is often proprietary, with teams like Ferrari and Mercedes only broadly acknowledging in-house or specialist involvement.
Sustainability Push: F1’s commitment to net-zero by 2030 drives innovation in battery recycling and sustainable sourcing, but the sport’s high-performance demands create unique challenges compared to road-car battery systems.
Speculative Future: Solid-state batteries or alternative chemistries could reduce disposal issues by offering longer lifespans, but these are not yet standard in F1.
In summary, F1 teams source batteries from elite suppliers like Saft and through in-house programs at manufacturers like Mercedes and Ferrari, focusing on cutting-edge lithium-ion technology. Used batteries are recycled through specialized facilities to recover materials, aligning with environmental regulations and F1’s sustainability goals. The lack of specific team-by-team disposal data reflects the sport’s secrecy, but industry-standard practices provide a reliable framework.
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mastergarryblogs · 3 months ago
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Copper Alloys Market Disruption: How New Tech Is Changing Everything
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Rising Demand and Transformative Growth in the Global Copper Alloys Market
The global copper alloys market is experiencing an era of substantial expansion, projected to grow at a CAGR of 11.2% between 2024 and 2031. As the demand for high-performance, corrosion-resistant, and electrically conductive materials surges across sectors—particularly in electronics, construction, automotive, marine, aerospace, and renewable energy—copper alloys have emerged as indispensable components of modern industrial ecosystems.
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Copper Alloys Market Dynamics Driving Growth:
Surging Electrical and Electronics Applications
The electronics and electrical segment remains the largest end-user of copper alloys, leveraging their exceptional conductivity, durability, and thermal management properties. Copper alloy wires, connectors, and terminals are vital in:
Smart grids and renewable energy systems
High-performance computing devices
Consumer electronics and telecom infrastructure
As the global transition to electric vehicles (EVs) and green power accelerates, the demand for copper alloys in EV batteries, charging systems, and powertrain architectures is poised for exponential growth.
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Infrastructure Modernization and Construction Boom
Modern construction projects emphasize aesthetic appeal, longevity, and sustainability. Copper alloys—used in roofing, cladding, plumbing, and ornamental components—are at the core of smart infrastructure development across North America, Europe, and Asia-Pacific. Their low maintenance costs and resistance to weathering make them ideal for both residential and commercial applications.
Automotive and Marine Sector Momentum
In automotive manufacturing, copper alloys serve in radiators, bushings, connectors, and sensor housings, enhancing both performance and safety. Meanwhile, marine applications increasingly depend on copper-nickel and aluminum bronze for their superior seawater corrosion resistance, significantly reducing maintenance in ships, offshore structures, and desalination plants.
Strategic Copper Alloys Market Segmentation
By Alloy Type
Brass (Copper + Zinc)
Preferred for its machinability, strength, and aesthetic finish, brass finds extensive use in:
Plumbing fixtures
Musical instruments
Decorative hardware
Bronze (Copper + Tin)
A legacy alloy with exceptional wear resistance and strength, bronze is key to:
Sculptures
Bearings
Marine components
Copper-Nickel Alloys (Cu-Ni)
Known for superior corrosion resistance, especially in saltwater, Cu-Ni alloys are indispensable in:
Shipbuilding
Coinage
Heat exchangers
Nickel-Silver
This silver-like alloy offers high strength and visual appeal in:
Cutlery
Jewelry
Optical frames
Phosphor Bronze
Valued for elasticity and fatigue resistance, it's used in:
Electrical contacts
Fasteners
Precision springs
Aluminum Bronze
With superior tensile strength and oxidation resistance, it serves in:
Oil & gas valves
Aerospace fasteners
High-load bushings
Beryllium Copper (BeCu)
A high-performance alloy offering spark resistance and thermal stability for:
Explosive environments
Instrumentation tools
Aerospace connectors
By Product Form
Sheets & Plates: Construction and machinery
Bars & Rods: Automotive and electrical applications
Wires: Critical in power transmission and electronics
Tubes & Pipes: Plumbing, HVAC, industrial systems
Strips & Foils: Electrical connectors, precision electronics
Fittings: Used extensively in HVAC, plumbing, and electrical systems
Regional Copper Alloys Market Analysis
Asia-Pacific
China, India, Japan, and South Korea lead in both consumption and production.
Infrastructure growth, EV proliferation, and industrialization are major growth catalysts.
Dominant manufacturing hub for electronics and heavy machinery.
North America
The United States remains a technological innovator, particularly in aerospace, defense, and healthcare.
Emphasis on sustainable infrastructure and electric mobility is boosting demand.
Europe
Nations like Germany, France, and the UK drive demand through green energy adoption and precision engineering.
Strong focus on recyclability and eco-friendly materials.
Middle East and Africa
Rising construction activity and energy sector investments, especially in UAE and Saudi Arabia.
Marine and oilfield applications fueling growth in copper-nickel alloys.
South America
Brazil is a dominant player with strong construction and mining sectors.
Expanding urbanization fosters copper alloy usage in utilities and infrastructure.
Competitive Landscape
The copper alloys market is moderately consolidated with a blend of global giants and regional specialists. Key players are driving innovation through advanced metallurgy, sustainability initiatives, and expansion into high-growth regions.
Major Companies Include:
KME Germany GmbH
Wieland
Aurubis AG
Mueller Industries
Poongsan Corporation
NGK Insulators, Ltd.
Mitsubishi Materials Corporation
Hitachi High-Tech Analytical Science
Cadi Company, Inc.
Hussey Copper
Chase Brass and Copper Company, LLC
Metalminotti
Shri Manak Copper
Aviva Metals
Diehl Stiftung & Co. KG
Their strategies revolve around:
Geographic Expansion
Sustainable Recycling Techniques
Strategic Mergers and Acquisitions
R&D in High-Performance Alloys
Future Copper Alloys Market Outlook (2024–2031)
The trajectory of the copper alloy market is unequivocally upward. With clean energy adoption, urbanization, and industrial automation on the rise, demand for durable, conductive, and recyclable materials will only intensify. Copper alloys are perfectly positioned to meet these multi-industry needs, underscoring their role in the future of sustainable industrial materials.
Key Copper Alloys Market Growth Forecasts:
Widening use in EVs and renewable energy infrastructure
Surge in demand from healthcare and defense sectors
Expanded R&D investments in next-generation alloys
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Conclusion
The global copper alloys market is undergoing transformative growth, anchored in its unmatched versatility and performance across critical sectors. As industrial demands evolve toward sustainability, precision, and efficiency, copper alloys will remain central to powering tomorrow's innovations.
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avteclimited · 1 year ago
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How To Find And Work With Precision Auto Components OEMs?
The world is changing is a faster face so do the demands of the customers, there are many new vehicles and cars in the market, you as an automotive brand must make sure that you have the best cars and for that, you need to have the right components.
If you have been looking for using Precision Auto components manufacturer in India, then you are doing it right but the thing is that you need to be looking for the best OEMs for it, and here is what you need to look for when you are looking for OEMs.
Go for experienced and reputed OEMS:
You need to ensure that you are going for the right and experienced OEMs of the automotive industry; here you need to make sure that you are looking at their client list and there you can find out what brands they work with and that will also give you a fair idea about their capability and quality.
The second thing is that when you are looking at their reputation, you are making sure that you are going for people who know technicalities of auto tech as they would have worked on a project earlier.
Other things to look for:
The thing that you must make sure is that make a visit  to their facility and you need to be looking for a company that has a global presence because, in that way, you can get a better idea about how good they are
The most important thing is that you need to make sure that Precision Auto components manufacturer in India makers follow strict quality standards and you have to also look at how good they are when it comes to service
Good manufacturing for precision components will get you smart quality and cist alike, you need to follow the suggestions here to spot a good company that can make parts and components that you need.
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cherocarofficial · 2 years ago
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Ferrari unveiled the '296 Challenge' at the Finali Mondiali race at Mugello Circuit. The car is scheduled to debut in the Ferrari Challenge in the 2024 season and is the ninth model in the history of the single-make championship hosted by Ferrari. The Ferrari Challenge is currently in its 32nd season.
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As riders around the world became more skilled and competitive, the 296 Challenge attempted to make bigger changes than the original model. The 296 Challenge continues Ferrari's long tradition of developing cars for gentleman drivers, but draws on the expertise accumulated in the '296 GT3' more than any other model. The 296 Challenge is a vehicle for drivers who are passionate about future GT racing. During the development of the 296 Challenge we made significant changes, not just minor changes to the model of the production car, but to make it a vehicle optimized for track driving. An extreme form of the vehicle was developed that improves overall performance while maintaining consistency and repeatability for testing and competition.
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The 296 Challenge is the first car in Ferrari's single-brand range to be equipped with a V6 engine. So far, all models participating in the Challenge have been equipped with V8 engines. The biggest change compared to the 296 GTB is the elimination of the hybrid powertrain like the 296 GT3. As a result, while reducing the weight of the vehicle, the power output was increased to 700 horsepower (cv), setting a new record in this segment with an output of 234 horsepower per liter. In terms of aerodynamics, solutions derived from the 296 GT3 were taken and pushed to the extreme to achieve unprecedented downforce figures. These include the "S-shaped duct" (which draws air into the central radiator and exhausts it through the vents on the bonnet), the "swan-neck rear wing layout (another element inspired by the development of the 296 GT3)", and the A device that maximizes the stability of downforce generated in different trim conditions.
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The braking system has also been completely redesigned. It's the first to feature the new "CCM-R PLUS" disc, which features technology derived from extreme track applications. New Pirelli tires developed specifically for the 296 Challenge also contributed significantly to improved performance. After its debut at the "2019 Finali Mondiali", the 296 Challenge set a record at the Mugello circuit approximately 2 seconds faster than its predecessor "488 Challenge Evo" which debuted in the 2020 season. From the early stages of development, the 296 Challenge discussed removing all hybrid components from the V6 powertrain, as in the 296 GT3. The electric motor and high-voltage battery have been eliminated, and the output of the twin-turbo V6 engine has been increased to 700 cv. This approach helps limit vehicle weight and overall unit complexity, which are fundamental factors in track driving.
Ferrari unveils '296 Challenge' race car with F1 technology
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cpfltvs · 9 months ago
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Discover why forged powertrain components are crucial for improving the durability and efficiency of modern vehicles. Learn how precision forging strengthens key parts like crankshafts and connecting rods, ensuring long-lasting performance under demanding conditions.
Contact:
Address: Unit 8, Atley Way, North Nelson Industrial Estate, Cramlington
Client Email: [email protected]
Contact: 7956729465
Website: cpfl-tvs.com
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rotontek2022 · 8 months ago
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Every vehicle has its particularity and requires its own electric powertrain configuration. Axle, motor, controller… each component of the e-powertrain must be selected according to the use of the vehicle.
Rotontek will help you provide the best solutions for your electric powertrain components.
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wheelsgoroundincircles · 11 months ago
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1969 Holden Hurricane Concept
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1969 Holden Hurricane Concept
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1969 Holden Hurricane Concept
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1969 Holden Hurricane Concept
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1969 Holden Hurricane Concept
Holden has gone back to the future, restoring its very first concept car - the 1969 Holden Hurricane Concept.
The futuristic research vehicle described as an experiment "to study design trend, propulsion systems and other long range developments" has been restored to its former glory as a labour of love by a dedicated group of Holden designers and engineers.
Code named RD 001; the Holden Hurricane is a mid-engined, rear-wheel drive, two-seater sports car which incorporates a remarkable array of innovative features and technology, much of it way ahead of its time.
Features such as electronic digital instrument displays, station-seeking radio, automatic temperature control air conditioning, rear vision camera and an automated route finder were all showcased in this ground-breaking vehicle 42 years ago. Many of these technologies have only recently made their way into mass production, demonstrating Holden's remarkable foresight into both design and engineering technology.
The Holden Hurricane stole headlines and dropped jaws nationwide when it debuted at the 1969 Melbourne Motor Show.
Michael Simcoe, Executive Director GMIO Design, said it was fantastic to see such a significant vehicle restored.
"At Holden we have always prided ourselves on our ability to look into the future through our concept cars," Mr Simcoe said.
"It's amazing to think that the features we take for granted today were born out of creative minds over 40 years ago."
As its code name suggests, the RD 001 was the first product of the GMH Research and Development organisation, staffed by a small squad of engineers working in conjunction with the Advance Styling Group at the Fishermans Bend Technical Centre in the 1960s.
The team that designed and built the original Holden Hurricane employed some advanced technologies and techniques when it came to the powertrain. Powered by an experimental 4.2-litre (253 cubic inch) V8, this engine was a precursor to the Holden V8 engine program which entered production in late 1969.
The Holden Hurricane's V8 engine featured many advanced design components such as the four-barrel carburettor - a feature which wouldn't be seen on a production 253ci Holden V8 until the late 1970s. The end result was approximately 262hp (193kW), a towering power output in 1969 and one that ensured the Holden Hurricane had the go to match its show.
But perhaps the two most innovative features were the "Pathfinder" route guidance system and the rear-view camera.
The "Pathfinder", essentially a pre-GPS navigation system, relied on a system of magnets embedded at intersections along the road network to guide the driver along the desired route. A dash-mounted panel informed the driver of which turn to take by illuminating different arrows, as well as sounding a warning buzzer.
The rear-view camera was also a ground-breaking innovation.
Engineers using a Closed Circuit Television (CCTV) system with a camera mounted in the rear bumper feeding vision to a small black-and-white TV mounted in the centre console.
Former Holden Chief Studio Engineer Rick Martin led the modern-day Hurricane team in researching the vehicle's components, systems and history in order to restore it.
"There are some genuinely remarkable ideas and technology in the Hurricane," said Mr Martin.
"From the automatic air-conditioning and magnet-based guidance system, to the inertia-reel seat belts and metallic paint, this was a car that was genuinely ahead of its time.
"The hand-picked team of engineers and designers who built the original Holden Hurricane worked in strict secrecy and began Holden's now proud tradition of ground-breaking concept cars."
RD 001 stands just 990mm high and has no doors in the conventional sense. A hydraulically-powered canopy opens upwards and forward over the front wheels, combined with twin "astronaut type" power-elevating seats which rise up and pivot forward, along with the steering column for ease of access. Occupants are then lowered to a semi-reclining position before the roof closes over them.
The wind tunnel-tested fibreglass body consists of three segments; the canopy, the engine hood and body shell and was finished in an experimental aluminium flake-based metallic orange paint.
Safety innovations included a foam-lined fuel tank, integrated roll-over bar, digital instrument readouts, ignition safety locks, interior padding and a fire warning system.
The project to restore RD 001 began in 2006 and has been a genuine labour of love for some very dedicated Holden employees. The entire restoration process has been driven primarily by volunteer labour from Holden designers and engineers in their spare time.
But the Hurricane first entered Holden Design in less than immaculate condition. RD 001 had a residency in a trade school where apprentices practised their welding on the priceless concept.
After being returned to Holden in 2006, the Hurricane restoration project has taken many thousands of painstaking man hours to lovingly restore RD 001 to concourse condition.
Holden's Manager for Creative Hard Modelling, Paul Clarke, has been largely responsible for managing the restoration of RD 001. He ensured as many of the original parts as possible have been used or remade using modern techniques to 1969 specification, in order to preserve the authenticity of this hugely important Holden.
"The entire team has done a fantastic job in bringing this beautiful concept back to life," Mr Clarke said.
"The talent we have within the Holden organisation is simply outstanding. Every time we take on a project I'm constantly amazed by the passion and talent in this company, making it a genuine pleasure to work on these projects.
"The Hurricane plays a crucial role in Holden's story and the company has such a great sense of history and heritage that it was very important to bring RD 001 back to life. It's been a challenging but incredibly rewarding process."
Since the debut of the Holden Hurricane Concept in 1969, Holden has continued to build a global reputation for envisioning and executing world-class concept vehicles. Holden is recognised globally within General Motors as a centre of excellence for concept vehicle and show car development and is one of only three GM design studios that is capable to design and build concept cars.
Michael Simcoe added that the Hurricane holds a particularly special place in Holden's history as it kick-started Holden's long love affair with concepts that has since seen the likes of the iconic GTR-X, Torana TT36, Coupe 60, the GMC Denali XT (which was requested specifically by GM for the North American market) and the award-winning Efijy.
Holden Hurricane Concept (1969)
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motorspexx · 2 months ago
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Ford Mustang GTD 2025 - Full Tech Specs and Performance
The 2025 Ford Mustang GTD is a track-focused, street-legal performance vehicle engineered as a homologation-style special. Developed alongside the Mustang GT3 race car, the GTD integrates motorsport-derived technology into a road car format.
At the core is a supercharged 5.2-liter V8 engine, targeting over 800 horsepower. It utilizes a dry sump oiling system, enabling consistent lubrication during high-G cornering and reducing engine height for improved center of gravity. The redline exceeds 7,500 RPM. Power is sent to the rear wheels via an 8-speed rear-mounted dual-clutch transaxle, contributing to a near 50:50 front-to-rear weight distribution.
The Mustang GTD rides on a semi-active suspension with adaptive spool-valve dampers developed by Multimatic. The system features hydraulically adjustable ride height. In Track Mode, the car lowers by approximately 40 millimeters, enhancing aerodynamic efficiency and handling precision. The front suspension uses unequal-length control arms, while the rear features an integral link design, both tuned for high-performance cornering loads.
Aerodynamically, the car employs an active rear wing, integrated with a hydraulically controlled Drag Reduction System. Underbody components include a full carbon fiber belly pan with venturi tunnels to generate downforce. Optional aerodynamic enhancements include carbon fiber front splitters, dive planes, and rear diffusers. At speed, the car produces significant downforce, improving lateral grip and high-speed stability.
Braking is managed by carbon ceramic rotors—400 millimeters in front with six-piston Brembo calipers. The system is designed for repeated high-speed deceleration with minimal fade. The wheels are forged magnesium, available in 20-inch diameter, reducing unsprung mass and improving responsiveness. Tire specification includes Michelin Pilot Sport Cup 2 R, sized 325 in front and 345 in rear, mounted on 11.5 and 12.5 inch-wide wheels respectively.
The GTD also includes a titanium active-valve exhaust system, a front trunk due to the transaxle configuration, and extensive use of carbon fiber for the body panels, contributing to a targeted curb weight below 3,900 pounds.
Performance figures include a projected Nürburgring lap time under 7 minutes, and 0–60 mph acceleration estimated in the low 3-second range. Top speed is electronically limited but expected to exceed 190 mph.
Pricing starts at approximately $300,000 USD. Production will be limited, with availability beginning in late 2024. Given its motorsport pedigree, carbon composite materials, and performance engineering, the GTD positions itself as a high-value offering relative to exotic track-focused vehicles in the same price category.
2025 Ford Mustang GTD – Technical Specifications Powertrain Engine: 5.2-liter V8, supercharged
Horsepower: Targeting over 800 hp
Redline: over 7,500 RPM
Lubrication: Dry sump oil system
Exhaust: Titanium active-valve exhaust
Transmission Type: 8-speed dual-clutch transaxle (rear-mounted)
Drivetrain: Rear-wheel drive - RWD
Weight Distribution: Near 50:50
Chassis & Suspension Front Suspension: Unequal-length double wishbone
Rear Suspension: Integral link, independent
Damping: Multimatic adaptive spool-valve semi-active dampers
Ride Height Adjustment: Hydraulic, lowers ~40 mm in Track Mode
Brakes Front Brakes: Carbon-ceramic, ~400 mm rotors, 6-piston Brembo calipers
Rear Brakes: Carbon-ceramic, multi-piston calipers
Brake Cooling: Integrated ducts, track-optimized airflow
Wheels & Tires Wheels: 20-inch forged magnesium
Front Tires: 325 mm width – Michelin Pilot Sport Cup 2 R
Rear Tires: 345 mm width – Michelin Pilot Sport Cup 2 R
Wheel Widths: Front: 11.5 in | Rear: 12.5 in
Aerodynamics Rear Wing: Active, hydraulically adjustable
Drag Reduction System DRS: Integrated
Underbody: Carbon fiber venturi tunnels, full-length belly pan
Front Aero: Carbon splitter, dive planes optional
Rear Aero: Carbon fiber diffuser optional
Body & Dimensions Body Material: Carbon fiber hood, fenders, roof, rear cover, doors optional
Chassis: Based on Mustang GT3 architecture
Estimated Curb Weight: Under 3,900 lbs (targeted)
Performance 0–60 mph: Low 3-second range est.
Top Speed: over 190 mph electronically limited
Nürburgring Target Time: Sub-7 minutes
Interior & Features Seats: Track-oriented, Recaro-style racing seats
Storage: Front trunk (due to rear transaxle)
Infotainment & Tech: TBD – focused on performance, not luxury
Production & Pricing Production Start: Late 2024
Availability: Limited-run, application-based allocation
Base Price: around $300,000 USD (estimated)
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f1mike28 · 1 year ago
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AMG S63 E PERFORMANCE „The Boss“.
Mercedes-AMG S63 E PERFORMANCE (combined fuel consumption, weighted: 4.4 l/100 km; combined CO2 emissions, weighted: 100 g/km; combined power consumption, weighted: 21.4 kWh/100 km)[1] with AMG hybrid technology once again sets the benchmark in the segment. The E PERFORMANCE model combines the AMG 4.0-litre V8 biturbo engine with the AMG-specific hybrid powertrain and a new expansion stage of the AMG high-performance battery.
The focus of the powertrain, however, is less on electric range and more on best-in-class performance. With 590kW (802hp) of system output and 1430Nm of system torque, the saloon sets new standards in the segment. The acceleration of 3.3 seconds to 100km/h and the optional top speed of 290km/h underline the superior, dynamic driving performance. Systems such as the AMG RIDE CONTROL+ suspension, AMG ACTIVE RIDE CONTROL roll stabilisation and rear-axle steering as standard ensure a wide spread between driving dynamics and comfort.
A central component of the P3 hybrid powertrain is the AMG 4.0 V8 biturbo engine, in this case producing 450kW (612hp). It provides a maximum torque of 900Nm, which is available over a wide speed range. The engine’s most important design features include the two twin-scroll turbochargers, which are located in the hot inner-V. The position between the two cylinder banks shortens the paths of the exhaust gases to the turbocharger and the compressed fresh air to the combustion chamber.
The result is a very immediate response. Another important feature is the belt-driven starter-generator (RSG), which is integrated into the 400-volt electrical system. This combines the starter and alternator into one unit, and has sufficient power to always start the V8 at once.
Mercedes-AMG One man, one engine Handcrafted by Michael Kübler @f1mike28 in Germany Affalterbach. Driving Performance is our Passion!
Mercedes-AMG the Performance and Sports Car Brand from Mercedes-Benz. Mercedes-AMG Handcrafted by Racers.
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gamegeeksnews · 2 years ago
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Kickstarter Project: The Thelen drive train: Powerful electric conversion:
A state-of-the-art, flexible and eco-friendly powertrain for high performance electric conversion for all kinds of vehicles.
Game Geeks News is proud to bring you another exciting new project currently live on Kickstarter. Darian Thelen (Mayen, Germany) has a workshop near Koblenz and a Bachelor's degree. The conversion of his classic car from 1988, which was converted into a high-performance and future-oriented electric car, was successfully completed. Darian's goal with the help of Kickstarter is to use the high-performance powertrain for as many vehicles as possible. For a quieter and more environmentally friendly future.
Sustainable, powerful, and flexible powertrain by Thelen Electric Conversion.
The product is a powertrain with state-of-the-art technology that can be used flexibly. In addition, it is the most environmentally friendly way to convert vehicles and thus cause fewer emissions when driving in the future.
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Thelen is a German manufacturer, located in the Eifel region, close to the heart of German motorsport, the Nürburgring Nordschleife. Thelen has started to manufacture a flexible powertrain for a large number of different vehicles. This was successfully used in a test vehicle, tested and proved its worth. With this powertrain, existing resources can be further utilized.
In order to demonstrate and test the enormous performance capability of the powertrain, the initial focus was on the conversion of classic cars and sports cars. This is what can be seen in the video below to demonstrate what the Thelen drive train is capable of. This is best shown in motorsports or sports cars. As well as with highly individual vehicles like classic cars. However, the drive train has been designed and developed from the ground up to be flexible, so that a number of different vehicles can be converted.
But why convert vehicles to electric drive? Millions of cars, buses, and trucks are on the road every day, emitting pollutants with every kilometer they travel. Scrapping all these vehicles in order to build new ones cannot be the most sensible solution. Many of the vehicles on the road still have excellent substance. Conversion saves far more emissions here than disposing of the old car and rebuilding the new one.
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But what makes the powertrain and the conversions special? The highly complex components used were developed by the manufacturer for perfect functionality in the vehicles intended for this purpose. and this is exactly where Thelen comes in. With a control unit including its own software from the professional supplier ESDI EV, also from Germany, the components are strapped in such a way that the functionality in the powertrain is exactly as in the original vehicle. This means that as soon as the components are installed in your new vehicle, the cooling, power control, and safety functions work exactly as the manufacturer intended.
By supporting this crowdfunder Darian wishes to continue to improve and expand the successfully tested drive train so that it can be integrated into all vehicles. You can read more in-depth on Kickstarter. Rewards include a virtual meeting, consultation, and feasibility study of your project, a test drive in a vehicle in which a version of the high-performance powertrain has been used, and a step-by-step guide to build a drive-train outside Germany, with detailed step-by-step instructions.
For more information visit Kickstarter and help support this project.
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