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vmeasure · 7 months ago

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Enhancing SKU Safety in Fulfillment Centers: The Impact of Dimensioning systems

Introduction

The heartbeat of any fulfillment center is its products, called SKUs. These are the items that are stored and handled there. Making sure these items stay safe and in good shape during storage, picking, packing, and shipping is crucial for smooth operations and keeping customers happy. But in busy fulfillment centers, keeping SKUs safe can be a challenge with some hurdles to overcome.

This blog will explore these challenges, introduce dimensioning systems, and delve into their potential to significantly enhance SKU safety within your facility.

The Problem: Challenges to SKU Safety in Fulfillment Centers

Several factors can contribute to the damage and loss of SKUs in fulfillment centers:

A. Common causes of SKU damage:

Manual handling errors: Dropping, mishandling, or improperly placing items during picking and packing can lead to damage.

Improper packaging and storage: Inadequate packaging materials or improper storage practices can expose SKUs to crushing, stacking, or environmental damage.

Inefficient space utilization: Overcrowding shelves or storing heavier items above lighter ones can lead to crushing and damage.

Crushing and stacking issues: Improper stacking techniques or overloading storage areas can cause items to be crushed or damaged.

Lack of real-time visibility into inventory: Difficulty tracking SKU location and dimensions can lead to inefficient packing and handling, increasing the risk of damage.

B. The impact of damaged SKUs:

Financial losses: Damaged SKUs necessitate replacements, impacting profit margins and potentially leading to lost sales.

Customer dissatisfaction and brand damage: Receiving damaged items can lead to dissatisfied customers and potentially damage your brand reputation.

Safety hazards for workers: Damaged goods can pose safety hazards for workers, such as broken glass or sharp edges.

The Solution: How Dimensioning Systems Enhance SKU Safety

More and more folks are using dimensioning systems to make sure products are stored safely and warehouses run smoothly. These systems measure the size of items or groups of items very accurately using different tools like cameras, lasers, and sensors.

A. What are dimensioning systems?

Advanced dimensioning systems use automated capture and data processing technology, whereas traditional systems rely on human data entry or simple scanners.

How dimensioning systems work:

These systems typically involve passing items through a scanning tunnel or using stationary scanners strategically placed at specific points in the warehouse workflow.

B. Benefits of using dimensioning systems for SKU safety:

Improved accuracy: Dimensioning systems provide precise measurements, leading to more accurate picking and packing, reducing the risk of damage due to incorrect handling.

Optimized storage: Accurate dimensions allow for optimized storage layouts, preventing overloading and minimizing the risk of crushing or stacking damage.

Real-time data: Dimensioning systems provide real-time data on SKU dimensions, enabling better selection of appropriate packaging materials and box sizes, further reducing damage risks.

Reduced crushing and stacking damage: By providing accurate weight and size information, dimensioning systems enable the implementation of weight and size limitations for stacking, preventing crushing and damage to delicate items.

Enhanced visibility: Dimensioning systems provide real-time data on inventory levels and location, facilitating better tracking and handling of SKUs, minimizing the risk of damage due to mishandling or misplacement.

C. Additional benefits:

Increased efficiency and productivity: Dimensioning systems automate the process of capturing dimensions, freeing up labor for other tasks and streamlining workflows.

Reduced labor costs and potential for human error: Automating dimensioning reduces reliance on manual processes, minimizing the risk of human error and potentially reducing labor costs.

Improved order fulfillment accuracy: Accurate dimensioning ensures the selection of appropriate shipping boxes, reducing the risk of damage during transportation.

Putting Dimensioning Systems into Practice in Your Fulfillment Center

It's important to carefully evaluate several considerations while selecting the appropriate dimensioning system for your needs:

A. Factors to consider when choosing a system:

Type of products handled:

When considering the type of products your system will handle, it's essential to consider various factors such as size, weight, and fragility.

Size: The system's capabilities should be able to accommodate the dimensions of your products, ensuring they can be safely stored and moved within your warehouse.

Weight: If your products vary significantly in weight, the system should have the necessary lifting and carrying capacity to handle heavier items without compromising safety or efficiency.

Fragility: Fragile products require careful handling to prevent damage during storage and transportation. The system should incorporate features such as cushioning or gentle handling mechanisms to ensure the safety of fragile items.

Volume of SKUs and throughput requirements:

SKU volume refers to the number of unique products or stock keeping units (SKUs) that your warehouse manages.

Throughput requirements denote the amount of inventory that needs to be processed within a specific timeframe, typically daily.

The system should be capable of efficiently managing the volume of SKUs while meeting your throughput demands. This includes aspects such as picking, packing, and shipping processes.

Considerations should be made for peak seasons or periods of increased demand to ensure the system can handle fluctuations in workload without experiencing bottlenecks or slowdowns.

Integration with existing WMS:

SKU volume refers to the number of unique products or stock keeping units (SKUs) that your warehouse manages.

Throughput requirements denote the amount of inventory that needs to be processed within a specific timeframe, typically daily.

The system should be capable of efficiently managing the volume of SKUs while meeting your throughput demands. This includes aspects such as picking, packing, and shipping processes.

Considerations should be made for peak seasons or periods of increased demand to ensure the system can handle fluctuations in workload without experiencing bottlenecks or slowdowns.

Budgetary constraints:

SKU volume refers to the number of unique products or stock keeping units (SKUs) that your warehouse manages.

Throughput requirements denote the amount of inventory that needs to be processed within a specific timeframe, typically daily.

The system should be capable of efficiently managing the volume of SKUs while meeting your throughput demands. This includes aspects such as picking, packing, and shipping processes.

Considerations should be made for peak seasons or periods of increased demand to ensure the system can handle fluctuations in workload without experiencing bottlenecks or slowdowns.

B. Tips for successful implementation:

Define clear goals and objectives: Clearly define your goals for using the system, such as reducing damage rates or improving storage efficiency.

Train employees: Train staff on proper usage of the system and data interpretation to ensure they leverage its capabilities effectively.

Seamless integration: Integrate the system seamlessly with your existing workflows to minimize disruption and maximize efficiency.

Continuous monitoring: Continuously monitor and evaluate system performance to identify areas for improvement and ensure optimal utilization.

Conclusion

To keep your products safe, make customers happy, and make everything run smoothly at your warehouses, you've got to prioritize SKU safety. By giving precise and up-to-date information on SKU dimensions, dimensioning systems provide a potent remedy that promotes better handling, storing, and packaging procedures. You may greatly improve SKU safety, expedite procedures, and increase fulfillment center efficiency by putting in place a dimensioning system that is customized to your needs and successfully integrating it with your current workflows.

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