#systems3d

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Systems 3D Printing Service Helps Build Robot 

Our 3D printing service is used to support a wide range of industrial projects and requirements nationwide. We were founded three years ago and we’ve worked hard to take and adapt manufacturing processes to provide quality industrial support.  Systems 3D focuses on industrial applications but in addition, we also work with many students. We’ve assisted them with their thesis projects by 3D printing concept models for their projects.  We cover all sorts of aspects of the process - including functional mechanical concept designs, building concepts, product design, and 3D design services.   Our 3D scanning services can also assist students in producing their concept models. We’ll scan original objects so that they can use the scan data in their digital design processes. No matter if it is a CAD process or a Digital 3D Design project, we’ll ensure that it will function in virtual reality.  

Helping to Create a 3D Printed Robot

Our 3D printing service has helped to create a 3D printed robot. One of our most proudest achievements to date, we assisted Kevon Kelly, a Coventry University student to build a complete InMoov Humanoid Robot.  Kevon Kelly, a MechEng student, approached Systems 3D and asked if we would help him in completing his thesis project. This was to be the complete build of a humanoid robot.  Kevon had done plenty of research on humanoid robots. In fact, he is probably one of the most knowledgeable people in the UK when it comes to humanoids and robots in general. But, through his research he decided he would build an open-source humanoid called InMoov which is titled as an “Open Source 3D Printed Life-Size Robot”. http://inmoov.fr/  

How did our 3D Printing Service help?

Using our professional 3D printing service, we took on board the job of producing multiple different parts and pieces that would help create the robot. The model consists of 24 base components. Many of which needed multiple units to be produced in order to fully assemble the humanoid robot.  In total, well over 200 components were printed. In addition to the 3D printed components, the InMoov required many servos and sensors to make the unit correctly function. Working with Kevon, we set out a strategy on what components to 3D print first, so that he could work in an orderly fashion to assemble the robot.  We started with the components that made up the head assembly. While Systems 3D Group was printing the other components, Kevon was able to get to work on assembling the head. In addition to the logical order of component production, Systems 3D also needed to work with Kevon to ascertain the print orientation of each 3D printed component. The orientation of printing is important in order to achieve maximum strength of each component.  Being that 3D Printing is a Layered Manufacturing Process (Additive Layer Manufacturing or ALM) consideration needs to be given. This was to ensure that the layers are in the opposite direction of the applied forces the component will receive.  As well as the print orientation of the components, component print groups also needed to be considered. Similar components, from size and features, need to be grouped to reduce print time and material usage which reflects into cost saving.  

3D Printing Parts

Many of the components within the joints such as the hands, elbows, and jaws were quite small and needed to be very accurate with exceptional finish so that the joints would function properly and efficiently.  This gear, which is size of a pound coin is a good example.  

  As can be seen in the pictures, as the components are printed,  the build material needs to be supported. The support material is the white material in the pictures.  When the print groups are completed, this material is removed partially by hand. The remainder is removed with a hot water bath.  

  After the support material is removed, the components are ready for assembly.  

  Once complete, Kevon went on to successfully his degree. He has since started his own business relating to robots of all kinds for industrial and domestic use. To find out more, click here.   

The Benefits of 3D Printing at Systems 3D

Our 3D printing service is a flexible and responsive manufacturing process that can be completed in a wide variety of materials, including metal. The components produced with 3D Printing, no matter what material, have industrial integrity and can are usable industrial applications.    Systems 3D can accurately and efficiently print large complicated systems of components that will be assembled into a complex working mechanism. We can also accommodate bulk 3D printing requirements.  Systems 3D can assist your business with scanning and designing 3D digital models for any purpose. We can also use the models to reproduce them with a variety of technologies. These include 3D printing, CNC machining, and 3D wood and plastic routing.  Systems 3D Group can provide a complete front to back process making it very easy to determine goals for the customer. Whether you’re an artist, a student, or someone needing an industrial application, we can certainly help.   

3D Services Near Me 

To find out more about our 3D printing service, then head to our website today. Alternatively, you can call +44 (0)1926 800 777 to speak to a member of our helpful and friendly team. If you have found this blog helpful, you may wish to read our previous blog on SLM Printing.   Read the full article

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Digital 3D model created from a high resolution 3D scanner at Systems 3D

With our high resolution 3D scanner, we can meet many different requirements for 3D scanning. Systems 3D Group is a company based in Warwickshire that was founded three years ago. Our vision is to take and adapt manufacturing processes. We use these services to provide multiple leading industries with products and parts. Using processes such as 3D printing and 3D scanning services, we can create, duplicate, a wide range of products.  Our industrial 3d scanner is one of the most state-of-the-art 3D scanners on the market, and we use it regularly to bring ideas (and photos) to life.   

3D scans of sculptures

Our company commonly supports industrial 3D scanning requirements. However, we also work with many artists too. Using our high resolution 3D scanner, we can produce 3D scans of sculptures and models. By scanning statues and models, the artist can use the scan data in their design process. If an artist is  creating digital 3D models from real-life models/photographs, the 3D scan data can be used to aid this.   

Using our high resolution 3D scanner 

Systems 3D had a customer come to us looking for some objects to be scanned with our high resolution 3D scanner. We scanned the models and provided the data to him in a life-size scale. However, after we delivered the initial files his wheels started to spin. We were then asked if we could develop a digital 3D model from a photograph and the answer was yes. Our customer had been a long time fan of Alan Turing. He had seen several other statues around the UK and thought they were good; but not good enough.  He had a photograph of Alan Turing which he believed to truly represent his character.  

  Systems 3D then presented the photo to our digital artist, and he started working on creating a digital 3D Statue of Alan Turing.  The process was very similar to traditional sculpting processes. The artist starts with a base model and then presents to the person who commissioned the project for review.  We went through about 30 progressive renditions of the digital 3D Statue until we all thought the model was a perfect representation of Alan Turing.

3D model production

The model was presented to the customer in an STL format which is suitable for all forms of 3D manufacturing and in particular 3D Printing.  This model could also be used for CNC machining of statues or for CNC Moulds for metal, clay, or plastic. The great thing with a digital 3D model is that it can be manipulated and can also be turned into scale models and other pieces of artwork such as plaques. The picture below represents the various scale digital models that we produced the largest being 450 mm high and the smallest being 125 mm high.  

  Systems 3D manufactured several different sized statues for our customer with our Stratasys 380mc machine in an ASA material with medium resolution. These models can be used for presentation purposes, silicon mould making, decoration. They are also for artists who wish to use them as a scale model to produce their model from their medium of choice - such as clay. The models produced in ASA material can be surface finished being that ASA is a very strong but workable material.  They can also be coated with a variety of paints, chromes, and lacquers.  

3D scanning service near me

Systems 3D can scan and design 3D digital models for any purpose. We can also use the models to reproduce them with a variety of technologies such as 3D printing, CNC machining, and 3D wood and plastic routing. Based in the Midlands, our 3D scanning services are incredibly versatile with what they can produce. With a team of experienced experts on hand, we’ll talk you through all the best processes involved and we’ll ensure the end-result is of the highest of qualities.  If you would like to find out more information about what our high resolution 3D scanner can produce, then head to our website today. Alternatively, you can call +44 (0)1926 800 777 to speak to a member of our helpful and friendly team. If you have found this blog helpful, you may wish to read our previous blog on our 3D Printing Service Building a Robot.  Read the full article

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Metal 3D Printing Services at Systems 3D | Experts in 3D systems

Systems 3D is a leading Midlands metal fabrication company that specialise in advanced metal 3D printing services. Using the latest state-of-the-art 3D printing equipment, we can create products from additive manufacturing for both industrial and end user/consumer applications. With over fifteen years of experience under our belts, we're proud to have the tools, skills and knowledge to create both 3D and 2D solutions for a wide range of purposes and applications.

What is metal 3D printing?

Metal 3D printing is a service that we offer our customers in order to create fully functioning 3D components. SLM stands for Selective Laser Melting, and is a subcategory of SLS - Selective Laser Sintering. The process is different from the latter, due to the fact that SLM completely melts the metal powder into a solid 3D object, and SLS doesn't. Using incredibly powerful lasers, we fuse the metallic powders together with SLM 3D printing technology. This process has the ability to completely melt the metal into a solid - which means it can be used to create a wide scope of products and parts.

Metal 3D Printing Services - What can we do?

Over the years, we've established ourselves as experts in 3D printing and scanning, and with our metal 3D printing services we can create an extensive range of metal parts such as lightweight components, die-casting moulds, and injection mould inserts. We strive to accommodate as many different requirements as we can, and with a team of expert technicians we can work with small to mid quantity production lines as well as large scale batches of components.

3D Printing Industries

With a fully equipped suite of advanced equipment and technology, our metal 3D printing services can be used to support many different industries including: Automotive Prototyping Aerospace Architecture Dental Injection Moulding Medical Education Reverse Engineering

Contact us today

If you would like to find out more information about 3D metal printing here at Systems 3D, head to our website today. Alternatively, you can call +44 (0)1926 800 777 to speak to a member of our helpful and friendly team. If you have found this blog helpful, you may wish to read our previous blog on Robotics and 3D Printing.   Read the full article