helloprakashpatil-blog

[helloprakashpatil-blog]

The demand of an auxiliary never fades and should be constantly appraised to keep up with the needs of the dynamic large scale Industries. See more

[helloprakashpatil-blog]

Equipment like Industrial Agitators and Funda Filter have manifold uses in industries that have mutually exclusive processes and are customized to meet each specific requirement.

[helloprakashpatil-blog]

The Benefits of Glass-Lined Reactors

In the pharmaceutical industry, we stumble upon handling acids and sticky materials that are placed in batch reactors. In fact, most bulk drugs are produced in batch wise operations. Acid reactions and crystallization operations are also performed stage wise repeatedly from raw materials treatment to the final purification of product. Active pharmaceutical ingredient (API) is the main compound of the drug that has been designed to take care of health issues. Regulatory bodies like FDA (Food and Drug Administration) are always on point when it comes to checking the cleaning of the reactors that used for processing API. Drugs like Nizatidine, Sertraline HCl and Fluconazole stick to the surface of stainless steel reactors even after they are cleaned thoroughly with water and methanol. Sometimes, traces of it are found when conducting a swab test. The pharma glass lined reactors prevent contamination. These use of a Agitated Nutsche Filter dryer. A basic reactor model possesses the blue-coloured glass lining inside its surface. The dome is fitted into the cylindrical vessel with the help of “C” type clamps that place food grade basket between them, with the vessel having an opening at the bottom. The hemispherical dome has the space to accommodate a thermocouple, agitator, baffles and dip rod. The dome, and all other parts exposed to the API is lined with pharma glass. Heat transfer to the reactants is provided through the circulation of the heating media like steam through the circular tubes that have been fitted outside the vessel. In most cases, a half pipe jacket is used. PTFE lined accessories are also used to prevent stress when the nozzles for dip tubes and spargers are assembled. A sleeve with PTFE lined is used to mount accessories on the doom. Therefore, pharma glass lined reactors are in high demand as well asAgitated Nutsche Filter dryer.

[helloprakashpatil-blog]

Decoding the FUNDA Filter

The FUNDA can best be described as a centrifugal discharge, pressure leaf filter that has been designed for liquid solid separation. It is a compact, multi-plate filter with integrated heating and drying for pilot, manufacturing and laboratory applications. It has also been designed for pressure filtration.The filter’s top mounted drive assembly can be removed from the vessel. Some other options include hydraulic drive or electric drive, in addition to variable speed drive system.

The seal and bearing assembly has been designed to eliminate causes of failure. The seal rides on a bearing sleeve as opposed to the shaft, thereby preventing shaft wear and costly repair. Some of the seal options include lip seals, mechanical seal, stuffing box (with or without flushing) and hydraulic bellows seal.The dished filter plates equipped with spacer rings and sealing gaskets are usually mounted on the hollow shaft. They are secured by the tightening device. Funda filter manufacturers India ensure that the media is in place by a clamp ring. They ensure that they can be easily changed. Agitated Nutsche Filter manufacturers India are also particular about their product. How is the vessel filled?It is filled from the bottom inlet nozzle with unfiltered product or pre-coat. It is then circulated via the overflow nozzle right back to the feeding tank. All Funda filter manufacturers India ensure this, as is the case for Agitated Nutsche Filter manufacturers India. Completely automatic filtration systems help eliminate manual filter cleaning. FUNDA filtration ensures complete automatic treatment in the solid-liquid separation processes.Horizontal filter discs make sure there is an even cake build-up. The entire system has the potential to be automated. In fact, there is a unique device to filter the entire heel. 

[helloprakashpatil-blog]

Pilot Plant

In August, the Ontario government made its intentions clear about investing $4.5 million into a bio-refinery pilot plant with the aim to produce eco-friendly products in the area of Thunder Bay. The financial aid will allow FP Innovations to set up a pilot plant, which will aid in producing green chemicals from wood to be used in the construction and mining industries, thereby replacing petroleum-based chemicals. Government officials believe that this financial investment will give Ontario's forestry sector the boost it needs to create jobs for the residents of Thunder Bay.When the project hits the ground running, it will help Ontario’s pulp and paper industry to become more sustainable and profitable. How can they achieve it? By making the big shift from newsprint to the use of other products, said Pedram Fatehi, the industrial research chair in green chemicals and processes at Lakehead University.Fatehi was quick to point out that the paper industry has been struggling because newsprint was their major product. He added that the consumption of newsprint is very low at the moment. Therefore, they want to do their best to convert the current process into something that will be more profitable and sustainable. If this plan comes into fruition, it will definitely be a win-win for everyone involved.The proposed pilot plant will be set up at Thunder Bay plant of Resolute Forest Products, which has also pledged an addition amount of $3.5 million for the project.According to media reports, the new plant will help with mass production and the commercialization of green bio-chemicals that have been derived from wood

[helloprakashpatil-blog]

Corrosion Resistant resins.

Going solely by the type, the epoxy segment is touted to lead the CRR market during the forecast period. Why is epoxy touted to do so well? It has cost-efficient and has superior physical properties. In fact, it is preferred over other variants of corrosion resistant resins.

[helloprakashpatil-blog]

The Corrosion-Resistant Resin Market Looks to do Brisk Business

There are a number of industries globally that incur heavy losses that can be attributed to corrosion annually. How is corrosion harmful? It can become an impediment and pose as a hazard to people and property. In a bid to prevent such damage, corrosion resistant resins come into use. They help minimise these damages that affect equipment, structures, and machinery. These can be identified as the main drivers for the corrosion resistant resins market.

Going solely by the type, the epoxy segment is touted to lead the CRR market during the forecast period. Why is epoxy touted to do so well? It has cost-efficient and has superior physical properties. In fact, it is preferred over other variants of corrosion resistant resins.

This apart, the composites application segment is touted to grow at the highest CAGR during the period under forecast.  Going by the application, the composites segment may grow at the highest CAGR between the period from 2016 and 2026. Considering more businesses are adopting lightweight materials, these composites are now being used more often instead of traditional metals, mainly because they are cost-effective and do not require much maintenance. Most manufacturing companies’ R&D departments are in the process of conducting researches to open up and expand the application area of Corrosion Resistant resins. Once this kicks into high gear, it will in all probability drive the market during the forecast period. All one can do now is wait and watch to see how it goes.

[helloprakashpatil-blog]

Why the Shift from Pharma Glass to Plastic?

Pharmaceutical packaging  has undergone a shift in market preference, with manufacturers preferring plastic to pharma glass. This is the case primarily with the injectable devices segment. The change in preference has triggered a recent shift in product portfolio of certain renowned parenteral packaging supplier companies. This has been done to meet market demand.

A number of important tests were carried out to ascertain if it would be feasible to shift shifting from pharma glass to plastic.

The factors that influenced the shift to plastic include: -

One of the primary reasons that triggered the shift includes advancements in the drug formulation stage. This led to an increased drug complexity as well as quality challenges that arise due to the use of glass, which includes breakage, delamination , in addition to siliconization, among other factors. The problems that glass face have also proved to be a cause of concern for pharma players’ injectable drug’s packaging procurement. Why is it a problem? It can be attributed to the supply base, which is characterized by long term contracts.

Here are some of the main reasons why parenteral packaging is necessary:

Drugs are administered primarily through intravenous, intradermal or the intra ocular formats - called parenteral drugs. These drugs differ from conventional oral and extra dermal drug intake. Parenteral drugs help to cure diseases like cancer, rheumatoid arthritis and diabetes and other diseases. Therefore, in these cases, injectable is an effective method of administration.

Also, parenteral packaging is among the fastest growing pharmaceutical packaging formats. Therefore, the shift to plastic does not come as a big surprise. In fact, Industrial Agitators for the pharmaceutical industry have helped the sector boom. These industrial agitators are used for a number of mixing operations.  

[helloprakashpatil-blog]

The Packaging Material of Choice for your Pharmaceutical Business

Do you own a Pharmaceutical, Cosmetics, or a Food & Beverage business? If yes, than packaging is one of the key aspects of your customer experience. Especially if you operate in the pharmaceutical industry and end up working with jars, vials, cartridges, and ampoules, where protection from foreign particles is of prime importance. This is where Pharma glass becomes a packaging material of choice for many. If you are in the market for packaging glass or setting up a Pilot Plant, you should keep the following in mind: Pharma Glass Quality & Conformance of the Packaging Material Depending on the sensitivity of your solutions/products, the packaging glass with an appropriate quality level should be used. Typically, a pharma glass conforming to the international ISO GMP 15378/ISO 900 standards is considered as base quality suitable for most operations. Then there are region specific standards, such as EU–Pharmacopoeia or US-Pharmacopoeia. With these conformance standards in place, you can be assured that the quality of the packaging materials will satisfy your requirements. Requirement of Further Treatment Based on the methods used to manufacture packaging glass, the number of particles present in the glass may vary. Now, in most cases such particles may not interfere with your product. However, if your product is sensitive in nature and exposure to foreign particles should be at a minimum, such as in case of a Pilot Plant, then manufacturing methods of the packaging materials become important. Here, keep an eye out for manufacturers following the laminar-flow technology or conforming to ISO 8 (category 100 000) standards. These quality standards lets you know that further treatment of the packaging material is not required and can be used directly in sensitive apparatus of the Pilot Plant.  

[helloprakashpatil-blog]

Find the Light Within

We have been in the solar EPC space for more than five years, earning us the reputation as among the best global leaders in the turnkey delivery of solar power projects.

If you are looking for an experienced and accredited contractor to construct your next solar power project, let us help you. We are adept at providing planning services, which include planning for individual systems. As one of the best solar EPC companies in India, we have been successful in implementing solar systems on brownfield sites that have been redeveloped as well as erstwhile power plant sites.

In our capacity as a general contractor, we ensure coordination of all construction activities. We also have a team of experienced subcontractors who have been successful in implementing a number of successful projects. This apart, we have also earned the tag of one of the best LT panel manufacturers in India.

Our preference to collaborate with companies in India allows us to contribute significantly to their value chain.

Core Functions

Since we ventured into the solar EPC space in 2010, we have involved ourselves in almost areas of a solar power project, including: - Financing and project development - Project planning - Design - Management of supply chain - Construction - Engineering and installation - Operation and maintenance

Are you convinced as to why we are regarded as among the best solar EPC companies in India?

Our 88 years of experience in electrical engineering, project management and execution, gives us the edge over our competitors. Our ability to ensure cost-quality balance has ensured us the patronage of repeat customers from across the globe. We are also one of the best LT panel manufacturers in India. Our solar projects, completed and in progress, in South Africa, Egypt and the Philippines have also earned us international recognition.

[helloprakashpatil-blog]

The Power to Light up your World

We have been in the solar EPC space for more than five years, earning us the reputation as among the best global leaders in the turnkey delivery of solar power projects.

If you are looking for an experienced and accredited contractor to construct your next solar power project, let us help you. We are adept at providing planning services, which include planning for individual systems. As one of the best solar EPC companies in India, we have been successful in implementing solar systems on brownfield sites that have been redeveloped as well as erstwhile power plant sites.

In our capacity as a general contractor, we ensure coordination of all construction activities. We also have a team of experienced subcontractors who have been successful in implementing a number of successful projects. This apart, we have also earned the tag of one of the best LT panel manufacturers in India.

Our preference to collaborate with companies in India allows us to contribute significantly to their value chain.

Core Functions

Since we ventured into the solar EPC space in 2010, we have involved ourselves in almost areas of a solar power project, including: -Financing and project development -Project planning -Design -Management of supply chain -Construction -Engineering and installation -Operation and maintenance

Are you convinced as to why we are regarded as among the best solar EPC companies in India?

Our 88 years of experience in electrical engineering, project management and execution, gives us the edge over our competitors. Our ability to ensure cost-quality balance has ensured us the patronage of repeat customers from across the globe. We are also one of the best LT panel manufacturers in India. Our solar projects, completed and in progress, in South Africa, Egypt and the Philippines have also earned us international recognition.

[helloprakashpatil-blog]

The Benefit of a Pilot Plant in Speeding the Commercial Process

Have you ever asked yourself why you needs a pilot plant for research and development? In fact, a number of processes are scale dependent. It can be quite a challenging experience to transition from small-scale operations to a large scale production plant. The transition needs to be smooth but the initial setting up can be a big scare.

A huge production plant is sometimes built based on information which is gathered at the small unit. However, the kinetics may differ considerably and the reactions may not be up to par. However, sometimes the best laid plans may not go according to plan. The worst case scenario could be that uncontrolled heat build-up could lead to abnormal reactions and possible explosions even if some materials are corrosion-resistant.

This cannot be attributed to human error, rather it could be a process that went wrong. The process takes a different turn when there is a change. It is also not possible at times to forecast these problems as they may be too complex to comprehend. A pilot plant can be very helpful as far as minimising error is concerned. Therefore, experiments can be studied more thoroughly without posing a major risk. The pilot plant does not only provide data before increasing scale of production, it serves other function. This include:

1.It helps in making an authentic comparison with commercial grade raw material against the grade counterpart in the laboratory. During a lab study, the use of raw material and catalyst is not very big. Therefore, a highly pure grade can be used for the experiment. However, when it comes to a production plant, using pure materials would be feasible. Commercial grade material is best used. 2.The plant can be used for the production of small product quantities which can be used as raw material for market testing. The plant can be used to produce quantities which can be used to study the reaction process which might follow. It is one of the best ways to test a product in the real market. Samples can be handed out to customers to gauge their reactions. 3.The quality of waste and by-products can be studied, in addition to assessing their saleability. 4.Waste generated can also be studied to determine if waste treatment is necessary. This will help understand the economics associated with the process. 5.A pilot plant will help come up with a more detailed mass balance. It will allow companies to give yield estimates. Lab experiments normally generate a sizeable number of erroneous mass balances due to the fact that quantities are much smaller. When it gets down to a full-blown production, the values are much higher. 6.A pilot plant will give you the liberty of producing specialty chemicals that may be appreciated by a more niche market. Therefore, it can safely be said that a pilot plant can help a business go from lab testing to high production plant faster without posing much of a risk. It also aids in keeping in focus the economics involved in setting up a large scale production because corrosion-resistant products may not translate to saleability.

[helloprakashpatil-blog]

The Glass Advantage

Have you ever wondered why glass bottles are the preferred choice in the pharmaceutical industry? There are a number of reasons why pharma glass is popular. One of the main reasons glass is used for packaging is because it does not react adversely with the contents inside it. Glass is more or less classified as an inorganic product that is made up of sustainable and natural raw materials. 

Glass is also chemically inert and pure and is, therefore, a safer bet. It is also the preferred, and a popular, choice among consumers. Some of the other important properties of glass, namely transparency and recyclability, make is the perfect packaging material for pharmaceutical products. This apart, the recyclable nature of glass does not go against environmental norms. It is the best substance to use. Therefore, pharma glass does its bit to preserve the environment. 

A large number of glass manufacturing units make use of natural gas as fuel and are therefore non polluting.  In fact, once liquids or other chemicals are mixed in industrial agitators, they can be easily transferred to a glass container. In fact, it is interesting to note that glass is the only packaging material to be rated “generally regarded as safe” (GRAS) by the US FDA. If you are still not convinced, here are some of the main advantages glass enjoys over PET where pharma product packaging is concerned. Here are some of the main benefits listed:

Packaging made from glass has the ability to handle vacuum as well as high pressure sealing. It also acts as a protection against oxygen invasion and moisture. It also safeguards from bacteria and spoilage. 

One of the biggest advantages of glass is the fact that it can be customised to protect against damaging ultraviolet light. Therefore, it ensures product taste and purity. There have been a number of experiments as well as research that points to the fact that glass has a longer shelf as compared to other packaging material. This is another major reason why it has the vote of confidence from a number of consumers.

A number of studies and research across the globe have stated that glass is the safest choice for consumer health and the environment – a significant reason why it is the preferred product packaging material. Consumers swear by glass packaging for a number of reasons. Glass helps protect the quality of food and beverage close to 78%Glass preserves a product’s flavour and taste (75%) Glass  maintains the healthiness and integrity of foods and beverages – around 82%

The usage of glass is one of critical importance, especially in present times. This is because our actions have had an adverse effect on the environment. This has caused an alarm all over the world. The use of glass for packaging is in the interest of the human race. Therefore, it is of vital importance to preserve and improve the environment. When a chemical or other substance comes out of an industrial agitator, you know where to put it in.