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Best CNC Plasma Cutting Machines for Mild Steel – A Game-Changer for Manufacturers.

​Mild steel, known for its versatility and affordability, is a staple in various industries, including construction, automotive, and manufacturing. Accurate and efficient cutting of mild steel plates is crucial to ensure the quality and integrity of the final products. Technocrats Plasma Systems Pvt. Ltd., a prominent Indian manufacturer established in 1994, specializes in CNC metal plate and pipe profile cutting machines, offering a range of solutions tailored for mild steel plate cutting.

 Product Link: https://www.technocratplasma.com/cnc-plasma-cutting-machine-kali-300iHD.php

Understanding Mild Steel Plate Cutting Machines

Mild steel plate cutting machines are designed to cut steel plates with precision, efficiency, and consistency. These machines utilize various technologies, including plasma cutting, to achieve the desired results. Plasma cutting, in particular, is favored for its ability to produce clean cuts at high speeds, making it ideal for mild steel applications.​

Technocrats Plasma Systems' Offerings

Technocrats Plasma Systems has developed a diverse range of plasma cutting machines suitable for mild steel plate cutting. Their machines are 100% in-house manufactured, reflecting their commitment to quality and innovation. With over 35,000 machines sold and more than 7,500 satisfied customers, their reputation in the industry is well-established. ​

Key Models for Mild Steel Plate Cutting

KALI-300i Plasma Cutting Machine: An IGBT-based plasma cutting machine offering an output current range of 30-300 amperes. It can achieve fine cuts from 0.3mm to 50mm and severance cuts up to 80mm on various electro-conductive metals, including mild steel. Notably, it boasts over 90% efficiency and power factor, resulting in more than 50% electricity savings compared to conventional machines. ​

KALI-100 Plasma Cutting Machine: This step-controlled air plasma cutting system provides an output current range of 30-120 amperes. It can cut up to 32mm fine cuts and 50mm severance cuts on mild steel plates. Designed for heavy-duty applications, it's suitable for both workshop and project sites. ​

HyCut Series: Featuring chopper technology-based plasma cutting machines with high arc voltage, the HyCut series is capable of clean cutting up to 100mm and severance cutting up to 125mm on mild steel. These machines are also suitable for CNC applications, enhancing their versatility. ​

Automated Plasma Cutting Machine - https://www.technocratplasma.com/automated-plasma-cutting-machine.php

Advantages of Technocrats Plasma Systems' Machines

Energy Efficiency: The KALI-300i model, for instance, offers significant electricity savings, making operations more cost-effective. ​

Versatility: These machines can cut a wide range of electro-conductive metals, not limited to mild steel, providing flexibility in operations.​

Precision and Quality: Designed to deliver clean and precise cuts, minimizing the need for post-cutting operations.​

Robust Customer Support: With a strong customer base and a focus on service, Technocrats ensures reliable support for their products. ​

Applications in Various Industries

The precision and efficiency of these machines make them suitable for a multitude of applications:​

Construction: Fabricating structural components with accurate dimensions.​

Automotive: Manufacturing vehicle parts that require precise cutting.​

Manufacturing: Producing machinery parts and equipment with consistent quality.​

Shipbuilding: Cutting large mild steel plates for ship components.​

Investing in a high-quality mild steel plate cutting machine is essential for industries that prioritize precision, efficiency, and cost-effectiveness. Technocrats Plasma Systems Pvt. Ltd. offers a range of machines that cater to these needs, backed by decades of experience and a commitment to innovation. Their products not only enhance operational efficiency but also contribute to sustainable and economical manufacturing practices.

Technocrats Plasma Systems - technocratplasma.com

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Exploring the Flame Metal Plate Cutting Machine.

Metal cutting is a crucial process in various industries, including construction, manufacturing, and shipbuilding. The Flame Metal Plate Cutting Machine is a powerful tool designed to offer precise and efficient cutting solutions for heavy-duty applications. With advanced features and robust construction, this machine is an ideal choice for cutting straight lines, circular shapes, and bevels with remarkable accuracy.

In this article, we will explore the special features, technical specifications, and benefits of the Flame Metal Plate Cutting Machine to understand why it is an essential tool for industrial metalworking.

Know all features about “Flame Metal Plate Cutting Machine” & Technical Specification: https://www.technocratplasma.com/portable-flame-cutting-machine.php

Special Features

The Flame Metal Plate Cutting Machine is built to handle tough cutting requirements with precision and durability. Below are its notable features:

1. Cutting Capacity

The machine is capable of making straight-line and circular cuts up to 300 mm thickness, depending on the nozzle capacity.

It can also perform straight-line or circular cuts up to 180 mm thickness with efficiency.

2. Bevel Cutting Ability

The machine is designed for bevel cuts up to 90 degrees, providing versatility for different welding and fabrication applications.

3. Advanced Construction and Safety Features

The internally asbestos-lined body ensures heat resistance and enhances the machine's durability.

The fiber-glass insulated circuit adds an extra layer of protection, making the machine safer to operate in high-temperature environments.

4. High-Performance Drive System

Equipped with a dynamically balanced armature, the machine ensures an ultra-smooth drive, reducing vibrations and enhancing precision.

5. Durability and Longevity

The strong and solid construction makes this cutting machine highly durable, ensuring a long service life even under demanding working conditions.

6. Precision Control and Proven Performance

The precise control system allows operators to achieve accurate cuts with minimal effort.

With a track record of proven performance, this machine is trusted by professionals across various industries.

Technical Specifications of OXY-1 Model

The OXY-1 model of the Flame Metal Plate Cutting Machine is built to deliver superior cutting performance. Here are its detailed technical specifications:

Cutting Capacity: 5 mm to 300 mm

Bevel Cutting Range: 0 Degrees to 90 Degrees

Straight-Line Cutting: 1.8 meters and multiples

Circle Cutting Diameter: 75 mm to 150 mm

Cutting Speed: 60 mm/min to 600 mm/min

Torch Adjustment:

Vertical Adjustment: 70 mm

Horizontal Adjustment: 85 mm

These specifications make the OXY-1 model a highly versatile and efficient tool for industrial metal cutting operations.

Benefits of the Flame Metal Plate Cutting Machine

Using the Flame Metal Plate Cutting Machine offers several advantages that make it a preferred choice for metalworkers and industrial professionals:

1. High Cutting Precision

With its advanced torch adjustment and controlled cutting speed, the machine delivers precise and clean cuts, reducing material waste and improving efficiency.

2. Versatile Cutting Options

The ability to perform straight-line, circular, and bevel cuts up to 90 degrees makes this machine suitable for a variety of applications, including shipbuilding, structural fabrication, and heavy machinery production.

3. Enhanced Safety

The asbestos-lined body and fiberglass-insulated circuit add layers of protection, making the machine safer to use in high-temperature conditions.

4. Durable and Reliable Performance

With a solid construction and dynamically balanced armature, this machine is built to withstand heavy-duty operations and long-term use without compromising performance.

5. Adjustable Speed for Different Materials

The wide range of cutting speeds (60 mm/min to 600 mm/min) allows users to adjust settings based on the type and thickness of the metal, ensuring optimal results.

Get A Quote Now: https://www.technocratplasma.com/get-price.php

Applications of the Flame Metal Plate Cutting Machine

The Flame Metal Plate Cutting Machine is widely used in various industries due to its versatility and efficiency. Some of the key applications include:

1. Shipbuilding Industry

Used for cutting thick metal plates required for ship hulls and structural components.

2. Construction and Infrastructure

Ideal for cutting steel plates used in bridges, buildings, and other structural frameworks.

3. Heavy Machinery and Equipment Manufacturing

Suitable for cutting metal parts used in large machines and industrial equipment.

4. Automobile and Railway Industry

Used for cutting components for vehicle chassis, railway tracks, and other metal-based structures.

5. Metal Fabrication Workshops

Essential for cutting metal sheets and plates in fabrication and welding workshops.

Maintenance and Care

To ensure the Flame Metal Plate Cutting Machine operates efficiently and lasts longer, regular maintenance is crucial. Here are some tips:

Clean the Nozzle Regularly – Keeping the nozzle free from debris and slag will maintain cutting precision.

Inspect and Lubricate Moving Parts – Reducing friction and wear enhances performance and longevity.

Check Torch Adjustment Mechanism – Ensuring proper alignment helps maintain accurate cutting.

Verify Electrical Components – Inspect wiring and insulation for any signs of wear or damage.

Store in a Dry, Safe Place – Protecting the machine from moisture and dust will prevent rust and electrical issues.

The Flame Metal Plate Cutting Machine is a high-performance industrial tool designed for precision cutting of metal plates. With advanced features like bevel cutting up to 90 degrees, cutting capacity up to 300 mm, and a dynamically balanced drive system, this machine ensures smooth and accurate cuts for a wide range of applications.

Whether you are in shipbuilding, construction, heavy machinery manufacturing, or metal fabrication, investing in this powerful cutting machine will enhance productivity and efficiency. By following proper maintenance practices, you can ensure its long-lasting performance, making it a valuable asset for your operations.

For professionals looking for a reliable and robust metal cutting solution, the Flame Metal Plate Cutting Machine stands out as a top choice in the industry.

SEMI AUTOMATIC GAS CUTTING MACHINE

Portable Shape Cutting Machine

Portable Flame Cutting Machine

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H-Beam

H-beam welding system is an automatic system for welding H-beam.

H-beam welding system is an automatic system for welding H-beam. There are two different systems offered for this application. In one system job is moved. Welding is carried out by SAW or GMAW process. Sometimes twin wire or tandem welding process is used. In another system welding head is moved. H-beam is produced for structured requirements.