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SBS Polymer Modified Bitumen Plant

Features

SBS modified bitumen application

As a pavement material, SBS modified bitumen is applied widely in high-grade highways, urban roads, airport runways and other important traffic on the road. While, polymer modified bitumen also can be used in wearing layer (drainage or suction sound) and waterproof layer(under seal coat); in stress absorbing film middle-layer, to reduce reflection crack; in old road pavement ; in thin and super thin bitumen surface layer plus for the overload traffic road of old pavement, to improve durability; in surface treatment of old pavement or new General Highway, to recovery pavement using performance or reduced conservation workload.

1. High-temperature resistance, low-temperature resistance, strong adaptability;

2. Good toughness, anti-fatigue, increases the bearing capacity of pavement;

3. Resistance to water, oil and UV radiation and slows down aging;

4. Stable performance, long service life, lower maintenance cost.

Brief introduction of SBS Polymer Modified Bitumen Plant

Metong MTG15 SBS Polymer modified bitumen plant is advanced processing technology is particularly suitable for modification processing SBS, SBR, MAC and other modifiers. HMI and PLC using a combination of control methods, can visualize the entire production process unfolded, Centralized control, Easy to operate. The key parts and components selected international advanced level of high-quality products imported or domestic products, Greatly improving the reliability of equipment operation.

Advantage of SBS Polymer Modified Bitumen Plant

1. The advanced processing technology is particularly suitable for SBS, SBR, MAC modifier, such as processing, the stability of coupled with proprietary technology, solve the segregation of PMB.

2. High shear colloid mill: Core of SBS modified bitumen plant, the gap is adjustable (0.01mm-20mm).

3. Bearing oil seal and other main parts adopt Japan brand imported; The bearing block with the water circulation cooling device; The colloid mill with heat-conducting oil system, covered with closed-end insulation devices.

4. Automatic control for the two premixed tanks working alternately.

5. Control system with HMI and PLC can monitoring the entire production process image visually displayed, centralized control and easy operation.

6. Key parts and components are selected from international imported or domestic top brands, greatly improving the reliability of equipment operation.

7. Modular design is easier for installation&testing and rapid production. The plant can be used with bitumen factory, asphalt mixing plant.

Main Parameters

Category

Item

Parameter

   MTG15

MTG20

General Parameters

Productivity

15h / h

20T/h

Operating Voltage

380V/50HZ

380V/50HZ

Total Power

≤125kW

≤132kW

Main PlantDimension

11500 × 2200mm × 2500mm, 15h

11500 × 2200mm × 2500mm, 15h

Weight

Ratio

100: 1-100: 10

100: 1-100: 10

Structure Type

Container Type

Container Type

Measuring

Bitumen

Flowmeter

Flowmeter

Polymer Edit

Frequency screw＋Weight Loss Scale

Frequency screw＋Weight Loss Scale

Mix dispensing system

High shear colloid mill

15t/h, 45kW

20t/h, 55kW

Base Asphalt Pump

680L / min, 11kW

680L / min, 11kW

Base Asphalt PumpFilter

50m³/h

50m³/h

Spiral plate heat exchanger

100㎡

100㎡

Temperature Sensor

PT100

PT100

Premix tank

4m³

4m³

Modifier Powderfeed screw

6m³/h, 4kW

6m³/h, 4kW

ModifierWeighing hopper

0.7m³

1m³

Mixture Output Pump

400L / min, 7.5kW

400L / min, 7.5kW

Air supply system

Air Compressor

0.7m³ / min, 3kW

0.7m³ / min, 4kW

Control system

Inverter

M440

M440

Reactor System

Reactor Tanks

25m³

25m³

Mixer

  Delivery Pump

680L / min, 11kW

680L / min, 15W

Heating System

Oil Boiler

800,000KCAL

800,000KCAL

 http://www.metongmachine.com/products/bitumen-plant/sbs-polymer-modified-bitumen-plant.html

[metongmachinecn-blog]

Bitumen Tank Trailer

Features

Brief introduction of Bitumen Tank Trailer

Bituemn transportation tanker trailer is the result of self-research and development of our company according to the need of the large transportation volume in road construction and on basis of kind product. The special bitumen transportation tanker trailer , which adopts particular temperature-preservation structure and high efficient temperature-preservation material, are engaged in transportation of all kinds of asphalts with long-distance and massive volume. There are have working equipments such as burner, asphalt pump etc in the rear platform. The vehicle can be operated conveniently and it works efficiently. It is the ideal asphalt transportation tool.

 Advantages of Bitumen Tank Trailer

1. The bitumen tanker trailer is composed of inner tank, temperature-preservation materials, shells, plates, combustion chambers, asphalt pipelines in the tank, oil ports, stainless steel plates etc. The tank is an ellipse column. The inner layer is welded with the outer one by steel plate. Between the inner and outer layers are filled with Aluminum silicate temperature- preservation materials with a thickness of 50mm. Packed with stainless steel plates.

2. two high-power burners, able to transfer the bitumen for long distance, high-capacity transport work; whole machine work equipment such as asphalt pump, complete with a hydraulic drive system, performance, safety, and reliable.

3. Vehicle easy operation, high technology content, is the ideal means of transport all kind of Bitumen.

Main Parameters

1

Model

LMT9200GLB

LMT9250GLB

LMT9300GLB

LMT9450GLB

2

Chassis

HZZ9290GYY.01

HZZ9290GYY.00

HZZ9290GYY.

HZZ9400GYY

3

Dimension(MM)

10000 × 2500 × 3350

10000 × 2500 × 3463

10000 × 2500 × 3550

12300 × 2500 × 3600

5

Tank

20000L

25000L

30000L

45000L

6

Flaming Chamber

Φ273mm×2  L type

Φ273mm×2  L type

Φ273mm×2  L type

Φ273mm×2  L type

7

Tire

Double corners12R22.5

Double corners12R22.5

Double corners12R22.5

Double corners12R22.5

8

Butterfly Valve

373H-16C

373H-16C

373H-16C

373H-16C

9

Insulation layer

Carbon steel +fiberglass insulation layer 50mm

Carbon steel +fiberglass insulation layer 50mm

Carbon steel +fiberglass insulation layer 50mm

Carbon steel +fiberglass insulation layer 50mm

Price

FOB shanghai

28000USD

28950USD

29700USD

33250USD

 http://www.metongmachine.com/products/bitumen-plant/bitunen-tank-trailer.html

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Drummed Asphalt Melter (Decanter)

Features

Drummed Asphalt Melter is very quickly melting equipment for Barreled asphalt. It works with hot oil boiler to features high thermal efficiency, quick dumping, low labor intensity and less pollution.

Main features of Drummed Asphalt Melter

1. Environmental protection: it adopts Closed structure without pollution;

2. Energy Saving: Use the exhaust gas (320~450℃) of the heat conduction oil stove to heat the barrel (the final exhaust temperature is about 150 ℃). The Closed structure can save energy by 50% than the open ones;

3. Uses the 320~450℃ exhaust gas directly to heat the barrel wall, after finished, the barrel is very clean without bitumen on the barrel wall.this does not cause waste and pollutes the environment;

 4. Automatic slag removal: This equipment has advanced structure, with internal automatic slag discharging and external slag cleaning function;

5. It is suitable for all kinds of barrels at home and abroad;

6. Good dehydration: using large displacement asphalt pump for internal circulation, agitation, when water vapor Overflow, it will be sucked into the atmosphere by the fan to achieve dehydration;

7. Safe and reliable: It adopts automatic control system, imported automatic ignition burner. It can realize automatic control according to oil temperature. Meanwhile, it equipped with corresponding monitoring instrument;

8. Ease of relocation: container structure, convenient relocation, quick assembly.

Main Parameters

Model

DJT4

Productivity (t/h) (Environment temperature≥25℃)

4

Bitumen temperature (℃)

130-160

No. Barrels (Barrel/one time)

20

Bitumen storage volume  m3

12

Heat conducting oil boiler

YYW470-Y (Q)

Boiler capacity (kw)

470

Boiler temp. (℃)

210-240

Boiler dimension (L×W×H)(mm)

5500 × 2140 × 2440

Windlass

Model: JM0.3; Power: 1.1 kw; Speed: 11m/min

Induced draft fan

Model: Y5-47, Power: 3 kw

Flux: 4070m3/h, Wind pressure: 890Pa

Asphalt pump

Model:YCB-25, Power: 7.5 kw; Flux: 25m3/h

Trolley Decelerate

Model: JRTS77D100L4/B

Power: 3KW  Out rpm: 26 r/min

Max. Trolley Working speed

Speed: 11.45 m/min

Total power (kw)

<30

Total weight (t)

18

Total Dimension (didn’t include boiler) (L×W×H)(mm)

8000 × 2100 × 2550

 http://www.metongmachine.com/products/bitumen-plant/bitumen-melting-equipment/drummed-asphalt-melter-decanter.html

[metongmachinecn-blog]

Bitumen Emulsion Plant

Features

Brief introduction of Emulsion Bitumen Plant

MTR6 Emulsion Bitumen Plant is cooperation technologies from Metong and American Phoenix Inc. It is widely used in China market and export to more than 20 countries.

Features of Emulsion Bitumen Plant

1. Emulsion Bitumen Plant includes tanks, pipe, and is of good quality 304 stainless which can provide absolute corrosion resistant.

2. Emulsion supporting pump and Base bitumen pump use frequency control which is more convenient to operate.

3. Register tank and Mixing tank are all wrapped with stainless steel and nice design. They are all coated with thin steel tank interior, and with the additional companion of aluminum silicate preserve heat.

4. Emulsification plant utilize modified emulsifier which can produce modified emulsion bitumen and emulsion bitumen.

Strength of Mtr6 Emulsion Asphalt Plant

1. Quick to install

2. Easy to install

3. Fast transport

4. Precise measuring

5. Easy to operate and control

Main Parameters

Model

MTR-6 Emulsion Bitumen Plant

Capacity

6 T/h

Total Power Capacity

≤43kw

Dimension

7000 × 2200 × 2310mm

Structure

Semi - Mobile modular structure

Ratio

Asphalt content 50%, and 50% of the water solution

 S/N

System Name

Component Name & Model

Technical Index

 Remark

Flow Rate

Capacity

 1

Emulsifier System

Emulsifying machine

6T/h

 30kw

2

Basic Bitumen System

Basic Bitumen Pump

3T / h

 frequency conversion adjustable

Temporary Storage Tank

 5m³

With Hot Oil Pipeline

3

Soap Making system

Emulsifier Pump

3T / h

 frequency conversion adjustable

Soap Mixing Tank

 2.4m³

2 Units

Stirring

  Vertical

4

Water System

Water Pump

12.5m³/h

  5

Output System

Output Pump

6T/h

  Output Storage Tank

 2.25m³

 6

Heating Systerm

Heating OilBoiler

300,000

K-Cal

7

○ Optional

Bitumen Pre-heating Tank

50m³

 Storage Tank

25m³

  http://www.metongmachine.com/products/bitumen-plant/bitumen-emulsion-plant.html

[metongmachinecn-blog]

Bitumen Plant

Over the years in order to build the most top-notch high-quality full range of products in the road construction and maintenance machinery industry, in 2009 Metong set up the Subsidiary Metong Heavy machinery to develop extension products, such as asphalt mixing, asphalt regeneration, snow removing, emergency, asphalt processing equipment, etc. In the past few years, Metong has adhered to the technical concepts of the combination of the latest international technology an domestic road construction and fully Cooperated with international famous road construction and equipment manufacturing enterprises. meanwhile,Metong also had good technical cooperation with a number of domestic institutions of higher learning and well-known enterprises .all which Strives Metong to develop and produce better products to serve the world.

http://www.metongmachine.com/products/bitumen-plant/