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How Does a Fully Automatic Sanitary Pad Machine Work?

In India, people are considering menstruation an important part. So, access to affordable and hygienic menstrual products is also crucial for women’s health. A sanitary pad making machine fully automatic makes pads with little or no manual work. The good thing about these machines is that they help factories produce many pads fast. They could make good quality pads at low cost with this machine. In this blog, let’s understand how these machines work step by step, and what parts they have.

Raw Materials and Unwinding

Every sanitary pad has layers which includes a top layer made of soft non-woven fabric, an absorbent core and a leak-proof back sheet. These raw materials make the best quality sanitary pads. In the beginning, big rolls of these materials are loaded onto the machine. These rolls unwind slowly so materials move forward in proper order. The unwinding system keeps the layers straight and at the correct position to stretch it. This helps to avoid wrinkles or misalignment of the raw materials.

Precise Feeding and Cutting

After unwinding, materials will move to a feeding unit. Here they are guided into position and cut into the exact size for each pad. This needs to be accurate, because the top sheet, core, and back sheet must match perfectly. If it is not, then the pads will not work well and not satisfy the needs. The feeding unit is controlled by robots or motors which makes the process fast and precise.

Forming Unit

The next component is the forming unit. Once the layers are cut and aligned, they enter the forming unit. Here the absorbent core is put in the middle between the top and back layers such as sandwich. The machine uses heat and pressure to bind these layers together gently. This helps keep the absorbent core in place, so the pad works correctly during use.

Sealing and Edge Finishing

The formed pads then go to the sealing unit. In this part, hot air, adhesive, or ultrasonic tools seal the edges. This performs the sealing process and should be done properly to avoid leaks and stop the layers from coming apart. The machine also cuts off extra material neatly so that it can give an accurate and desired shape to the sanitary pad.

Embossing and Sterilization

These are the extra features in many machines. Many modern machines do embossing, which means adding patterns on the pad surface. In sanitary pad making machines, the feature of embossing helps absorb blood faster and evenly. Some advanced machines that one can use for this is a UV light chamber for sterilization. The use of sterilization is important because UV light kills microbes and keeps the pad safe and hygienic.

Packaging Unit

After sealing, pads go to the packaging unit where pads are either packed singly or in sets. In this process, packaging is often done by flow wrap or bagging system. For this, businesses use fully automatic machines that can pack pads at high speed. This will be helpful in preparing them for sale while maintaining hygiene and quality. These machines use sensors to ensure that each pad is packed correctly without damage. Along with this, other parts of packaging are done such as labels, batch numbers, and manufacturing dates are printed. Finally, the packed pads are collected and arranged in cartons for easy transport and storage.

Quality Control and Waste Collection

These machines have quality control systems to check each pad. During the process of quality control, the main aim is to make every sanitary pad test of high quality. These machines look for wrong shapes, torn edges, missing layers, or poor seals. If pads are not good then they can be removed automatically. Also, there’s a waste collector that gathers trimmed edges and leftover material to keep the factory clean and prevent material loss. In addition to this, high-speed cameras or sensors help in spotting tiny defects quickly. This system saves time and increases overall production efficiency. It also ensures that only perfect pads reach the packaging stage.

Control Panel and Automation

A sanitary pad making machine fully automatic uses modern controls. These include touchscreen panel, PLC (program logic controller), and servo motors. Operators who are operating the machine set the pad size, speed, and layers through the touch panel. As it is a fully automatic machine, it repeats the process precisely. Automation of the machine indicates high speed, consistent quality, and less human error. The system can store multiple pad designs for quick changeover. Align with this, there are features like alarms and messages that will appear on the screen if there’s any problem. These machines let the operators monitor real-time data for output count and running speed.

Production Speed and Capacity

These automatic machines are fast and can produce large quantities in just a few minutes. Some can make 80–150 pads per minute, and some high-end machines can make 120 pads per minute or even more. This kind of speed is beneficial for big production units. Also, it can help businesses to lower the sanitary pads manufacturing machine price per pad.

Sanitary Pads Manufacturing Machine Price

If you are planning to start a sanitary pad production unit, you might want to know the sanitary pads manufacturing machine price. Well, the cost of the machine will depend on the type of machine, its features and production capacity. Price of manual small-scale machine, semi-automatic machines and automatic machines will be different. Sanitary pad making machines fully automatic will have higher cost. These fully automatic sanitary pads making machines are expensive but highly efficient and high performing.

Conclusion So, this is how a fully automatic sanitary pad making machine works. It is found in big production units and is used as a smart machine. It uses modern technology to make pads quickly and precisely. The sanitary pads manufacturing machine price may look high in the beginning, but it helps in saving money in the long run.

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For enquiring about cost of sanitary pads manufacturing machine, one needs to know about types of machines available. As the price differentiates based on the model you choose for your sanitary pad business.

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How & Where To Find The Right Diaper & Sanitary Pad Making Machine At Affordable Prices In India?

Owing to transforming social norms towards menstrual hygiene, the sanitary pad manufacturing business can be a profitable one. You just need an affordable and efficient diaper and sanitary pad making machine to start your business. However, there is one difficulty. How to find the right setup when the price of sanitary pad making machine can influence your turnover negatively.

In this article, we are going to discuss the factors behind the rise in prices. additionally  we will discuss the importance of the right sanitary napkin production machine based on your enterprise size & level.

Reasons behind the high price of sanitary pad making machine

The level of automation in machines

A fully automatic sanitary napkin producton machine is way more costly than the semi-automatic and manual ones. You can consider purchasing a manual or semi-automatic machine if you are low on budget. However, if you want quick and efficient production, a fully automatic machine is the best. You can compensate your cost of purchasing such a machine from your profit.

Production capacity of your enterprise

If you have a large production capacity, then owning compact machinery for sanitary pad manufacturing can be a source of losses for your company. The constant need for a quick and efficient rate of production increases the cost of manufacturing. Thus, you will want an efficient sanitary napkin production machine for your enterprise, that can turn expensive.

 Technology and features used

You may require a piece of technically sound machinery for your enterprise. But, the price of sanitary pad making machine with an interactive interface, hygienic production quality, and other technical features may be higher than your expectations.

 Market reputation of the brand

If you are considering buying a diaper and sanitary pad making machine from a renowned brand, then you will have to accept the fact that it will be expensive indeed.

Compatibility with the raw material

It may happen that the raw material you use for sanitary pad production in your enterprise requires more advanced or different machinery than the regular ones. It can also increase the cost of production since specialized machinery will be costly.

Estimated price range of sanitary pad making machines in India

Since manufacturing sanitary pads and diapers from scratch is new to the Indian business environment, so it may turn a bit expensive one. However, the setup costs can look high. But, the profits can be higher than you estimate.

There are three kinds of diaper and sanitary pad making machine in India:

Manual sanitary pad making machine: Such sanitary pad making machine can cost you around INR 50,000.

Manual machinery can increase the workload on your workforce. It can be useful to deploy if you are a newbie in this sector or running on a low budget. Further, the production capacity of a manual machinery is low as compared to semi-automatic and fully-automatic machinery. A manual sanitary pad manufacturing production line machine from companies like P2Btek can produce 350-450 pads per minute. However, you can provide employment to numerous people with such a machine.

Semi-automatic sanitary pad making machine: Semi-automatic machinery can cost you from INR 2 Lakhs to 8 Lakhs.

A Semi-automatic diaper and sanitary pad making machine is ideal for both small and large-scale enterprises. It gives the user the flexibility to operate as per its specifications. You can expect the hygienic production of around 600 pads per minute. So, it is an efficient machinery that can help you meet your production goals.

Fully-automatic sanitary pad making machine: You can get fully automatic sanitary pad manufacturing machines at INR 10 Lakhs. Further addition of advancements can increase their costs upto INR 30 Lakhs. A fully-automatic machinery is much better than the semi-automatic and mechanical ones. Its setup costs may seem expensive, but it is more efficient, hygienic, and productive. You can expect a massive production of 800-1000 sanitary pads if you procure a fully-servo production line from P2Btek.

How to Find the Right Sanitary Pad Making Machine For Your Business?

If you are planning to set up a diaper and sanitary pad manufacturing machine, then you must go ahead with the following steps & tips:

Budget Analysis

Before executing your business plan, it is necessary for you to estimating your budget to buy diaper and sanitary pad making machine. For this, you can consult your financial advisors.

Analyse your production needs

Before purchasing a sanitary napkin production machine, you should estimate how much production is desirable by your enterprise to show profits.

Do a quick market research

Consider doing a quick market research for the right price of sanitary pad making machine. It is a necessary step before you lock the deal with any brand.

Request quotations

You can ask for quotations from different brands. In this way, you will be able to assess the right value of your sanitary pad making machine.

Consider after-sales service

Some companies like P2Btek offers one year expert service warranty and free toolkit on the purchase of diaper and sanitary pad making machine. In addition, you can request them to send professionals ad train your employees for hassle–free production.

 P2Btek: A leading name in sanitary pad making machine manufacturers 

P2Btek has become a prominent name among the reputed diaper and sanitary pad making machine manufacturers. Owing to their efficient machinery, prompt-after sales services, and budget-friendliness, you can consider this company to be your partner for purchasing sanitary napkin production machine. 

They provide you with:

●     Machinery made from super steel

Each diaper and sanitary pad making machine has super-steel body. Super steel adds durability and sturdiness to the design of machine. In addition, it becomes resistant to corrosion and extreme weather.

●     Machinery designed by expert professionals

A team of adept professionals design sanitary napkin making machine at P2Btek. These professionals are experts in their field with high qualifications.

●     Machinery manufactured using advanced technology

At P2Btek, all the machinery is made using advanced tools and techniques. The sanitary pad making machinery manufactured at P2Btek is equipped with the latest technologies to provide the users with simple controls.

●     Machinery with less power consumption

Machinery manufactured at P2Btek is known to consume less power and produce more sanitary products. In other words, the machinery is highly efficient.

●     After-sales service

P2Btek provides all of its clients with high-quality and prompt after-sales service. In addition, they give training to your workforce if you desire.

 Conclusion

Setting up a diaper and sanitary pad making business won’t be difficult if you are able to procure an affordable sanitary napkin production machine from reliable vendor. We recommend P2Btek for purchasing an efficient and high-quality diaper and sanitary pad making machine. They provide these machines at highly reasonable rates and under the clients’ requirements.

 

FAQs:

Is it beneficial to set up a diaper and sanitary pad making business in India?

The growing awareness of menstrual health is enhancing the demand for cheap and high-quality sanitary napkins. Therefore, it is a beneficial business to establish in India.

Does the cost of sanitary pad making machines influence business profits?

Yes, if you procure expensive sanitary pad making machines, your profit can turn low. However, procuring machinery from companies like P2Btek can help you maintain your budget.

What are the benefits of procuring sanitary pad making machine from P2Btek?

P2Btek provides a wide array of diaper and sanitary pad making machine at affordable prices. Such machines are made from super steel, are highly efficient, and consume less power.

Author’s Bio:

Amit is associated with P2b Tek since last 3 years, he has great experience in writing about Sanitary Pad making machines. His research on  Machines from different categories has been highly appreciated.

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We deal in production line sanitary pad making machines