#AsphaltBatchMixPlant

[atlastechnologies]

Asphalt Batch Mix Plant: A Cornerstone of Modern Road Construction

Explore the pivotal role of asphalt batch mix plants in modern road construction. Atlas Technologies is a leading exporter of high-quality asphalt batch mix plants for efficient infrastructure development.

[fabhindgujarat]

Asphalt Batch Mix Plant

Asphalt Batch Mix Plant stands as a beacon of efficiency and dependability. This essential piece of machinery plays a fundamental role in producing the asphalt mixes that form the backbone of our road networks. Let's delve into the world of Asphalt Batch Mix Plants and uncover their significance in shaping the infrastructure landscape.

[fabhind01-blog]

FABHIND, Leading Manufacturing of  Asphalt Batch Mix Plant, Waste tyre pyrolysis plants and for more details Contact us now -https://fabhind.com

[alltechgroup]

Hot asphalt batching plant – components and features.

All Tech Group is a manufacturer ofhot asphalt batching plants. We have successfully exported many machines of different capacities. This blog is about our recent installation of a 260 tph asphalt mixer and about its components and features. All Tech Group manufactures top quality asphalt batch plants with focus on quality and service. The equipment is designed to be working for long time without breakdown. The use of quality brought out items in the manufacturing enables us to offer the best quality.

Stringent quality norms are followed at each manufacturing stage. In the end, the equipment is sand blasted prior to application of paint. This process allows us to get a plant that is more finished and better looking. When higher quality components are used, the machine tends to perform better. Each component is designed with care, and it works in tandem with other units for a trouble free performance. Better- and high-quality raw materials = better quality and performance.

Components of hot asphalt batching plant 260 tph

All the components of the hot asphalt batching plant are important and crafted with precision. Since this is a tower type batch asphalt plant of 260 tph the components are bigger compared to the other smaller plants of 60 tph, 100 tph, 120 tph or even the 160 tph plants. The components are modular means the plant is easily broken down into different small components for easy installation. This also facilitates easy transportation of the full plant. The key components of this machine are listed as below:

Image:-

Batch mix plant suppliers

-

All tech group

5 bin cold aggregate feeder.

Primary vibrating screen and slinger conveyor.

Drying drum

Fuel efficient air atomization burner.

Bag filter with pre-separator

Filler silo with elevator

Hot aggregate elevator

5 deck vibrating screen

5 deck hot bins

Mixing unit

Weighing scales for filler, aggregates and bitumen on tower of hot asphalt plant.

Bitumen storage tanks with thermic heating unit.

Fuel tank for drum burner.

Control panel system

Features of hot asphalt batching plant (asphalt mixer) of 260 tph capacity

There are many strong advantages of All Tech Group hot asphalt batching plant. The asphalt mixer of 260 tph is designed to perform with precision. It is manufactured to produce quality hot mix asphalt as per the desired mix recipe. Some of them are under:

The 5-bin feeding unit is with adjustable push up roller for easy alignment.

The corrugated auxiliary belt avoids material wastage at the site.

Drum unit is supported by EN 350 forged rings.

Bigger trunnion rollers for better drum support.

Low noise air atomization burner

Proven and fuel efficient burner compliments the drum

Hot elevator with dual chain design for prolonged life.

5 or 6 screening decks – upon request of customer

Larger screening area for uninterrupted production.

Bigger hot bins for storing sufficient quantity of aggregates into separate compartments.

Hot bins are thermally insulated for heat retention.

Mixer is supplied by BHS. It is of 3500 kgs. Capacity.

Stringent and proven design of mixer that works smooth.

Aggregate scale size is 4500 kgs.

Filler scale size is 450 kgs.

Image:- A

sphalt Batch mix plant manufacture

-

All Tech Group

Bitumen scale size is 300 kgs.

Bag filter with larger filtration area.

Bag filter has high cleaning efficiency.

Bag house is thermally insulated to keep the bags away from moisture.

Exhauster is heavy and bigger.

It is equipped with a variable frequency drive for efficient operation.

Foreign filler silo provided is of 60 m3 capacity.

Four bitumen tanks of 50 tons each provided with the plant.

Bitumen tanks are heated by a 700,000 thermic heater.

Control cabin is double storey with 2 PC’s on the top floor and all the control boards on the bottom floor.

Both the floors are air conditioned.

High technology cabin with user friendly software.

PLC with SCADA and with Siemens HMI.

Fuel tanks provided are 2 in number for using 2 different fuels. Each tank is of 24,000 liters.

Platform railings and ladders are of high quality with diamond shaped grating and anti-slip design.

Duct line comes with an improved design which is now maintenance free. It also allows free flow of gases.

Some advantages of All Tech Group hot asphalt batching plant, 260 tph

All Tech Group asphalt mixing plantshave proven their advantages and worth with more than 140 installations in 5 years. Below are some of the advantages of the All Tech Grouphot asphalt batching plant of 260 tph. The higher level of acceptance with customers is a proof of our quality product. The higher number of units is also a testimony of low maintenance, better after sales support, low fuel consumption, more savings and superior overall performance.

Few of the core benefits of asphalt mixers by All Tech Groupare as below:

● Structure: Overall structure is heavy with the plant tower unit girders being wider compared to the competition.

It’s advantage: It aids in getting more stability to the machine. The equipment can withstand harsh weather. The machine life will not be affected even after several re-installations.

[atlastechnologiesindia]

Atlas ABP range of asphalt batch mix plant is designed for contractors. Looking for a basic yet reliable equipment from a manufacturer with good product knowledge and service support. We are manufacturer of asphalt batching plant with capacities: 80 tph, 120 tph and 160 tph. Capacities above 160 tph will be tailor made. You can contact us with your requirement.

[hotmixplants]

Vibrant engineering is largest construction equipments manufacturers, suppliers in Hyderabad, We are constantly upgrading our technology and products in a systematic way to produce high quality Hot Mix Plants . Call us +91- 9100779821. Hyderabd,India.

[asphaltdrummixplantmanufact-blog]

Asphalt Batch Mix Plant

Cold Aggregate Four Bin Feeder

The four bins feeder for cold aggregate are well moulded and designed with M.S Structure Chasis and M.S Plate Hopper body.These bins are designed in such a way that they allow free flow of aggregates inside the bins without sticking to the edges.The bins have well calibrated gate openings and the variable speeds enable proportionate control and accuracy of operations.Well-designed gathering conveyor transports the material with a uniform speed to the slinger conveyor.

Oversize Removal Vibratory Screen Unit

Any oversize material, detrimental for the heating and mixing thermo drum internals, are screened out ensuring better performance and safety of the plant.

Thermo Drum Or Dryer Drum

Our R&D team has developed a latest internal flight design that ensures the highest thermal transfer efficiency by transferring uniform heat to all different sizes of aggregates.The drum is equipped with four wheel drive. Preciously machined and surface hardened trunnion rollers & thrust wheels supports the drum and takes care of up-hill and down-hill thrust.

Batching Tower

A Batching tower consists of the following parts

Hot Elevator

Totally enclosed, vertically mounted, centrifugal discharge type bucket elevator. The hot elevator is powered by an 11 kW / 15 kW, 4 pole motor and is supplied with wear plates, electrical / mechanical drives and wiring. The hot elevator is provided with a roll back arresting device.

Vibrating Screen

Fully enclosed inclined linear vibrating screens with high quality vibrating screen cloth, contribute to top notch performance. The inclined linear vibrating screen is provided with duplex spring absorbers, and is powered with two numbers of six-pole maintenance free vibro motors.

Hot Aggregates Bin

Four compartments hot aggregate bin with 13m3 storage capacity,overflow and oversize rejection chute,bin level indicators,pneumatic controlled cut off gates and a sampling device on each compartment.Temperature measuring probe on bin no.1.

Weigh Section For Aggregates, Filler And Bitumen

Automatic accumulating, weighing type Aggregate weigh hopper, with four point suspension hopper and load cell transducer. Automatic individual weighing type Asphalt and Filler weigh hopper with four points suspension hopper and load cell transducer. All weighing hoppers are fitted with proper shock isolation device.  Asphalt Batch Mix Plant

Mixing Section / Pug Mill

Twin shaft, 1500 kg mixing capacity, jacketed pug mill with welded steel shell, lined with replaceable wear resistant spiral liners, provided with a wide opening slide gate for quick discharge of hot mix. Specially designed arms and tips ensure a very homogeneous mix in a short time.

Asphalt Transfer Pump

A 5.5 kW, 450 Lpm, Jacketed, gear type Asphalt transfer pump is provided for feeding asphalt from the storage tank to the asphalt weigh hopper.

Asphalt Spray System

A Bitumen weighing hopper is at the bottom hot oil heated and mounted onto three electronic load cells. Via heating, well dimensioned feeding pipe, Bitumen gets distributed via gravity into mixer within seconds thereby homogeneous distribution in mixer is guaranteed.

Bitumen Heating And Storage Solutions

The indirect heating tanks are supplied with a high efficient thermic oil heater.All tanks are supplied with auto thermostatic controls and level indicators.

Control Unit

Fully automatic and air conditioned control unit that contains controls for various operations like Power control,sequence control,distribution power control,automatic burner control.The control unit has temperature indications and is totally pre wired.It also includes a very user friendly software.

[punarmprajapat-blog]

Asphalt Batch Mix Plant AMP-1200,1000,1500,1200,Manufacturer

Asphalt Batch Mix Plant, Asphalt Batch Plant, Asphalt Batching Plant, Asphalt Mixing Plant, Usina De Asfalto Mix Lote, Asfalto Planta De Mezcla Por Lotes, Manufacturer, Exporter, Supplier, Ahmedabad, Gujarat

[kesarequipments]

Our Company Dispatched Wet Mix Macadam Plant(WMM Plant) Capacity 100 Tones/Hour And Cement Feeding Silo At #Nagaland,#India.

Visit Us www.kesarequipments.com Contact -Kesar Road Equipments                +91 98253 22472 Like Us :  

 Facebook - https://www.facebook.com/asphalthotmi... 

 Follow Us: Instagram- https://www.instagram.com/kesarequipm... 

Follow Us: Twitter- https://twitter.com/kesarequipments

[atlastechnologies]

80-100 TPH Asphalt Batch Mix Plant by Atlas Technologies

Explore top-notch asphalt batch mix plant solutions. Atlas Technologies specializes in 80-100 tph asphalt batch mix plant installation and advanced technology.

[fabhindgujarat]

Asphalt Batch Mix Plant

Asphalt Batch Mix Plant Our aim is to help you reduce cost to compete for tenders with high competition for road projects. We want our customers to get high quality hot mix asphalt without compromising on the production.

[fabhind01-blog]

ASPHALT DRUM MIX PLANT Asphalt Drum Mix plant is a continuous mixer in which heating of aggregates, its homogenous mixing and addition of set amount of Bitumen and Filler is done in the Drum itself. visit -  https://fabhind.com

[alltechgroup]

Things You should keep in Mind While Buying Asphalt batch mix plant.

If you've chosen to purchase an asphalt plant, it's going be a hard decision. The motives and the parameters needed to design the ideal machine could be difficult. It is often a difficult task choosing what storage containers, feeder bins and the type of controls needed. There are times when the distinction between the portable and stationary asphalt mixing plant could be complicated. On this page, we'll guide you through the purchase of asphalt plants.

When you've made the decision to build an asphalt plant of your own,, you must now take important choices. The choices will be related to the dimensions of the plant as well as the kind of asphalt plant, and the cost as well as the brand to choose. After these decisions are made, then we will decide on the design of the plant like bin size, tank size, kind of pollution control system storage silo.

There are two main kinds that asphalt plants can be found:

·         Drum mix plant (continuous plant)

·         Mix plant for batch mix (tower plant)

Batch Mix Plant

Batch mix plant creates hot mix asphalt large batches. Aggregates are fed into cold feed bins where they are transferred to the drum to be dried and heated. Following this, they are transferred to the tower unit by the bucket elevator. Then, on the tower unit, they will be divided and placed in several hot bins. In the meantime, bitumen and filler materials is transferred to separate weighing units that are on the top that of the tower.

Then, based on the needed percentage, the aggregates will be incorporated into a unit of pug milling. The process is followed by the addition of filler and bitumen to the mixer unit. After the mixing process, the material will be discharged to the trucks that are waiting or the storage silo.

Image:-

All Tech Group

Advantages of batch mix plants

The main advantage of a batch mix plant is that it is able to produce high-quality hot mix asphalt of any mix type. The final product is of high quality hot mix asphalt, with the highest level of precision. Additionally, it is possible to incorporate various mix designs and run the plant with various mix designs. Because the components are modular, it is possible to upgrade or retrofit parts as and as needed. This enhances the functionality that the mixer can offer.

The weaknesses from the batch mixer plant

A batch plant is required to spend much of its time moving and weighing the materials. A significant amount of energy is used during this process which makes the batch plant use more energy in order to produce hot mix asphalt. Because the number of steps used are higher and the amount of energy required is also higher. Additionally, the batch plant will require more space, and a high initial cost to set up.

Drum mix plant

The drum mix plant a basic form of asphalt plant. It employs a straightforward method to produce the hot mix asphalt. It is a straightforward and continuous method to produce HMA continually. The process begins with the material being fed into the Cold feed bins. The aggregates are progressively taken to the drum to be heated as well as for mixing. Within the drum, mixing and heating are done in one unit. When the aggregates are introduced into the drum, they weigh them together and this weight is transmitted through the panel in order to ensure that how much bitumen as well as filler material.

In the beginning, the drum heating process, the drum is heated and mixing takes place in the latter part of the drum. After mixing thoroughly with bitumen and filler material the filler material is taken out of the storage silos or waiting trucks.

Continuous drum mix plants may be a parallelflow as well as counterflow types. Parallelflow means that the material flow and the burner flame are both in the exact same direction. Counterflow is when both the material flow and burner flame are in opposite directions.

The main advantages of mixing drums

The primary benefit of a drum mix plants is that it employs the most basic procedure to make hot mix asphalt. In removing many processes drum mix plants use less energy to create hot mix asphalt. The initial investment cost is less, as well as the power required for operation is also reduced. Maintenance costs are lower when compared to batch. The overall cost for running and maintaining is significantly lower than an asphalt batch plant.

If it is necessary to have a portable unit for your needs, a drum plant would be superior because it uses a lesser quantity of components. A drum plant will make use of fewer components, which means the expense of transport will be lower.

Image:-

Asphalt batch plant

-

All Tech group

The weaknesses of the batch mixing plant for drums

A lower degree of accuracy in the end product is the primary problem with Drum mix plants. Bag filters are a type of pollution control device can't be utilized with drum mixers. The numerous customization options offered on a batch facility might not be available in the mixing plant for drums.

The style of asphalt plant

There are two main types of asphalt plants: stationary and portable. The choice between the two is easy. If the plant has to move frequently, an asphalt plant that is portable is the an ideal choice, whereas stationary plants are preferred.

If we evaluate specifications against the specifications of various manufacturers, then a mobile asphalt plant is more expensive when compared to stationary asphalt plants. If the plant is required to be moved only a couple of times throughout the year or more frequently, then a mobile form of asphalt plant can be beneficial. If the movement of the plant needs to be performed once in the next few years, the portable or mobile plant is not the best choice because the price for portability is higher.

In these cases plants with a skid-mounted design is far superior. Atlas also produces and sells skid-mounted plants that are wired components that are ready for installation.

Dimensions and components of the asphalt plant

It is essential to study the requirements of the plant, and determine the capacity. It is important to keep in mind that a high capacity plant is not going to be favored. The plant must be moderate and medium-sized, with a focus on the inclusion of crucial elements.

The plant shouldn't be tiny with small components that are too small. This will make it difficult to upgrade later on. When the plant's size is of a medium size, consider whether it is feasible to increase the capacity of the plant by replacing a few parts.

The ideal plant is one that it's operating at around 80percent capacity. This makes certain that the components perform better and last longer. But, you could also select a moderate-sized plant that has an storage silo in order to boost production prior to.

Important to have the correct configuration of components of the asphalt plant

·         Correct and proper configuration of components is essential for the selecting the asphalt plants. A proper selection of configuration and the set of components is crucial to the overall success of the project. The main components that are crucial include:

·         Cold aggregate bins for feeders. The design of the feeder bins is crucial. It is all dependent on the amount of aggregates required to be used and this can influence the layout that the bins are placed in.

·         The size that the tanks for bitumen must to be of a sufficient size. It is not advisable to make larger amounts of asphalt without an adequate supply of bitumen. It is essential to have enough of the storage tank for bitumen in order to allow production to be carried out without issue.

·         The burner's configuration is crucial because in some areas, various fuel choices like coal, natural gas, etc . are readily available. If the consumer is informed and chooses the right burner it will save a significant amount of dollars in the long term.

·         Storage of hot mix asphalt Storage of hot mix asphalt must have enough capacity. When the number of trucks is smaller in number , the plant must not be waiting for to get the following truck. This ensures uninterrupted output for the factory. The silo is an extremely useful device when continuous production is required to be maintained.

[atlastechnologiesindia]

Atlas ABP range of asphalt batch mix plant are designed for contractors. Looking for a basic yet reliable equipment from a manufacturer with good product knowledge and service support. We are manufacturer of asphalt batching plant with capacities: 80 tph, 120 tph and 160 tph. Capacities above 160 tph will be tailor made. You can contact us with your requirement.