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[zylcd]

The role of LCD screens in agricultural production

In modern agricultural production, LCD screens, as important display and interactive devices, play an increasingly important role. It not only improves the efficiency and accuracy of agricultural production, but also provides more convenient and intuitive tools for agricultural management.

1. Environmental monitoring and control

LCD screens are widely used in the monitoring and control of greenhouses and breeding environments. By connecting various sensors, the screen can display environmental parameters such as temperature, humidity, light intensity, and carbon dioxide concentration in the greenhouse in real time. Farmers can remotely control the ventilation system, irrigation system, shading system, etc. of the greenhouse through the operation interface on the screen based on these data to ensure that crops grow in the best environment. In the breeding industry, LCD screens can display parameters such as temperature, humidity, and ammonia concentration in the breeding farm, helping farmers to adjust environmental conditions in time and improve the growth efficiency and health level of animals.

2. Precision agriculture

Precision agriculture is an important development direction of modern agriculture, and LCD screens play a key role in it. Through the satellite positioning system (GPS) and the geographic information system (GIS), the LCD screen can display detailed maps and soil data of the farmland to help farmers carry out precise sowing, fertilization and irrigation.

3. Agricultural machinery operation

In agricultural machinery operation, LCD screens provide an intuitive operation interface and real-time equipment status display. LCD screens can also be used for the operation of agricultural drones, displaying flight paths, captured images and videos, and helping farmers monitor farmland and control pests and diseases.

4. Agricultural product quality inspection

LCD screens are also widely used in agricultural product quality inspection. By connecting high-resolution cameras and sensors, the screen can display the appearance, color, size and other characteristics of agricultural products to help farmers grade and screen them.

5. Agricultural information management

In terms of agricultural information management, LCD screens provide convenient data input and query functions. Farmers can record and query information such as the planting history, fertilization records, and pest and disease control records of farmland through the operation interface on the screen. These data can help farmers make scientific planting plans and decisions. In addition, LCD screens can also be connected to the Internet to help farmers obtain market information, weather forecasts, agricultural technical guidance, etc., and improve the overall level of agricultural production.

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[atplblog]

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[sn-369]

How a Chinese 메이저사이트추천 Conquered a Piece of America #2047

The only additional piece of information you have is the dealer’s up-card.While developing and memorizing super-precise numbers for Caribbean Stud Poker would be quite a task, the good news is that you really only need to follow two simple tips: For example, in May 2005, a parlor in Kanagawa Prefecture reported to the local police that someone had counterfeited their tokens and made off with the equivalent of US$60,000 in cash by trading them in at their nearby exchange center. When allowed, they are usually made when a player wishes to bet at the last second, immediately before the dice are thrown, to avoid the risk of obstructing the roll. In order to have a moderate advantage over the Blackjack dealer, a player must keep track of the cards which have gone.

The Saint Anne Glassworks (now Cristallerie de Baccarat) at 6-49 Rue des Cristalleries (1764-1954) http://edition.cnn.com/search/?text=그레잇게임 According to a passage in Ibn Taghri Birdi's HISTORY OF EGYPT, 1382-1469 A.D., the future sultan al-Malik al-Mu'ayyad won a large sum of money in a game of cards . In these playing cards the suits were coins, cups, swords, and polo sticks. The ace was stamped to indicate that the tax had been paid, and forging an ace was a crime punishable by death. To this day, the ace is boldly designed to stand out. French-Swiss cards comes only in decks of 36 with no ranks from two to five.The innovative Portuguese pattern is a Parisian derivative from Germany.

1400s: Familiar suits start appearing on playing cards across the world—hearts, bells, leaves, acorns, swords, batons, cups, coins. The value of each trump card was now indicated by a large numeral (the forerunner of corner-indices), so that the pictures had no function other than decoration. To avoid confusion, the color green was selected for the zeros in roulette wheels starting in the 1800s. The chief feature is the splendid plume flowing from the Knave of Clubs’ helmet, from which the deck acquired the name of La Plume à Chapeau.

The only information you’ll have to make your next decision is the content of your hand and the dealer’s one up-card. At this point, you can fold and avoid further losses, forfeiting only your ante and progressive wager (if placed). Or you can choose to place an additional bet, in hopes that your hand is stronger than whatever the dealer is holding. Suits are also thought to represent social classes as described by "Ti Zhao" in Why are the four suits of a standard deck of playing cards spades, hearts, diamonds and clubs? Such people often gamble in special rooms, separate from the main casino floor, where the stakes (i.e., the amount bet) can be in the tens of thousands of dollars.If a player placed a Five Card Bonus Wager on both the dealer's hand and the player's hand, the player shall receive a payout in accordance with paragraph (1) for both the highest ranking five-card Poker hand of the dealer and the highest ranking five-card Poker hand of the player.

If both players have the same pair, the highest non-matched cards (the "kicker') are compared to determine the winner. If both players have the same high card, the next highest cards are compared. If both players have the exact same pair AND the exact same kicker cards, the pot is split. Easy way is not a specific bet offered in standard casinos, but a term used to define any number combination which has two ways to roll. At another, they allowed Black torch singer Lorna Dorne to perform and even spend the night, but they burned her bedding and towels the next morning.The maximum bet is based on the maximum allowed win from a single roll. The lowest single-roll bet can be a minimum one unit bet.

This money should not be needed for basic living expenses, such as food etc. As casinos do not allow any kind of computers, a graphical user interface would be of no usage anyway. These impacts are very visible in the destination region, where tourists interact with local environment, economy, culture and society.Casinos do not usually advertise payback percentages, leaving it up to the player to identify which video poker machines offer the best schedules.

These requirements are meant to keep the game fair (preventing switching the dice or making a "controlled shot"). Wherever horse racing is popular, it has usually become a major business, with its own newspapers and other periodicals, extensive statistical services, self-styled experts who sell advice on how to bet, and sophisticated communication networks that furnish information to betting centres, bookmakers and their employees, and workers involved with the care and breeding of horses. He or she then will give you one green $25 chip for five red $5 chips, or a black $100 chip for twenty $5 chips, for example. 우리카지노 The majority of modern machines have an LCD screen centered over the main start pocket.

The lowest house edge (for the pass/don't pass) in this variation is around 1.4%. Generally, if the word "craps" is used without any modifier, it can be inferred to mean this version of the game, to which most of this article refers. The differences of other extensively influential factors could be further studied. Since 1962 there are more than a hundred books written explaining how card counting works.But the outcome of the roulette wheel is random and it does not have a memory. Number 23 has the same chance of winning on any spin.

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[wristwatchjournal]

Spending Time Feature: How An Astronaut Uses The Omega Speedmaster X-33 in Space

Three… Two… One… Zero… Ignition. There’s a distinct shift in tone as the voice of launch control breaks its stoic delivery to exclaim “liftoff”! — introducing a mixed air of relief and jubilance that fits the magnitude of the scene being broadcast live to the world. There is a loud hiss accompanied by a column of white steam, then a fiery blast at the base of the rocket as its support tower falls away. Audible cheers and applause can be heard in the background as the live feed switches to a wide-angle, revealing the expanse around Launch Complex 39A at NASA’s Kennedy Space Center in Florida as it rapidly fills with turbulent white clouds beneath the SpaceX Dragon now accelerating skyward. Aboard the rocket are two American astronauts who’ll soon be the first crewed launch from the United States to orbit the planet since the space shuttle program ended nearly a decade ago. Only as the rocket distances itself from the reaches of the long-range camera lens does the feeling really start to sink in: This is the long-awaited arrival of a new era of American spaceflight, one that finally picks up the torch set alight by the previous two generations of space exploration.

Alongside many countless civilian, military, and aerospace actors of the last six decades, the Omega Speedmaster has played its own uniquely influential role in that continued legacy of outer space exploration — and during the excitement of the SpaceX Demo-2 launch, eagle-eyed watch fans would catch multiple glimpses of a Speedmaster X-33 strapped to the suit of astronaut Bob Behnken, confirming that Omega’s participation in America’s space program was still very much alive and well, and would not be relegated only to the anniversaries of yesteryear.

This particular X-33 is hardly a new watch, though — quite the contrary: the feature-rich analog/digital hybrid has been relied upon by NASA astronauts since it was introduced in 1998 (ref. 3290.50.00), its unique feature set and specifications originally drafted for Omega by General Thomas Stafford, whose lengthy resume includes commanding the Apollo-Soyuz Test Project in 1975. And despite being discontinued in 2006 and replaced in 2014 by the impressive new X-33 codenamed “Skywalker” (ref. 318.90.45.79.01.001), there are still plenty of Gen. 1 X-33 watches in service — including the two now in space with Behnken and fellow astronaut Doug Hurley.

For episode 57 of Spending Time on aBlogtoWatch, we had the opportunity to speak with retired astronaut Terry Virts (be sure to follow him on Instagram: @astro_terry) — another very noteworthy X-33 owner and Omega collector — to learn just exactly how the modern astronaut relies upon this Speedmaster on a daily, often hourly, basis for a wide variety of special tasks while working aboard the International Space Station.

As a former Commander for the ISS, a fighter pilot, and space shuttle test pilot, the bilingual and multi-talented Virts also carries the unique distinction of having taken more photographs in space than anyone else — many of which are featured in his gorgeous photo book View From Above, published by National Geographic (and used with permission in this story). And while we won’t spoil the full contents of this special interview, you’ll definitely want to tune in to learn exactly how a Speedmaster X-33 comes in handy for an orbital photographer trying to snap a shot of the pyramids of Egypt from 250 miles above the earth while hurtling through space at nearly five miles per second. Give the whole thing a watch right here:

Now, as you’ll learn from the interview with Terry, the X-33 watches worn in space have been flight-qualified by NASA for space missions (just as the original hesalite Moonwatch once was), and as issued equipment that’s property of the government, must be returned upon mission’s end. Interestingly enough, the newer X-33 Skywalker has not been flight-qualified by NASA (most likely due to the Space Shuttle Program ending in 2011), so its flight qualifications come from the European Space Association as denoted on the Skywalker’s caseback, ensuring that Omega’s participation in space exploration for the last decade continues uninterrupted even if America’s space program has been put on the back burner. As Terry pointed out in the interview, this is why unless personal watches were being worn on missions, many American astronauts are still issued the older X-33, while the new Skywalker variant is provided to European crew on the ISS.

Gen 1 (ref. 3290.50.00 on the left) and Gen 2 (ref. 3991.50.06 in middle and ref. 3291.50.00 on right) of the Speedmaster X-33 are both rendered in titanium and functionally identical with the same Omega Calibre 1666 inside. Their cosmetic differences are only slight, evidenced by the finishing on the pushers and bezel, and the addition of a luminous pip on the insert at 12:00 for the newer variants.  Some variations of the first generation reference had a traditional knurled Seamaster style crown before it was replaced with the grooved “honey dipper” style associated with all modern versions of the X-33.

For the last 20 years, each iteration of the X-33 has adhered to a consistent principle of capability and operation with a similar set of features: multiple calendars and time zones, numerous chronograph and countdown functions, and a loud digital alarm — all with the combined aim of enabling an astronaut to stay safe and work more efficiently while in space. It’s worth pointing out that the watch is not designed for extra-vehicular activity (or EVA), as the LCD screen cannot handle extreme cold. But for his work onboard the ISS, Terry explained that the X-33 Skywalker streamlines many of the above functions while adding in two key timekeeping functions: “mission elapsed time” (MET) and “phase elapsed time” (PET) — calculations that have little use to anyone who’s not strapped to a rocket bound for orbit.

Built from ultralight Grade 2 titanium, the Skywalker still feels instrumental, but markedly more premium than its predecessors, primarily due to the sharp contrast of its updated negative LCD screen, which has aged remarkably well for a digital watch, which speaks volumes to the caliber of quality and design integrity at play here. Aesthetics aside, the real updates from the Gen 2 X-33 and the Skywalker are internal, though, with the thermo-compensated Calibre 5619 quartz movement specially developed for flight qualification by the ESA. At first glance, as you start to cycle through the various functions by pressing the crown at 3 o’clock, its complexity is a bit daunting. Thankfully, if you don’t happen to have an ISS commander available for a setting walkthrough via Zoom, there’s an interactive Omega iPad App that can teach you the menu system, show you how to set the watch, and train your fingertips through each respective function and the context in which it is best deployed.

It was a little over five years ago that Terry concluded his final mission in space: the Soyuz TMA-15 / Expedition 43 that began on March 11th, 2015. He recalls the last photograph he snapped in orbit some three months later — a surreptitious moment that produced an epic “sun star” framed perfectly by the ISS solar panels and the sweeping blue curvature as day broke, somewhere down on earth. And that was it. The commander was ready to come home for good.

One thing that remains quite cool about the X-33 watches is that, unlike many other tool watches, they are not deployed as a backup or a fail-safe, but rather as a primary instrument for a very specific type of end-user. Even Terry himself confessed to using his X-33 “more than any other instrument” during his two space flights, and given the many tasks that require precise timekeeping in space, it’s hardly a surprise. Not to disparage the original Speedmaster (it was the first and only watch worn on the moon, after all), but let’s not forget that the Moonwatch was originally conceived as a watch for motor racing. On the contrary, the X-33 was only ever built for one specific wearer: astronauts. And it’s here, in this realm of ultra-niche, purpose-built product design — not unlike the quirky Flightmaster or the iconic Ploprof — that Omega has historically been at its absolute best.

For a good-natured look at what it takes to get yourself into space and what to do once you’re there, be sure to check out Terry Virts’ more recently published book: How to Astronaut. As for the Speedmaster X-33 Skywalker, it has a retail price of $5,900 on the titanium bracelet. You can learn more at omegawatches.com.

The post Spending Time Feature: How An Astronaut Uses The Omega Speedmaster X-33 in Space appeared first on Wristwatch Journal.

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[loveforinfoworld-blog]

Villa Rental Bali Introduces Simona Oasis And Spa

The bedrooms and their adjoining garden bathrooms are all located in self contained thatched pavilions. Each air-conditioned bedroom is entered by double doors showcasing engraved brass handles, and each is characterized by dark reddish brown bengkirai wood floors under soaring roofs Vinhomes Riverside villa for rent. Every bedroom boasts an LCD flat screen individually controlled satellite TV, enabling guests to watch satellite channels independently of each other. Each is complemented by a DVD player, quality sound system and iPod dock.

Picture windows capture the riverside views, and opulent open-air bathrooms boast cream terrazzo floors, twin washbasins, daybeds for lounging, and large terrazzo bathtubs. The tubs are sheltered from the elements yet positioned within private walled gardens enhanced by soft lawns, frangipani trees, and stone carved ornaments. Each bathroom also features a toilet with an intercom, and a shower in a cubicle that is open on one side to the garden. Furthermore, every guest need is considered with the provision of storage space, wardrobes and mini bars in each room.

The Master Bedroom features a deck-style balcony on two sides, with steps that lead down to a riverside bale relaxation pavilion. The bedroom is notable for the Buddha head and soft panels behind the double bed, flanked by two polished solid wood tree trunks, lit with discreet lighting. There is also a desk, and a dressing area with a huge mirror and a padded ottoman. The bathroom and outdoor Jacuzzi is accessed by a covered walkway with wooden pillars and spring water ponds on either side. The Jacuzzi rests within a thatched pavilion, surrounded by flowering shrubs and overlooking the river. The bathroom features arched open doorways, comfortable furnishings, twin washbasins, a toilet, and a shower big enough for two.

The spa sits on the triangular piece of land at the point where the two rivers meet. A sacred underground spring was recently discovered on this enchanted spot, making it the perfect setting for a spa. On the opposite side of the river is Batur Sari Temple, where the local Balinese people make offerings of flowers and fruit to the gods.

The spa area is accessed via a little bridge under a pergola dripping in cascading thunbergia, bounded by torch ginger, giant taro leaves and frangipani trees. Guests will be greeted by a pair of open-air, raised, stone bathtubs exquisitely hand carved, each in the shape of a 2-headed elephant with water spouting from the trunks villa for rent in Vinhomes Riverside. The tubs, complete with ornate floral patterns on the sides, are set within a spring water pool and accessed by a wooden deck. This is a magical place for a splash or a soak after a spa treatment.

The spa is comprised of five open-sided roundhouses complete with conical thatched roofs following the architectural style of Irian Jaya. There are two raised massage pavilions, one with a single treatment bed and the other designed for couples, with two treatment beds. Rustic and very romantic, the pavilions are furnished with chunky hand carved furniture and diaphanous drapes that can be drawn for privacy. Set right beside the river, guests will be massaged to the constant gurgle of the water. Two more pavilions house a pair of hot and a cold Jacuzzis fashioned from dark grey lava stone; each circular Jacuzzi is big enough for six people, and looks directly across the river to the temple and the holy spring. The final building is the main spa reception, where guests can enjoy a ginger tea or healthy juice drink and canapés after their treatment. Behind the Palimanan carved fretwork screen is a small timber deck facing a gentle water cascade, designed specifically for yoga and meditation. There are also two rainshowers, toilets, a sauna, and an outdoor shower.

This luxury is offered between $1,450 in low season and $2,350 in peak season. Whilst it may sounds expensive, in fact, it is not for this level of luxury. How much would you have to spend to accommodate 10 pax in The Bvlgari resort or others at the similar class? Will you get the same level of ultimate luxury and dedicated services?

Adi has been spending more than five years focusing on helping his clients in private villa and holiday rental industry in Bali to gain better online exposure. Combination of information technology and marketing backgrounds brought him to become the man behind most commercially successful websites in Bali.

[completeautoloans]

Brilliant Ideas for 18 Cool Car Accessories for Guys

18 Cool Car Accessories for Guys

The car industry has evolved tremendously in the last few years, with manufacturers across the globe releasing new and advanced technologies and gadgets in the market, designed to improve your driving experience.  Here are 18 car accessories every guy should have in their car.

What are the essential car accessories?

Many of these technologies, however, are only available in new car models with a small percentage making its way in the old car models. Technology is evolving fast and if you are a car accessory fanatic with an old car model, chances are that you feel left out.

Thankfully, you can buy some of these cool gadgets and accessories for affordable prices. Do you love adventure? Do you and your friends love to go on road trips during the weekend? If you are planning for a road trip, ensure that your car has functional gadgets specially designed to help you in the event of an emergency.

You can also select some fun accessories to keep you company along the journey if you love lone trips.

1. Beatit Jump Starter

A jump starter also known as a boost is a gadget that will help you start your vehicle in the unfortunate event that your battery dies. For if to function efficiently, you need another vehicle to give you a jolt. Ordinary jump cables are less helpful if you are in an isolated area.

Technological advancements, however, have seen the introduction of self-powered jump starters such as the Beatit Jump Starter. With these, you are sure to enjoy your lone trip without any distractions.

Having modern a modern jump starter in your car comes in handy during unforeseen emergencies. The Beatit Jump Starter comes with a flashlight and USB ports for your mobile gadgets.

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2. Ztylus Stinger

Whenever you are driving, the last thought in your mind is a car accident. However, it is important to prepare for it as it gives you some assurance of security. The stinger is a small portable gadget that can come in handy in the event if an accident.

It helps you shatter your dashboard or car windows if the car doors are jammed hence enabling you to exit the car. The Ztylus Stinger comes with a sharp blade which you can use to cut through a jammed seat belt. It also comes with a USB port which you can use to charge your gadgets in the car.

3. FOBO TIRE PLUS

Adequately inflated tires will wear evenly which enhances fuel efficiency and prolongs the life cycle of your tires. For years, motorists have relied on the handheld pressure gauge to establish whether their tires are adequately inflated. The Fobo Tire Plus system comes with various Bluetooth gauges which send alerts straight to your mobile phone when the pressure in your tires is low. It also comes with an App complete with a tutorial and this eases the installation process.

4. SCOSCHE USB CHARGER

Today, technology has made it possible for you to own multiple gadgets. To guarantee efficiency, you need enough space to keep them adequately charged. The Scosche USB charger enables you to charge two gadgets at once. Of course, there are other gadgets with more ports. However, this particular one has been ranked as one of the best considering its price.

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5. Tile Mate

Every driver will attest to misplacing their car keys at one point in their life. The Tile Mate is a Bluetooth equipped gadget that can slide on a keychain with ease. With the help of a mobile synced app, you can easily track your keys. Tile is among the best Bluetooth trackers available today. What’s more, it is compatible with various infotainment systems.

6. GARMIN DASH CAM 65W

A dash cam comes in handy and helps you establish any defect after an accident. The Garmin Dash Cam 65W is capable of capturing clear-cut images in a 1080p video. Apart from saving videos on impact, it records your GPS location to give you a clear picture of where and when the accident happened. Further, you can utilize this gadget to create elegant time-lapse videos especially when you drive across panoramic places.

Suggested read: Is PreApproved Financing worth it?

7. ESCORT MAX 360

If you love driving along open roads, you are likely to drive over the set speed limit. This behavior will not only expose you to exorbitant fines, but it can also be life-threatening in case of an accident. Today, however, there are multiple radar detectors available in the market to keep you alert of any radar in your proximity.

The Escort Max 360 is an effective gadget that has been lauded among the most precise complete with powerful Smartphone compatibility and dual antennas. It enables you to liaise with other speedsters close to you.

8. PARK-ZONE PZ-1600

Parking can be hectic even for veteran drivers especially if you are parking in small garages. Using a parking assistant can help you maximize space while preventing you from tapping your front bumper. The Park-Zone PZ-1600 enables you to accurately figure out when you have pulled up enough.

9. HANDPRESSO

If you love coffee, you definitely cannot imagine starting your day without drinking a cup. Sometimes, however, you will either wake up late or lack enough time to pass by your favorite coffee shop. The handpresso is specially designed for the gadget fanatics, and can be customized for your car. You can either plug it directly in the 12-volt or the cigarette lighter in your car.

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10. AUTOMATIC PRO CAR ADAPTER

Automatic car adapter plugs can plug in the OBD-II (standard diagnostic) in many cars manufactured between 1996 and beyond. However, they do not function with electric vehicles. The Automatic Pro Car Adapter can draw data straight from your car’s onboard computer.

It comes with a paired mobile application complete with multiple convenient features such as mileage log and a vehicle locator. It can also alert emergency services in the event of an accident. The adapter collaborates with multiple third-party applications such as Nest, IFTTT, and Amazon Echo.

11. ION AUDIO CASSETTE BLUETOOTH ADAPTER

If you have an old model car, using a Bluetooth cassette adapter is an ideal cordless strategy to stream your favorite playlist straight from your Smartphone. ION Audio Cassette Bluetooth Adapter is among the best gadgets in the market today.

Every single charge guarantees you approximately four hours of playback, enough to enjoy all your favorite songs or even podcasts. Further, you can use it for hands-free calls which are necessary when you are driving.

12. BACKSEAT CAR ORGANIZER

As a gadget enthusiast, you are likely to purchase numerous gadgets. For these, you will require a safe place to keep them. The Backseat Car Organizer from Ride Beauty is a compact storage solution for gadget junkies.

It is specially designed with durable polyester and mesh and has a series of flexible pockets and compartments. It has an adjustable headrest strap for easy fastening on any seat back. This way, you can have all your gadgets within easy reach.

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13. AUTO VOX T1400

In today’s digital era, every guy is looking for sophisticated gadgets for their cars. The Auto Vox T1400 is among the best cameras you can use for your rear-view mirror. Rather than sending footage to your Smartphone or a separate external screen, this gadget transmits footage from a camera located right over your rear license plate to a tiny screen incorporated within the rear-view mirror. The camera is well structured for durability and water resistance. It also has a 4.3 inch LCD monitor which display anti-glare and auto-brightness adjusting properties.

14. HUDWAY CAST Heads-Up Display

The portable cast Heads-Up Display from Hudway rests on your dashboard and reflects your Smartphone’s screen before your eyes wirelessly. You can operate various functions on your phone while using the gadget such as switching tracks, managing calls, and even sharing your location as depicted on the Hudway cast.

This gadget comes with a transparent lens that targets virtual images approximately nine feet beyond. It comes with great visibility meaning that it can be used both during the day and night.

15. HUDWAY VANMASS WIRELESS CAR CHARGER

The Hudway Vanmass Car Charger can either be used a wireless or a phone mount charger. This gadget is compatible with phones between 4 and 6.5 inches in size. It comes with a gravity sensing splint and a flexible arm to enhance adjustability. This allows you to mount your phone and position it from the windshield, air vent, or even dashboard. It also comes with a two-year warranty.

16. Ralph Lauren Fingerless Driving Gloves

The Ralph Lauren Fingerless Driving Gloves are the definition of functionality and style. Apart from keeping your fingers warm during the cold weather, they give you a great driving experience. They come in smooth leather and complex perforations to enhance breathability. They also have elasticized details and tab closures on each palm for added comfort and also to hold them in place and prevent slipping.

17. Armor All Car Vacuum Cleaner

If you are going for a long adventurous trip, your car will collect loads of dirt. Maintaining cleanliness while on a road trip can be an arduous task. The portable Armor All Car Vacuum Cleaner comes in handy to help keep your car clean. It is compact, lightweight, and easy to use. This 12-volt gadget plugs in your car’s 12V outlet and can clean both dry and wet debris. It is specially designed for your car’s interior and has an inbuilt crevice component for hard to reach areas. It also has a LED torch meaning that you can use it at night with ease.

18. TrailNest Rooftop Hammock

If you love adventure, then you want to make every adventurous trip unique and more memorable. The TrailNest Rooftop Hammock enables you to relax on top of your car. Its stand can safely connect on your vehicle’s roof bars and are compatible with all standard size hammocks.

Searching for the perfect place to relax while on an adventurous trip can be a difficult task. This, however, does not have to be the case anymore. You only need to park your vehicle in a safe place, mount your hammock on top of your car, and marvel at the skies regardless of the time of day or night.

Final Words

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Best Plasma Cutter Reviews

There is more to having the best plasma cutter than being able to cut metal. Before the introduction of the plasma cutter, cutting metal was hell of a work. This is due to the intense human effort that goes into the process of cutting metal, you struggle, physically exhaust yourself, sweat, and waste a lot of time all in a bid to cut out sheets of metal.

The introduction of the Plasma cutter came as a savior to the welding industry. It is not only the best tool to cut metal, it also has several other varieties of advantages to a welder.

In simple terms, a plasma cutter is a piece of tool that employs a high-speed inert gas to cut through metals or alloys of various thickness with ease. A plasma cutter makes use of an inert gas with an electrical current, the result is a torch that does the cutting process.

On this note, I welcome you to this plasma cutting review where I will pick out the top 30 plasma cutter available in the market today and give my honest opinion on each of them, I will also discuss on what you can do with a plasma cutter, the essential safety gear mandatory for use while cutting with a plasma cutter, the safety hazards involved and the essential tools needed to run a plasma cutter.

Join me as I introduce the best plasma cutters available in the industry.

Top 30 Best Plasma Cutter Reviews

1. Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter

Seeking a compact plasma cutter with the capacity to divide through various metal thickness and size, the Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma is the best choice. It has the capacity to seamlessly divide aluminum, copper, mild steel, stainless steel and all sort of metal.

The plasma cutter works with a Pilot arc torch that can pierce through any surface – painted, rough, hard or rust surface to produce a fine and smooth cut. It also features an advanced German cooling system

Pros

checkAutomatic dual frequency and voltage system (110/229v and 50/60Hz)

checkPilot torch allows plasma to cut effectively without having contact with the metal. This gives a longer consumable life

checkAbility to cut up to a thickness of 0.75 inches

checkUses a non-toxic air for cutting

checkIt is very portable

Cons

It is best suited for light jobs and small DIY projects

Exclamation TriangleThe cut produced is too large

2. Lotos LT5000D Plasma Cutter 50Amps Dual Voltage Compact Metal Cutter

LOTOS, one of the largest manufacturer of plasma cutters is a highly trusted brand. The Lotos LT5000D Plasma Cutter was designed for rugged and extensive use in all forms of working condition. It is suitable for light home jobs as well as industrial fabrication.

Like most plasma cutters, it comes with an automatic dual voltage as well as PAPST Advanced German Cooling System. When used at a High-frequency DC, the plasma cutter can cut thicker materials than the standard frequency DC.

Pros

checkIt is suitable for all sort of metals – mild steel, Aluminum, copper, etc.

checkIt requires less maintenance and less cleaning

checkSuitable to operate at two different frequency and voltages

checkIt is cheaper than the oxyacetylene cut

checkThe torch trigger is able to give a custom fit

checkOne can get faster cut with a high-frequency plasma cut

Cons

The consumables are expensive to replace

3. PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter Automatic Dual Voltage

The PRIMEWELD premium & Rugged Plasma cutter is the best choice for welders that value precision work. It is a 50 Amp Digital Air Inverter Plasma cutter that can cut metal with thickness as much as 0.34 inch seamlessly.

This is a plasma cutter suitable for both industrial and home use. It can cut several varieties of metal including mild steel, alloy steel, copper aluminum and many more with ease. It can work between 110v and 220volts power supply.

PRIMEWELD is a highly trusted brand when it comes to manufacturing welding accessories. Hence, they can boast of the manufacture of various high-quality plasma cutters that can handle metal of all sizes and shapes.

Pros

checkCan cut through several varieties of metal, steel and stainless steel

checkIt is very portable

checkQuite a lot of customers have derived satisfaction from the PRIMEWELD premium & Rugged Plasma cutter

checkIt comes with a warranty worth three years

checkMade with high-quality materials

checkIt is very durable

Cons

Some customers experienced leak with the machine

4. SUPER DEAL DC Inverter Plasma Cutter Welding Machine With Screen Display

Seeking a classy plasma cutter that can deliver a smooth cut at excellent speed? The SUPER DEAL DC Inverter Plasma Cutter is the best choice available! It gives a clean cut without slag or dross. It is a 240Volts plasma cutter that comes with digital display, it makes cutting so easy!

The SUPER DEAL DC Inverter Plasma Cutter features a current regulator which allows you to work comfortably and efficiently. It consumes low amount of energy which makes it very fair to the environment.

Pros

checkIt is very affordable

checkIt lasts very long with good heat dissipation

checkIt is made of heavy duty material, which makes it last very long

checkThe Digital LCD Display gives an easy read Front panel

checkIt has high cutting speed with less noise

checkBuilt-in safety feature – wire and mask to prevent you from hurting yourself

checkSuitable for light and industrial use 

checkIt uses cheap and easily accessible consumables

Cons

Some user prefers having an O-ring on the panel for efficient use!

5. PrimeWeld Ct520d 50 Amps Plasma Cutter

The PrimeWeld Ct520d 50 is the best multipurpose plasma cutter available. It features a 3 in 1 multipurpose plasma cutter with the ability to handle multiple cutting and welding functions. It can also alternate between DC STICK and DC TIG welding easily.

It is suitable for professional and DIY jobs. This plasma cutter is very portable, also, it operates on 50A power source. It can perform TIG/Stick welding, plasma cutting, and the arc welding function in a single unit!

Pros

checkIt comes with a 3-year warranty

checkIt has a 3-in-one function

checkIt is very easy to move around

checkIt has a power efficiency of 85%

Cons

Long leads are needed for the plasma cutting

6. Lotos Technology 04-ZVGR-0O8D Lotos LTPDC2000D Plasma Cutter Tig Stick Welder 3 in 1 Combo Welding Machine

The Lotos Technology 04-ZVGR-0O8D is a 50 Amp Non-touch plasma cutter that gives an efficient cut for various surfaces – painted, rusty, rough etc. It is compact and very portable. This plasma cutter is able to handle various types of metal without using a hazardous gas

It gives a 3 in one function – a 200 Amp stick welder, a 50 Amp Pilot Arc Plasma cutter and 200 DC TIG Welder, all with the flip of a switch. It is appropriate for industrial and DIY uses. It has the HF hand start control and also support the dual voltage system. The Pilot arc technology allows for cutting without contact with the metal tip.

Pros

checkAble to cut varieties of metal without using any hazardous air

checkIt can weld with various acids and basic electrodes

checkIt comes with one year warranty

checkIt has a multipurpose (3 in 1) unit

checkCreates precise cut with less slag

checkConsumable last longer

checkAutomatic dual voltage and frequency enabled

Cons

The consumables are specific to the machine!

7. Plasma Cutter, Inverter, Spectrum 375 by Miller Electric

Seeking for a plasma cutter for your day to day job requirement and industrial use? The Plasma Cutter Spectrum 375 is the answer you’ve been searching for. With a rated output of 30 A, it gives a fine precision cut for all sort of metal, alloys, carbon, steel etc.

It is very light in weight, compact and performs it’s duties seamlessly. It’s Manufactured by Miller, one of the giants in the welding accessory industry, the Plasma Cutter Spectrum 375 is a reliable tool to take your welding experience to the next level.

Pros

checkit’s very compact and light in weight

checkQuite of a lot of customers expressed satisfaction with the product

checkit has the ability to deliver a seamless cutting experience 

checkit’s equipped with all the necessary accessories 

checkIt comes with extra consumables

Cons

No warranty information

8. Hobart 500566 Airforce 40i Plasma Cutter 240V

Seeking for an efficient plasma cutter that can cut just like a hot knife going through butter? The Hobart 500566 Airforce 40i is the answer you’ve been searching for. Using about 40 Amps of power, the Hobart 500566 Airforce 40i is able to slice through 5/8 in. and sever cut 7/8 in. steel.

It is a heavy duty plasma cutter weighing just 31 pounds hence it’s very light in weight. The wind tunnel technology guards against particles and abrasive dust from damaging the internal parts of the machine.

Pros

checkIt is excellent for both DIY jobs and heavy-duty assignments

checkErgonomic design that makes usage safe!

checkIt is very portable

checkAuto-Refire technology giving the device the ability to slice through perforated or expanded metals

checkSetting up the machine is very easy

Cons

It is quite pricey!

9. SUNCOO Cut-50 Plasma Cutter Electric DC Inverter Machine with Digital Display

Seeking for a cheap and effective plasma cutter? This is your answer. The SUNCOO Cut-50 Plasma Cutter Electric DC Inverter is a 50 Amp Plasma cutter, it is suitable for copper, iron, stainless steel and all sort of metal. It performs excellently, and can be applied in many areas like site work, ducting work, repair and maintenance service etc.

The SUNCOO is pretty easy to assemble, with a comprehensive manual to guide the user through the installation process. The voltage ranges from 110 to 220V, and the machine has the capacity to adapt.

Pros

checkCan cut varieties of metals, including very thick metal plate

checkFinds application in home and industrial use

checkIt releases less toxic gases

checkIt has protection pilot lamp for the welder’s safety

checkIt is pretty light in weight

checkIt is pretty cheap

Cons

The strap handle is not preferred

10. Goplus Plasma Cutter Cut-50 50A 220V Electric DC Inverter Air IGBT Cutting Machine

The Goplus Plasma Cutter Cut-50 is a new plasma cutting machine that features a new technology with an advanced inverter. It comes with a high-quality plasma torch engineered to give users a new cutting experience.

The Goplus Plasma Cutter Cut-50 is applicable for individual DIY projects and industrial use. It was designed with your maximum comfort in mind, hence it’s very easy to operate. It’s also equipped with the necessary accessories to make using it very safe. It can be applied in ducting work, repair work, automotive work, maintenance service.

Pros

checkThe unit is made from materials of high quality hence, will last long

checkComes with safety features to prevent you from hurting yourself while working

checkIt has the ability to work effectively and efficiently with it’s smooth and high cutting speed, and continuous current regulation.

checkVery easy to assemble with clear and straight to the point instructions

checkIt saves energy and makes no noise

checkIt is safe, reliable and very cheap

Cons

No information on warranty

11. Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor

Seeking for a light, portable, and compact plasma cutter? The Hobart 500564 Airforce 12ci Plasma Cutter is the best choice. It comes with very capable size breaker and requires a 30 amps source.

It has a built-in compressor with the ability to cut through all types of metal. When performing flame tuning, there is no gas pressure required. The Hobart 500564 Airforce 12ci Plasma Cutter gives a very accurate cut with a thin kerf and less sla

Pros

checkRequires no gas pressure setting

checkIt gives very precise cut

checkIt is portable and light in weight

checkEquipped with a size breaker

Cons

You have to be patient while cutting through very heavy metals

12. Lotos LT3500 35Amp Air Plasma Cutter, 2/5 Inch Clean Cut

Seeking a plasma cutter to comfortably handle light cutting projects? The Lotos LT3500 35Amp Air Plasma Cutter is the best choice. It is the most compact plasma cutter available on the market but, it is only powerful enough to handle a metal with 15 mm thickness.

It comes with an air filter and air gauge that works perfectly with your air compressor. It is an excellent choice for light projects and DIY jobs. Assembling it is very easy as the whole machine can be set up in just a minute.

Pros

checkIt is light in weight

checkIt is very compact

checkIt can be easily set up

checkSuitable for cutting all sort of metal

checkCuts safely at low cost

checkComes with consumables, ground clamp, cutting torch etc.

Cons

The ground lead cable is pretty short

13. ZENY DC Inverter Plasma Cutter 50AMP CUT-50 Dual Voltage 110-220V Cutting Machine

The ZENY DC Plasma cutter features the latest cutting technology. It is recommendable for all metal cutting work, it’s suitable for both industrial and DIY jobs. The high-quality plasma torch which it has, gives it an enhanced and improved cut quality.

It features a double voltage adapter with a current range of 20 to 50 Amps. It is equipped with essential accessories like AIR regulator and earth clamp as well as many safety accessories needed to ensure a seamless cutting operation.

Pros

checkSuitable for both professional and personal use 

checkComes with the necessary safety accessories to ensure a seamless operation

checkThe consumables are very cheap

checkThe price is very reasonable

checkIt doesn’t get too hot

checkCuts very fast

checkSetting up the unit is pretty easy

Cons

It comes with ground and cable wires that are very short

Exclamation TriangleUser manual not explanatory enough

14. Hypertherm 088079 Powermax30 XP Building America Edition Hand Plasma System

The Hypertherm 088079 Powermax30 XP plasma cutting machine is a 2 in 1 plasma cutting machine. It works with high vigor to cut through metal with ease. It delivers a very high-performance cutting experience with the ability to handle thick metal of all sorts – up to 16mm. It comes with Fine Cut consumables that give detailed cutting.

It comes with various accessories that ensures you work safely. The automatic voltage setting allows it to adapts to either 120V or 240V circuit. The Kit comes with nozzles, electrodes, shields, retaining cap etc.

Pros

checkIt is equipped with necessary safety accessories to enable you work without suffering an injury

checkit features an LT Torch which is resistant to heat and very compact giving it a comfortable grip

checkThe company has a very responsive customer support service

checkIt is very portable and light in weight

checkDual voltage application

Cons

Requires an external air compressor

15. Hobart 500565 Airforce 27i Plasma Cutter 120/240V

The Hobart 500565 Airforce 27i Plasma Cutter is a strong heavy duty plasma cutter. It comes with an inverter based design and reliable technology. It’s very portable and easy to use.

The Hobart 500565 Airforce 27i Plasma Cutter features multi-voltage plug that allows it to work effectively with either a 120V or 240V power supply. Setting it up is pretty easy as all you have to do is connect and start cutting!

Pros

checkThe Wind Tunnel technology guards against particles and abrasive dust from settling inside the machine

checkAble to work with either the 120Vor 240V power supply.

checkGives a very accurate cut with reduced slag

checkIt is portable

Cons

The plasma cutter tends to overheat at times

16. JEGS 81545 Plasma Cutter 20-40 Amp 110/220VAC

Seeking a reliable plasma cutter able to handle all form of metal and aluminum? The JEGS 81545 Plasma Cutter is your answer. It comes with all necessary and useful accessories that makes it deliver a seamless working and cutting experience!

Pros

checkIt comes with a year warranty

checkIt has a dual voltage function – 110VAC/220VAC

checkAbility to slice through steel and iron with ease

checkIt is suitable for small business and DIY processes

checkComes with all necessary accessories

Cons

Warranty period too limited (1 year)

17. SUNGOLDPOWER 50A Air Plasma Cutter Inverter DC Digital Display IGBT Portable

The SUNGOLDPOWER 50A Air Plasma Cutter comes with a superior IGBT tech, giving it the ability to slice through as much as 15mm thick metal. Like most plasma cutter, it uses a dual voltage technology. It’s less power consumption from the high duty cycle makes it more efficient.

It has a Digital LCD display and a front pane air pressure gauge making it more appealing and effective. It can cut smoothly without any polish demand. It comes with amazing protective features to make the machine safe for use. It can cut through copper, steel, carbon and several other types of metal.

Pros

checkit’s very efficient and economical

checkit has a very high cutting speed

checkit saves energy and works without much noise

checkit has a overheat and overvoltage protection feature

checkit has the ability to cut a 15mm thick metal

checkit’s waterproof and protected from electric shock

Cons

A couple of customers complained of the leaking air hose

18. CUT-50, 50 Amp Pro. Plasma Cutter, DC Inverter 110/230V Dual Voltage Cutting Machine

The CUT-50, 50 Amp Pro Plasma Cutter was designed for small businesses and DIY jobs. This is a new and improved model that uses 15 – 50 Amps with an advanced inverter tech. It comes with plug adapter that makes the voltage adapt automatically to the supplied voltage – 100 to 240 Volts.

It has a comfortable grip and a torch design that allows it to slice through various metal forms seamlessly.

Pros

checkIt is capable of handling cuts up to an inch in thickness

checkIt can cut various types of metal – stainless steel, alloy steel etc.

checkLittle maintenance required

checkRisk of fire hazard is low

checkIt gives a firm, clean and reliable cut

Cons

No warranty information

19. VIVOHOME DC Inverter Plasma Cutter Cutting Machine Dual Voltage 110V/220V CUT-50

The VIVOHOME DC Inverter Plasma Cutter boasts of the most advanced inverter technology in its construction. It has a high cutting ability with a fast cutting speed way better than that of oxy-acetylene cutting.

It features MOSFET technology that steps up the 50 Hz frequency to over 100KHz. It is fast and economical, able to cut through thickness of up to 12 mm. It’s Suitable for wide application – DIY and industrial use.

Pros

checkDual voltage operation

checkComes with essential safety materials – safety mask and welding goggle

checkIt has the ability to slice through metal of thickness between 1 to 12 mm.

checkMOSFET technology helps step up the frequency to any desired range

checkIt is very fast in operation

Cons

Some customers complain that it doesn’t come with a user manual

Exclamation TriangleThe regulator doesn’t come with a hose

20. HYL CUT30C PLASMA CUTTER

The HYL CUT30C plasma is one of the best heavy duty plasma cutter suitable for both home hobby and personal welding. It features a 110/115/120 current type.

It comes with various accessories such as ceramic cups, nozzle, electrodes, ceramic diffusers, replacement torch assembles etc. It can cut a maximum thickness of 0.25 inches.

Pros

checkIt comes with 2 years warranty

checkIt has professional Grade welding accessoriess

checkReadily available spare parts

Cons

The plasma cutter tends to overheat at times

21. Hypertherm 088096 Powermax 30 AIR Hand System

The Hypertherm 088096 Powermax 30 AIR Hand is a small and lightweight plasma cutter designed with an internal air compressor. It’s small and compact in size, it can handle cutting metal of various forms. Unlike most compressors, it doesn’t need an external air supply due to the in-built compressor system.

The Hypertherm 088096 Powermax uses the latest technology with reliable torch and consumables to keep the system running at its peak. It features a New AIR T30 torch which makes it rugged enough to withstand unconducive environments

Pros

checkInner compressor cancels the need for an external compressor support

checkIt has a fast and very reliable cutting speed

checkIt has the ability to work with both 120 V or 240 V power supply

checkIt is very portable, small and light

Cons

No tangible information on warranty

22. Biltek 50Amp Air Plasma Cutter Inverter Dual Voltage

Seeking for a classic plasma cutter that uses advanced technology to slice through metal? The Biltek 50Amp Air Plasma Cutter is what you need. It delivers high cutting performance with a non – pilot arc torch that is able to deliver high cutting performance with longer life for consumables.

It comes with a cutting torch, air hose, air filter and other accessories. It uses clean oil – free and dry air from a compressor to deliver very clean cutting experience.

Pros

checkIt can cut several varieties of metal

checkThe consumables last long

checkIt uses advanced inverter technology that delivers a high cutting performance

checkIt is portable and very easy to set up

Cons

You need to connect an external air supply from the compressor!

23. VEVOR Plasma Cutter 50A 110V/220V Dual Voltage Welding Cutting Machine CUT50 Inverter Digital Welding Machine

The VEVOR Plasma Cutter is a 50 Amp machine. It is very light in structure and compact in design. It saves energy with extra-axial flow fan for forced convention needed to cool the machine. It can cut up to 12 mm with a digital display on the front panel of the machine. It is able to cut various forms of metal like mild steel, stainless steel, alloy steel etc.

The unit comes with various accessories such as gas pipe, cutting torch etc.

Pros

checkIt is light and very compact

checkIt doesn’t generate much noise and saves energy

checkComes with a digital display

checkIt cuts at a very high speed

checkGives smooth cutting with no polish demand

checkComes with an inbuilt fan to cool down the machine

Cons

No information on product warranty

24. Miller Spectrum 625 X-treme Plasma Cutter

The Miller Spectrum 625 X-treme Plasma Cutter is one of the most portable plasma cutter available in the market. It works with a dual voltage setting. It comes with the Auto-Line technology and MVP adapters. It has extra protective features which makes the unit safe during transport and storage.

It comes with essential protection gears to ensure that safety isn’t compromised while working. There is an Ultra-Quick Connect XT 40 torch designed with ergonomic handle that reduces unnecessary fatigue while working. With the Auto – refire technology, it directs the pilot arc when cutting expanded metal

Pros

checkComes with an inbuilt fan to limit overheating

checkWind tunnel technology prevents damage from abrasive dust from damaging the system

checkReduced fatigue while cutting metals

checkSteady and cleaner cuts

checkEasy connection, it’s compatible with either 120V or 240V power supply

Cons

No warranty information available for the unit.

25. Plasma Cutter 40A 220V Electric DC Inverter Air Plasma Cutting Machine CUT40 Metal Cutter HITBOX

Weighing about 16 pounds, the Plasma Cutter by HITBOX can slice through thick Carbon of up to 12 mm thickness. Asides carbon, it cuts steel, copper, and aluminum effectively. It features a digital display and comes equipped with plasma cutting torch consumables.

The Plasma Cutter by HITBOX gives an outstanding cutting performance that is able to work effectively, irrespective of the air pressure. The unit prioritizes safety with various features meant to keep you safe while using the plasma cutter.

Pros

checkIt is light and very compact

checkIt is pretty cheap

checkit can slice through metal as thick as 12 mm

checkIt features a digital display

checkit has an impressive customer care service

Cons

The Unit does not come with an external compressor

26. Everlast SuperCut51P 110v/220v Dual Voltage 50 Amp Pilot Arc Inverter plasma cutter

Seeking for a plasma cutter for your DIY product? The 2017 Everlast SuperCut51P is a perfect fit for you. The SuperCut 51P comes with a high-frequency arc that offers continuous engaging pilot arc. This unit is perfect if you are seeking to make low dross cut, it’s very efficient and easy to use.

Pros

checkIt is quick and very reliable

checkWorks with low current

checkIt comes with 3 years warranty

checkIt has a dual voltage capacity

checkIt’s equipped with essential accessories

Cons

It is quite expensive

27. Air Inverter Plasma Cutting Machine – Tosense CUT50 Dual Voltage 50A Plasma Cutter

The Air Inverter Plasma cutting machine uses the MOSFET inverter technology to give stable, mature and improved cutting experience to its users. It is made with very high-quality components that make the plasma cutter economical with the consumables.

Weighing just 22 pounds, it is compact and portable. Asides, it is applicable for both industrial and personal work. The plasma cutter is able to adjust itself even with a very high air pressure giving a direct and precise cutting experience.

Pros

checkIt can cut the metal plate in various routes

checkReduced risk of fire hazards 

checkIt requires less maintenance

checkIt is very cheap

checkIt doesn’t produce toxic gases

checkIt is portable and suitable for industrial use

checkPresence of features to protect against power fluctuations

Cons

No warranty information

28. Forney 317 250 P+ Plasma Cutter with Air Compressor

The Forney P+ Plasma Cutter is very easy to use and comes with a 15-inch ground cable. It utilizes compressed air and electrical arc to slice through metal like it’s a piece of meat. It is capable of giving a precise cut due to the drag technology that allows users to move the torch on the metal surface.

It comes with many cutting accessories like electrodes, diffuser ring, compressor shield cup etc. There are features to ensure that using the plasma cutter is completely safe. It features a lightweight inverter power supply and a built-in compressor.

Pros

checkParts like the ground cable, torch and dryer are easily removed for repairs and assemble

checkComes with an internal compressor

checkIt is portable

checkLots of additional accessories for optimum function

checkAbility to make precise cut

Cons

It is pretty expensive

29. Hypertherm Powermax45 XP Hand System w/o CPC – 20’ Leads

Seeking for a heavy duty plasma cutter with the ability to cut up to 16mm of metal? The Powermax45 XP plasma cutter is the best choice. It comes with varieties of features that give it an optimum and improved performance over other brands.

There is the automatic gas adjustment for simple setup operation as well as the new Duramax Lock torch to give it an improved performance. It is able to cut a wide range of metal with various thickness, and it’s also capable of handling precision gouging and part marking.

Pros

checkIt is small in size and very light in weight

checkit has amazing features that makes using the Powermax45 XP plasma cutter seamless for first-time operators

checkThe presence of a smart sensor technology helps make sure that air pressure is always correct

checkCuts really fast with a superior cut quality

Cons

No warranty information

30. LOVSHARE 3 In 1 Plasma Cut/TIG/ Welding Machine 110V Multifunction Inverter DC

The LOVSHARE comes in a compact 3 in 1 structure capable of handling TIG, CUT and ARC/MMA function. It has a compact design. It’s portable, reliable and very easy to use.

It is suitable for DIY jobs and industrial application hence, capable of handling shipbuilding, aerospace, automobile and quite a lot of other functions. This plasma cutter has a 110V Welding Machine Portable CT312Welder with Air Regulator.

Pros

checkIt is reliable and lasts longer

checkit has a 3 in one multiple function system

checkPollution from this plasma cutter is reduced, it’s environmental friendly 

checkComes with an advanced MOSFET inverter technology

Cons

No information on warranty

Having analyzed the review of the best plasma cutter available in the market, I will proceed to discuss what you can do with a plasma cutter, as a welder.

WHAT CAN I DO WITH MY PLASMA CUTTER?

Plasma Cutter is recommended for cutting metal, copper, steel, and other non – ferrous materials. When using oxyacetylene for cutting, you have to carefully control the cutting speed in order to keep the oxidizing process going. Plasma cutter stands out in this aspect.

The plasma cutter is very handy and effective if you will cut expanded metal which can’t be done with oxyfuel. Also, plasma cutting is very fast, it produces a clean cut and also good at making a nonlinear cut!

1. Fabricating Metals on the Go

Plasma technology is extremely invaluable in cutting pieces of metal together. This is especially useful to contractors and welders on site. Many times, metals come in lengths that are too big. At times as well, the job specification requires an exact length of metal that can only be gotten with the use of a plasma cutter.

2. Metal recycling

One of the places where the applications of the plasma cutter is irreplaceable is the junkyard. There are scrap metals that might not be useful to a welder again. A plasma is extremely useful as it helps cut pieces of metal down into bits or size that makes storage easy. With this, you increase storage space and improve productivity!

3. Cutting Pipes

There are times you might need to cut a huge length of pipe. You won’t be able to cut this with a standard cutter due to the time it takes. With a plasma cutter you can do this with ease, you also minimize resources wastage. There are pipe cutting jobs that needs to fit perfectly, and with the smooth neat and quick cut a plasma cutter creates; it is the best for the job!

WHAT PROTECTIVE GEAR DO I NEED WITH MY PLASMA CUTTER?

Thanks to the improvement in technology, plasma cutter has been widely accepted in homes, shop, industrial use, fabrication yards, and many cutting industries. Yes, the plasma cutter is a very useful piece of equipment but a risky one as well.

Hence, the necessary safety precautions are very essential to ensure a seamless operation with the plasma cutter. Irrespective of what you desire to do with the plasma cutter, you need to learn about the necessary level of safety required to get the job done with ease.

From my experience, hazards from using a plasma cutter mostly comes from being exposed to metal fumes, ultraviolet radiation, and hot metals. This could lead to cuts, loss of body parts, crushed toes or fingers, eye damage, electric shock, burns etc.

The good news is that you can limit these type of health hazards with the proper PPE (Personal Protective Equipment) and right safety attitude. It is when you use the recommended personal protective equipment that you can be protected from all the hazards associated with the plasma cutting machine.

Hence, in order to work safely, you have got to protect yourself and those around you with the essential safety gears:

Plasma Helmet: this is essential to keep you safe from debris, hot slags, intense length and most especially radiation. The helmet protects not only your face but the eyes and your respiratory system. It limits the inhale of toxic gases and also protects your eyes from the intensely bright light that comes from the cutting process.

Welding Gloves: There are chances you mistakenly handle a hot metal. This is where a good and reliable welding glove comes in. Also, the intense heat produced by the cutting process could be dangerous for your hand. A good welding glove is needed to serve as insulation between your hands and the heat source. Asides this, a good welding glove also protects you from burns, electric shocks, fire etc.

Welding Jacket: There is the possibility of slag and molten metal flying around during the cutting process. This is why you need to keep your whole body protected. They are essential to keep you safe from fires, intense heat, fire etc. A good welding jacket should be heat resistant and nonflammable. The main idea is to protect your skin. Thus, if any hot spark, debris or slag flies around while cutting and comes in contact with you, you are well protected!

Welding beanie: Basically, a welding beanie is essential for keeping your hair, head, neck, and ear protected from the flying debris, spark or slag during the welding process. It essentially serves as an insulation to guard you against heat stroke and burns.

Laced and Tied Boots: A properly laced and tied boots will keep you safe from flying debris, electric shock. There is the possibility of stepping on a wire that could trigger an electric shock but with your boot on, you’re protected. Also, you need a well-tied boot to prevent your feet from getting burned from hot flying sparks.

Set of Jeans: In addition to your welding jacket, you need a good pair of jeans to keep your legs safe from various hazards that could arise as a result of the plasma cutting process, the hot splash could pour on your leg. With a pair of strong jeans, you not only protect your leg from this splashes, but you also guard against heat stroke due to the excessive temperature of the workshop.

Respirator Mask: During plasma cutting, the possibility of hazardous fumes being released is very high. This calls for adequate protection of your nose, and the best way to do this is with the help of a respiratory mask. This will keep you safe from fumes, oxides etc. You need a quality respiratory mask that is able to filter fumes and particles from the air you breathe. This is essential for your comfort and safety while cutting!

Fire Extinguisher: Last but not the least on my set of important protective gears needed during plasma cutting is a fire extinguisher. The essence of a fire extinguisher is very obvious. Welding is a hot job, plasma cutting makes use of excessively hot gas at extreme temperatures. With this excess temperature, there is the risk of fire occurrence. This is why you need a fire extinguisher handy, so you can guard against any incidence of fire outbreak!

While working with a plasma cutter, it is very good to prioritize safety. Hence, on no account should you compromise on this personal protective equipment while working in the workshop. Remember working safely is critical to your health and wellbeing!

Having discussed the essential safety gears needed for plasma cutting, I will also address the safety hazards that are common while using a plasma cutter.

Safety Hazards of The Best Plasma Cutting

Welding is a hot job. And, plasma welding involves cutting iron or other metals at extremely high temperatures. This presents a lot of health risk to you. Asides physical hazards, there are chemical hazards that you can be exposed to.

In order to guard against the injuries and hazards associated with plasma cutting, you need to be aware of the risks involved. When you know the risk, you will be able to protect yourself adequately against the inherent dangers present during plasma cutting.

Here as some safety hazards involved in plasma cutting:

1. Eye Damage

Plasma cutting often releases vapors, sparks, slag etc. that are physical threats to you. There is a huge risk that this flying debris could get into an unprotected eye. This is why it is essential to be fully kitted before using a plasma cutter. Putting on a welding helmet, as well as a safety goggle, is very important. Not only the eyes need protection, but the entire face as well.

2. Flammable Liquid Around Your Cutting Area

As indicated above, plasma cutting produces splash and sparks that are usually very hot. Thus, the tendency of any flammable liquid around you catching fire is very high. A fire could erupt  if sparks comes in contact with any liquid that is highly flammable around the workshop, clothing materials covered in grease or oil also has a great tendency of catching fire. This is why the workshop or working space should be free of flammable liquids, clutters and chemicals.

The presence of a fire extinguisher is very important in the workshop!

3. Dropping Pieces of Hot Metal

Careless handling of hot metal also poses a great risk to you. When this drops, there is the tendency of injuring an exposed leg. This is why a safety boot is always recommended while using a plasma cutter. You can never be overdressed for safety. A hot piece of heavy metal dropping won’t only burn the toe but has the tendency to crush the toes! So dropping pieces of hot metal should be dreadfully avoided.

4. Dangerous Fumes

It is very important to be aware of the dangers involves in dangerous fumes that might come around during plasma cutting. The process of burning might cause toxic gases like Carbon monoxide, argon, and hydrogen fluoride to be released. Inhaling this can lead to serious health complications like eye, throat and lung irritation. When you’re exposed to these fumes for a very long time, there can be severe damage to the internal organs like the kidney, lungs, and liver.

As a result of this, it is important a welder takes a conscious step to get rid of these fumes. The choice of the plasma cutting machine matters. Also, having an engineering control, like a local exhaust ventilation, in place is very important. It helps you get rid of harmful fumes while on the job.

5. Electric Shock

The plasma cutter can also expose you to the risk of electric shock. As a result, you  need to take precautions to make sure that the plasma cutting machine and the associated wires are in top conditions, the earth wire should be properly grounded and no naked wire should be in sight.

You should use the necessary and recommended pair of gloves to avoid handling a conductor. Also, the protective clothing, jacket, and gloves should be free from moisture to avoid conducting electricity when working with your plasma cutter. The ground wire should also be in a very good condition to limit the risk of electric shock!

6. Handling metal Just After Cutting

This is a common mistake with many first-timers. Some welders might even be distracted and not realize that a metal just cut is usually extremely hot. Hence, even If you are with a glove, the metal can pierce the glove and burn the naked hand. This applies mostly to small pieces of metal.

I recommend that you give these pieces of metal enough time to cool down before picking them up. But, if it is necessary to pick up a metal while hot, a pair of vice – grips are better!

As evident from the risks listed above, plasma cutting is a dangerous exercise and taking the right precautions can help limit the dangers associated with it.

Having discussed the dangers and hazards associated with plasma cutting, I’ll proceed to discuss the necessary accessories that are very important and needed when using a plasma cutter!

What Equipment is Needed in the Shop to Run a Plasma Cutter?

1. The Right Power Hookup for the Plasma Cutter

“During the best plasma cuter review section of this guide” I pointed out that some machines operate either on the 110V or 220V or both power supply.

The power supply of the plasma cutter is able to convert a single or three phases AC voltage to a constant DC voltage from between 200 to 400VDC. This Direct Current voltage maintains the plasma arc while cutting.

This voltage also stabilizes the current given out due to the requirement of the nature and thickness of the material being handled.

2. Air Compressor

Also, in the section where I reviewed the top plasma cutter available, you will realize that some machines come with a built-in air compressor. But, if it didn’t come with one, for it to function appropriately a constant supply of air is required to get the desired pressure to make the cut.

3. Moisture Filter

A  moisture filter ensures that only clean and dry air, coming from the compressor, gets transferred to the plasma. This is a good practice that will keep your plasma cutter functioning at optimum capacity. Most air filters go for averagely $60.

4. Wire Wheel or Grinder

In a case where you have to cut metals or materials with paints on them, you will have to grind down the surface or path around the cut. This is to ensure that the naked metal is exposed to the plasma. The reason is that paint, being highly flammable, can catch fire during the cutting process.

This isn’t very compulsory, but it’s advantage is that you get an improved visibility line.

5. Plasma Torch

A plasma torch is essential to give the necessary alignment as well as cooling down of the consumables. To form an arc generation, the major consumable parts are the swirl, the electrode, nozzle, and ring.

There is the need for an extra shielding cap which can help improve the cut quality.

There are many brands of plasma cutter in the market. Hence, choosing the most appropriate one can be very confusing, especially for someone that has no prior knowledge. In this regards, in the next section I’ll discuss how to choose the best and most appropriate plasma cutter.

How to Choose the best Plasma Cutter?

Plasma cutter is a very important welding tool for every form of welding operation. It makes the cutting of metal and other hard substances very easy, accurate and fast. This is due to the new designs and technology that backs up the plasma cutting machine.

Quite a lot of plasma cutting machines exist in the market. This alone can get anyone who wants to buy a plasma cutter confused on the most suitable one to use. In view of this, I’ll explain how to go about selecting the best plasma cutter and what you should consider before making the final choice.

Discussed below are the necessary considerations you should look at before selecting a plasma cutter.

1. Cutting Speed

One of the most important factors to consider in selecting a plasma cutter is the cutting speed. The basic thickness of the metal you will be handling and the desired cutting speed are things you have to know before selecting a plasma cutter. Basically, a plasma cutter provides cutting in three different quality which are the rated cut, quality cut, and severe cut.

The rated cut is the best cut one can expect from a plasma cutting machine. This is the plasma that is able to handle mild and fairly thick steel at the highest cutting speed. Since it isn’t handling a very thick metal, the cut is clean and smooth

A plasma cutter rated quality cut, on the other hand, is able to handle thick materials. Only that it takes more time to finish the cutting.

A plasma rated severe cut is able to handle very thick materials really slow. The disadvantage of severe cut rated plasma cutter is that they don’t produce a quality cut. Also, the cut requires to be cleaned up. Even though it cuts slowly, the speed picks up as the thickness of the metal decreases

Examining the average thickness of the metal that will be cut as well as the desired cutting speed is one of the guiding factor in selecting the best and most desired plasma cutter!

2. Duty Cycle

One of the very important factors you need to consider in selecting a plasma cutter is the duty cycle of the plasma cutter. Should you desire to use a plasma cutter frequently but not over and over for a very long period of time, the maximum amperage output should be the guiding factor in selecting the plasma cutter. The more the amperage output of the plasma cutter, the more the duty cycle.

On the other hand, if you will be using them over and over for a very long time, then you should select a plasma cutter based on the average size of the material you will be cutting. In this case, considering the maximum thickness that the plasma cutter can deal with is the way to go.

3. Pilot to Cut and Cut to Pilot Transfers

When the pilot arc is brought near the work piece, then one will have a transfer from the pilot arc to the cutting arc. As a result, a plasma cutting machine that gives a fast and reasonable transfer from pilot to cut at a huge transfer height.

These type of plasma cutters make much sense and will be useful for gouging, ideal for proper fitting when welding heavy plate. How do you test advanced characteristics? You can do this by cutting expanded gratings or metal. This will require the machine to switch from pilot to cut and back to the pilot as fast as possible.

4. Portability

Although the portability is not one of the most important factors, it is still essential for some users. A portable plasma cutter can come in handy for some folks which will be very important to their job.

If you will have a plasma cutter that will be stationary for as long as possible, and the materials to be sliced will always be brought to your shop, then the size and weight of the plasma cutting machine might not matter. But, if you’ll be moving the plasma cutter a lot, especially to various job sites, then portability is an important factor.

Most of the plasma cutter that I mentioned in “ the best plasma cutter review section” are very compact and light in weight. Technology has made them abundant these days!

5. Safety of the Device

Plasma cutting is a hot job which presents a lot of hazard to you, the work environment and the neighbors around. Also, the voltage needed to establish an arc for a plasma cutter is usually as high as 300VDC. One of the safety factors to keep you safe is the nozzle.

Having the machine on without the nozzle can result in a serious accident. Thanks to the improvement in technology, there are sensors that detect the nozzle. These sensors prevent the machine from coming up when the nozzle is disconnected.

The pre-flow sequence is another safety factor that comes with the plasma cutting machine. This feature warns you before the arc is triggered. Another safety factor essential in a plasma cutting machine is the three-second pre-flow safety, this is important to warn and alert you in case of any obstruction on the part of the nozzle before the arc comes on!

6. Ease and Comfortable to Use

A plasma cutter with procedures clearly imprinted on the machine is best. This will help in setting up the machine and all diagnostic functions. Also, take note of the feeling of the torch in your hands. It should be comfortable with good ergonomics!

7. How Does the Plasma Cutter Start?

Air is a very good insulator. In establishing a plasma, the air has to ionize to get the necessary current flow needed. Ideally, plasma cutters should have a pilot arc that makes use of high frequency to turn the air into a conductor. With this, getting the machine to start will be easy. It does come with some cons anyway. The excessive frequency generated can interfere with equipment like PC and co.

Thus, if there are sensitive PCs or OC powered accessories around, it is recommended that one go with an alternate method in getting the plasma cutter to start working!

The lift arc method can get rid of this issue. It employs a DC positive nozzle alongside a DC negative electrode in it. At first, the electrode and the nozzle will be in touch. On pulling the trigger, there will be a current flow between the nozzle and the electrode which draws the nozzle away. This forms the pilot. The switch from pilot to a cutting arc happens when the pilot arc is moved near the work piece. This movement is triggered by the electric potential that goes from the nozzle to the work piece.

8. Primary Power

There are two main elements involves in plasma cutting – air and electricity. Thus in selecting a plasma cutter, it is important to know the type of input power source is available. For a 115 primary service, there is no cause for alarm. There are many 12- and 25-amp plasma cutters that operate on the 115 or 230V power supply. Thus, with an input circuit of 30 – amp, there will be an equal cutting capacity at the two voltages.

Miller Electric comes with a unique power technology known as Auto – Line. Basically, a machine with auto – line can accept input voltage in the rage of 190 to 630 V, which can be single or three phase. The interpretation of this is that the plasma cutter can be used with any source of power. Also, if the main source of power rises or falls (within the 190 to bucks630V range), the machine will work seamlessly.

Source of input power is one of the most important factors that you mustn’t overlook when buying a plasma cutter. The reason is simple – all plasma cutters require an excessive amount of electricity for effective operation. Generally, a plasma cutter will either use a 110 volts power supply or a 220 volts power supply. All plasma cutter do come with amperage ratings. The best way to select your plasma cutter is to choose something with a minimum amperage rating that works with the electrical outlet of your workshop.

Also, it is recommended that you have a separate and dedicated power outlet source for the plasma cutter. Using a single source with a plasma cutter and other electrical appliances can reduce power supply to the plasma cutter which can affect the performance.

9. Consumable Cost and Consumable Life

There are some consumable items that go along with plasma cutting torches that will have to be replaced regularly.  Take the handheld torch, for instance, the shield, the nozzle, the retaining cap, swirl ring, and the electrode should be easily replaced. Asides, once the plasma cutter’s performance goes down, these parts should be replaced. This is part of the hidden cost.

As a result of this, I advise going for a plasma cutting machine with limited number of consumable parts. The smaller the consumable, the less the parts to replace which translates to less extra cost in the long run. Asides, in getting the plasma cutter, there should be information on the manufacturer’s user guide on the long the consumables will last.

A couple of manufacturers prefer to classify their consumables by the number of cuts, while others prefer the number of starts as their basics. For instance, production equipment that operates all the time will have a wear profile different from a similar one that works at an interval.

10. Brand

The brand manufacturing the plasma cutter should also be considered in selecting the most suitable plasma cutter for your use. You have to do a thorough research about the best brands. I’ll advice you to choose one of the brands mentioned earlier in the article, they are brands that have established themselves as an authority in the welding accessories field.

The review of other users and their experience with a particular product is another way to judge and decide the most effective plasma cutter user can select.

11. Cut Quality

The quality of the cut you will be getting from your plasma cutting machine is also critical. This is because it has a direct effect on your finished products and it also makes your work fast. When you have a tidy and smooth edge, you will waste no extra time on a secondary job.

The importance of a tidy and smooth cut can’t be overemphasized. This is why a good plasma cutter will give very narrow kerfs (the cut width). This translates to less wasted materials and very accurate cuts!

12. Pilot Arc

As evident from the above, it takes planning and research to select the best plasma cutter. Mind you, it doesn’t end at selecting the best plasma cutter. You have to service it properly as this can affect its durability. In fact, I have discovered that when a plasma cutter develops a fault, it is usually due to the faults in the other system components like consumables, air and not the plasma cutter itself.

Having discussed the main factors to consider before selecting a plasma cutting machine, I’ll proceed to discuss the step by step guide on how to cut with the plasma cutting machine.

How Do I Cut With a Plasma Cutter?

Without any doubt, a plasma cutter is a great machine meant to make work easier.  But, if not handled properly, using it won’t be very easy.

The following are a step by step guide on how to use the plasma cutting machine, it’ll make using the machine very easy if followed diligently.

Step 1 – Be Safety Conscious

Plasma cutting is a dangerous exercise which requires being safety conscious. Thus, before commencing anything at all, you want to make sure you have taken all necessary safety precautions. Be sure to be fully kitted from head to toe – welding jacket, eye protection, gloves, your pair of boot, your beanie etc. Also, make sure all flammable materials are out of the working area.

Step 2 – Be Aware of the Effects

For first time users, I advise that you are fully aware of the potential effect of the cutting process before starting the cutting operation at all. In other words, be prepared for excessive noise, very high temperatures, fumes, UV radiations etc. There are times you will have to deal with molten metal!

Step 3 – Prepare the Workshop/Work Area

Asides getting rid of flammable materials, there are other things you need to do to prepare for the cutting process. For instance, you need a well-ventilated workspace for the cutting process due to the intense heat produced. Also, you have to get the air compressor started on time in order to build the needed air pressure needed for cutting.

Step 4 – Select the Right Cutter

If you will be using a plasma cutter for the first time, I will advise you go with a version that is pretty easy to use. New designs are recommended as you don’t have to adjust the pressure!

Step 5 – Be Aware of the Thickness of Your Work Piece

Before commencing the cutting process at all, you have to measure the thickness of the metal you need to cut. This is because the thickness of the metal decides the size of your cutter. A 375 spectrum, for instance, is able to cut 3/8 inch of steel.

Step 6 – Connect to the Power Source

One of the main things to be careful about in using your plasma cutter is the power source. The good news here is that plasma cutters can work with varieties of input power such as 1 phase, 3 phase, 50 Hz and 60 Hz. You must make sure you use the right and recommended power source for the machine!

Step 7 – Placing and Preparing Your Work Piece

The metal that needs to be cut should be positioned on the vice, sawhorses or clamped to the work table – a flat surface. I recommend using any wooden table. You should be careful and certain that when the metal is cut and it falls, it will hit neither you nor the chord of the plasma.

After setting your work piece, clean the path of cut with a grinder or wire piece, especially if it is a painted material. Also, mark your cut line with a metal chalk or any marking tool you have.

Step 8 – Working With the Torch

This is the point where you proceed to work with the torch. Grab the torch of the plasma cutter and point close to the metal surface. On pulling the trigger, the pilot arch will start

Step 9 – Move the Torch

On pulling the trigger, move the touch to commence the cutting arc. Be certain that it is piercing the metal to its bottom. In a perpendicular position, hold the torch and maneuver it around the work piece

Step 10 – Judge the Speed

On moving the torch, you should be able to decide if you are making meaningful progress. An easy way to do this is to look for spark beneath the metal. It there is no spark, the plasma cutter’s speed is wrong. It’s also pointing to the fact that the work piece hasn’t been penetrated through

Step 11 – Adjust the Speed

Some minor adjustments will allow you to fix any issue with the speed. You also need to have adequate output amperage, in this regard, the speed with which you move should be minimal in order to make it effective!

Step 12 – Be careful With the Finishing Cut

You need to be very careful with the finishing cut. You should have your torch angled on getting to the finishing point. Also, you could hold on for a while when getting to the final bit, hold on and then proceed.

Step 13 – Allow Work Piece to Cool

When done with the cutting, put the cutter away in a safe place then allow to cool off and keep on a noncombustible surface. A good plasma cutter should be equipped with a cooling system which should cool the unit after use.

Now that you are aware of how to use a plasma cutter, I’ll take you through a list of the frequently asked questions and the appropriate solutions for them.

FAQs on Plasma Cutter For Beginners.

I present some questions that might answer your concern on the use of plasma cutter below:

1.    Do I need a Plasma With an Inbuilt Compressor?

“In the section on the top plasma cutter review above” I mentioned that some plasma cutter that comes with compressors. These plasma cutters do give a constant supply of air while the machine is cutting. These types of plasma cutter are recommended for users that will be working in places without access to air compressor.

The cons with these types of machine is that they are usually expensive and underpowered. A plasma cutter with an air compressor is recommended if you will be moving the plasma cutter a lot.

2.    What is the Pilot Arc? Do I need it?

If you have a quality plasma cutter, it should come with a pilot arc. The meaning of this is the ability to make a cut with the plasma cutter’s torch without making contact with the metal/work piece. On using a pilot arc, you are required to hold the tip of the torch near the metal.

The advantage of this is that you are able to make a smooth cut as well as prolong the life of your consumables. You will also have a smooth and neat cut, especially if you are cutting expanded steel.

On the other hand, a non-Pilot Arc plasma cutting machine is pretty cheap. In using it, the torch tip of your metal has to touch the metal for you to cut. The disadvantage of this is obvious – you waste consumables. Hence, the few extra bucks that is required for a pilot arc enabled plasma cutting machine is so worth it!

3.    What are Consumables and How Often Do I Need to replace them?

The part of the torch of your plasma cutter that wears out after several cuts are called the consumables. Consumables come in various types like the deflectors, shield, nozzles, retaining caps, swirl rings, and electrodes, all on the torch. How long these components will last differs, depending on how often you use the machine.

The good news is that you can get these consumables from manufacturers. Thus, when you have a worn out part, you can easily order for it, replace and continue working. It’s also very easy to dismantle. There are consumable kits from manufacturers with all the essential parts that you can buy.

4. How Does Plasma Cutting Compare to Oxyfuel Cutting?

Plasma cutter works perfectly with any type of metal as long as it is conducive such as aluminum, carbon, mild steel and stainless steel. Mild steel gives operators faster and thicker cuts compared to alloys.

The principle of cutting with oxyfuel is oxidation or burning of the base metal. The cons with oxyfuel are that it is limited to steel and other ferrous metals which supports the process of oxidation. Aluminum, stainless steel and other forms of metal disrupt further oxidation process. This prevents oxyfuel from being a good cutting tool. On the other hand, plasma cutting doesn’t work with oxidation hence, it is able to cut stainless, aluminum and many other conductive materials.

Although the various type of gases are applicable to plasma cutting, compressed air from an air compressor is often used. Some plasma cutting machine comes equipped with a compressor, and , compressed air is readily available. This removes the need for using fuel gas and compressed oxygen in the cutting operation.

It is pretty easy to cut with a plasma cutter, and it is much easier to use a plasma cutter on thinner materials compared to oxyfuel cutting.

5. Is there any Limitation to Plasma Cutting?

There are some applications where oxyfuel and other cutting method are preferred. Oxyfuel, for instance, is able to cut very thick sections of steel – more than one inch – and cuts way faster than a plasma cutter.

Plasma cutting machine is also expensive compared to oxyacetylene. Some users also prefer torch cutting compared to plasma cutting due to the fact that they operate independently of compressed air and electric power. This makes it a more preferred method for some welders.

Users do benefit from the plasma cutting technology due to pre-existing shop services. This will translate to little cost. Also, the cost of consumables like fuel and oxygen is reduced.

6. Why Do I Prefer Plasma Cutter but not Laser or Water Jet?

The reason is the cost of cut per inch of thickness. It is relatively high in terms of cost to cut per inch of thickness with laser and water jet when compared to a plasma cutter. Thus, plasma cutter saves time, and cost when cutting both ferrous and non-ferrous work piece.

7. Can Plasma Cutter be used for Cutting Aluminum and Stainless?

Yes, Plasma cutter can handle anything metal. IF you have a standard plasma cutting machine with you, it will handle the job seamlessly.

8. Why Should You prefer a Quality Plasma Cutter?

Getting a quality plasma cutter is preferred for many reasons. First of all, I would like you to see the plasma cutter as an investment rather than an ordinary tool. And with all investments, it will pay for itself over the years to come. Thus, over the years that you will be using it, it will serve you better, compared to going for a cheap tool that might not last you for long. With a quality plasma cutter, you save money!

Conclusion: The best Plasma Cutter Review

Plasma cutters are interesting tools that give a superb performance. This plasma cutter review has been compiled based on my personal experience as well as surveys from close friends and relatives. So, you can be rest assured that all descriptions, analysis, advantages and disadvantages of each machine given are honest!

As indicated in the previous section, getting a plasma cutting machine is a very good investment as a welder. Thus, on making an investment this expensive, you have got to be serious, fully equipped with the best information and analysis before heading to the market.

My plasma cutter is one of my most useful and loved equipment because it makes my work so fast and elegant, I owe most of my success in welding to using the best and most efficient equipment. This is why I wrote a review on the best plasma cutters available. Be assured that choosing any of the top plasma cutting machine mentioned will be a very wise decision and like I always say “you can never go wrong with the right plasma cutter!“

Getting a plasma cutter is one of the best investments I ever made, get yours so you can know how it feels to work seamlessly. With the right plasma cutter, the future is now!

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CONVENIENCE: Plug directly into Cigarette Lighter Socket of your Vehicle. 12VDC 10~15 amps, 120~180W

MULTIPLE USES: Inflate tires on cars, bikes, sedan and midsize SUV. DOES NOT SUPPORT LT, HT and Truck Tires. Adaptors for balls and inflatables included.

EASY TO READ: 4 Display Units: PSI, KPA, BAR, KG/CM

LED FLASHLIGHT: Bright Torch

PREVENT OVER INFLATION: Auto shut off when reaching the desired tire pressure. Overheat protection shuts off automatically when overloading.

PORTER-CABLE C2002 Oil-Free UMC Pancake Compressor

$139.00 Too low to display

34 new 1 used from $ 145.40

Buy Now

Amazon.com

as of September 29, 2018 3:18 pm

Features

150 psi max tank pressure stores more air in the tank for longer tool run times

2.6 SCFM at 90 psi allows for quick compressor recovery time, per ISO1217

Six-gallon pancake-style tank for stability, includes water drain valve and rubber feet

Low-amp 120-volt motor starts easily in cold weather or with extension cord

Durable oil-free pump for long life and no maintenance

Tcisa Portable Air Compressor Pump 150 PSI, 12V 140W Auto Digital Car Tire Inflator Gauge

$59.98 $39.96

1 new from $39.96 7 used from $ 31.97 Free shipping

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Amazon.com

as of September 29, 2018 3:18 pm

Features

SMART PRESET INFLATION: Simply preset air compressor to your target PSI and it will auto shut-off when reaches to avoid over-inflation. Its powerful 140W automobile tire pump delivers inflating air at impressive rate of 35 L/min.

LCD BACKLIT DIGITAL DISPLAY: Apart from inflating air, the built-in digital air gauge can also check and monitor tire pressure with large bright LCD backlit digital display. Four display units: PSI, KPA, BAR, KG/CM²; Measuring range: 0-150 PSI with precise accuracy of 0.5 PSI.

BRIGHT LED LIGHTS: The bright 4 pcs LED lights allow easy operation in the dark and ensure you are seen to avoid any dangers.

DURABLE AND PORTABLE: Premium rubber protector to guard precise digital tire pressure gauge with 1.18 x 0.6 inch LCD display screen and durable metal body grounded by anti-vibration rubber feet to prevent unwanted movement; 25.6 inch rubber air hose features a solid metal twist-connect nozzle, ensuring a secure, hands-free seal to tire valve during inflation. A FREE carry bag included for easy storing!

WIDE USE: Start with your car engine first and plug into any DC 12V cigarette lighter socket; Its 10ft long power cord allows to reach all tires of your car, bike, motor, ATV, compact or midsize Sedan SUV, etc (NOT SUPPORT ANY Truck or Motor Lorry.) and the included three nozzle accessories allow you inflate sports and camping equipment, like basketballs, inflatables, air mattresses, airboat, airbed, aircushion, PVC boats, etc; Use outdoors or indoors.

Helteko Portable Air Compressor Pump 150PSI 12V - Digital Tire Inflator - Auto Tire Pump with Emergency Led Lighting and Long Cable for Car - Bicycle - Motorcycle - Basketball and Others

$44.97 $36.97

1 new from $36.97 Free shipping

Buy Now

Amazon.com

as of September 29, 2018 3:18 pm

Features

🔵 HIGH-QUALITY MATERIALS - We use durable ABS plastic and stainless steel in portable air compressor pump. This allow you to use the digital tire inflator for a long time

🔵 AUTO SHUT OFF - Simple and useful technology in the car air pump. When the inflator tire reaches the desired pressure, the car air compressor will automatically turn off

🔵 LCD DIGITAL DISPLAY - The air compressor portable is equipped with a large high-precision and bright display that will help you to calculate the required values PSI, BAR, KPA, KG/CM²

🔵 POWER & MULTI-PURPOSE - The auto air compressor inflates a standard mid-size car tire in 3-5 min. In addition the spare tire inflator has a Long Cable 3.5M to inflate the wheels of car, bike, motorcycle, suv.

🔵 LED LIGHTING-COMPACT DESIGN - Tire inflator pump with pressure gauge can attract the attention of drivers in an emergency situation. Electric tire pump is lightweight and not large. GET 100% SATISFACTION AND 18 MONTHS EXTENDED WARRANTY

OKWINT Portable DC Tire Air Compressor Pump, Auto Digital Tire Inflator 12V Tire Pump Car, Truck, Bicycle Balls 3 Modes Function LED Lighting

$29.99

1 new from $29.99 1 used from $ 25.28 Free shipping

Buy Now

Amazon.com

as of September 29, 2018 3:18 pm

Features

【Superior Powerful Pump】: The auto air compressor inflates a standard mid-size car tire from 0~35 PSI in less than 3 minutes (time varies upon tire size). 12V auto digital tire inflator uses inflate right technology to automatically shut off when the proper tire pressure is reached.

【LCD Display and LED Light】With built-in LCD display, the tire inflator is more convenient for night vision. The tire pressure can be seen clearly, even if under the dazzling light and in the darkness. Equipped with LED light with 3 modes (Lighting, Warning and SOS), can be used as a additional flashlight. What's more, the LED light can be as a hazard warning light to notify a traffic accident or call for emergency services.

【Compact Robust Design】Compact design makes it ideal for storage in your trunk. 10ft power cords and hose tidy away neatly in the rear compartment. Lightweight and compact design with handle makes it easy to lift and carry around, keep this mini air compressor in your vehicle, use it anytime you need

【Versatile and Practical】The air pump can inflate any of 4 tires easily. Best for Car, Bicycle, Motorbike, RV, SUV, ATV (Not for Trucks). Also, Sports Equipment and inflatables (adaptors included). Super bright 8x LEDs have 3 settings - standard flashlight, flashing red, and emergency SOS.

【Satisfaction Guarantee】All OKWINT tire inflators are backed with 24-months warranty and customer service. Our easy 100% Money-Back Guarantee is designed with customer service in mind. If you have any questions or issues don't hesitate to contact us, we are always here to help you!

Goplus 3HP Air Compressor Aluminum Head Pump Motor 145PSI 11.5CFM

$109.99

1 new from $109.99

Buy Now

Amazon.com

as of September 29, 2018 3:18 pm

Features

【Sturdy Structure】The heavy aluminum structure insures the product long-term durability.

【Oil Viewing Window】By observing the oil viewing window, it can monitor the oil capacity inside the machine in real time, and control the amount of oil when you adding the air compressor oil.

【Smooth Operation】The proven belt driven design is great for excellent compression & smooth running.

【Keep Cooling Effect】Its effective splash lubrication system will keep the pump running cool all the time.

【Easy to Operate】You just need to unscrew the yellow lid, and then add #100 air compressor oil to the machine.

HaoHanYan Air Compressor Pump, 12v DC Car Pump for Tires, Portable Digital Auto Tire Inflator for Car, Bicyles, Other Sports Equipment(black)

$26.88

2 new from $26.88 Free shipping

Buy Now

Amazon.com

as of September 29, 2018 3:18 pm

Features

FUNCTION--Maintain vehicle pressure at all times to avoid accidents caused by low pressure. At 3-7 minutes, the pressure on the tire will reach the normal value required by the car. The LED design help you to put enough pressure on your tires even at night.

EASY TO USE -- Plug into your 12 Volt cigarette lighter socket or other 12 V outlet. Easily set pressure on the" key group", connect to tire valve with the quick connector. Display screen monitors tire pressure and will automatically stop at your set pressure +/- 1Psi at 58 Psi. This removes the need to keep checking the pressure and avoids over inflation.

PERFECT DESIGN-- Compact design and storage case make it ideal for storage in your trunk. Longer hose and cables are integrated into housing.Fused to protect vehicle.

CONVENIENCE-- At 3.5m (12 feet) long, the power cord of the compressor pump has been designed so that you can absolutely reach any of the 4 wheels and further. Never be annoyed and inconvenienced by using an air compressor that can barely reach the back tires.

GUARANTEE--All purchases are backed by our 12-month warranty and tech support. And professional customer service is available. Please feel free to contact us if you have any questions. We will offer you great customer service and offer 100% satisfaction MONEY-BACK GUARANTEE!

BLACK+DECKER ASI300 Air Station Inflator

$37.99 $34.99

15 new from $34.99 6 used from $ 28.69 Free shipping

Buy Now

Amazon.com

as of September 29, 2018 3:18 pm

Features

Inflates lawnmower, bike, and vehicle tires, sports balls, and other items quickly and easily

Space-saving, portable design, Voltage:120Volts

EZ air dial for instant shut-off when correct air pressure has been reached

Weighs 6.1 pounds; 2-year warranty.Includes standard tire nozzle, needle inflator, and extension nozzle

Pounds/Square Inch:160 psi

Audew Portable Air Compressor Pump, Auto Digital Tire Inflator, 12V 150 PSI Tire Pump for Car, Truck, Bicycle, and Other Inflatables

$51.38 $35.99

2 new from $35.99 Free shipping

Buy Now

Amazon.com

as of September 29, 2018 3:18 pm

Features

✔ 【AUTO SHUTOFF】 - Simply set your desired pressure with AUDEW air compressor pump then press the "on" button, tire inflator will automatically shut off when the proper tire pressure is reached.

✔ 【DIGITAL LED DISPLAY】 - AUDEW tire compressor pump with backlight digital display, certified accurate & calibrated to ANSI B40.1 International Accuracy Standards (±2%), ensuring precise tire pressure readings.

✔ 【LED LIGHTS】 - AUDEW digital tire inflator is equipped with bright and long-lasting LED lights, easy to use even in the dark, so you can see clearly while you're reinflating your tire at night or making quick repairs on a dark lonely country road.

✔ 【MULTI-PURPOSE】 - AUDEW tire pump comes with 3 different tips and 10ft long power cord, allows to reach all tires of cars, bikes, motorcycles, SUV, ATV and truck. Also, sports equipment and inflatables adaptors included.

✔ 【SPACE-SAVING】 - AUDEW portable tire inflator with portable compact design makes it easy to lift, easy to carry around, keep this mini air compressor in your trunk, use it anytime you need.

Cyber Monday Air Compressor Pump Deals, Sales & Ads

List of this Year's Top 10 Best Air Compressor Pump Cyber Monday Deals -:

Audew Dual Cylinder Air Compressor Pump

Portable Air Compressor Pump,12V 160 PSI Auto Digital Tire Inflator

DBPOWER 12V DC Portable Electric Auto Air Compressor Pump

PORTER-CABLE CMB15 150 PSI 1.5 Gallon Oil-Free Fully Shrouded Compressor

Kensun AC/DC Swift Performance Portable Air Compressor Tire Inflator

Kensun AC/DC Rapid Performance Portable Air Compressor Tire Inflator

Audew Portable Air Compressor Pump, Auto Digital Tire Inflator

Goodyear i3000 12-Volt Tire Inflator

P.I. Auto Store – Premium 12V DC Tire Air Compressor Pump

EPAuto 12V DC Portable Air Compressor Pump, Digital Tire Inflator

Air Compressor Pump Stores Near Me (Where to Buy)

Click Here to Find Stores List for Air Compressor Pump deals

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Read More About this Cyber Monday deals ( Air Compressor Pump Review)

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Buy it on Amazon - http://ift.tt/2G7jNrq - Discount FlyHi 500A Peak 13600mAh Portable Car Jump Starter Phone Power Bank(Up to 4.2 L Gas or 3.0 L Diesel Engine),with 5V USB Charging Port,12V/16V/19V Laptop Charging ,LCD Display, LED Flashlight -- Click the link to buy now or to read the 35 4 & 5 Star Reviews. Visit our Website: http://ift.tt/2rus5q6 Subscribe to our Channel: https://www.youtube.com/channel/UC34yudB5hvLGFwHHPVXKwtg?sub_confirmation=1 Like us on Facebook for videos, pictures, coupons, prizes and more - http://ift.tt/2wCDdi2 Discount FlyHi 500A Peak 13600mAh Portable Car Jump Starter Phone Power Bank(Up to 4.2 L Gas or 3.0 L Diesel Engine),with 5V USB Charging Port,12V/16V/19V Laptop Charging ,LCD Display, LED Flashlight Really nice product. I put it back in my car after I fully charged it. Super useful and multiple functions to use. I will definitely recommend to my friends around. ... Reviewer : PeterR Jump starter This purchased is the best one I made recently. The jump starter not only for the cars, also can use for the phones and laptops. Great values for big power bank. The packages also comes with different chargers and different cables for you to connect all the devices you need. I was very happy that it replaced the one I had before. absolutely awesome!!!!! ... Reviewer : Crystal Click http://ift.tt/2G7jNrq to buy now on Amazon or to read more reviews. 【MULTI-FUNCTIONAL】 5-in-1 car jump starter power bank: auto 12V emergency starter; USB mobile phone power bank; 8-in-1 laptop charger; 19V/16V/12V output to power a recorder, intercom or laptop and so on with 3.5A current; and Built-in LED Flashlight (three mode): Torch, Quick Flashing and SOS modes. 【MAIN SWITCH (ON/OFF) CONTROLLING】 Reduce the drain of the current and prolong its lifespan. LCD display Screen in blue backlight: tell you the remaining battery, when to charge; and the output status and output Voltage and the input status. 【SAFETY PROTECTION】 A safe and mistake-proofing design with spark-proofing technology and reverse polarity protection, which allow it to safely connect to any battery. Low voltage protection, over charge & over discharge protection, short circuit protection, back feed protection, over-current protection, overload protection and over-heating protection. 【WHAT YOU GET】 1 * FlyHi Jump Starter, 1 * AC Adapter(15V,1A), 1 * Car Charger, 1 * Battery clamp cable, 1 * USB charging Cable(USB to Micro), 1 * 8 in 1 laptop charging cable, 1 * User Manual, our fan-favorite 18-Month Warranty and friendly customer service. I was skeptical a product this compact could jump our car from a flat dead battery as well as the giant jump pack the tow truck driver used. But wow! We've now used it three times and it works instantly, even from a completely dead battery! More shocking is how cheap it is relative to its competitors. I immediately bought a second one for the other car. Honestly haven't tried the USB or DC charging capability, while it seems nice to have in a pinch. Just saving a call to AAA to jump the ba... Reviewer : Joe R. Click http://ift.tt/2G7jNrq to buy now on Amazon or to read more reviews. ***Let Us Know What You Think… Comment Below!!*** Watch my other review Videos – https://www.youtube.com/channel/UC34yudB5hvLGFwHHPVXKwtg See other products on http://ift.tt/2xhK4Ru Subscribe to our Channel: https://www.youtube.com/channel/UC34yudB5hvLGFwHHPVXKwtg?sub_confirmation=1 Like us on Facebook for videos, pictures, coupons, prizes and more - http://ift.tt/2wCDdi2 #FlyHi, #FlyHi 500A Peak 13600mAh Portable Car Jump Starter Phone Power Bank(Up to 4.2 L Gas or 3.0 L Diesel Engine),with 5V USB Charging Port,12V/16V/19V Laptop Charging ,LCD Display, LED Flashlight This is a review video for : B01LX6J20I Manufacture : FlyHi Thanks for watching! http://ift.tt/2xhK4Ru Related Videos in Channel

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Fluke TiR105 Building Diagnostics Thermal Imager, with IR-Fusion Technology, 9 Hz

Fluke TiR105 Building Diagnostics Thermal Imager, with IR-Fusion Technology, 9 Hz

Do not miss this chance to get this product on most inexpensive worth.

Pros:

Moveable thermal imager with an uncooled microbolometer sensor and a 160 x 120 FPA to seize infrared photos of thermal patterns, generally utilized in constructing diagnostic functions, together with power audits, constructing upkeep, evaluation, and restore

Detects temperatures from -20 to +150 levels C (-Four to +302 levels F), with an accuracy of + or – 2 levels C or 2%, and a thermal sensitivity of lower than or equal to zero.08 levels C (80mK) at 30 levels C

Digicam merges visible and thermal photos to pinpoint downside areas and supply a recognizable picture for ease of identification, and may show a full thermal, a full visible, or a picture-in-picture picture for flexibility in viewing

three.5-inch colour LCD display screen gives clear photos for ease of viewing and evaluation, and consumer selectable backlighting ranges assist remove gentle reflections and enhance distinction in low-light situations

Licensed to IP54 degree of safety in opposition to mud and splashing liquid

Get this Fluke TiR105 Constructing Diagnostics Thermal Imager, with IR-Fusion Know-how, 9 Hz

The Fluke TiR105 transportable thermal imager with an uncooled microbolometer sensor and a 160 x 120 focal airplane array (FPA) captures infrared photos of thermal patterns, and is often utilized in constructing diagnostic functions, together with power audits, constructing upkeep, evaluation, and restore. This thermal imager detects temperatures from -20 to +150 levels C (-Four to +302 levels F), with an accuracy of + or – 2 levels C or 2%, and a thermal sensitivity of lower than or equal to zero.08 diploma C (80 milliKelvins) at 30 levels C. It merges visible and thermal photos to pinpoint downside areas and supply a recognizable picture for ease of identification, and may show a full thermal, a full visible, or a picture-in-picture picture for flexibility in viewing. The three.5-inch colour LCD display screen gives clear photos for ease of viewing and evaluation, and consumer selectable backlighting ranges assist remove gentle reflections and enhance distinction in low-light situations. This thermal imager can output photos and knowledge to a pc for evaluation, comparability, annotation, and reporting. It has a laser pointer to assist goal objects throughout imaging, and the built-in flash and torch gentle assist seize photos in darkish environments. The big depth of area focus-free system works at a minimal of 48 inches for clear photos. This thermal imager can seize measurements when linked to as much as 5 suitable wi-fi modules for distant monitoring (offered individually). The thermal imager resists influence from drops as much as 2 meters, and is Ingress Safety licensed IP54 for cover in opposition to mud and splashing liquid. The European Conformity (CE) marking signifies compliance with relevant European Union (EU) directives. It comes with an AC energy adapter, a lithium ion good battery, a USB cable, a SD reminiscence card, a tough carrying case, a tender transport bag, an adjustable hand strap, directions, and SmartView reporting and evaluation software program on CD. This thermal imager is appropriate to be used in business constructing diagnostic functions.

Specs

Temperature vary-20 to +150 levels C (-Four to +302 levels F)Accuracy+ or – 2 levels C or + or – 2%, whichever is biggerThermal sensitivity< or = zero.08 diploma C (80mK) at 30 levels CDetector sort160 x 120 FPA, uncooled microbolometer sensorPicture seize frequency9HzSeen digital camera2 megapixel industrial grade digital cameraEmissivity correctionSureColour palettesGrayscale, blue crimson, ironbow, amberEnergy ProvideRechargable Li-Ion batteryWeightzero.726kg/1.6lbDimensions28.Four x eight.6 x 13.5cm/11.2 x three.Four x 5.three inches (H x W x D)

H is peak, the vertical distance from the bottom to highest level; W is width, the horizontal distance from left to proper; D is depth, the horizontal distance from entrance to again.

Thermal imagers, also referred to as thermal cameras, infrared imagers, or infrared cameras, seize photos of warmth patterns for examination and evaluation. Objects emit infrared gentle, and this gentle radiates warmth in various temperatures. A sensor inside a thermal imager detects radiant warmth and transforms it into patterns on a thermal imaging system. Thermal imagers have LCD screens to show a picture of the item in a variety of colour that corresponds with variations in temperature. Technicians can switch photos and video to a pc for course of monitoring and evaluation. Some thermal imagers can present visible photos together with thermal photos to make an object extra identifiable. Thermal imagers are utilized in an array of industries, together with building and constructing upkeep, manufacturing, firefighting, medication, regulation enforcement, and navy amongst others. A variety of functions embody constructing diagnostics to establish hidden moisture or warmth leaks, industrial and business upkeep to stop or establish electrical or mechanical tools failure, thermal cameras that restore visibility in hearth management, medical and veterinary diagnostic imaging to establish well being situations, and surveillance cameras for regulation enforcement and facility safety.

Fluke Company manufactures electrical testing instruments and software program for industrial and business functions. The corporate, based in 1948, is headquartered in Everett, WA.

What’s within the Field?

Fluke TiR105 transportable thermal imager

Rechargeable Li-Ion battery pack

AC adapter

USB cable

SD reminiscence card

SmartView reporting and evaluation software program on CD

Adjustable hand strap

Gentle case

Laborious-sided carrying case

Directions

It’s at all times higher to purchase Fluke TiR105 Constructing Diagnostics Thermal Imager, with IR-Fusion Know-how, 9 Hz from the the chief on this eCommerce trade. They’ve proved their capability in delivering high quality service after shopping for implausible merchandise from them.

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Best Plasma Cutter Reviews

There is more to having the best plasma cutter than being able to cut metal. Before the introduction of the plasma cutter, cutting metal was hell of a work. This is due to the intense human effort that goes into the process of cutting metal, you struggle, physically exhaust yourself, sweat, and waste a lot of time all in a bid to cut out sheets of metal.

The introduction of the Plasma cutter came as a savior to the welding industry. It is not only the best tool to cut metal, it also has several other varieties of advantages to a welder.

In simple terms, a plasma cutter is a piece of tool that employs a high-speed inert gas to cut through metals or alloys of various thickness with ease. A plasma cutter makes use of an inert gas with an electrical current, the result is a torch that does the cutting process.

On this note, I welcome you to this plasma cutting review where I will pick out the top 30 plasma cutter available in the market today and give my honest opinion on each of them, I will also discuss on what you can do with a plasma cutter, the essential safety gear mandatory for use while cutting with a plasma cutter, the safety hazards involved and the essential tools needed to run a plasma cutter.

Join me as I introduce the best plasma cutters available in the industry.

Top 30 Best Plasma Cutter Reviews

1. Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter

Seeking a compact plasma cutter with the capacity to divide through various metal thickness and size, the Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma is the best choice. It has the capacity to seamlessly divide aluminum, copper, mild steel, stainless steel and all sort of metal.

The plasma cutter works with a Pilot arc torch that can pierce through any surface – painted, rough, hard or rust surface to produce a fine and smooth cut. It also features an advanced German cooling system

Pros

checkAutomatic dual frequency and voltage system (110/229v and 50/60Hz)

checkPilot torch allows plasma to cut effectively without having contact with the metal. This gives a longer consumable life

checkAbility to cut up to a thickness of 0.75 inches

checkUses a non-toxic air for cutting

checkIt is very portable

Cons

It is best suited for light jobs and small DIY projects

Exclamation TriangleThe cut produced is too large

2. Lotos LT5000D Plasma Cutter 50Amps Dual Voltage Compact Metal Cutter

LOTOS, one of the largest manufacturer of plasma cutters is a highly trusted brand. The Lotos LT5000D Plasma Cutter was designed for rugged and extensive use in all forms of working condition. It is suitable for light home jobs as well as industrial fabrication.

Like most plasma cutters, it comes with an automatic dual voltage as well as PAPST Advanced German Cooling System. When used at a High-frequency DC, the plasma cutter can cut thicker materials than the standard frequency DC.

Pros

checkIt is suitable for all sort of metals – mild steel, Aluminum, copper, etc.

checkIt requires less maintenance and less cleaning

checkSuitable to operate at two different frequency and voltages

checkIt is cheaper than the oxyacetylene cut

checkThe torch trigger is able to give a custom fit

checkOne can get faster cut with a high-frequency plasma cut

Cons

The consumables are expensive to replace

3. PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter Automatic Dual Voltage

The PRIMEWELD premium & Rugged Plasma cutter is the best choice for welders that value precision work. It is a 50 Amp Digital Air Inverter Plasma cutter that can cut metal with thickness as much as 0.34 inch seamlessly.

This is a plasma cutter suitable for both industrial and home use. It can cut several varieties of metal including mild steel, alloy steel, copper aluminum and many more with ease. It can work between 110v and 220volts power supply.

PRIMEWELD is a highly trusted brand when it comes to manufacturing welding accessories. Hence, they can boast of the manufacture of various high-quality plasma cutters that can handle metal of all sizes and shapes.

Pros

checkCan cut through several varieties of metal, steel and stainless steel

checkIt is very portable

checkQuite a lot of customers have derived satisfaction from the PRIMEWELD premium & Rugged Plasma cutter

checkIt comes with a warranty worth three years

checkMade with high-quality materials

checkIt is very durable

Cons

Some customers experienced leak with the machine

4. SUPER DEAL DC Inverter Plasma Cutter Welding Machine With Screen Display

Seeking a classy plasma cutter that can deliver a smooth cut at excellent speed? The SUPER DEAL DC Inverter Plasma Cutter is the best choice available! It gives a clean cut without slag or dross. It is a 240Volts plasma cutter that comes with digital display, it makes cutting so easy!

The SUPER DEAL DC Inverter Plasma Cutter features a current regulator which allows you to work comfortably and efficiently. It consumes low amount of energy which makes it very fair to the environment.

Pros

checkIt is very affordable

checkIt lasts very long with good heat dissipation

checkIt is made of heavy duty material, which makes it last very long

checkThe Digital LCD Display gives an easy read Front panel

checkIt has high cutting speed with less noise

checkBuilt-in safety feature – wire and mask to prevent you from hurting yourself

checkSuitable for light and industrial use 

checkIt uses cheap and easily accessible consumables

Cons

Some user prefers having an O-ring on the panel for efficient use!

5. PrimeWeld Ct520d 50 Amps Plasma Cutter

The PrimeWeld Ct520d 50 is the best multipurpose plasma cutter available. It features a 3 in 1 multipurpose plasma cutter with the ability to handle multiple cutting and welding functions. It can also alternate between DC STICK and DC TIG welding easily.

It is suitable for professional and DIY jobs. This plasma cutter is very portable, also, it operates on 50A power source. It can perform TIG/Stick welding, plasma cutting, and the arc welding function in a single unit!

Pros

checkIt comes with a 3-year warranty

checkIt has a 3-in-one function

checkIt is very easy to move around

checkIt has a power efficiency of 85%

Cons

Long leads are needed for the plasma cutting

6. Lotos Technology 04-ZVGR-0O8D Lotos LTPDC2000D Plasma Cutter Tig Stick Welder 3 in 1 Combo Welding Machine

The Lotos Technology 04-ZVGR-0O8D is a 50 Amp Non-touch plasma cutter that gives an efficient cut for various surfaces – painted, rusty, rough etc. It is compact and very portable. This plasma cutter is able to handle various types of metal without using a hazardous gas

It gives a 3 in one function – a 200 Amp stick welder, a 50 Amp Pilot Arc Plasma cutter and 200 DC TIG Welder, all with the flip of a switch. It is appropriate for industrial and DIY uses. It has the HF hand start control and also support the dual voltage system. The Pilot arc technology allows for cutting without contact with the metal tip.

Pros

checkAble to cut varieties of metal without using any hazardous air

checkIt can weld with various acids and basic electrodes

checkIt comes with one year warranty

checkIt has a multipurpose (3 in 1) unit

checkCreates precise cut with less slag

checkConsumable last longer

checkAutomatic dual voltage and frequency enabled

Cons

The consumables are specific to the machine!

7. Plasma Cutter, Inverter, Spectrum 375 by Miller Electric

Seeking for a plasma cutter for your day to day job requirement and industrial use? The Plasma Cutter Spectrum 375 is the answer you’ve been searching for. With a rated output of 30 A, it gives a fine precision cut for all sort of metal, alloys, carbon, steel etc.

It is very light in weight, compact and performs it’s duties seamlessly. It’s Manufactured by Miller, one of the giants in the welding accessory industry, the Plasma Cutter Spectrum 375 is a reliable tool to take your welding experience to the next level.

Pros

checkit’s very compact and light in weight

checkQuite of a lot of customers expressed satisfaction with the product

checkit has the ability to deliver a seamless cutting experience 

checkit’s equipped with all the necessary accessories 

checkIt comes with extra consumables

Cons

No warranty information

8. Hobart 500566 Airforce 40i Plasma Cutter 240V

Seeking for an efficient plasma cutter that can cut just like a hot knife going through butter? The Hobart 500566 Airforce 40i is the answer you’ve been searching for. Using about 40 Amps of power, the Hobart 500566 Airforce 40i is able to slice through 5/8 in. and sever cut 7/8 in. steel.

It is a heavy duty plasma cutter weighing just 31 pounds hence it’s very light in weight. The wind tunnel technology guards against particles and abrasive dust from damaging the internal parts of the machine.

Pros

checkIt is excellent for both DIY jobs and heavy-duty assignments

checkErgonomic design that makes usage safe!

checkIt is very portable

checkAuto-Refire technology giving the device the ability to slice through perforated or expanded metals

checkSetting up the machine is very easy

Cons

It is quite pricey!

9. SUNCOO Cut-50 Plasma Cutter Electric DC Inverter Machine with Digital Display

Seeking for a cheap and effective plasma cutter? This is your answer. The SUNCOO Cut-50 Plasma Cutter Electric DC Inverter is a 50 Amp Plasma cutter, it is suitable for copper, iron, stainless steel and all sort of metal. It performs excellently, and can be applied in many areas like site work, ducting work, repair and maintenance service etc.

The SUNCOO is pretty easy to assemble, with a comprehensive manual to guide the user through the installation process. The voltage ranges from 110 to 220V, and the machine has the capacity to adapt.

Pros

checkCan cut varieties of metals, including very thick metal plate

checkFinds application in home and industrial use

checkIt releases less toxic gases

checkIt has protection pilot lamp for the welder’s safety

checkIt is pretty light in weight

checkIt is pretty cheap

Cons

The strap handle is not preferred

10. Goplus Plasma Cutter Cut-50 50A 220V Electric DC Inverter Air IGBT Cutting Machine

The Goplus Plasma Cutter Cut-50 is a new plasma cutting machine that features a new technology with an advanced inverter. It comes with a high-quality plasma torch engineered to give users a new cutting experience.

The Goplus Plasma Cutter Cut-50 is applicable for individual DIY projects and industrial use. It was designed with your maximum comfort in mind, hence it’s very easy to operate. It’s also equipped with the necessary accessories to make using it very safe. It can be applied in ducting work, repair work, automotive work, maintenance service.

Pros

checkThe unit is made from materials of high quality hence, will last long

checkComes with safety features to prevent you from hurting yourself while working

checkIt has the ability to work effectively and efficiently with it’s smooth and high cutting speed, and continuous current regulation.

checkVery easy to assemble with clear and straight to the point instructions

checkIt saves energy and makes no noise

checkIt is safe, reliable and very cheap

Cons

No information on warranty

11. Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor

Seeking for a light, portable, and compact plasma cutter? The Hobart 500564 Airforce 12ci Plasma Cutter is the best choice. It comes with very capable size breaker and requires a 30 amps source.

It has a built-in compressor with the ability to cut through all types of metal. When performing flame tuning, there is no gas pressure required. The Hobart 500564 Airforce 12ci Plasma Cutter gives a very accurate cut with a thin kerf and less sla

Pros

checkRequires no gas pressure setting

checkIt gives very precise cut

checkIt is portable and light in weight

checkEquipped with a size breaker

Cons

You have to be patient while cutting through very heavy metals

12. Lotos LT3500 35Amp Air Plasma Cutter, 2/5 Inch Clean Cut

Seeking a plasma cutter to comfortably handle light cutting projects? The Lotos LT3500 35Amp Air Plasma Cutter is the best choice. It is the most compact plasma cutter available on the market but, it is only powerful enough to handle a metal with 15 mm thickness.

It comes with an air filter and air gauge that works perfectly with your air compressor. It is an excellent choice for light projects and DIY jobs. Assembling it is very easy as the whole machine can be set up in just a minute.

Pros

checkIt is light in weight

checkIt is very compact

checkIt can be easily set up

checkSuitable for cutting all sort of metal

checkCuts safely at low cost

checkComes with consumables, ground clamp, cutting torch etc.

Cons

The ground lead cable is pretty short

13. ZENY DC Inverter Plasma Cutter 50AMP CUT-50 Dual Voltage 110-220V Cutting Machine

The ZENY DC Plasma cutter features the latest cutting technology. It is recommendable for all metal cutting work, it’s suitable for both industrial and DIY jobs. The high-quality plasma torch which it has, gives it an enhanced and improved cut quality.

It features a double voltage adapter with a current range of 20 to 50 Amps. It is equipped with essential accessories like AIR regulator and earth clamp as well as many safety accessories needed to ensure a seamless cutting operation.

Pros

checkSuitable for both professional and personal use 

checkComes with the necessary safety accessories to ensure a seamless operation

checkThe consumables are very cheap

checkThe price is very reasonable

checkIt doesn’t get too hot

checkCuts very fast

checkSetting up the unit is pretty easy

Cons

It comes with ground and cable wires that are very short

Exclamation TriangleUser manual not explanatory enough

14. Hypertherm 088079 Powermax30 XP Building America Edition Hand Plasma System

The Hypertherm 088079 Powermax30 XP plasma cutting machine is a 2 in 1 plasma cutting machine. It works with high vigor to cut through metal with ease. It delivers a very high-performance cutting experience with the ability to handle thick metal of all sorts – up to 16mm. It comes with Fine Cut consumables that give detailed cutting.

It comes with various accessories that ensures you work safely. The automatic voltage setting allows it to adapts to either 120V or 240V circuit. The Kit comes with nozzles, electrodes, shields, retaining cap etc.

Pros

checkIt is equipped with necessary safety accessories to enable you work without suffering an injury

checkit features an LT Torch which is resistant to heat and very compact giving it a comfortable grip

checkThe company has a very responsive customer support service

checkIt is very portable and light in weight

checkDual voltage application

Cons

Requires an external air compressor

15. Hobart 500565 Airforce 27i Plasma Cutter 120/240V

The Hobart 500565 Airforce 27i Plasma Cutter is a strong heavy duty plasma cutter. It comes with an inverter based design and reliable technology. It’s very portable and easy to use.

The Hobart 500565 Airforce 27i Plasma Cutter features multi-voltage plug that allows it to work effectively with either a 120V or 240V power supply. Setting it up is pretty easy as all you have to do is connect and start cutting!

Pros

checkThe Wind Tunnel technology guards against particles and abrasive dust from settling inside the machine

checkAble to work with either the 120Vor 240V power supply.

checkGives a very accurate cut with reduced slag

checkIt is portable

Cons

The plasma cutter tends to overheat at times

16. JEGS 81545 Plasma Cutter 20-40 Amp 110/220VAC

Seeking a reliable plasma cutter able to handle all form of metal and aluminum? The JEGS 81545 Plasma Cutter is your answer. It comes with all necessary and useful accessories that makes it deliver a seamless working and cutting experience!

Pros

checkIt comes with a year warranty

checkIt has a dual voltage function – 110VAC/220VAC

checkAbility to slice through steel and iron with ease

checkIt is suitable for small business and DIY processes

checkComes with all necessary accessories

Cons

Warranty period too limited (1 year)

17. SUNGOLDPOWER 50A Air Plasma Cutter Inverter DC Digital Display IGBT Portable

The SUNGOLDPOWER 50A Air Plasma Cutter comes with a superior IGBT tech, giving it the ability to slice through as much as 15mm thick metal. Like most plasma cutter, it uses a dual voltage technology. It’s less power consumption from the high duty cycle makes it more efficient.

It has a Digital LCD display and a front pane air pressure gauge making it more appealing and effective. It can cut smoothly without any polish demand. It comes with amazing protective features to make the machine safe for use. It can cut through copper, steel, carbon and several other types of metal.

Pros

checkit’s very efficient and economical

checkit has a very high cutting speed

checkit saves energy and works without much noise

checkit has a overheat and overvoltage protection feature

checkit has the ability to cut a 15mm thick metal

checkit’s waterproof and protected from electric shock

Cons

A couple of customers complained of the leaking air hose

18. CUT-50, 50 Amp Pro. Plasma Cutter, DC Inverter 110/230V Dual Voltage Cutting Machine

The CUT-50, 50 Amp Pro Plasma Cutter was designed for small businesses and DIY jobs. This is a new and improved model that uses 15 – 50 Amps with an advanced inverter tech. It comes with plug adapter that makes the voltage adapt automatically to the supplied voltage – 100 to 240 Volts.

It has a comfortable grip and a torch design that allows it to slice through various metal forms seamlessly.

Pros

checkIt is capable of handling cuts up to an inch in thickness

checkIt can cut various types of metal – stainless steel, alloy steel etc.

checkLittle maintenance required

checkRisk of fire hazard is low

checkIt gives a firm, clean and reliable cut

Cons

No warranty information

19. VIVOHOME DC Inverter Plasma Cutter Cutting Machine Dual Voltage 110V/220V CUT-50

The VIVOHOME DC Inverter Plasma Cutter boasts of the most advanced inverter technology in its construction. It has a high cutting ability with a fast cutting speed way better than that of oxy-acetylene cutting.

It features MOSFET technology that steps up the 50 Hz frequency to over 100KHz. It is fast and economical, able to cut through thickness of up to 12 mm. It’s Suitable for wide application – DIY and industrial use.

Pros

checkDual voltage operation

checkComes with essential safety materials – safety mask and welding goggle

checkIt has the ability to slice through metal of thickness between 1 to 12 mm.

checkMOSFET technology helps step up the frequency to any desired range

checkIt is very fast in operation

Cons

Some customers complain that it doesn’t come with a user manual

Exclamation TriangleThe regulator doesn’t come with a hose

20. HYL CUT30C PLASMA CUTTER

The HYL CUT30C plasma is one of the best heavy duty plasma cutter suitable for both home hobby and personal welding. It features a 110/115/120 current type.

It comes with various accessories such as ceramic cups, nozzle, electrodes, ceramic diffusers, replacement torch assembles etc. It can cut a maximum thickness of 0.25 inches.

Pros

checkIt comes with 2 years warranty

checkIt has professional Grade welding accessoriess

checkReadily available spare parts

Cons

The plasma cutter tends to overheat at times

21. Hypertherm 088096 Powermax 30 AIR Hand System

The Hypertherm 088096 Powermax 30 AIR Hand is a small and lightweight plasma cutter designed with an internal air compressor. It’s small and compact in size, it can handle cutting metal of various forms. Unlike most compressors, it doesn’t need an external air supply due to the in-built compressor system.

The Hypertherm 088096 Powermax uses the latest technology with reliable torch and consumables to keep the system running at its peak. It features a New AIR T30 torch which makes it rugged enough to withstand unconducive environments

Pros

checkInner compressor cancels the need for an external compressor support

checkIt has a fast and very reliable cutting speed

checkIt has the ability to work with both 120 V or 240 V power supply

checkIt is very portable, small and light

Cons

No tangible information on warranty

22. Biltek 50Amp Air Plasma Cutter Inverter Dual Voltage

Seeking for a classic plasma cutter that uses advanced technology to slice through metal? The Biltek 50Amp Air Plasma Cutter is what you need. It delivers high cutting performance with a non – pilot arc torch that is able to deliver high cutting performance with longer life for consumables.

It comes with a cutting torch, air hose, air filter and other accessories. It uses clean oil – free and dry air from a compressor to deliver very clean cutting experience.

Pros

checkIt can cut several varieties of metal

checkThe consumables last long

checkIt uses advanced inverter technology that delivers a high cutting performance

checkIt is portable and very easy to set up

Cons

You need to connect an external air supply from the compressor!

23. VEVOR Plasma Cutter 50A 110V/220V Dual Voltage Welding Cutting Machine CUT50 Inverter Digital Welding Machine

The VEVOR Plasma Cutter is a 50 Amp machine. It is very light in structure and compact in design. It saves energy with extra-axial flow fan for forced convention needed to cool the machine. It can cut up to 12 mm with a digital display on the front panel of the machine. It is able to cut various forms of metal like mild steel, stainless steel, alloy steel etc.

The unit comes with various accessories such as gas pipe, cutting torch etc.

Pros

checkIt is light and very compact

checkIt doesn’t generate much noise and saves energy

checkComes with a digital display

checkIt cuts at a very high speed

checkGives smooth cutting with no polish demand

checkComes with an inbuilt fan to cool down the machine

Cons

No information on product warranty

24. Miller Spectrum 625 X-treme Plasma Cutter

The Miller Spectrum 625 X-treme Plasma Cutter is one of the most portable plasma cutter available in the market. It works with a dual voltage setting. It comes with the Auto-Line technology and MVP adapters. It has extra protective features which makes the unit safe during transport and storage.

It comes with essential protection gears to ensure that safety isn’t compromised while working. There is an Ultra-Quick Connect XT 40 torch designed with ergonomic handle that reduces unnecessary fatigue while working. With the Auto – refire technology, it directs the pilot arc when cutting expanded metal

Pros

checkComes with an inbuilt fan to limit overheating

checkWind tunnel technology prevents damage from abrasive dust from damaging the system

checkReduced fatigue while cutting metals

checkSteady and cleaner cuts

checkEasy connection, it’s compatible with either 120V or 240V power supply

Cons

No warranty information available for the unit.

25. Plasma Cutter 40A 220V Electric DC Inverter Air Plasma Cutting Machine CUT40 Metal Cutter HITBOX

Weighing about 16 pounds, the Plasma Cutter by HITBOX can slice through thick Carbon of up to 12 mm thickness. Asides carbon, it cuts steel, copper, and aluminum effectively. It features a digital display and comes equipped with plasma cutting torch consumables.

The Plasma Cutter by HITBOX gives an outstanding cutting performance that is able to work effectively, irrespective of the air pressure. The unit prioritizes safety with various features meant to keep you safe while using the plasma cutter.

Pros

checkIt is light and very compact

checkIt is pretty cheap

checkit can slice through metal as thick as 12 mm

checkIt features a digital display

checkit has an impressive customer care service

Cons

The Unit does not come with an external compressor

26. Everlast SuperCut51P 110v/220v Dual Voltage 50 Amp Pilot Arc Inverter plasma cutter

Seeking for a plasma cutter for your DIY product? The 2017 Everlast SuperCut51P is a perfect fit for you. The SuperCut 51P comes with a high-frequency arc that offers continuous engaging pilot arc. This unit is perfect if you are seeking to make low dross cut, it’s very efficient and easy to use.

Pros

checkIt is quick and very reliable

checkWorks with low current

checkIt comes with 3 years warranty

checkIt has a dual voltage capacity

checkIt’s equipped with essential accessories

Cons

It is quite expensive

27. Air Inverter Plasma Cutting Machine – Tosense CUT50 Dual Voltage 50A Plasma Cutter

The Air Inverter Plasma cutting machine uses the MOSFET inverter technology to give stable, mature and improved cutting experience to its users. It is made with very high-quality components that make the plasma cutter economical with the consumables.

Weighing just 22 pounds, it is compact and portable. Asides, it is applicable for both industrial and personal work. The plasma cutter is able to adjust itself even with a very high air pressure giving a direct and precise cutting experience.

Pros

checkIt can cut the metal plate in various routes

checkReduced risk of fire hazards 

checkIt requires less maintenance

checkIt is very cheap

checkIt doesn’t produce toxic gases

checkIt is portable and suitable for industrial use

checkPresence of features to protect against power fluctuations

Cons

No warranty information

28. Forney 317 250 P+ Plasma Cutter with Air Compressor

The Forney P+ Plasma Cutter is very easy to use and comes with a 15-inch ground cable. It utilizes compressed air and electrical arc to slice through metal like it’s a piece of meat. It is capable of giving a precise cut due to the drag technology that allows users to move the torch on the metal surface.

It comes with many cutting accessories like electrodes, diffuser ring, compressor shield cup etc. There are features to ensure that using the plasma cutter is completely safe. It features a lightweight inverter power supply and a built-in compressor.

Pros

checkParts like the ground cable, torch and dryer are easily removed for repairs and assemble

checkComes with an internal compressor

checkIt is portable

checkLots of additional accessories for optimum function

checkAbility to make precise cut

Cons

It is pretty expensive

29. Hypertherm Powermax45 XP Hand System w/o CPC – 20′ Leads

Seeking for a heavy duty plasma cutter with the ability to cut up to 16mm of metal? The Powermax45 XP plasma cutter is the best choice. It comes with varieties of features that give it an optimum and improved performance over other brands.

There is the automatic gas adjustment for simple setup operation as well as the new Duramax Lock torch to give it an improved performance. It is able to cut a wide range of metal with various thickness, and it’s also capable of handling precision gouging and part marking.

Pros

checkIt is small in size and very light in weight

checkit has amazing features that makes using the Powermax45 XP plasma cutter seamless for first-time operators

checkThe presence of a smart sensor technology helps make sure that air pressure is always correct

checkCuts really fast with a superior cut quality

Cons

No warranty information

30. LOVSHARE 3 In 1 Plasma Cut/TIG/ Welding Machine 110V Multifunction Inverter DC

The LOVSHARE comes in a compact 3 in 1 structure capable of handling TIG, CUT and ARC/MMA function. It has a compact design. It’s portable, reliable and very easy to use.

It is suitable for DIY jobs and industrial application hence, capable of handling shipbuilding, aerospace, automobile and quite a lot of other functions. This plasma cutter has a 110V Welding Machine Portable CT312Welder with Air Regulator.

Pros

checkIt is reliable and lasts longer

checkit has a 3 in one multiple function system

checkPollution from this plasma cutter is reduced, it’s environmental friendly 

checkComes with an advanced MOSFET inverter technology

Cons

No information on warranty

Having analyzed the review of the best plasma cutter available in the market, I will proceed to discuss what you can do with a plasma cutter, as a welder.

WHAT CAN I DO WITH MY PLASMA CUTTER?

Plasma Cutter is recommended for cutting metal, copper, steel, and other non – ferrous materials. When using oxyacetylene for cutting, you have to carefully control the cutting speed in order to keep the oxidizing process going. Plasma cutter stands out in this aspect.

The plasma cutter is very handy and effective if you will cut expanded metal which can’t be done with oxyfuel. Also, plasma cutting is very fast, it produces a clean cut and also good at making a nonlinear cut!

1. Fabricating Metals on the Go

Plasma technology is extremely invaluable in cutting pieces of metal together. This is especially useful to contractors and welders on site. Many times, metals come in lengths that are too big. At times as well, the job specification requires an exact length of metal that can only be gotten with the use of a plasma cutter.

2. Metal recycling

One of the places where the applications of the plasma cutter is irreplaceable is the junkyard. There are scrap metals that might not be useful to a welder again. A plasma is extremely useful as it helps cut pieces of metal down into bits or size that makes storage easy. With this, you increase storage space and improve productivity!

3. Cutting Pipes

There are times you might need to cut a huge length of pipe. You won’t be able to cut this with a standard cutter due to the time it takes. With a plasma cutter you can do this with ease, you also minimize resources wastage. There are pipe cutting jobs that needs to fit perfectly, and with the smooth neat and quick cut a plasma cutter creates; it is the best for the job!

WHAT PROTECTIVE GEAR DO I NEED WITH MY PLASMA CUTTER?

Thanks to the improvement in technology, plasma cutter has been widely accepted in homes, shop, industrial use, fabrication yards, and many cutting industries. Yes, the plasma cutter is a very useful piece of equipment but a risky one as well.

Hence, the necessary safety precautions are very essential to ensure a seamless operation with the plasma cutter. Irrespective of what you desire to do with the plasma cutter, you need to learn about the necessary level of safety required to get the job done with ease.

From my experience, hazards from using a plasma cutter mostly comes from being exposed to metal fumes, ultraviolet radiation, and hot metals. This could lead to cuts, loss of body parts, crushed toes or fingers, eye damage, electric shock, burns etc.

The good news is that you can limit these type of health hazards with the proper PPE (Personal Protective Equipment) and right safety attitude. It is when you use the recommended personal protective equipment that you can be protected from all the hazards associated with the plasma cutting machine.

Hence, in order to work safely, you have got to protect yourself and those around you with the essential safety gears:

Plasma Helmet: this is essential to keep you safe from debris, hot slags, intense length and most especially radiation. The helmet protects not only your face but the eyes and your respiratory system. It limits the inhale of toxic gases and also protects your eyes from the intensely bright light that comes from the cutting process.

Welding Gloves: There are chances you mistakenly handle a hot metal. This is where a good and reliable welding glove comes in. Also, the intense heat produced by the cutting process could be dangerous for your hand. A good welding glove is needed to serve as insulation between your hands and the heat source. Asides this, a good welding glove also protects you from burns, electric shocks, fire etc.

Welding Jacket: There is the possibility of slag and molten metal flying around during the cutting process. This is why you need to keep your whole body protected. They are essential to keep you safe from fires, intense heat, fire etc. A good welding jacket should be heat resistant and nonflammable. The main idea is to protect your skin. Thus, if any hot spark, debris or slag flies around while cutting and comes in contact with you, you are well protected!

Welding beanie: Basically, a welding beanie is essential for keeping your hair, head, neck, and ear protected from the flying debris, spark or slag during the welding process. It essentially serves as an insulation to guard you against heat stroke and burns.

Laced and Tied Boots: A properly laced and tied boots will keep you safe from flying debris, electric shock. There is the possibility of stepping on a wire that could trigger an electric shock but with your boot on, you’re protected. Also, you need a well-tied boot to prevent your feet from getting burned from hot flying sparks.

Set of Jeans: In addition to your welding jacket, you need a good pair of jeans to keep your legs safe from various hazards that could arise as a result of the plasma cutting process, the hot splash could pour on your leg. With a pair of strong jeans, you not only protect your leg from this splashes, but you also guard against heat stroke due to the excessive temperature of the workshop.

Respirator Mask: During plasma cutting, the possibility of hazardous fumes being released is very high. This calls for adequate protection of your nose, and the best way to do this is with the help of a respiratory mask. This will keep you safe from fumes, oxides etc. You need a quality respiratory mask that is able to filter fumes and particles from the air you breathe. This is essential for your comfort and safety while cutting!

Fire Extinguisher: Last but not the least on my set of important protective gears needed during plasma cutting is a fire extinguisher. The essence of a fire extinguisher is very obvious. Welding is a hot job, plasma cutting makes use of excessively hot gas at extreme temperatures. With this excess temperature, there is the risk of fire occurrence. This is why you need a fire extinguisher handy, so you can guard against any incidence of fire outbreak!

While working with a plasma cutter, it is very good to prioritize safety. Hence, on no account should you compromise on this personal protective equipment while working in the workshop. Remember working safely is critical to your health and wellbeing!

Having discussed the essential safety gears needed for plasma cutting, I will also address the safety hazards that are common while using a plasma cutter.

Safety Hazards of The Best Plasma Cutting

Welding is a hot job. And, plasma welding involves cutting iron or other metals at extremely high temperatures. This presents a lot of health risk to you. Asides physical hazards, there are chemical hazards that you can be exposed to.

In order to guard against the injuries and hazards associated with plasma cutting, you need to be aware of the risks involved. When you know the risk, you will be able to protect yourself adequately against the inherent dangers present during plasma cutting.

Here as some safety hazards involved in plasma cutting:

1. Eye Damage

Plasma cutting often releases vapors, sparks, slag etc. that are physical threats to you. There is a huge risk that this flying debris could get into an unprotected eye. This is why it is essential to be fully kitted before using a plasma cutter. Putting on a welding helmet, as well as a safety goggle, is very important. Not only the eyes need protection, but the entire face as well.

2. Flammable Liquid Around Your Cutting Area

As indicated above, plasma cutting produces splash and sparks that are usually very hot. Thus, the tendency of any flammable liquid around you catching fire is very high. A fire could erupt  if sparks comes in contact with any liquid that is highly flammable around the workshop, clothing materials covered in grease or oil also has a great tendency of catching fire. This is why the workshop or working space should be free of flammable liquids, clutters and chemicals.

The presence of a fire extinguisher is very important in the workshop!

3. Dropping Pieces of Hot Metal

Careless handling of hot metal also poses a great risk to you. When this drops, there is the tendency of injuring an exposed leg. This is why a safety boot is always recommended while using a plasma cutter. You can never be overdressed for safety. A hot piece of heavy metal dropping won’t only burn the toe but has the tendency to crush the toes! So dropping pieces of hot metal should be dreadfully avoided.

4. Dangerous Fumes

It is very important to be aware of the dangers involves in dangerous fumes that might come around during plasma cutting. The process of burning might cause toxic gases like Carbon monoxide, argon, and hydrogen fluoride to be released. Inhaling this can lead to serious health complications like eye, throat and lung irritation. When you’re exposed to these fumes for a very long time, there can be severe damage to the internal organs like the kidney, lungs, and liver.

As a result of this, it is important a welder takes a conscious step to get rid of these fumes. The choice of the plasma cutting machine matters. Also, having an engineering control, like a local exhaust ventilation, in place is very important. It helps you get rid of harmful fumes while on the job.

5. Electric Shock

The plasma cutter can also expose you to the risk of electric shock. As a result, you  need to take precautions to make sure that the plasma cutting machine and the associated wires are in top conditions, the earth wire should be properly grounded and no naked wire should be in sight.

You should use the necessary and recommended pair of gloves to avoid handling a conductor. Also, the protective clothing, jacket, and gloves should be free from moisture to avoid conducting electricity when working with your plasma cutter. The ground wire should also be in a very good condition to limit the risk of electric shock!

6. Handling metal Just After Cutting

This is a common mistake with many first-timers. Some welders might even be distracted and not realize that a metal just cut is usually extremely hot. Hence, even If you are with a glove, the metal can pierce the glove and burn the naked hand. This applies mostly to small pieces of metal.

I recommend that you give these pieces of metal enough time to cool down before picking them up. But, if it is necessary to pick up a metal while hot, a pair of vice – grips are better!

As evident from the risks listed above, plasma cutting is a dangerous exercise and taking the right precautions can help limit the dangers associated with it.

Having discussed the dangers and hazards associated with plasma cutting, I’ll proceed to discuss the necessary accessories that are very important and needed when using a plasma cutter!

What Equipment is Needed in the Shop to Run a Plasma Cutter?

1. The Right Power Hookup for the Plasma Cutter

“During the best plasma cuter review section of this guide” I pointed out that some machines operate either on the 110V or 220V or both power supply.

The power supply of the plasma cutter is able to convert a single or three phases AC voltage to a constant DC voltage from between 200 to 400VDC. This Direct Current voltage maintains the plasma arc while cutting.

This voltage also stabilizes the current given out due to the requirement of the nature and thickness of the material being handled.

2. Air Compressor

Also, in the section where I reviewed the top plasma cutter available, you will realize that some machines come with a built-in air compressor. But, if it didn’t come with one, for it to function appropriately a constant supply of air is required to get the desired pressure to make the cut.

3. Moisture Filter

A  moisture filter ensures that only clean and dry air, coming from the compressor, gets transferred to the plasma. This is a good practice that will keep your plasma cutter functioning at optimum capacity. Most air filters go for averagely $60.

4. Wire Wheel or Grinder

In a case where you have to cut metals or materials with paints on them, you will have to grind down the surface or path around the cut. This is to ensure that the naked metal is exposed to the plasma. The reason is that paint, being highly flammable, can catch fire during the cutting process.

This isn’t very compulsory, but it’s advantage is that you get an improved visibility line.

5. Plasma Torch

A plasma torch is essential to give the necessary alignment as well as cooling down of the consumables. To form an arc generation, the major consumable parts are the swirl, the electrode, nozzle, and ring.

There is the need for an extra shielding cap which can help improve the cut quality.

There are many brands of plasma cutter in the market. Hence, choosing the most appropriate one can be very confusing, especially for someone that has no prior knowledge. In this regards, in the next section I’ll discuss how to choose the best and most appropriate plasma cutter.

How to Choose the best Plasma Cutter?

Plasma cutter is a very important welding tool for every form of welding operation. It makes the cutting of metal and other hard substances very easy, accurate and fast. This is due to the new designs and technology that backs up the plasma cutting machine.

Quite a lot of plasma cutting machines exist in the market. This alone can get anyone who wants to buy a plasma cutter confused on the most suitable one to use. In view of this, I’ll explain how to go about selecting the best plasma cutter and what you should consider before making the final choice.

Discussed below are the necessary considerations you should look at before selecting a plasma cutter.

1. Cutting Speed

One of the most important factors to consider in selecting a plasma cutter is the cutting speed. The basic thickness of the metal you will be handling and the desired cutting speed are things you have to know before selecting a plasma cutter. Basically, a plasma cutter provides cutting in three different quality which are the rated cut, quality cut, and severe cut.

The rated cut is the best cut one can expect from a plasma cutting machine. This is the plasma that is able to handle mild and fairly thick steel at the highest cutting speed. Since it isn’t handling a very thick metal, the cut is clean and smooth

A plasma cutter rated quality cut, on the other hand, is able to handle thick materials. Only that it takes more time to finish the cutting.

A plasma rated severe cut is able to handle very thick materials really slow. The disadvantage of severe cut rated plasma cutter is that they don’t produce a quality cut. Also, the cut requires to be cleaned up. Even though it cuts slowly, the speed picks up as the thickness of the metal decreases

Examining the average thickness of the metal that will be cut as well as the desired cutting speed is one of the guiding factor in selecting the best and most desired plasma cutter!

2. Duty Cycle

One of the very important factors you need to consider in selecting a plasma cutter is the duty cycle of the plasma cutter. Should you desire to use a plasma cutter frequently but not over and over for a very long period of time, the maximum amperage output should be the guiding factor in selecting the plasma cutter. The more the amperage output of the plasma cutter, the more the duty cycle.

On the other hand, if you will be using them over and over for a very long time, then you should select a plasma cutter based on the average size of the material you will be cutting. In this case, considering the maximum thickness that the plasma cutter can deal with is the way to go.

3. Pilot to Cut and Cut to Pilot Transfers

When the pilot arc is brought near the work piece, then one will have a transfer from the pilot arc to the cutting arc. As a result, a plasma cutting machine that gives a fast and reasonable transfer from pilot to cut at a huge transfer height.

These type of plasma cutters make much sense and will be useful for gouging, ideal for proper fitting when welding heavy plate. How do you test advanced characteristics? You can do this by cutting expanded gratings or metal. This will require the machine to switch from pilot to cut and back to the pilot as fast as possible.

4. Portability

Although the portability is not one of the most important factors, it is still essential for some users. A portable plasma cutter can come in handy for some folks which will be very important to their job.

If you will have a plasma cutter that will be stationary for as long as possible, and the materials to be sliced will always be brought to your shop, then the size and weight of the plasma cutting machine might not matter. But, if you’ll be moving the plasma cutter a lot, especially to various job sites, then portability is an important factor.

Most of the plasma cutter that I mentioned in “ the best plasma cutter review section” are very compact and light in weight. Technology has made them abundant these days!

5. Safety of the Device

Plasma cutting is a hot job which presents a lot of hazard to you, the work environment and the neighbors around. Also, the voltage needed to establish an arc for a plasma cutter is usually as high as 300VDC. One of the safety factors to keep you safe is the nozzle.

Having the machine on without the nozzle can result in a serious accident. Thanks to the improvement in technology, there are sensors that detect the nozzle. These sensors prevent the machine from coming up when the nozzle is disconnected.

The pre-flow sequence is another safety factor that comes with the plasma cutting machine. This feature warns you before the arc is triggered. Another safety factor essential in a plasma cutting machine is the three-second pre-flow safety, this is important to warn and alert you in case of any obstruction on the part of the nozzle before the arc comes on!

6. Ease and Comfortable to Use

A plasma cutter with procedures clearly imprinted on the machine is best. This will help in setting up the machine and all diagnostic functions. Also, take note of the feeling of the torch in your hands. It should be comfortable with good ergonomics!

7. How Does the Plasma Cutter Start?

Air is a very good insulator. In establishing a plasma, the air has to ionize to get the necessary current flow needed. Ideally, plasma cutters should have a pilot arc that makes use of high frequency to turn the air into a conductor. With this, getting the machine to start will be easy. It does come with some cons anyway. The excessive frequency generated can interfere with equipment like PC and co.

Thus, if there are sensitive PCs or OC powered accessories around, it is recommended that one go with an alternate method in getting the plasma cutter to start working!

The lift arc method can get rid of this issue. It employs a DC positive nozzle alongside a DC negative electrode in it. At first, the electrode and the nozzle will be in touch. On pulling the trigger, there will be a current flow between the nozzle and the electrode which draws the nozzle away. This forms the pilot. The switch from pilot to a cutting arc happens when the pilot arc is moved near the work piece. This movement is triggered by the electric potential that goes from the nozzle to the work piece.

8. Primary Power

There are two main elements involves in plasma cutting – air and electricity. Thus in selecting a plasma cutter, it is important to know the type of input power source is available. For a 115 primary service, there is no cause for alarm. There are many 12- and 25-amp plasma cutters that operate on the 115 or 230V power supply. Thus, with an input circuit of 30 – amp, there will be an equal cutting capacity at the two voltages.

Miller Electric comes with a unique power technology known as Auto – Line. Basically, a machine with auto – line can accept input voltage in the rage of 190 to 630 V, which can be single or three phase. The interpretation of this is that the plasma cutter can be used with any source of power. Also, if the main source of power rises or falls (within the 190 to bucks630V range), the machine will work seamlessly.

Source of input power is one of the most important factors that you mustn’t overlook when buying a plasma cutter. The reason is simple – all plasma cutters require an excessive amount of electricity for effective operation. Generally, a plasma cutter will either use a 110 volts power supply or a 220 volts power supply. All plasma cutter do come with amperage ratings. The best way to select your plasma cutter is to choose something with a minimum amperage rating that works with the electrical outlet of your workshop.

Also, it is recommended that you have a separate and dedicated power outlet source for the plasma cutter. Using a single source with a plasma cutter and other electrical appliances can reduce power supply to the plasma cutter which can affect the performance.

9. Consumable Cost and Consumable Life

There are some consumable items that go along with plasma cutting torches that will have to be replaced regularly.  Take the handheld torch, for instance, the shield, the nozzle, the retaining cap, swirl ring, and the electrode should be easily replaced. Asides, once the plasma cutter’s performance goes down, these parts should be replaced. This is part of the hidden cost.

As a result of this, I advise going for a plasma cutting machine with limited number of consumable parts. The smaller the consumable, the less the parts to replace which translates to less extra cost in the long run. Asides, in getting the plasma cutter, there should be information on the manufacturer’s user guide on the long the consumables will last.

A couple of manufacturers prefer to classify their consumables by the number of cuts, while others prefer the number of starts as their basics. For instance, production equipment that operates all the time will have a wear profile different from a similar one that works at an interval.

10. Brand

The brand manufacturing the plasma cutter should also be considered in selecting the most suitable plasma cutter for your use. You have to do a thorough research about the best brands. I’ll advice you to choose one of the brands mentioned earlier in the article, they are brands that have established themselves as an authority in the welding accessories field.

The review of other users and their experience with a particular product is another way to judge and decide the most effective plasma cutter user can select.

11. Cut Quality

The quality of the cut you will be getting from your plasma cutting machine is also critical. This is because it has a direct effect on your finished products and it also makes your work fast. When you have a tidy and smooth edge, you will waste no extra time on a secondary job.

The importance of a tidy and smooth cut can’t be overemphasized. This is why a good plasma cutter will give very narrow kerfs (the cut width). This translates to less wasted materials and very accurate cuts!

12. Pilot Arc

As evident from the above, it takes planning and research to select the best plasma cutter. Mind you, it doesn’t end at selecting the best plasma cutter. You have to service it properly as this can affect its durability. In fact, I have discovered that when a plasma cutter develops a fault, it is usually due to the faults in the other system components like consumables, air and not the plasma cutter itself.

Having discussed the main factors to consider before selecting a plasma cutting machine, I’ll proceed to discuss the step by step guide on how to cut with the plasma cutting machine.

How Do I Cut With a Plasma Cutter?

Without any doubt, a plasma cutter is a great machine meant to make work easier.  But, if not handled properly, using it won’t be very easy.

The following are a step by step guide on how to use the plasma cutting machine, it’ll make using the machine very easy if followed diligently.

Step 1 – Be Safety Conscious

Plasma cutting is a dangerous exercise which requires being safety conscious. Thus, before commencing anything at all, you want to make sure you have taken all necessary safety precautions. Be sure to be fully kitted from head to toe – welding jacket, eye protection, gloves, your pair of boot, your beanie etc. Also, make sure all flammable materials are out of the working area.

Step 2 – Be Aware of the Effects

For first time users, I advise that you are fully aware of the potential effect of the cutting process before starting the cutting operation at all. In other words, be prepared for excessive noise, very high temperatures, fumes, UV radiations etc. There are times you will have to deal with molten metal!

Step 3 – Prepare the Workshop/Work Area

Asides getting rid of flammable materials, there are other things you need to do to prepare for the cutting process. For instance, you need a well-ventilated workspace for the cutting process due to the intense heat produced. Also, you have to get the air compressor started on time in order to build the needed air pressure needed for cutting.

Step 4 – Select the Right Cutter

If you will be using a plasma cutter for the first time, I will advise you go with a version that is pretty easy to use. New designs are recommended as you don’t have to adjust the pressure!

Step 5 – Be Aware of the Thickness of Your Work Piece

Before commencing the cutting process at all, you have to measure the thickness of the metal you need to cut. This is because the thickness of the metal decides the size of your cutter. A 375 spectrum, for instance, is able to cut 3/8 inch of steel.

Step 6 – Connect to the Power Source

One of the main things to be careful about in using your plasma cutter is the power source. The good news here is that plasma cutters can work with varieties of input power such as 1 phase, 3 phase, 50 Hz and 60 Hz. You must make sure you use the right and recommended power source for the machine!

Step 7 – Placing and Preparing Your Work Piece

The metal that needs to be cut should be positioned on the vice, sawhorses or clamped to the work table – a flat surface. I recommend using any wooden table. You should be careful and certain that when the metal is cut and it falls, it will hit neither you nor the chord of the plasma.

After setting your work piece, clean the path of cut with a grinder or wire piece, especially if it is a painted material. Also, mark your cut line with a metal chalk or any marking tool you have.

Step 8 – Working With the Torch

This is the point where you proceed to work with the torch. Grab the torch of the plasma cutter and point close to the metal surface. On pulling the trigger, the pilot arch will start

Step 9 – Move the Torch

On pulling the trigger, move the touch to commence the cutting arc. Be certain that it is piercing the metal to its bottom. In a perpendicular position, hold the torch and maneuver it around the work piece

Step 10 – Judge the Speed

On moving the torch, you should be able to decide if you are making meaningful progress. An easy way to do this is to look for spark beneath the metal. It there is no spark, the plasma cutter’s speed is wrong. It’s also pointing to the fact that the work piece hasn’t been penetrated through

Step 11 – Adjust the Speed

Some minor adjustments will allow you to fix any issue with the speed. You also need to have adequate output amperage, in this regard, the speed with which you move should be minimal in order to make it effective!

Step 12 – Be careful With the Finishing Cut

You need to be very careful with the finishing cut. You should have your torch angled on getting to the finishing point. Also, you could hold on for a while when getting to the final bit, hold on and then proceed.

Step 13 – Allow Work Piece to Cool

When done with the cutting, put the cutter away in a safe place then allow to cool off and keep on a noncombustible surface. A good plasma cutter should be equipped with a cooling system which should cool the unit after use.

Now that you are aware of how to use a plasma cutter, I’ll take you through a list of the frequently asked questions and the appropriate solutions for them.

FAQs on Plasma Cutter For Beginners.

I present some questions that might answer your concern on the use of plasma cutter below:

1.    Do I need a Plasma With an Inbuilt Compressor?

“In the section on the top plasma cutter review above” I mentioned that some plasma cutter that comes with compressors. These plasma cutters do give a constant supply of air while the machine is cutting. These types of plasma cutter are recommended for users that will be working in places without access to air compressor.

The cons with these types of machine is that they are usually expensive and underpowered. A plasma cutter with an air compressor is recommended if you will be moving the plasma cutter a lot.

2.    What is the Pilot Arc? Do I need it?

If you have a quality plasma cutter, it should come with a pilot arc. The meaning of this is the ability to make a cut with the plasma cutter’s torch without making contact with the metal/work piece. On using a pilot arc, you are required to hold the tip of the torch near the metal.

The advantage of this is that you are able to make a smooth cut as well as prolong the life of your consumables. You will also have a smooth and neat cut, especially if you are cutting expanded steel.

On the other hand, a non-Pilot Arc plasma cutting machine is pretty cheap. In using it, the torch tip of your metal has to touch the metal for you to cut. The disadvantage of this is obvious – you waste consumables. Hence, the few extra bucks that is required for a pilot arc enabled plasma cutting machine is so worth it!

3.    What are Consumables and How Often Do I Need to replace them?

The part of the torch of your plasma cutter that wears out after several cuts are called the consumables. Consumables come in various types like the deflectors, shield, nozzles, retaining caps, swirl rings, and electrodes, all on the torch. How long these components will last differs, depending on how often you use the machine.

The good news is that you can get these consumables from manufacturers. Thus, when you have a worn out part, you can easily order for it, replace and continue working. It’s also very easy to dismantle. There are consumable kits from manufacturers with all the essential parts that you can buy.

4. How Does Plasma Cutting Compare to Oxyfuel Cutting?

Plasma cutter works perfectly with any type of metal as long as it is conducive such as aluminum, carbon, mild steel and stainless steel. Mild steel gives operators faster and thicker cuts compared to alloys.

The principle of cutting with oxyfuel is oxidation or burning of the base metal. The cons with oxyfuel are that it is limited to steel and other ferrous metals which supports the process of oxidation. Aluminum, stainless steel and other forms of metal disrupt further oxidation process. This prevents oxyfuel from being a good cutting tool. On the other hand, plasma cutting doesn’t work with oxidation hence, it is able to cut stainless, aluminum and many other conductive materials.

Although the various type of gases are applicable to plasma cutting, compressed air from an air compressor is often used. Some plasma cutting machine comes equipped with a compressor, and , compressed air is readily available. This removes the need for using fuel gas and compressed oxygen in the cutting operation.

It is pretty easy to cut with a plasma cutter, and it is much easier to use a plasma cutter on thinner materials compared to oxyfuel cutting.

5. Is there any Limitation to Plasma Cutting?

There are some applications where oxyfuel and other cutting method are preferred. Oxyfuel, for instance, is able to cut very thick sections of steel – more than one inch – and cuts way faster than a plasma cutter.

Plasma cutting machine is also expensive compared to oxyacetylene. Some users also prefer torch cutting compared to plasma cutting due to the fact that they operate independently of compressed air and electric power. This makes it a more preferred method for some welders.

Users do benefit from the plasma cutting technology due to pre-existing shop services. This will translate to little cost. Also, the cost of consumables like fuel and oxygen is reduced.

6. Why Do I Prefer Plasma Cutter but not Laser or Water Jet?

The reason is the cost of cut per inch of thickness. It is relatively high in terms of cost to cut per inch of thickness with laser and water jet when compared to a plasma cutter. Thus, plasma cutter saves time, and cost when cutting both ferrous and non-ferrous work piece.

7. Can Plasma Cutter be used for Cutting Aluminum and Stainless?

Yes, Plasma cutter can handle anything metal. IF you have a standard plasma cutting machine with you, it will handle the job seamlessly.

8. Why Should You prefer a Quality Plasma Cutter?

Getting a quality plasma cutter is preferred for many reasons. First of all, I would like you to see the plasma cutter as an investment rather than an ordinary tool. And with all investments, it will pay for itself over the years to come. Thus, over the years that you will be using it, it will serve you better, compared to going for a cheap tool that might not last you for long. With a quality plasma cutter, you save money!

Conclusion: The best Plasma Cutter Review

Plasma cutters are interesting tools that give a superb performance. This plasma cutter review has been compiled based on my personal experience as well as surveys from close friends and relatives. So, you can be rest assured that all descriptions, analysis, advantages and disadvantages of each machine given are honest!

As indicated in the previous section, getting a plasma cutting machine is a very good investment as a welder. Thus, on making an investment this expensive, you have got to be serious, fully equipped with the best information and analysis before heading to the market.

My plasma cutter is one of my most useful and loved equipment because it makes my work so fast and elegant, I owe most of my success in welding to using the best and most efficient equipment. This is why I wrote a review on the best plasma cutters available. Be assured that choosing any of the top plasma cutting machine mentioned will be a very wise decision and like I always say “you can never go wrong with the right plasma cutter!“

Getting a plasma cutter is one of the best investments I ever made, get yours so you can know how it feels to work seamlessly. With the right plasma cutter, the future is now!

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Best Plasma Cutter Reviews

There is more to having the best plasma cutter than being able to cut metal. Before the introduction of the plasma cutter, cutting metal was hell of a work. This is due to the intense human effort that goes into the process of cutting metal, you struggle, physically exhaust yourself, sweat, and waste a lot of time all in a bid to cut out sheets of metal.

The introduction of the Plasma cutter came as a savior to the welding industry. It is not only the best tool to cut metal, it also has several other varieties of advantages to a welder.

In simple terms, a plasma cutter is a piece of tool that employs a high-speed inert gas to cut through metals or alloys of various thickness with ease. A plasma cutter makes use of an inert gas with an electrical current, the result is a torch that does the cutting process.

On this note, I welcome you to this plasma cutting review where I will pick out the top 30 plasma cutter available in the market today and give my honest opinion on each of them, I will also discuss on what you can do with a plasma cutter, the essential safety gear mandatory for use while cutting with a plasma cutter, the safety hazards involved and the essential tools needed to run a plasma cutter.

Join me as I introduce the best plasma cutters available in the industry.

Top 30 Best Plasma Cutter Reviews

1. Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter

Seeking a compact plasma cutter with the capacity to divide through various metal thickness and size, the Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma is the best choice. It has the capacity to seamlessly divide aluminum, copper, mild steel, stainless steel and all sort of metal.

The plasma cutter works with a Pilot arc torch that can pierce through any surface – painted, rough, hard or rust surface to produce a fine and smooth cut. It also features an advanced German cooling system

Pros

checkAutomatic dual frequency and voltage system (110/229v and 50/60Hz)

checkPilot torch allows plasma to cut effectively without having contact with the metal. This gives a longer consumable life

checkAbility to cut up to a thickness of 0.75 inches

checkUses a non-toxic air for cutting

checkIt is very portable

Cons

It is best suited for light jobs and small DIY projects

Exclamation TriangleThe cut produced is too large

2. Lotos LT5000D Plasma Cutter 50Amps Dual Voltage Compact Metal Cutter

LOTOS, one of the largest manufacturer of plasma cutters is a highly trusted brand. The Lotos LT5000D Plasma Cutter was designed for rugged and extensive use in all forms of working condition. It is suitable for light home jobs as well as industrial fabrication.

Like most plasma cutters, it comes with an automatic dual voltage as well as PAPST Advanced German Cooling System. When used at a High-frequency DC, the plasma cutter can cut thicker materials than the standard frequency DC.

Pros

checkIt is suitable for all sort of metals – mild steel, Aluminum, copper, etc.

checkIt requires less maintenance and less cleaning

checkSuitable to operate at two different frequency and voltages

checkIt is cheaper than the oxyacetylene cut

checkThe torch trigger is able to give a custom fit

checkOne can get faster cut with a high-frequency plasma cut

Cons

The consumables are expensive to replace

3. PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter Automatic Dual Voltage

The PRIMEWELD premium & Rugged Plasma cutter is the best choice for welders that value precision work. It is a 50 Amp Digital Air Inverter Plasma cutter that can cut metal with thickness as much as 0.34 inch seamlessly.

This is a plasma cutter suitable for both industrial and home use. It can cut several varieties of metal including mild steel, alloy steel, copper aluminum and many more with ease. It can work between 110v and 220volts power supply.

PRIMEWELD is a highly trusted brand when it comes to manufacturing welding accessories. Hence, they can boast of the manufacture of various high-quality plasma cutters that can handle metal of all sizes and shapes.

Pros

checkCan cut through several varieties of metal, steel and stainless steel

checkIt is very portable

checkQuite a lot of customers have derived satisfaction from the PRIMEWELD premium & Rugged Plasma cutter

checkIt comes with a warranty worth three years

checkMade with high-quality materials

checkIt is very durable

Cons

Some customers experienced leak with the machine

4. SUPER DEAL DC Inverter Plasma Cutter Welding Machine With Screen Display

Seeking a classy plasma cutter that can deliver a smooth cut at excellent speed? The SUPER DEAL DC Inverter Plasma Cutter is the best choice available! It gives a clean cut without slag or dross. It is a 240Volts plasma cutter that comes with digital display, it makes cutting so easy!

The SUPER DEAL DC Inverter Plasma Cutter features a current regulator which allows you to work comfortably and efficiently. It consumes low amount of energy which makes it very fair to the environment.

Pros

checkIt is very affordable

checkIt lasts very long with good heat dissipation

checkIt is made of heavy duty material, which makes it last very long

checkThe Digital LCD Display gives an easy read Front panel

checkIt has high cutting speed with less noise

checkBuilt-in safety feature – wire and mask to prevent you from hurting yourself

checkSuitable for light and industrial use 

checkIt uses cheap and easily accessible consumables

Cons

Some user prefers having an O-ring on the panel for efficient use!

5. PrimeWeld Ct520d 50 Amps Plasma Cutter

The PrimeWeld Ct520d 50 is the best multipurpose plasma cutter available. It features a 3 in 1 multipurpose plasma cutter with the ability to handle multiple cutting and welding functions. It can also alternate between DC STICK and DC TIG welding easily.

It is suitable for professional and DIY jobs. This plasma cutter is very portable, also, it operates on 50A power source. It can perform TIG/Stick welding, plasma cutting, and the arc welding function in a single unit!

Pros

checkIt comes with a 3-year warranty

checkIt has a 3-in-one function

checkIt is very easy to move around

checkIt has a power efficiency of 85%

Cons

Long leads are needed for the plasma cutting

6. Lotos Technology 04-ZVGR-0O8D Lotos LTPDC2000D Plasma Cutter Tig Stick Welder 3 in 1 Combo Welding Machine

The Lotos Technology 04-ZVGR-0O8D is a 50 Amp Non-touch plasma cutter that gives an efficient cut for various surfaces – painted, rusty, rough etc. It is compact and very portable. This plasma cutter is able to handle various types of metal without using a hazardous gas

It gives a 3 in one function – a 200 Amp stick welder, a 50 Amp Pilot Arc Plasma cutter and 200 DC TIG Welder, all with the flip of a switch. It is appropriate for industrial and DIY uses. It has the HF hand start control and also support the dual voltage system. The Pilot arc technology allows for cutting without contact with the metal tip.

Pros

checkAble to cut varieties of metal without using any hazardous air

checkIt can weld with various acids and basic electrodes

checkIt comes with one year warranty

checkIt has a multipurpose (3 in 1) unit

checkCreates precise cut with less slag

checkConsumable last longer

checkAutomatic dual voltage and frequency enabled

Cons

The consumables are specific to the machine!

7. Plasma Cutter, Inverter, Spectrum 375 by Miller Electric

Seeking for a plasma cutter for your day to day job requirement and industrial use? The Plasma Cutter Spectrum 375 is the answer you’ve been searching for. With a rated output of 30 A, it gives a fine precision cut for all sort of metal, alloys, carbon, steel etc.

It is very light in weight, compact and performs it’s duties seamlessly. It’s Manufactured by Miller, one of the giants in the welding accessory industry, the Plasma Cutter Spectrum 375 is a reliable tool to take your welding experience to the next level.

Pros

checkit’s very compact and light in weight

checkQuite of a lot of customers expressed satisfaction with the product

checkit has the ability to deliver a seamless cutting experience 

checkit’s equipped with all the necessary accessories 

checkIt comes with extra consumables

Cons

No warranty information

8. Hobart 500566 Airforce 40i Plasma Cutter 240V

Seeking for an efficient plasma cutter that can cut just like a hot knife going through butter? The Hobart 500566 Airforce 40i is the answer you’ve been searching for. Using about 40 Amps of power, the Hobart 500566 Airforce 40i is able to slice through 5/8 in. and sever cut 7/8 in. steel.

It is a heavy duty plasma cutter weighing just 31 pounds hence it’s very light in weight. The wind tunnel technology guards against particles and abrasive dust from damaging the internal parts of the machine.

Pros

checkIt is excellent for both DIY jobs and heavy-duty assignments

checkErgonomic design that makes usage safe!

checkIt is very portable

checkAuto-Refire technology giving the device the ability to slice through perforated or expanded metals

checkSetting up the machine is very easy

Cons

It is quite pricey!

9. SUNCOO Cut-50 Plasma Cutter Electric DC Inverter Machine with Digital Display

Seeking for a cheap and effective plasma cutter? This is your answer. The SUNCOO Cut-50 Plasma Cutter Electric DC Inverter is a 50 Amp Plasma cutter, it is suitable for copper, iron, stainless steel and all sort of metal. It performs excellently, and can be applied in many areas like site work, ducting work, repair and maintenance service etc.

The SUNCOO is pretty easy to assemble, with a comprehensive manual to guide the user through the installation process. The voltage ranges from 110 to 220V, and the machine has the capacity to adapt.

Pros

checkCan cut varieties of metals, including very thick metal plate

checkFinds application in home and industrial use

checkIt releases less toxic gases

checkIt has protection pilot lamp for the welder’s safety

checkIt is pretty light in weight

checkIt is pretty cheap

Cons

The strap handle is not preferred

10. Goplus Plasma Cutter Cut-50 50A 220V Electric DC Inverter Air IGBT Cutting Machine

The Goplus Plasma Cutter Cut-50 is a new plasma cutting machine that features a new technology with an advanced inverter. It comes with a high-quality plasma torch engineered to give users a new cutting experience.

The Goplus Plasma Cutter Cut-50 is applicable for individual DIY projects and industrial use. It was designed with your maximum comfort in mind, hence it’s very easy to operate. It’s also equipped with the necessary accessories to make using it very safe. It can be applied in ducting work, repair work, automotive work, maintenance service.

Pros

checkThe unit is made from materials of high quality hence, will last long

checkComes with safety features to prevent you from hurting yourself while working

checkIt has the ability to work effectively and efficiently with it’s smooth and high cutting speed, and continuous current regulation.

checkVery easy to assemble with clear and straight to the point instructions

checkIt saves energy and makes no noise

checkIt is safe, reliable and very cheap

Cons

No information on warranty

11. Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor

Seeking for a light, portable, and compact plasma cutter? The Hobart 500564 Airforce 12ci Plasma Cutter is the best choice. It comes with very capable size breaker and requires a 30 amps source.

It has a built-in compressor with the ability to cut through all types of metal. When performing flame tuning, there is no gas pressure required. The Hobart 500564 Airforce 12ci Plasma Cutter gives a very accurate cut with a thin kerf and less sla

Pros

checkRequires no gas pressure setting

checkIt gives very precise cut

checkIt is portable and light in weight

checkEquipped with a size breaker

Cons

You have to be patient while cutting through very heavy metals

12. Lotos LT3500 35Amp Air Plasma Cutter, 2/5 Inch Clean Cut

Seeking a plasma cutter to comfortably handle light cutting projects? The Lotos LT3500 35Amp Air Plasma Cutter is the best choice. It is the most compact plasma cutter available on the market but, it is only powerful enough to handle a metal with 15 mm thickness.

It comes with an air filter and air gauge that works perfectly with your air compressor. It is an excellent choice for light projects and DIY jobs. Assembling it is very easy as the whole machine can be set up in just a minute.

Pros

checkIt is light in weight

checkIt is very compact

checkIt can be easily set up

checkSuitable for cutting all sort of metal

checkCuts safely at low cost

checkComes with consumables, ground clamp, cutting torch etc.

Cons

The ground lead cable is pretty short

13. ZENY DC Inverter Plasma Cutter 50AMP CUT-50 Dual Voltage 110-220V Cutting Machine

The ZENY DC Plasma cutter features the latest cutting technology. It is recommendable for all metal cutting work, it’s suitable for both industrial and DIY jobs. The high-quality plasma torch which it has, gives it an enhanced and improved cut quality.

It features a double voltage adapter with a current range of 20 to 50 Amps. It is equipped with essential accessories like AIR regulator and earth clamp as well as many safety accessories needed to ensure a seamless cutting operation.

Pros

checkSuitable for both professional and personal use 

checkComes with the necessary safety accessories to ensure a seamless operation

checkThe consumables are very cheap

checkThe price is very reasonable

checkIt doesn’t get too hot

checkCuts very fast

checkSetting up the unit is pretty easy

Cons

It comes with ground and cable wires that are very short

Exclamation TriangleUser manual not explanatory enough

14. Hypertherm 088079 Powermax30 XP Building America Edition Hand Plasma System

The Hypertherm 088079 Powermax30 XP plasma cutting machine is a 2 in 1 plasma cutting machine. It works with high vigor to cut through metal with ease. It delivers a very high-performance cutting experience with the ability to handle thick metal of all sorts – up to 16mm. It comes with Fine Cut consumables that give detailed cutting.

It comes with various accessories that ensures you work safely. The automatic voltage setting allows it to adapts to either 120V or 240V circuit. The Kit comes with nozzles, electrodes, shields, retaining cap etc.

Pros

checkIt is equipped with necessary safety accessories to enable you work without suffering an injury

checkit features an LT Torch which is resistant to heat and very compact giving it a comfortable grip

checkThe company has a very responsive customer support service

checkIt is very portable and light in weight

checkDual voltage application

Cons

Requires an external air compressor

15. Hobart 500565 Airforce 27i Plasma Cutter 120/240V

The Hobart 500565 Airforce 27i Plasma Cutter is a strong heavy duty plasma cutter. It comes with an inverter based design and reliable technology. It’s very portable and easy to use.

The Hobart 500565 Airforce 27i Plasma Cutter features multi-voltage plug that allows it to work effectively with either a 120V or 240V power supply. Setting it up is pretty easy as all you have to do is connect and start cutting!

Pros

checkThe Wind Tunnel technology guards against particles and abrasive dust from settling inside the machine

checkAble to work with either the 120Vor 240V power supply.

checkGives a very accurate cut with reduced slag

checkIt is portable

Cons

The plasma cutter tends to overheat at times

16. JEGS 81545 Plasma Cutter 20-40 Amp 110/220VAC

Seeking a reliable plasma cutter able to handle all form of metal and aluminum? The JEGS 81545 Plasma Cutter is your answer. It comes with all necessary and useful accessories that makes it deliver a seamless working and cutting experience!

Pros

checkIt comes with a year warranty

checkIt has a dual voltage function – 110VAC/220VAC

checkAbility to slice through steel and iron with ease

checkIt is suitable for small business and DIY processes

checkComes with all necessary accessories

Cons

Warranty period too limited (1 year)

17. SUNGOLDPOWER 50A Air Plasma Cutter Inverter DC Digital Display IGBT Portable

The SUNGOLDPOWER 50A Air Plasma Cutter comes with a superior IGBT tech, giving it the ability to slice through as much as 15mm thick metal. Like most plasma cutter, it uses a dual voltage technology. It’s less power consumption from the high duty cycle makes it more efficient.

It has a Digital LCD display and a front pane air pressure gauge making it more appealing and effective. It can cut smoothly without any polish demand. It comes with amazing protective features to make the machine safe for use. It can cut through copper, steel, carbon and several other types of metal.

Pros

checkit’s very efficient and economical

checkit has a very high cutting speed

checkit saves energy and works without much noise

checkit has a overheat and overvoltage protection feature

checkit has the ability to cut a 15mm thick metal

checkit’s waterproof and protected from electric shock

Cons

A couple of customers complained of the leaking air hose

18. CUT-50, 50 Amp Pro. Plasma Cutter, DC Inverter 110/230V Dual Voltage Cutting Machine

The CUT-50, 50 Amp Pro Plasma Cutter was designed for small businesses and DIY jobs. This is a new and improved model that uses 15 – 50 Amps with an advanced inverter tech. It comes with plug adapter that makes the voltage adapt automatically to the supplied voltage – 100 to 240 Volts.

It has a comfortable grip and a torch design that allows it to slice through various metal forms seamlessly.

Pros

checkIt is capable of handling cuts up to an inch in thickness

checkIt can cut various types of metal – stainless steel, alloy steel etc.

checkLittle maintenance required

checkRisk of fire hazard is low

checkIt gives a firm, clean and reliable cut

Cons

No warranty information

19. VIVOHOME DC Inverter Plasma Cutter Cutting Machine Dual Voltage 110V/220V CUT-50

The VIVOHOME DC Inverter Plasma Cutter boasts of the most advanced inverter technology in its construction. It has a high cutting ability with a fast cutting speed way better than that of oxy-acetylene cutting.

It features MOSFET technology that steps up the 50 Hz frequency to over 100KHz. It is fast and economical, able to cut through thickness of up to 12 mm. It’s Suitable for wide application – DIY and industrial use.

Pros

checkDual voltage operation

checkComes with essential safety materials – safety mask and welding goggle

checkIt has the ability to slice through metal of thickness between 1 to 12 mm.

checkMOSFET technology helps step up the frequency to any desired range

checkIt is very fast in operation

Cons

Some customers complain that it doesn’t come with a user manual

Exclamation TriangleThe regulator doesn’t come with a hose

20. HYL CUT30C PLASMA CUTTER

The HYL CUT30C plasma is one of the best heavy duty plasma cutter suitable for both home hobby and personal welding. It features a 110/115/120 current type.

It comes with various accessories such as ceramic cups, nozzle, electrodes, ceramic diffusers, replacement torch assembles etc. It can cut a maximum thickness of 0.25 inches.

Pros

checkIt comes with 2 years warranty

checkIt has professional Grade welding accessoriess

checkReadily available spare parts

Cons

The plasma cutter tends to overheat at times

21. Hypertherm 088096 Powermax 30 AIR Hand System

The Hypertherm 088096 Powermax 30 AIR Hand is a small and lightweight plasma cutter designed with an internal air compressor. It’s small and compact in size, it can handle cutting metal of various forms. Unlike most compressors, it doesn’t need an external air supply due to the in-built compressor system.

The Hypertherm 088096 Powermax uses the latest technology with reliable torch and consumables to keep the system running at its peak. It features a New AIR T30 torch which makes it rugged enough to withstand unconducive environments

Pros

checkInner compressor cancels the need for an external compressor support

checkIt has a fast and very reliable cutting speed

checkIt has the ability to work with both 120 V or 240 V power supply

checkIt is very portable, small and light

Cons

No tangible information on warranty

22. Biltek 50Amp Air Plasma Cutter Inverter Dual Voltage

Seeking for a classic plasma cutter that uses advanced technology to slice through metal? The Biltek 50Amp Air Plasma Cutter is what you need. It delivers high cutting performance with a non – pilot arc torch that is able to deliver high cutting performance with longer life for consumables.

It comes with a cutting torch, air hose, air filter and other accessories. It uses clean oil – free and dry air from a compressor to deliver very clean cutting experience.

Pros

checkIt can cut several varieties of metal

checkThe consumables last long

checkIt uses advanced inverter technology that delivers a high cutting performance

checkIt is portable and very easy to set up

Cons

You need to connect an external air supply from the compressor!

23. VEVOR Plasma Cutter 50A 110V/220V Dual Voltage Welding Cutting Machine CUT50 Inverter Digital Welding Machine

The VEVOR Plasma Cutter is a 50 Amp machine. It is very light in structure and compact in design. It saves energy with extra-axial flow fan for forced convention needed to cool the machine. It can cut up to 12 mm with a digital display on the front panel of the machine. It is able to cut various forms of metal like mild steel, stainless steel, alloy steel etc.

The unit comes with various accessories such as gas pipe, cutting torch etc.

Pros

checkIt is light and very compact

checkIt doesn’t generate much noise and saves energy

checkComes with a digital display

checkIt cuts at a very high speed

checkGives smooth cutting with no polish demand

checkComes with an inbuilt fan to cool down the machine

Cons

No information on product warranty

24. Miller Spectrum 625 X-treme Plasma Cutter

The Miller Spectrum 625 X-treme Plasma Cutter is one of the most portable plasma cutter available in the market. It works with a dual voltage setting. It comes with the Auto-Line technology and MVP adapters. It has extra protective features which makes the unit safe during transport and storage.

It comes with essential protection gears to ensure that safety isn’t compromised while working. There is an Ultra-Quick Connect XT 40 torch designed with ergonomic handle that reduces unnecessary fatigue while working. With the Auto – refire technology, it directs the pilot arc when cutting expanded metal

Pros

checkComes with an inbuilt fan to limit overheating

checkWind tunnel technology prevents damage from abrasive dust from damaging the system

checkReduced fatigue while cutting metals

checkSteady and cleaner cuts

checkEasy connection, it’s compatible with either 120V or 240V power supply

Cons

No warranty information available for the unit.

25. Plasma Cutter 40A 220V Electric DC Inverter Air Plasma Cutting Machine CUT40 Metal Cutter HITBOX

Weighing about 16 pounds, the Plasma Cutter by HITBOX can slice through thick Carbon of up to 12 mm thickness. Asides carbon, it cuts steel, copper, and aluminum effectively. It features a digital display and comes equipped with plasma cutting torch consumables.

The Plasma Cutter by HITBOX gives an outstanding cutting performance that is able to work effectively, irrespective of the air pressure. The unit prioritizes safety with various features meant to keep you safe while using the plasma cutter.

Pros

checkIt is light and very compact

checkIt is pretty cheap

checkit can slice through metal as thick as 12 mm

checkIt features a digital display

checkit has an impressive customer care service

Cons

The Unit does not come with an external compressor

26. Everlast SuperCut51P 110v/220v Dual Voltage 50 Amp Pilot Arc Inverter plasma cutter

Seeking for a plasma cutter for your DIY product? The 2017 Everlast SuperCut51P is a perfect fit for you. The SuperCut 51P comes with a high-frequency arc that offers continuous engaging pilot arc. This unit is perfect if you are seeking to make low dross cut, it’s very efficient and easy to use.

Pros

checkIt is quick and very reliable

checkWorks with low current

checkIt comes with 3 years warranty

checkIt has a dual voltage capacity

checkIt’s equipped with essential accessories

Cons

It is quite expensive

27. Air Inverter Plasma Cutting Machine – Tosense CUT50 Dual Voltage 50A Plasma Cutter

The Air Inverter Plasma cutting machine uses the MOSFET inverter technology to give stable, mature and improved cutting experience to its users. It is made with very high-quality components that make the plasma cutter economical with the consumables.

Weighing just 22 pounds, it is compact and portable. Asides, it is applicable for both industrial and personal work. The plasma cutter is able to adjust itself even with a very high air pressure giving a direct and precise cutting experience.

Pros

checkIt can cut the metal plate in various routes

checkReduced risk of fire hazards 

checkIt requires less maintenance

checkIt is very cheap

checkIt doesn’t produce toxic gases

checkIt is portable and suitable for industrial use

checkPresence of features to protect against power fluctuations

Cons

No warranty information

28. Forney 317 250 P+ Plasma Cutter with Air Compressor

The Forney P+ Plasma Cutter is very easy to use and comes with a 15-inch ground cable. It utilizes compressed air and electrical arc to slice through metal like it’s a piece of meat. It is capable of giving a precise cut due to the drag technology that allows users to move the torch on the metal surface.

It comes with many cutting accessories like electrodes, diffuser ring, compressor shield cup etc. There are features to ensure that using the plasma cutter is completely safe. It features a lightweight inverter power supply and a built-in compressor.

Pros

checkParts like the ground cable, torch and dryer are easily removed for repairs and assemble

checkComes with an internal compressor

checkIt is portable

checkLots of additional accessories for optimum function

checkAbility to make precise cut

Cons

It is pretty expensive

29. Hypertherm Powermax45 XP Hand System w/o CPC – 20′ Leads

Seeking for a heavy duty plasma cutter with the ability to cut up to 16mm of metal? The Powermax45 XP plasma cutter is the best choice. It comes with varieties of features that give it an optimum and improved performance over other brands.

There is the automatic gas adjustment for simple setup operation as well as the new Duramax Lock torch to give it an improved performance. It is able to cut a wide range of metal with various thickness, and it’s also capable of handling precision gouging and part marking.

Pros

checkIt is small in size and very light in weight

checkit has amazing features that makes using the Powermax45 XP plasma cutter seamless for first-time operators

checkThe presence of a smart sensor technology helps make sure that air pressure is always correct

checkCuts really fast with a superior cut quality

Cons

No warranty information

30. LOVSHARE 3 In 1 Plasma Cut/TIG/ Welding Machine 110V Multifunction Inverter DC

The LOVSHARE comes in a compact 3 in 1 structure capable of handling TIG, CUT and ARC/MMA function. It has a compact design. It’s portable, reliable and very easy to use.

It is suitable for DIY jobs and industrial application hence, capable of handling shipbuilding, aerospace, automobile and quite a lot of other functions. This plasma cutter has a 110V Welding Machine Portable CT312Welder with Air Regulator.

Pros

checkIt is reliable and lasts longer

checkit has a 3 in one multiple function system

checkPollution from this plasma cutter is reduced, it’s environmental friendly 

checkComes with an advanced MOSFET inverter technology

Cons

No information on warranty

Having analyzed the review of the best plasma cutter available in the market, I will proceed to discuss what you can do with a plasma cutter, as a welder.

WHAT CAN I DO WITH MY PLASMA CUTTER?

Plasma Cutter is recommended for cutting metal, copper, steel, and other non – ferrous materials. When using oxyacetylene for cutting, you have to carefully control the cutting speed in order to keep the oxidizing process going. Plasma cutter stands out in this aspect.

The plasma cutter is very handy and effective if you will cut expanded metal which can’t be done with oxyfuel. Also, plasma cutting is very fast, it produces a clean cut and also good at making a nonlinear cut!

1. Fabricating Metals on the Go

Plasma technology is extremely invaluable in cutting pieces of metal together. This is especially useful to contractors and welders on site. Many times, metals come in lengths that are too big. At times as well, the job specification requires an exact length of metal that can only be gotten with the use of a plasma cutter.

2. Metal recycling

One of the places where the applications of the plasma cutter is irreplaceable is the junkyard. There are scrap metals that might not be useful to a welder again. A plasma is extremely useful as it helps cut pieces of metal down into bits or size that makes storage easy. With this, you increase storage space and improve productivity!

3. Cutting Pipes

There are times you might need to cut a huge length of pipe. You won’t be able to cut this with a standard cutter due to the time it takes. With a plasma cutter you can do this with ease, you also minimize resources wastage. There are pipe cutting jobs that needs to fit perfectly, and with the smooth neat and quick cut a plasma cutter creates; it is the best for the job!

WHAT PROTECTIVE GEAR DO I NEED WITH MY PLASMA CUTTER?

Thanks to the improvement in technology, plasma cutter has been widely accepted in homes, shop, industrial use, fabrication yards, and many cutting industries. Yes, the plasma cutter is a very useful piece of equipment but a risky one as well.

Hence, the necessary safety precautions are very essential to ensure a seamless operation with the plasma cutter. Irrespective of what you desire to do with the plasma cutter, you need to learn about the necessary level of safety required to get the job done with ease.

From my experience, hazards from using a plasma cutter mostly comes from being exposed to metal fumes, ultraviolet radiation, and hot metals. This could lead to cuts, loss of body parts, crushed toes or fingers, eye damage, electric shock, burns etc.

The good news is that you can limit these type of health hazards with the proper PPE (Personal Protective Equipment) and right safety attitude. It is when you use the recommended personal protective equipment that you can be protected from all the hazards associated with the plasma cutting machine.

Hence, in order to work safely, you have got to protect yourself and those around you with the essential safety gears:

Plasma Helmet: this is essential to keep you safe from debris, hot slags, intense length and most especially radiation. The helmet protects not only your face but the eyes and your respiratory system. It limits the inhale of toxic gases and also protects your eyes from the intensely bright light that comes from the cutting process.

Welding Gloves: There are chances you mistakenly handle a hot metal. This is where a good and reliable welding glove comes in. Also, the intense heat produced by the cutting process could be dangerous for your hand. A good welding glove is needed to serve as insulation between your hands and the heat source. Asides this, a good welding glove also protects you from burns, electric shocks, fire etc.

Welding Jacket: There is the possibility of slag and molten metal flying around during the cutting process. This is why you need to keep your whole body protected. They are essential to keep you safe from fires, intense heat, fire etc. A good welding jacket should be heat resistant and nonflammable. The main idea is to protect your skin. Thus, if any hot spark, debris or slag flies around while cutting and comes in contact with you, you are well protected!

Welding beanie: Basically, a welding beanie is essential for keeping your hair, head, neck, and ear protected from the flying debris, spark or slag during the welding process. It essentially serves as an insulation to guard you against heat stroke and burns.

Laced and Tied Boots: A properly laced and tied boots will keep you safe from flying debris, electric shock. There is the possibility of stepping on a wire that could trigger an electric shock but with your boot on, you’re protected. Also, you need a well-tied boot to prevent your feet from getting burned from hot flying sparks.

Set of Jeans: In addition to your welding jacket, you need a good pair of jeans to keep your legs safe from various hazards that could arise as a result of the plasma cutting process, the hot splash could pour on your leg. With a pair of strong jeans, you not only protect your leg from this splashes, but you also guard against heat stroke due to the excessive temperature of the workshop.

Respirator Mask: During plasma cutting, the possibility of hazardous fumes being released is very high. This calls for adequate protection of your nose, and the best way to do this is with the help of a respiratory mask. This will keep you safe from fumes, oxides etc. You need a quality respiratory mask that is able to filter fumes and particles from the air you breathe. This is essential for your comfort and safety while cutting!

Fire Extinguisher: Last but not the least on my set of important protective gears needed during plasma cutting is a fire extinguisher. The essence of a fire extinguisher is very obvious. Welding is a hot job, plasma cutting makes use of excessively hot gas at extreme temperatures. With this excess temperature, there is the risk of fire occurrence. This is why you need a fire extinguisher handy, so you can guard against any incidence of fire outbreak!

While working with a plasma cutter, it is very good to prioritize safety. Hence, on no account should you compromise on this personal protective equipment while working in the workshop. Remember working safely is critical to your health and wellbeing!

Having discussed the essential safety gears needed for plasma cutting, I will also address the safety hazards that are common while using a plasma cutter.

Safety Hazards of The Best Plasma Cutting

Welding is a hot job. And, plasma welding involves cutting iron or other metals at extremely high temperatures. This presents a lot of health risk to you. Asides physical hazards, there are chemical hazards that you can be exposed to.

In order to guard against the injuries and hazards associated with plasma cutting, you need to be aware of the risks involved. When you know the risk, you will be able to protect yourself adequately against the inherent dangers present during plasma cutting.

Here as some safety hazards involved in plasma cutting:

1. Eye Damage

Plasma cutting often releases vapors, sparks, slag etc. that are physical threats to you. There is a huge risk that this flying debris could get into an unprotected eye. This is why it is essential to be fully kitted before using a plasma cutter. Putting on a welding helmet, as well as a safety goggle, is very important. Not only the eyes need protection, but the entire face as well.

2. Flammable Liquid Around Your Cutting Area

As indicated above, plasma cutting produces splash and sparks that are usually very hot. Thus, the tendency of any flammable liquid around you catching fire is very high. A fire could erupt  if sparks comes in contact with any liquid that is highly flammable around the workshop, clothing materials covered in grease or oil also has a great tendency of catching fire. This is why the workshop or working space should be free of flammable liquids, clutters and chemicals.

The presence of a fire extinguisher is very important in the workshop!

3. Dropping Pieces of Hot Metal

Careless handling of hot metal also poses a great risk to you. When this drops, there is the tendency of injuring an exposed leg. This is why a safety boot is always recommended while using a plasma cutter. You can never be overdressed for safety. A hot piece of heavy metal dropping won’t only burn the toe but has the tendency to crush the toes! So dropping pieces of hot metal should be dreadfully avoided.

4. Dangerous Fumes

It is very important to be aware of the dangers involves in dangerous fumes that might come around during plasma cutting. The process of burning might cause toxic gases like Carbon monoxide, argon, and hydrogen fluoride to be released. Inhaling this can lead to serious health complications like eye, throat and lung irritation. When you’re exposed to these fumes for a very long time, there can be severe damage to the internal organs like the kidney, lungs, and liver.

As a result of this, it is important a welder takes a conscious step to get rid of these fumes. The choice of the plasma cutting machine matters. Also, having an engineering control, like a local exhaust ventilation, in place is very important. It helps you get rid of harmful fumes while on the job.

5. Electric Shock

The plasma cutter can also expose you to the risk of electric shock. As a result, you  need to take precautions to make sure that the plasma cutting machine and the associated wires are in top conditions, the earth wire should be properly grounded and no naked wire should be in sight.

You should use the necessary and recommended pair of gloves to avoid handling a conductor. Also, the protective clothing, jacket, and gloves should be free from moisture to avoid conducting electricity when working with your plasma cutter. The ground wire should also be in a very good condition to limit the risk of electric shock!

6. Handling metal Just After Cutting

This is a common mistake with many first-timers. Some welders might even be distracted and not realize that a metal just cut is usually extremely hot. Hence, even If you are with a glove, the metal can pierce the glove and burn the naked hand. This applies mostly to small pieces of metal.

I recommend that you give these pieces of metal enough time to cool down before picking them up. But, if it is necessary to pick up a metal while hot, a pair of vice – grips are better!

As evident from the risks listed above, plasma cutting is a dangerous exercise and taking the right precautions can help limit the dangers associated with it.

Having discussed the dangers and hazards associated with plasma cutting, I’ll proceed to discuss the necessary accessories that are very important and needed when using a plasma cutter!

What Equipment is Needed in the Shop to Run a Plasma Cutter?

1. The Right Power Hookup for the Plasma Cutter

“During the best plasma cuter review section of this guide” I pointed out that some machines operate either on the 110V or 220V or both power supply.

The power supply of the plasma cutter is able to convert a single or three phases AC voltage to a constant DC voltage from between 200 to 400VDC. This Direct Current voltage maintains the plasma arc while cutting.

This voltage also stabilizes the current given out due to the requirement of the nature and thickness of the material being handled.

2. Air Compressor

Also, in the section where I reviewed the top plasma cutter available, you will realize that some machines come with a built-in air compressor. But, if it didn’t come with one, for it to function appropriately a constant supply of air is required to get the desired pressure to make the cut.

3. Moisture Filter

A  moisture filter ensures that only clean and dry air, coming from the compressor, gets transferred to the plasma. This is a good practice that will keep your plasma cutter functioning at optimum capacity. Most air filters go for averagely $60.

4. Wire Wheel or Grinder

In a case where you have to cut metals or materials with paints on them, you will have to grind down the surface or path around the cut. This is to ensure that the naked metal is exposed to the plasma. The reason is that paint, being highly flammable, can catch fire during the cutting process.

This isn’t very compulsory, but it’s advantage is that you get an improved visibility line.

5. Plasma Torch

A plasma torch is essential to give the necessary alignment as well as cooling down of the consumables. To form an arc generation, the major consumable parts are the swirl, the electrode, nozzle, and ring.

There is the need for an extra shielding cap which can help improve the cut quality.

There are many brands of plasma cutter in the market. Hence, choosing the most appropriate one can be very confusing, especially for someone that has no prior knowledge. In this regards, in the next section I’ll discuss how to choose the best and most appropriate plasma cutter.

How to Choose the best Plasma Cutter?

Plasma cutter is a very important welding tool for every form of welding operation. It makes the cutting of metal and other hard substances very easy, accurate and fast. This is due to the new designs and technology that backs up the plasma cutting machine.

Quite a lot of plasma cutting machines exist in the market. This alone can get anyone who wants to buy a plasma cutter confused on the most suitable one to use. In view of this, I’ll explain how to go about selecting the best plasma cutter and what you should consider before making the final choice.

Discussed below are the necessary considerations you should look at before selecting a plasma cutter.

1. Cutting Speed

One of the most important factors to consider in selecting a plasma cutter is the cutting speed. The basic thickness of the metal you will be handling and the desired cutting speed are things you have to know before selecting a plasma cutter. Basically, a plasma cutter provides cutting in three different quality which are the rated cut, quality cut, and severe cut.

The rated cut is the best cut one can expect from a plasma cutting machine. This is the plasma that is able to handle mild and fairly thick steel at the highest cutting speed. Since it isn’t handling a very thick metal, the cut is clean and smooth

A plasma cutter rated quality cut, on the other hand, is able to handle thick materials. Only that it takes more time to finish the cutting.

A plasma rated severe cut is able to handle very thick materials really slow. The disadvantage of severe cut rated plasma cutter is that they don’t produce a quality cut. Also, the cut requires to be cleaned up. Even though it cuts slowly, the speed picks up as the thickness of the metal decreases

Examining the average thickness of the metal that will be cut as well as the desired cutting speed is one of the guiding factor in selecting the best and most desired plasma cutter!

2. Duty Cycle

One of the very important factors you need to consider in selecting a plasma cutter is the duty cycle of the plasma cutter. Should you desire to use a plasma cutter frequently but not over and over for a very long period of time, the maximum amperage output should be the guiding factor in selecting the plasma cutter. The more the amperage output of the plasma cutter, the more the duty cycle.

On the other hand, if you will be using them over and over for a very long time, then you should select a plasma cutter based on the average size of the material you will be cutting. In this case, considering the maximum thickness that the plasma cutter can deal with is the way to go.

3. Pilot to Cut and Cut to Pilot Transfers

When the pilot arc is brought near the work piece, then one will have a transfer from the pilot arc to the cutting arc. As a result, a plasma cutting machine that gives a fast and reasonable transfer from pilot to cut at a huge transfer height.

These type of plasma cutters make much sense and will be useful for gouging, ideal for proper fitting when welding heavy plate. How do you test advanced characteristics? You can do this by cutting expanded gratings or metal. This will require the machine to switch from pilot to cut and back to the pilot as fast as possible.

4. Portability

Although the portability is not one of the most important factors, it is still essential for some users. A portable plasma cutter can come in handy for some folks which will be very important to their job.

If you will have a plasma cutter that will be stationary for as long as possible, and the materials to be sliced will always be brought to your shop, then the size and weight of the plasma cutting machine might not matter. But, if you’ll be moving the plasma cutter a lot, especially to various job sites, then portability is an important factor.

Most of the plasma cutter that I mentioned in “ the best plasma cutter review section” are very compact and light in weight. Technology has made them abundant these days!

5. Safety of the Device

Plasma cutting is a hot job which presents a lot of hazard to you, the work environment and the neighbors around. Also, the voltage needed to establish an arc for a plasma cutter is usually as high as 300VDC. One of the safety factors to keep you safe is the nozzle.

Having the machine on without the nozzle can result in a serious accident. Thanks to the improvement in technology, there are sensors that detect the nozzle. These sensors prevent the machine from coming up when the nozzle is disconnected.

The pre-flow sequence is another safety factor that comes with the plasma cutting machine. This feature warns you before the arc is triggered. Another safety factor essential in a plasma cutting machine is the three-second pre-flow safety, this is important to warn and alert you in case of any obstruction on the part of the nozzle before the arc comes on!

6. Ease and Comfortable to Use

A plasma cutter with procedures clearly imprinted on the machine is best. This will help in setting up the machine and all diagnostic functions. Also, take note of the feeling of the torch in your hands. It should be comfortable with good ergonomics!

7. How Does the Plasma Cutter Start?

Air is a very good insulator. In establishing a plasma, the air has to ionize to get the necessary current flow needed. Ideally, plasma cutters should have a pilot arc that makes use of high frequency to turn the air into a conductor. With this, getting the machine to start will be easy. It does come with some cons anyway. The excessive frequency generated can interfere with equipment like PC and co.

Thus, if there are sensitive PCs or OC powered accessories around, it is recommended that one go with an alternate method in getting the plasma cutter to start working!

The lift arc method can get rid of this issue. It employs a DC positive nozzle alongside a DC negative electrode in it. At first, the electrode and the nozzle will be in touch. On pulling the trigger, there will be a current flow between the nozzle and the electrode which draws the nozzle away. This forms the pilot. The switch from pilot to a cutting arc happens when the pilot arc is moved near the work piece. This movement is triggered by the electric potential that goes from the nozzle to the work piece.

8. Primary Power

There are two main elements involves in plasma cutting – air and electricity. Thus in selecting a plasma cutter, it is important to know the type of input power source is available. For a 115 primary service, there is no cause for alarm. There are many 12- and 25-amp plasma cutters that operate on the 115 or 230V power supply. Thus, with an input circuit of 30 – amp, there will be an equal cutting capacity at the two voltages.

Miller Electric comes with a unique power technology known as Auto – Line. Basically, a machine with auto – line can accept input voltage in the rage of 190 to 630 V, which can be single or three phase. The interpretation of this is that the plasma cutter can be used with any source of power. Also, if the main source of power rises or falls (within the 190 to bucks630V range), the machine will work seamlessly.

Source of input power is one of the most important factors that you mustn’t overlook when buying a plasma cutter. The reason is simple – all plasma cutters require an excessive amount of electricity for effective operation. Generally, a plasma cutter will either use a 110 volts power supply or a 220 volts power supply. All plasma cutter do come with amperage ratings. The best way to select your plasma cutter is to choose something with a minimum amperage rating that works with the electrical outlet of your workshop.

Also, it is recommended that you have a separate and dedicated power outlet source for the plasma cutter. Using a single source with a plasma cutter and other electrical appliances can reduce power supply to the plasma cutter which can affect the performance.

9. Consumable Cost and Consumable Life

There are some consumable items that go along with plasma cutting torches that will have to be replaced regularly.  Take the handheld torch, for instance, the shield, the nozzle, the retaining cap, swirl ring, and the electrode should be easily replaced. Asides, once the plasma cutter’s performance goes down, these parts should be replaced. This is part of the hidden cost.

As a result of this, I advise going for a plasma cutting machine with limited number of consumable parts. The smaller the consumable, the less the parts to replace which translates to less extra cost in the long run. Asides, in getting the plasma cutter, there should be information on the manufacturer’s user guide on the long the consumables will last.

A couple of manufacturers prefer to classify their consumables by the number of cuts, while others prefer the number of starts as their basics. For instance, production equipment that operates all the time will have a wear profile different from a similar one that works at an interval.

10. Brand

The brand manufacturing the plasma cutter should also be considered in selecting the most suitable plasma cutter for your use. You have to do a thorough research about the best brands. I’ll advice you to choose one of the brands mentioned earlier in the article, they are brands that have established themselves as an authority in the welding accessories field.

The review of other users and their experience with a particular product is another way to judge and decide the most effective plasma cutter user can select.

11. Cut Quality

The quality of the cut you will be getting from your plasma cutting machine is also critical. This is because it has a direct effect on your finished products and it also makes your work fast. When you have a tidy and smooth edge, you will waste no extra time on a secondary job.

The importance of a tidy and smooth cut can’t be overemphasized. This is why a good plasma cutter will give very narrow kerfs (the cut width). This translates to less wasted materials and very accurate cuts!

12. Pilot Arc

As evident from the above, it takes planning and research to select the best plasma cutter. Mind you, it doesn’t end at selecting the best plasma cutter. You have to service it properly as this can affect its durability. In fact, I have discovered that when a plasma cutter develops a fault, it is usually due to the faults in the other system components like consumables, air and not the plasma cutter itself.

Having discussed the main factors to consider before selecting a plasma cutting machine, I’ll proceed to discuss the step by step guide on how to cut with the plasma cutting machine.

How Do I Cut With a Plasma Cutter?

Without any doubt, a plasma cutter is a great machine meant to make work easier.  But, if not handled properly, using it won’t be very easy.

The following are a step by step guide on how to use the plasma cutting machine, it’ll make using the machine very easy if followed diligently.

Step 1 – Be Safety Conscious

Plasma cutting is a dangerous exercise which requires being safety conscious. Thus, before commencing anything at all, you want to make sure you have taken all necessary safety precautions. Be sure to be fully kitted from head to toe – welding jacket, eye protection, gloves, your pair of boot, your beanie etc. Also, make sure all flammable materials are out of the working area.

Step 2 – Be Aware of the Effects

For first time users, I advise that you are fully aware of the potential effect of the cutting process before starting the cutting operation at all. In other words, be prepared for excessive noise, very high temperatures, fumes, UV radiations etc. There are times you will have to deal with molten metal!

Step 3 – Prepare the Workshop/Work Area

Asides getting rid of flammable materials, there are other things you need to do to prepare for the cutting process. For instance, you need a well-ventilated workspace for the cutting process due to the intense heat produced. Also, you have to get the air compressor started on time in order to build the needed air pressure needed for cutting.

Step 4 – Select the Right Cutter

If you will be using a plasma cutter for the first time, I will advise you go with a version that is pretty easy to use. New designs are recommended as you don’t have to adjust the pressure!

Step 5 – Be Aware of the Thickness of Your Work Piece

Before commencing the cutting process at all, you have to measure the thickness of the metal you need to cut. This is because the thickness of the metal decides the size of your cutter. A 375 spectrum, for instance, is able to cut 3/8 inch of steel.

Step 6 – Connect to the Power Source

One of the main things to be careful about in using your plasma cutter is the power source. The good news here is that plasma cutters can work with varieties of input power such as 1 phase, 3 phase, 50 Hz and 60 Hz. You must make sure you use the right and recommended power source for the machine!

Step 7 – Placing and Preparing Your Work Piece

The metal that needs to be cut should be positioned on the vice, sawhorses or clamped to the work table – a flat surface. I recommend using any wooden table. You should be careful and certain that when the metal is cut and it falls, it will hit neither you nor the chord of the plasma.

After setting your work piece, clean the path of cut with a grinder or wire piece, especially if it is a painted material. Also, mark your cut line with a metal chalk or any marking tool you have.

Step 8 – Working With the Torch

This is the point where you proceed to work with the torch. Grab the torch of the plasma cutter and point close to the metal surface. On pulling the trigger, the pilot arch will start

Step 9 – Move the Torch

On pulling the trigger, move the touch to commence the cutting arc. Be certain that it is piercing the metal to its bottom. In a perpendicular position, hold the torch and maneuver it around the work piece

Step 10 – Judge the Speed

On moving the torch, you should be able to decide if you are making meaningful progress. An easy way to do this is to look for spark beneath the metal. It there is no spark, the plasma cutter’s speed is wrong. It’s also pointing to the fact that the work piece hasn’t been penetrated through

Step 11 – Adjust the Speed

Some minor adjustments will allow you to fix any issue with the speed. You also need to have adequate output amperage, in this regard, the speed with which you move should be minimal in order to make it effective!

Step 12 – Be careful With the Finishing Cut

You need to be very careful with the finishing cut. You should have your torch angled on getting to the finishing point. Also, you could hold on for a while when getting to the final bit, hold on and then proceed.

Step 13 – Allow Work Piece to Cool

When done with the cutting, put the cutter away in a safe place then allow to cool off and keep on a noncombustible surface. A good plasma cutter should be equipped with a cooling system which should cool the unit after use.

Now that you are aware of how to use a plasma cutter, I’ll take you through a list of the frequently asked questions and the appropriate solutions for them.

FAQs on Plasma Cutter For Beginners.

I present some questions that might answer your concern on the use of plasma cutter below:

1.    Do I need a Plasma With an Inbuilt Compressor?

“In the section on the top plasma cutter review above” I mentioned that some plasma cutter that comes with compressors. These plasma cutters do give a constant supply of air while the machine is cutting. These types of plasma cutter are recommended for users that will be working in places without access to air compressor.

The cons with these types of machine is that they are usually expensive and underpowered. A plasma cutter with an air compressor is recommended if you will be moving the plasma cutter a lot.

2.    What is the Pilot Arc? Do I need it?

If you have a quality plasma cutter, it should come with a pilot arc. The meaning of this is the ability to make a cut with the plasma cutter’s torch without making contact with the metal/work piece. On using a pilot arc, you are required to hold the tip of the torch near the metal.

The advantage of this is that you are able to make a smooth cut as well as prolong the life of your consumables. You will also have a smooth and neat cut, especially if you are cutting expanded steel.

On the other hand, a non-Pilot Arc plasma cutting machine is pretty cheap. In using it, the torch tip of your metal has to touch the metal for you to cut. The disadvantage of this is obvious – you waste consumables. Hence, the few extra bucks that is required for a pilot arc enabled plasma cutting machine is so worth it!

3.    What are Consumables and How Often Do I Need to replace them?

The part of the torch of your plasma cutter that wears out after several cuts are called the consumables. Consumables come in various types like the deflectors, shield, nozzles, retaining caps, swirl rings, and electrodes, all on the torch. How long these components will last differs, depending on how often you use the machine.

The good news is that you can get these consumables from manufacturers. Thus, when you have a worn out part, you can easily order for it, replace and continue working. It’s also very easy to dismantle. There are consumable kits from manufacturers with all the essential parts that you can buy.

4. How Does Plasma Cutting Compare to Oxyfuel Cutting?

Plasma cutter works perfectly with any type of metal as long as it is conducive such as aluminum, carbon, mild steel and stainless steel. Mild steel gives operators faster and thicker cuts compared to alloys.

The principle of cutting with oxyfuel is oxidation or burning of the base metal. The cons with oxyfuel are that it is limited to steel and other ferrous metals which supports the process of oxidation. Aluminum, stainless steel and other forms of metal disrupt further oxidation process. This prevents oxyfuel from being a good cutting tool. On the other hand, plasma cutting doesn’t work with oxidation hence, it is able to cut stainless, aluminum and many other conductive materials.

Although the various type of gases are applicable to plasma cutting, compressed air from an air compressor is often used. Some plasma cutting machine comes equipped with a compressor, and , compressed air is readily available. This removes the need for using fuel gas and compressed oxygen in the cutting operation.

It is pretty easy to cut with a plasma cutter, and it is much easier to use a plasma cutter on thinner materials compared to oxyfuel cutting.

5. Is there any Limitation to Plasma Cutting?

There are some applications where oxyfuel and other cutting method are preferred. Oxyfuel, for instance, is able to cut very thick sections of steel – more than one inch – and cuts way faster than a plasma cutter.

Plasma cutting machine is also expensive compared to oxyacetylene. Some users also prefer torch cutting compared to plasma cutting due to the fact that they operate independently of compressed air and electric power. This makes it a more preferred method for some welders.

Users do benefit from the plasma cutting technology due to pre-existing shop services. This will translate to little cost. Also, the cost of consumables like fuel and oxygen is reduced.

6. Why Do I Prefer Plasma Cutter but not Laser or Water Jet?

The reason is the cost of cut per inch of thickness. It is relatively high in terms of cost to cut per inch of thickness with laser and water jet when compared to a plasma cutter. Thus, plasma cutter saves time, and cost when cutting both ferrous and non-ferrous work piece.

7. Can Plasma Cutter be used for Cutting Aluminum and Stainless?

Yes, Plasma cutter can handle anything metal. IF you have a standard plasma cutting machine with you, it will handle the job seamlessly.

8. Why Should You prefer a Quality Plasma Cutter?

Getting a quality plasma cutter is preferred for many reasons. First of all, I would like you to see the plasma cutter as an investment rather than an ordinary tool. And with all investments, it will pay for itself over the years to come. Thus, over the years that you will be using it, it will serve you better, compared to going for a cheap tool that might not last you for long. With a quality plasma cutter, you save money!

Conclusion: The best Plasma Cutter Review

Plasma cutters are interesting tools that give a superb performance. This plasma cutter review has been compiled based on my personal experience as well as surveys from close friends and relatives. So, you can be rest assured that all descriptions, analysis, advantages and disadvantages of each machine given are honest!

As indicated in the previous section, getting a plasma cutting machine is a very good investment as a welder. Thus, on making an investment this expensive, you have got to be serious, fully equipped with the best information and analysis before heading to the market.

My plasma cutter is one of my most useful and loved equipment because it makes my work so fast and elegant, I owe most of my success in welding to using the best and most efficient equipment. This is why I wrote a review on the best plasma cutters available. Be assured that choosing any of the top plasma cutting machine mentioned will be a very wise decision and like I always say “you can never go wrong with the right plasma cutter!“

Getting a plasma cutter is one of the best investments I ever made, get yours so you can know how it feels to work seamlessly. With the right plasma cutter, the future is now!

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Best Plasma Cutter Reviews

There is more to having the best plasma cutter than being able to cut metal. Before the introduction of the plasma cutter, cutting metal was hell of a work. This is due to the intense human effort that goes into the process of cutting metal, you struggle, physically exhaust yourself, sweat, and waste a lot of time all in a bid to cut out sheets of metal.

The introduction of the Plasma cutter came as a savior to the welding industry. It is not only the best tool to cut metal, it also has several other varieties of advantages to a welder.

In simple terms, a plasma cutter is a piece of tool that employs a high-speed inert gas to cut through metals or alloys of various thickness with ease. A plasma cutter makes use of an inert gas with an electrical current, the result is a torch that does the cutting process.

On this note, I welcome you to this plasma cutting review where I will pick out the top 30 plasma cutter available in the market today and give my honest opinion on each of them, I will also discuss on what you can do with a plasma cutter, the essential safety gear mandatory for use while cutting with a plasma cutter, the safety hazards involved and the essential tools needed to run a plasma cutter.

Join me as I introduce the best plasma cutters available in the industry.

Top 30 Best Plasma Cutter Reviews

1. Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter

Seeking a compact plasma cutter with the capacity to divide through various metal thickness and size, the Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma is the best choice. It has the capacity to seamlessly divide aluminum, copper, mild steel, stainless steel and all sort of metal.

The plasma cutter works with a Pilot arc torch that can pierce through any surface – painted, rough, hard or rust surface to produce a fine and smooth cut. It also features an advanced German cooling system

Pros

checkAutomatic dual frequency and voltage system (110/229v and 50/60Hz)

checkPilot torch allows plasma to cut effectively without having contact with the metal. This gives a longer consumable life

checkAbility to cut up to a thickness of 0.75 inches

checkUses a non-toxic air for cutting

checkIt is very portable

Cons

It is best suited for light jobs and small DIY projects

Exclamation TriangleThe cut produced is too large

2. Lotos LT5000D Plasma Cutter 50Amps Dual Voltage Compact Metal Cutter

LOTOS, one of the largest manufacturer of plasma cutters is a highly trusted brand. The Lotos LT5000D Plasma Cutter was designed for rugged and extensive use in all forms of working condition. It is suitable for light home jobs as well as industrial fabrication.

Like most plasma cutters, it comes with an automatic dual voltage as well as PAPST Advanced German Cooling System. When used at a High-frequency DC, the plasma cutter can cut thicker materials than the standard frequency DC.

Pros

checkIt is suitable for all sort of metals – mild steel, Aluminum, copper, etc.

checkIt requires less maintenance and less cleaning

checkSuitable to operate at two different frequency and voltages

checkIt is cheaper than the oxyacetylene cut

checkThe torch trigger is able to give a custom fit

checkOne can get faster cut with a high-frequency plasma cut

Cons

The consumables are expensive to replace

3. PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter Automatic Dual Voltage

The PRIMEWELD premium & Rugged Plasma cutter is the best choice for welders that value precision work. It is a 50 Amp Digital Air Inverter Plasma cutter that can cut metal with thickness as much as 0.34 inch seamlessly.

This is a plasma cutter suitable for both industrial and home use. It can cut several varieties of metal including mild steel, alloy steel, copper aluminum and many more with ease. It can work between 110v and 220volts power supply.

PRIMEWELD is a highly trusted brand when it comes to manufacturing welding accessories. Hence, they can boast of the manufacture of various high-quality plasma cutters that can handle metal of all sizes and shapes.

Pros

checkCan cut through several varieties of metal, steel and stainless steel

checkIt is very portable

checkQuite a lot of customers have derived satisfaction from the PRIMEWELD premium & Rugged Plasma cutter

checkIt comes with a warranty worth three years

checkMade with high-quality materials

checkIt is very durable

Cons

Some customers experienced leak with the machine

4. SUPER DEAL DC Inverter Plasma Cutter Welding Machine With Screen Display

Seeking a classy plasma cutter that can deliver a smooth cut at excellent speed? The SUPER DEAL DC Inverter Plasma Cutter is the best choice available! It gives a clean cut without slag or dross. It is a 240Volts plasma cutter that comes with digital display, it makes cutting so easy!

The SUPER DEAL DC Inverter Plasma Cutter features a current regulator which allows you to work comfortably and efficiently. It consumes low amount of energy which makes it very fair to the environment.

Pros

checkIt is very affordable

checkIt lasts very long with good heat dissipation

checkIt is made of heavy duty material, which makes it last very long

checkThe Digital LCD Display gives an easy read Front panel

checkIt has high cutting speed with less noise

checkBuilt-in safety feature – wire and mask to prevent you from hurting yourself

checkSuitable for light and industrial use 

checkIt uses cheap and easily accessible consumables

Cons

Some user prefers having an O-ring on the panel for efficient use!

5. PrimeWeld Ct520d 50 Amps Plasma Cutter

The PrimeWeld Ct520d 50 is the best multipurpose plasma cutter available. It features a 3 in 1 multipurpose plasma cutter with the ability to handle multiple cutting and welding functions. It can also alternate between DC STICK and DC TIG welding easily.

It is suitable for professional and DIY jobs. This plasma cutter is very portable, also, it operates on 50A power source. It can perform TIG/Stick welding, plasma cutting, and the arc welding function in a single unit!

Pros

checkIt comes with a 3-year warranty

checkIt has a 3-in-one function

checkIt is very easy to move around

checkIt has a power efficiency of 85%

Cons

Long leads are needed for the plasma cutting

6. Lotos Technology 04-ZVGR-0O8D Lotos LTPDC2000D Plasma Cutter Tig Stick Welder 3 in 1 Combo Welding Machine

The Lotos Technology 04-ZVGR-0O8D is a 50 Amp Non-touch plasma cutter that gives an efficient cut for various surfaces – painted, rusty, rough etc. It is compact and very portable. This plasma cutter is able to handle various types of metal without using a hazardous gas

It gives a 3 in one function – a 200 Amp stick welder, a 50 Amp Pilot Arc Plasma cutter and 200 DC TIG Welder, all with the flip of a switch. It is appropriate for industrial and DIY uses. It has the HF hand start control and also support the dual voltage system. The Pilot arc technology allows for cutting without contact with the metal tip.

Pros

checkAble to cut varieties of metal without using any hazardous air

checkIt can weld with various acids and basic electrodes

checkIt comes with one year warranty

checkIt has a multipurpose (3 in 1) unit

checkCreates precise cut with less slag

checkConsumable last longer

checkAutomatic dual voltage and frequency enabled

Cons

The consumables are specific to the machine!

7. Plasma Cutter, Inverter, Spectrum 375 by Miller Electric

Seeking for a plasma cutter for your day to day job requirement and industrial use? The Plasma Cutter Spectrum 375 is the answer you’ve been searching for. With a rated output of 30 A, it gives a fine precision cut for all sort of metal, alloys, carbon, steel etc.

It is very light in weight, compact and performs it’s duties seamlessly. It’s Manufactured by Miller, one of the giants in the welding accessory industry, the Plasma Cutter Spectrum 375 is a reliable tool to take your welding experience to the next level.

Pros

checkit’s very compact and light in weight

checkQuite of a lot of customers expressed satisfaction with the product

checkit has the ability to deliver a seamless cutting experience 

checkit’s equipped with all the necessary accessories 

checkIt comes with extra consumables

Cons

No warranty information

8. Hobart 500566 Airforce 40i Plasma Cutter 240V

Seeking for an efficient plasma cutter that can cut just like a hot knife going through butter? The Hobart 500566 Airforce 40i is the answer you’ve been searching for. Using about 40 Amps of power, the Hobart 500566 Airforce 40i is able to slice through 5/8 in. and sever cut 7/8 in. steel.

It is a heavy duty plasma cutter weighing just 31 pounds hence it’s very light in weight. The wind tunnel technology guards against particles and abrasive dust from damaging the internal parts of the machine.

Pros

checkIt is excellent for both DIY jobs and heavy-duty assignments

checkErgonomic design that makes usage safe!

checkIt is very portable

checkAuto-Refire technology giving the device the ability to slice through perforated or expanded metals

checkSetting up the machine is very easy

Cons

It is quite pricey!

9. SUNCOO Cut-50 Plasma Cutter Electric DC Inverter Machine with Digital Display

Seeking for a cheap and effective plasma cutter? This is your answer. The SUNCOO Cut-50 Plasma Cutter Electric DC Inverter is a 50 Amp Plasma cutter, it is suitable for copper, iron, stainless steel and all sort of metal. It performs excellently, and can be applied in many areas like site work, ducting work, repair and maintenance service etc.

The SUNCOO is pretty easy to assemble, with a comprehensive manual to guide the user through the installation process. The voltage ranges from 110 to 220V, and the machine has the capacity to adapt.

Pros

checkCan cut varieties of metals, including very thick metal plate

checkFinds application in home and industrial use

checkIt releases less toxic gases

checkIt has protection pilot lamp for the welder’s safety

checkIt is pretty light in weight

checkIt is pretty cheap

Cons

The strap handle is not preferred

10. Goplus Plasma Cutter Cut-50 50A 220V Electric DC Inverter Air IGBT Cutting Machine

The Goplus Plasma Cutter Cut-50 is a new plasma cutting machine that features a new technology with an advanced inverter. It comes with a high-quality plasma torch engineered to give users a new cutting experience.

The Goplus Plasma Cutter Cut-50 is applicable for individual DIY projects and industrial use. It was designed with your maximum comfort in mind, hence it’s very easy to operate. It’s also equipped with the necessary accessories to make using it very safe. It can be applied in ducting work, repair work, automotive work, maintenance service.

Pros

checkThe unit is made from materials of high quality hence, will last long

checkComes with safety features to prevent you from hurting yourself while working

checkIt has the ability to work effectively and efficiently with it’s smooth and high cutting speed, and continuous current regulation.

checkVery easy to assemble with clear and straight to the point instructions

checkIt saves energy and makes no noise

checkIt is safe, reliable and very cheap

Cons

No information on warranty

11. Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor

Seeking for a light, portable, and compact plasma cutter? The Hobart 500564 Airforce 12ci Plasma Cutter is the best choice. It comes with very capable size breaker and requires a 30 amps source.

It has a built-in compressor with the ability to cut through all types of metal. When performing flame tuning, there is no gas pressure required. The Hobart 500564 Airforce 12ci Plasma Cutter gives a very accurate cut with a thin kerf and less sla

Pros

checkRequires no gas pressure setting

checkIt gives very precise cut

checkIt is portable and light in weight

checkEquipped with a size breaker

Cons

You have to be patient while cutting through very heavy metals

12. Lotos LT3500 35Amp Air Plasma Cutter, 2/5 Inch Clean Cut

Seeking a plasma cutter to comfortably handle light cutting projects? The Lotos LT3500 35Amp Air Plasma Cutter is the best choice. It is the most compact plasma cutter available on the market but, it is only powerful enough to handle a metal with 15 mm thickness.

It comes with an air filter and air gauge that works perfectly with your air compressor. It is an excellent choice for light projects and DIY jobs. Assembling it is very easy as the whole machine can be set up in just a minute.

Pros

checkIt is light in weight

checkIt is very compact

checkIt can be easily set up

checkSuitable for cutting all sort of metal

checkCuts safely at low cost

checkComes with consumables, ground clamp, cutting torch etc.

Cons

The ground lead cable is pretty short

13. ZENY DC Inverter Plasma Cutter 50AMP CUT-50 Dual Voltage 110-220V Cutting Machine

The ZENY DC Plasma cutter features the latest cutting technology. It is recommendable for all metal cutting work, it’s suitable for both industrial and DIY jobs. The high-quality plasma torch which it has, gives it an enhanced and improved cut quality.

It features a double voltage adapter with a current range of 20 to 50 Amps. It is equipped with essential accessories like AIR regulator and earth clamp as well as many safety accessories needed to ensure a seamless cutting operation.

Pros

checkSuitable for both professional and personal use 

checkComes with the necessary safety accessories to ensure a seamless operation

checkThe consumables are very cheap

checkThe price is very reasonable

checkIt doesn’t get too hot

checkCuts very fast

checkSetting up the unit is pretty easy

Cons

It comes with ground and cable wires that are very short

Exclamation TriangleUser manual not explanatory enough

14. Hypertherm 088079 Powermax30 XP Building America Edition Hand Plasma System

The Hypertherm 088079 Powermax30 XP plasma cutting machine is a 2 in 1 plasma cutting machine. It works with high vigor to cut through metal with ease. It delivers a very high-performance cutting experience with the ability to handle thick metal of all sorts – up to 16mm. It comes with Fine Cut consumables that give detailed cutting.

It comes with various accessories that ensures you work safely. The automatic voltage setting allows it to adapts to either 120V or 240V circuit. The Kit comes with nozzles, electrodes, shields, retaining cap etc.

Pros

checkIt is equipped with necessary safety accessories to enable you work without suffering an injury

checkit features an LT Torch which is resistant to heat and very compact giving it a comfortable grip

checkThe company has a very responsive customer support service

checkIt is very portable and light in weight

checkDual voltage application

Cons

Requires an external air compressor

15. Hobart 500565 Airforce 27i Plasma Cutter 120/240V

The Hobart 500565 Airforce 27i Plasma Cutter is a strong heavy duty plasma cutter. It comes with an inverter based design and reliable technology. It’s very portable and easy to use.

The Hobart 500565 Airforce 27i Plasma Cutter features multi-voltage plug that allows it to work effectively with either a 120V or 240V power supply. Setting it up is pretty easy as all you have to do is connect and start cutting!

Pros

checkThe Wind Tunnel technology guards against particles and abrasive dust from settling inside the machine

checkAble to work with either the 120Vor 240V power supply.

checkGives a very accurate cut with reduced slag

checkIt is portable

Cons

The plasma cutter tends to overheat at times

16. JEGS 81545 Plasma Cutter 20-40 Amp 110/220VAC

Seeking a reliable plasma cutter able to handle all form of metal and aluminum? The JEGS 81545 Plasma Cutter is your answer. It comes with all necessary and useful accessories that makes it deliver a seamless working and cutting experience!

Pros

checkIt comes with a year warranty

checkIt has a dual voltage function – 110VAC/220VAC

checkAbility to slice through steel and iron with ease

checkIt is suitable for small business and DIY processes

checkComes with all necessary accessories

Cons

Warranty period too limited (1 year)

17. SUNGOLDPOWER 50A Air Plasma Cutter Inverter DC Digital Display IGBT Portable

The SUNGOLDPOWER 50A Air Plasma Cutter comes with a superior IGBT tech, giving it the ability to slice through as much as 15mm thick metal. Like most plasma cutter, it uses a dual voltage technology. It’s less power consumption from the high duty cycle makes it more efficient.

It has a Digital LCD display and a front pane air pressure gauge making it more appealing and effective. It can cut smoothly without any polish demand. It comes with amazing protective features to make the machine safe for use. It can cut through copper, steel, carbon and several other types of metal.

Pros

checkit’s very efficient and economical

checkit has a very high cutting speed

checkit saves energy and works without much noise

checkit has a overheat and overvoltage protection feature

checkit has the ability to cut a 15mm thick metal

checkit’s waterproof and protected from electric shock

Cons

A couple of customers complained of the leaking air hose

18. CUT-50, 50 Amp Pro. Plasma Cutter, DC Inverter 110/230V Dual Voltage Cutting Machine

The CUT-50, 50 Amp Pro Plasma Cutter was designed for small businesses and DIY jobs. This is a new and improved model that uses 15 – 50 Amps with an advanced inverter tech. It comes with plug adapter that makes the voltage adapt automatically to the supplied voltage – 100 to 240 Volts.

It has a comfortable grip and a torch design that allows it to slice through various metal forms seamlessly.

Pros

checkIt is capable of handling cuts up to an inch in thickness

checkIt can cut various types of metal – stainless steel, alloy steel etc.

checkLittle maintenance required

checkRisk of fire hazard is low

checkIt gives a firm, clean and reliable cut

Cons

No warranty information

19. VIVOHOME DC Inverter Plasma Cutter Cutting Machine Dual Voltage 110V/220V CUT-50

The VIVOHOME DC Inverter Plasma Cutter boasts of the most advanced inverter technology in its construction. It has a high cutting ability with a fast cutting speed way better than that of oxy-acetylene cutting.

It features MOSFET technology that steps up the 50 Hz frequency to over 100KHz. It is fast and economical, able to cut through thickness of up to 12 mm. It’s Suitable for wide application – DIY and industrial use.

Pros

checkDual voltage operation

checkComes with essential safety materials – safety mask and welding goggle

checkIt has the ability to slice through metal of thickness between 1 to 12 mm.

checkMOSFET technology helps step up the frequency to any desired range

checkIt is very fast in operation

Cons

Some customers complain that it doesn’t come with a user manual

Exclamation TriangleThe regulator doesn’t come with a hose

20. HYL CUT30C PLASMA CUTTER

The HYL CUT30C plasma is one of the best heavy duty plasma cutter suitable for both home hobby and personal welding. It features a 110/115/120 current type.

It comes with various accessories such as ceramic cups, nozzle, electrodes, ceramic diffusers, replacement torch assembles etc. It can cut a maximum thickness of 0.25 inches.

Pros

checkIt comes with 2 years warranty

checkIt has professional Grade welding accessoriess

checkReadily available spare parts

Cons

The plasma cutter tends to overheat at times

21. Hypertherm 088096 Powermax 30 AIR Hand System

The Hypertherm 088096 Powermax 30 AIR Hand is a small and lightweight plasma cutter designed with an internal air compressor. It’s small and compact in size, it can handle cutting metal of various forms. Unlike most compressors, it doesn’t need an external air supply due to the in-built compressor system.

The Hypertherm 088096 Powermax uses the latest technology with reliable torch and consumables to keep the system running at its peak. It features a New AIR T30 torch which makes it rugged enough to withstand unconducive environments

Pros

checkInner compressor cancels the need for an external compressor support

checkIt has a fast and very reliable cutting speed

checkIt has the ability to work with both 120 V or 240 V power supply

checkIt is very portable, small and light

Cons

No tangible information on warranty

22. Biltek 50Amp Air Plasma Cutter Inverter Dual Voltage

Seeking for a classic plasma cutter that uses advanced technology to slice through metal? The Biltek 50Amp Air Plasma Cutter is what you need. It delivers high cutting performance with a non – pilot arc torch that is able to deliver high cutting performance with longer life for consumables.

It comes with a cutting torch, air hose, air filter and other accessories. It uses clean oil – free and dry air from a compressor to deliver very clean cutting experience.

Pros

checkIt can cut several varieties of metal

checkThe consumables last long

checkIt uses advanced inverter technology that delivers a high cutting performance

checkIt is portable and very easy to set up

Cons

You need to connect an external air supply from the compressor!

23. VEVOR Plasma Cutter 50A 110V/220V Dual Voltage Welding Cutting Machine CUT50 Inverter Digital Welding Machine

The VEVOR Plasma Cutter is a 50 Amp machine. It is very light in structure and compact in design. It saves energy with extra-axial flow fan for forced convention needed to cool the machine. It can cut up to 12 mm with a digital display on the front panel of the machine. It is able to cut various forms of metal like mild steel, stainless steel, alloy steel etc.

The unit comes with various accessories such as gas pipe, cutting torch etc.

Pros

checkIt is light and very compact

checkIt doesn’t generate much noise and saves energy

checkComes with a digital display

checkIt cuts at a very high speed

checkGives smooth cutting with no polish demand

checkComes with an inbuilt fan to cool down the machine

Cons

No information on product warranty

24. Miller Spectrum 625 X-treme Plasma Cutter

The Miller Spectrum 625 X-treme Plasma Cutter is one of the most portable plasma cutter available in the market. It works with a dual voltage setting. It comes with the Auto-Line technology and MVP adapters. It has extra protective features which makes the unit safe during transport and storage.

It comes with essential protection gears to ensure that safety isn’t compromised while working. There is an Ultra-Quick Connect XT 40 torch designed with ergonomic handle that reduces unnecessary fatigue while working. With the Auto – refire technology, it directs the pilot arc when cutting expanded metal

Pros

checkComes with an inbuilt fan to limit overheating

checkWind tunnel technology prevents damage from abrasive dust from damaging the system

checkReduced fatigue while cutting metals

checkSteady and cleaner cuts

checkEasy connection, it’s compatible with either 120V or 240V power supply

Cons

No warranty information available for the unit.

25. Plasma Cutter 40A 220V Electric DC Inverter Air Plasma Cutting Machine CUT40 Metal Cutter HITBOX

Weighing about 16 pounds, the Plasma Cutter by HITBOX can slice through thick Carbon of up to 12 mm thickness. Asides carbon, it cuts steel, copper, and aluminum effectively. It features a digital display and comes equipped with plasma cutting torch consumables.

The Plasma Cutter by HITBOX gives an outstanding cutting performance that is able to work effectively, irrespective of the air pressure. The unit prioritizes safety with various features meant to keep you safe while using the plasma cutter.

Pros

checkIt is light and very compact

checkIt is pretty cheap

checkit can slice through metal as thick as 12 mm

checkIt features a digital display

checkit has an impressive customer care service

Cons

The Unit does not come with an external compressor

26. Everlast SuperCut51P 110v/220v Dual Voltage 50 Amp Pilot Arc Inverter plasma cutter

Seeking for a plasma cutter for your DIY product? The 2017 Everlast SuperCut51P is a perfect fit for you. The SuperCut 51P comes with a high-frequency arc that offers continuous engaging pilot arc. This unit is perfect if you are seeking to make low dross cut, it’s very efficient and easy to use.

Pros

checkIt is quick and very reliable

checkWorks with low current

checkIt comes with 3 years warranty

checkIt has a dual voltage capacity

checkIt’s equipped with essential accessories

Cons

It is quite expensive

27. Air Inverter Plasma Cutting Machine – Tosense CUT50 Dual Voltage 50A Plasma Cutter

The Air Inverter Plasma cutting machine uses the MOSFET inverter technology to give stable, mature and improved cutting experience to its users. It is made with very high-quality components that make the plasma cutter economical with the consumables.

Weighing just 22 pounds, it is compact and portable. Asides, it is applicable for both industrial and personal work. The plasma cutter is able to adjust itself even with a very high air pressure giving a direct and precise cutting experience.

Pros

checkIt can cut the metal plate in various routes

checkReduced risk of fire hazards 

checkIt requires less maintenance

checkIt is very cheap

checkIt doesn’t produce toxic gases

checkIt is portable and suitable for industrial use

checkPresence of features to protect against power fluctuations

Cons

No warranty information

28. Forney 317 250 P+ Plasma Cutter with Air Compressor

The Forney P+ Plasma Cutter is very easy to use and comes with a 15-inch ground cable. It utilizes compressed air and electrical arc to slice through metal like it’s a piece of meat. It is capable of giving a precise cut due to the drag technology that allows users to move the torch on the metal surface.

It comes with many cutting accessories like electrodes, diffuser ring, compressor shield cup etc. There are features to ensure that using the plasma cutter is completely safe. It features a lightweight inverter power supply and a built-in compressor.

Pros

checkParts like the ground cable, torch and dryer are easily removed for repairs and assemble

checkComes with an internal compressor

checkIt is portable

checkLots of additional accessories for optimum function

checkAbility to make precise cut

Cons

It is pretty expensive

29. Hypertherm Powermax45 XP Hand System w/o CPC – 20′ Leads

Seeking for a heavy duty plasma cutter with the ability to cut up to 16mm of metal? The Powermax45 XP plasma cutter is the best choice. It comes with varieties of features that give it an optimum and improved performance over other brands.

There is the automatic gas adjustment for simple setup operation as well as the new Duramax Lock torch to give it an improved performance. It is able to cut a wide range of metal with various thickness, and it’s also capable of handling precision gouging and part marking.

Pros

checkIt is small in size and very light in weight

checkit has amazing features that makes using the Powermax45 XP plasma cutter seamless for first-time operators

checkThe presence of a smart sensor technology helps make sure that air pressure is always correct

checkCuts really fast with a superior cut quality

Cons

No warranty information

30. LOVSHARE 3 In 1 Plasma Cut/TIG/ Welding Machine 110V Multifunction Inverter DC

The LOVSHARE comes in a compact 3 in 1 structure capable of handling TIG, CUT and ARC/MMA function. It has a compact design. It’s portable, reliable and very easy to use.

It is suitable for DIY jobs and industrial application hence, capable of handling shipbuilding, aerospace, automobile and quite a lot of other functions. This plasma cutter has a 110V Welding Machine Portable CT312Welder with Air Regulator.

Pros

checkIt is reliable and lasts longer

checkit has a 3 in one multiple function system

checkPollution from this plasma cutter is reduced, it’s environmental friendly 

checkComes with an advanced MOSFET inverter technology

Cons

No information on warranty

Having analyzed the review of the best plasma cutter available in the market, I will proceed to discuss what you can do with a plasma cutter, as a welder.

WHAT CAN I DO WITH MY PLASMA CUTTER?

Plasma Cutter is recommended for cutting metal, copper, steel, and other non – ferrous materials. When using oxyacetylene for cutting, you have to carefully control the cutting speed in order to keep the oxidizing process going. Plasma cutter stands out in this aspect.

The plasma cutter is very handy and effective if you will cut expanded metal which can’t be done with oxyfuel. Also, plasma cutting is very fast, it produces a clean cut and also good at making a nonlinear cut!

1. Fabricating Metals on the Go

Plasma technology is extremely invaluable in cutting pieces of metal together. This is especially useful to contractors and welders on site. Many times, metals come in lengths that are too big. At times as well, the job specification requires an exact length of metal that can only be gotten with the use of a plasma cutter.

2. Metal recycling

One of the places where the applications of the plasma cutter is irreplaceable is the junkyard. There are scrap metals that might not be useful to a welder again. A plasma is extremely useful as it helps cut pieces of metal down into bits or size that makes storage easy. With this, you increase storage space and improve productivity!

3. Cutting Pipes

There are times you might need to cut a huge length of pipe. You won’t be able to cut this with a standard cutter due to the time it takes. With a plasma cutter you can do this with ease, you also minimize resources wastage. There are pipe cutting jobs that needs to fit perfectly, and with the smooth neat and quick cut a plasma cutter creates; it is the best for the job!

WHAT PROTECTIVE GEAR DO I NEED WITH MY PLASMA CUTTER?

Thanks to the improvement in technology, plasma cutter has been widely accepted in homes, shop, industrial use, fabrication yards, and many cutting industries. Yes, the plasma cutter is a very useful piece of equipment but a risky one as well.

Hence, the necessary safety precautions are very essential to ensure a seamless operation with the plasma cutter. Irrespective of what you desire to do with the plasma cutter, you need to learn about the necessary level of safety required to get the job done with ease.

From my experience, hazards from using a plasma cutter mostly comes from being exposed to metal fumes, ultraviolet radiation, and hot metals. This could lead to cuts, loss of body parts, crushed toes or fingers, eye damage, electric shock, burns etc.

The good news is that you can limit these type of health hazards with the proper PPE (Personal Protective Equipment) and right safety attitude. It is when you use the recommended personal protective equipment that you can be protected from all the hazards associated with the plasma cutting machine.

Hence, in order to work safely, you have got to protect yourself and those around you with the essential safety gears:

Plasma Helmet: this is essential to keep you safe from debris, hot slags, intense length and most especially radiation. The helmet protects not only your face but the eyes and your respiratory system. It limits the inhale of toxic gases and also protects your eyes from the intensely bright light that comes from the cutting process.

Welding Gloves: There are chances you mistakenly handle a hot metal. This is where a good and reliable welding glove comes in. Also, the intense heat produced by the cutting process could be dangerous for your hand. A good welding glove is needed to serve as insulation between your hands and the heat source. Asides this, a good welding glove also protects you from burns, electric shocks, fire etc.

Welding Jacket: There is the possibility of slag and molten metal flying around during the cutting process. This is why you need to keep your whole body protected. They are essential to keep you safe from fires, intense heat, fire etc. A good welding jacket should be heat resistant and nonflammable. The main idea is to protect your skin. Thus, if any hot spark, debris or slag flies around while cutting and comes in contact with you, you are well protected!

Welding beanie: Basically, a welding beanie is essential for keeping your hair, head, neck, and ear protected from the flying debris, spark or slag during the welding process. It essentially serves as an insulation to guard you against heat stroke and burns.

Laced and Tied Boots: A properly laced and tied boots will keep you safe from flying debris, electric shock. There is the possibility of stepping on a wire that could trigger an electric shock but with your boot on, you’re protected. Also, you need a well-tied boot to prevent your feet from getting burned from hot flying sparks.

Set of Jeans: In addition to your welding jacket, you need a good pair of jeans to keep your legs safe from various hazards that could arise as a result of the plasma cutting process, the hot splash could pour on your leg. With a pair of strong jeans, you not only protect your leg from this splashes, but you also guard against heat stroke due to the excessive temperature of the workshop.

Respirator Mask: During plasma cutting, the possibility of hazardous fumes being released is very high. This calls for adequate protection of your nose, and the best way to do this is with the help of a respiratory mask. This will keep you safe from fumes, oxides etc. You need a quality respiratory mask that is able to filter fumes and particles from the air you breathe. This is essential for your comfort and safety while cutting!

Fire Extinguisher: Last but not the least on my set of important protective gears needed during plasma cutting is a fire extinguisher. The essence of a fire extinguisher is very obvious. Welding is a hot job, plasma cutting makes use of excessively hot gas at extreme temperatures. With this excess temperature, there is the risk of fire occurrence. This is why you need a fire extinguisher handy, so you can guard against any incidence of fire outbreak!

While working with a plasma cutter, it is very good to prioritize safety. Hence, on no account should you compromise on this personal protective equipment while working in the workshop. Remember working safely is critical to your health and wellbeing!

Having discussed the essential safety gears needed for plasma cutting, I will also address the safety hazards that are common while using a plasma cutter.

Safety Hazards of The Best Plasma Cutting

Welding is a hot job. And, plasma welding involves cutting iron or other metals at extremely high temperatures. This presents a lot of health risk to you. Asides physical hazards, there are chemical hazards that you can be exposed to.

In order to guard against the injuries and hazards associated with plasma cutting, you need to be aware of the risks involved. When you know the risk, you will be able to protect yourself adequately against the inherent dangers present during plasma cutting.

Here as some safety hazards involved in plasma cutting:

1. Eye Damage

Plasma cutting often releases vapors, sparks, slag etc. that are physical threats to you. There is a huge risk that this flying debris could get into an unprotected eye. This is why it is essential to be fully kitted before using a plasma cutter. Putting on a welding helmet, as well as a safety goggle, is very important. Not only the eyes need protection, but the entire face as well.

2. Flammable Liquid Around Your Cutting Area

As indicated above, plasma cutting produces splash and sparks that are usually very hot. Thus, the tendency of any flammable liquid around you catching fire is very high. A fire could erupt  if sparks comes in contact with any liquid that is highly flammable around the workshop, clothing materials covered in grease or oil also has a great tendency of catching fire. This is why the workshop or working space should be free of flammable liquids, clutters and chemicals.

The presence of a fire extinguisher is very important in the workshop!

3. Dropping Pieces of Hot Metal

Careless handling of hot metal also poses a great risk to you. When this drops, there is the tendency of injuring an exposed leg. This is why a safety boot is always recommended while using a plasma cutter. You can never be overdressed for safety. A hot piece of heavy metal dropping won’t only burn the toe but has the tendency to crush the toes! So dropping pieces of hot metal should be dreadfully avoided.

4. Dangerous Fumes

It is very important to be aware of the dangers involves in dangerous fumes that might come around during plasma cutting. The process of burning might cause toxic gases like Carbon monoxide, argon, and hydrogen fluoride to be released. Inhaling this can lead to serious health complications like eye, throat and lung irritation. When you’re exposed to these fumes for a very long time, there can be severe damage to the internal organs like the kidney, lungs, and liver.

As a result of this, it is important a welder takes a conscious step to get rid of these fumes. The choice of the plasma cutting machine matters. Also, having an engineering control, like a local exhaust ventilation, in place is very important. It helps you get rid of harmful fumes while on the job.

5. Electric Shock

The plasma cutter can also expose you to the risk of electric shock. As a result, you  need to take precautions to make sure that the plasma cutting machine and the associated wires are in top conditions, the earth wire should be properly grounded and no naked wire should be in sight.

You should use the necessary and recommended pair of gloves to avoid handling a conductor. Also, the protective clothing, jacket, and gloves should be free from moisture to avoid conducting electricity when working with your plasma cutter. The ground wire should also be in a very good condition to limit the risk of electric shock!

6. Handling metal Just After Cutting

This is a common mistake with many first-timers. Some welders might even be distracted and not realize that a metal just cut is usually extremely hot. Hence, even If you are with a glove, the metal can pierce the glove and burn the naked hand. This applies mostly to small pieces of metal.

I recommend that you give these pieces of metal enough time to cool down before picking them up. But, if it is necessary to pick up a metal while hot, a pair of vice – grips are better!

As evident from the risks listed above, plasma cutting is a dangerous exercise and taking the right precautions can help limit the dangers associated with it.

Having discussed the dangers and hazards associated with plasma cutting, I’ll proceed to discuss the necessary accessories that are very important and needed when using a plasma cutter!

What Equipment is Needed in the Shop to Run a Plasma Cutter?

1. The Right Power Hookup for the Plasma Cutter

“During the best plasma cuter review section of this guide” I pointed out that some machines operate either on the 110V or 220V or both power supply.

The power supply of the plasma cutter is able to convert a single or three phases AC voltage to a constant DC voltage from between 200 to 400VDC. This Direct Current voltage maintains the plasma arc while cutting.

This voltage also stabilizes the current given out due to the requirement of the nature and thickness of the material being handled.

2. Air Compressor

Also, in the section where I reviewed the top plasma cutter available, you will realize that some machines come with a built-in air compressor. But, if it didn’t come with one, for it to function appropriately a constant supply of air is required to get the desired pressure to make the cut.

3. Moisture Filter

A  moisture filter ensures that only clean and dry air, coming from the compressor, gets transferred to the plasma. This is a good practice that will keep your plasma cutter functioning at optimum capacity. Most air filters go for averagely $60.

4. Wire Wheel or Grinder

In a case where you have to cut metals or materials with paints on them, you will have to grind down the surface or path around the cut. This is to ensure that the naked metal is exposed to the plasma. The reason is that paint, being highly flammable, can catch fire during the cutting process.

This isn’t very compulsory, but it’s advantage is that you get an improved visibility line.

5. Plasma Torch

A plasma torch is essential to give the necessary alignment as well as cooling down of the consumables. To form an arc generation, the major consumable parts are the swirl, the electrode, nozzle, and ring.

There is the need for an extra shielding cap which can help improve the cut quality.

There are many brands of plasma cutter in the market. Hence, choosing the most appropriate one can be very confusing, especially for someone that has no prior knowledge. In this regards, in the next section I’ll discuss how to choose the best and most appropriate plasma cutter.

How to Choose the best Plasma Cutter?

Plasma cutter is a very important welding tool for every form of welding operation. It makes the cutting of metal and other hard substances very easy, accurate and fast. This is due to the new designs and technology that backs up the plasma cutting machine.

Quite a lot of plasma cutting machines exist in the market. This alone can get anyone who wants to buy a plasma cutter confused on the most suitable one to use. In view of this, I’ll explain how to go about selecting the best plasma cutter and what you should consider before making the final choice.

Discussed below are the necessary considerations you should look at before selecting a plasma cutter.

1. Cutting Speed

One of the most important factors to consider in selecting a plasma cutter is the cutting speed. The basic thickness of the metal you will be handling and the desired cutting speed are things you have to know before selecting a plasma cutter. Basically, a plasma cutter provides cutting in three different quality which are the rated cut, quality cut, and severe cut.

The rated cut is the best cut one can expect from a plasma cutting machine. This is the plasma that is able to handle mild and fairly thick steel at the highest cutting speed. Since it isn’t handling a very thick metal, the cut is clean and smooth

A plasma cutter rated quality cut, on the other hand, is able to handle thick materials. Only that it takes more time to finish the cutting.

A plasma rated severe cut is able to handle very thick materials really slow. The disadvantage of severe cut rated plasma cutter is that they don’t produce a quality cut. Also, the cut requires to be cleaned up. Even though it cuts slowly, the speed picks up as the thickness of the metal decreases

Examining the average thickness of the metal that will be cut as well as the desired cutting speed is one of the guiding factor in selecting the best and most desired plasma cutter!

2. Duty Cycle

One of the very important factors you need to consider in selecting a plasma cutter is the duty cycle of the plasma cutter. Should you desire to use a plasma cutter frequently but not over and over for a very long period of time, the maximum amperage output should be the guiding factor in selecting the plasma cutter. The more the amperage output of the plasma cutter, the more the duty cycle.

On the other hand, if you will be using them over and over for a very long time, then you should select a plasma cutter based on the average size of the material you will be cutting. In this case, considering the maximum thickness that the plasma cutter can deal with is the way to go.

3. Pilot to Cut and Cut to Pilot Transfers

When the pilot arc is brought near the work piece, then one will have a transfer from the pilot arc to the cutting arc. As a result, a plasma cutting machine that gives a fast and reasonable transfer from pilot to cut at a huge transfer height.

These type of plasma cutters make much sense and will be useful for gouging, ideal for proper fitting when welding heavy plate. How do you test advanced characteristics? You can do this by cutting expanded gratings or metal. This will require the machine to switch from pilot to cut and back to the pilot as fast as possible.

4. Portability

Although the portability is not one of the most important factors, it is still essential for some users. A portable plasma cutter can come in handy for some folks which will be very important to their job.

If you will have a plasma cutter that will be stationary for as long as possible, and the materials to be sliced will always be brought to your shop, then the size and weight of the plasma cutting machine might not matter. But, if you’ll be moving the plasma cutter a lot, especially to various job sites, then portability is an important factor.

Most of the plasma cutter that I mentioned in “ the best plasma cutter review section” are very compact and light in weight. Technology has made them abundant these days!

5. Safety of the Device

Plasma cutting is a hot job which presents a lot of hazard to you, the work environment and the neighbors around. Also, the voltage needed to establish an arc for a plasma cutter is usually as high as 300VDC. One of the safety factors to keep you safe is the nozzle.

Having the machine on without the nozzle can result in a serious accident. Thanks to the improvement in technology, there are sensors that detect the nozzle. These sensors prevent the machine from coming up when the nozzle is disconnected.

The pre-flow sequence is another safety factor that comes with the plasma cutting machine. This feature warns you before the arc is triggered. Another safety factor essential in a plasma cutting machine is the three-second pre-flow safety, this is important to warn and alert you in case of any obstruction on the part of the nozzle before the arc comes on!

6. Ease and Comfortable to Use

A plasma cutter with procedures clearly imprinted on the machine is best. This will help in setting up the machine and all diagnostic functions. Also, take note of the feeling of the torch in your hands. It should be comfortable with good ergonomics!

7. How Does the Plasma Cutter Start?

Air is a very good insulator. In establishing a plasma, the air has to ionize to get the necessary current flow needed. Ideally, plasma cutters should have a pilot arc that makes use of high frequency to turn the air into a conductor. With this, getting the machine to start will be easy. It does come with some cons anyway. The excessive frequency generated can interfere with equipment like PC and co.

Thus, if there are sensitive PCs or OC powered accessories around, it is recommended that one go with an alternate method in getting the plasma cutter to start working!

The lift arc method can get rid of this issue. It employs a DC positive nozzle alongside a DC negative electrode in it. At first, the electrode and the nozzle will be in touch. On pulling the trigger, there will be a current flow between the nozzle and the electrode which draws the nozzle away. This forms the pilot. The switch from pilot to a cutting arc happens when the pilot arc is moved near the work piece. This movement is triggered by the electric potential that goes from the nozzle to the work piece.

8. Primary Power

There are two main elements involves in plasma cutting – air and electricity. Thus in selecting a plasma cutter, it is important to know the type of input power source is available. For a 115 primary service, there is no cause for alarm. There are many 12- and 25-amp plasma cutters that operate on the 115 or 230V power supply. Thus, with an input circuit of 30 – amp, there will be an equal cutting capacity at the two voltages.

Miller Electric comes with a unique power technology known as Auto – Line. Basically, a machine with auto – line can accept input voltage in the rage of 190 to 630 V, which can be single or three phase. The interpretation of this is that the plasma cutter can be used with any source of power. Also, if the main source of power rises or falls (within the 190 to bucks630V range), the machine will work seamlessly.

Source of input power is one of the most important factors that you mustn’t overlook when buying a plasma cutter. The reason is simple – all plasma cutters require an excessive amount of electricity for effective operation. Generally, a plasma cutter will either use a 110 volts power supply or a 220 volts power supply. All plasma cutter do come with amperage ratings. The best way to select your plasma cutter is to choose something with a minimum amperage rating that works with the electrical outlet of your workshop.

Also, it is recommended that you have a separate and dedicated power outlet source for the plasma cutter. Using a single source with a plasma cutter and other electrical appliances can reduce power supply to the plasma cutter which can affect the performance.

9. Consumable Cost and Consumable Life

There are some consumable items that go along with plasma cutting torches that will have to be replaced regularly.  Take the handheld torch, for instance, the shield, the nozzle, the retaining cap, swirl ring, and the electrode should be easily replaced. Asides, once the plasma cutter’s performance goes down, these parts should be replaced. This is part of the hidden cost.

As a result of this, I advise going for a plasma cutting machine with limited number of consumable parts. The smaller the consumable, the less the parts to replace which translates to less extra cost in the long run. Asides, in getting the plasma cutter, there should be information on the manufacturer’s user guide on the long the consumables will last.

A couple of manufacturers prefer to classify their consumables by the number of cuts, while others prefer the number of starts as their basics. For instance, production equipment that operates all the time will have a wear profile different from a similar one that works at an interval.

10. Brand

The brand manufacturing the plasma cutter should also be considered in selecting the most suitable plasma cutter for your use. You have to do a thorough research about the best brands. I’ll advice you to choose one of the brands mentioned earlier in the article, they are brands that have established themselves as an authority in the welding accessories field.

The review of other users and their experience with a particular product is another way to judge and decide the most effective plasma cutter user can select.

11. Cut Quality

The quality of the cut you will be getting from your plasma cutting machine is also critical. This is because it has a direct effect on your finished products and it also makes your work fast. When you have a tidy and smooth edge, you will waste no extra time on a secondary job.

The importance of a tidy and smooth cut can’t be overemphasized. This is why a good plasma cutter will give very narrow kerfs (the cut width). This translates to less wasted materials and very accurate cuts!

12. Pilot Arc

As evident from the above, it takes planning and research to select the best plasma cutter. Mind you, it doesn’t end at selecting the best plasma cutter. You have to service it properly as this can affect its durability. In fact, I have discovered that when a plasma cutter develops a fault, it is usually due to the faults in the other system components like consumables, air and not the plasma cutter itself.

Having discussed the main factors to consider before selecting a plasma cutting machine, I’ll proceed to discuss the step by step guide on how to cut with the plasma cutting machine.

How Do I Cut With a Plasma Cutter?

Without any doubt, a plasma cutter is a great machine meant to make work easier.  But, if not handled properly, using it won’t be very easy.

The following are a step by step guide on how to use the plasma cutting machine, it’ll make using the machine very easy if followed diligently.

Step 1 – Be Safety Conscious

Plasma cutting is a dangerous exercise which requires being safety conscious. Thus, before commencing anything at all, you want to make sure you have taken all necessary safety precautions. Be sure to be fully kitted from head to toe – welding jacket, eye protection, gloves, your pair of boot, your beanie etc. Also, make sure all flammable materials are out of the working area.

Step 2 – Be Aware of the Effects

For first time users, I advise that you are fully aware of the potential effect of the cutting process before starting the cutting operation at all. In other words, be prepared for excessive noise, very high temperatures, fumes, UV radiations etc. There are times you will have to deal with molten metal!

Step 3 – Prepare the Workshop/Work Area

Asides getting rid of flammable materials, there are other things you need to do to prepare for the cutting process. For instance, you need a well-ventilated workspace for the cutting process due to the intense heat produced. Also, you have to get the air compressor started on time in order to build the needed air pressure needed for cutting.

Step 4 – Select the Right Cutter

If you will be using a plasma cutter for the first time, I will advise you go with a version that is pretty easy to use. New designs are recommended as you don’t have to adjust the pressure!

Step 5 – Be Aware of the Thickness of Your Work Piece

Before commencing the cutting process at all, you have to measure the thickness of the metal you need to cut. This is because the thickness of the metal decides the size of your cutter. A 375 spectrum, for instance, is able to cut 3/8 inch of steel.

Step 6 – Connect to the Power Source

One of the main things to be careful about in using your plasma cutter is the power source. The good news here is that plasma cutters can work with varieties of input power such as 1 phase, 3 phase, 50 Hz and 60 Hz. You must make sure you use the right and recommended power source for the machine!

Step 7 – Placing and Preparing Your Work Piece

The metal that needs to be cut should be positioned on the vice, sawhorses or clamped to the work table – a flat surface. I recommend using any wooden table. You should be careful and certain that when the metal is cut and it falls, it will hit neither you nor the chord of the plasma.

After setting your work piece, clean the path of cut with a grinder or wire piece, especially if it is a painted material. Also, mark your cut line with a metal chalk or any marking tool you have.

Step 8 – Working With the Torch

This is the point where you proceed to work with the torch. Grab the torch of the plasma cutter and point close to the metal surface. On pulling the trigger, the pilot arch will start

Step 9 – Move the Torch

On pulling the trigger, move the touch to commence the cutting arc. Be certain that it is piercing the metal to its bottom. In a perpendicular position, hold the torch and maneuver it around the work piece

Step 10 – Judge the Speed

On moving the torch, you should be able to decide if you are making meaningful progress. An easy way to do this is to look for spark beneath the metal. It there is no spark, the plasma cutter’s speed is wrong. It’s also pointing to the fact that the work piece hasn’t been penetrated through

Step 11 – Adjust the Speed

Some minor adjustments will allow you to fix any issue with the speed. You also need to have adequate output amperage, in this regard, the speed with which you move should be minimal in order to make it effective!

Step 12 – Be careful With the Finishing Cut

You need to be very careful with the finishing cut. You should have your torch angled on getting to the finishing point. Also, you could hold on for a while when getting to the final bit, hold on and then proceed.

Step 13 – Allow Work Piece to Cool

When done with the cutting, put the cutter away in a safe place then allow to cool off and keep on a noncombustible surface. A good plasma cutter should be equipped with a cooling system which should cool the unit after use.

Now that you are aware of how to use a plasma cutter, I’ll take you through a list of the frequently asked questions and the appropriate solutions for them.

FAQs on Plasma Cutter For Beginners.

I present some questions that might answer your concern on the use of plasma cutter below:

1.    Do I need a Plasma With an Inbuilt Compressor?

“In the section on the top plasma cutter review above” I mentioned that some plasma cutter that comes with compressors. These plasma cutters do give a constant supply of air while the machine is cutting. These types of plasma cutter are recommended for users that will be working in places without access to air compressor.

The cons with these types of machine is that they are usually expensive and underpowered. A plasma cutter with an air compressor is recommended if you will be moving the plasma cutter a lot.

2.    What is the Pilot Arc? Do I need it?

If you have a quality plasma cutter, it should come with a pilot arc. The meaning of this is the ability to make a cut with the plasma cutter’s torch without making contact with the metal/work piece. On using a pilot arc, you are required to hold the tip of the torch near the metal.

The advantage of this is that you are able to make a smooth cut as well as prolong the life of your consumables. You will also have a smooth and neat cut, especially if you are cutting expanded steel.

On the other hand, a non-Pilot Arc plasma cutting machine is pretty cheap. In using it, the torch tip of your metal has to touch the metal for you to cut. The disadvantage of this is obvious – you waste consumables. Hence, the few extra bucks that is required for a pilot arc enabled plasma cutting machine is so worth it!

3.    What are Consumables and How Often Do I Need to replace them?

The part of the torch of your plasma cutter that wears out after several cuts are called the consumables. Consumables come in various types like the deflectors, shield, nozzles, retaining caps, swirl rings, and electrodes, all on the torch. How long these components will last differs, depending on how often you use the machine.

The good news is that you can get these consumables from manufacturers. Thus, when you have a worn out part, you can easily order for it, replace and continue working. It’s also very easy to dismantle. There are consumable kits from manufacturers with all the essential parts that you can buy.

4. How Does Plasma Cutting Compare to Oxyfuel Cutting?

Plasma cutter works perfectly with any type of metal as long as it is conducive such as aluminum, carbon, mild steel and stainless steel. Mild steel gives operators faster and thicker cuts compared to alloys.

The principle of cutting with oxyfuel is oxidation or burning of the base metal. The cons with oxyfuel are that it is limited to steel and other ferrous metals which supports the process of oxidation. Aluminum, stainless steel and other forms of metal disrupt further oxidation process. This prevents oxyfuel from being a good cutting tool. On the other hand, plasma cutting doesn’t work with oxidation hence, it is able to cut stainless, aluminum and many other conductive materials.

Although the various type of gases are applicable to plasma cutting, compressed air from an air compressor is often used. Some plasma cutting machine comes equipped with a compressor, and , compressed air is readily available. This removes the need for using fuel gas and compressed oxygen in the cutting operation.

It is pretty easy to cut with a plasma cutter, and it is much easier to use a plasma cutter on thinner materials compared to oxyfuel cutting.

5. Is there any Limitation to Plasma Cutting?

There are some applications where oxyfuel and other cutting method are preferred. Oxyfuel, for instance, is able to cut very thick sections of steel – more than one inch – and cuts way faster than a plasma cutter.

Plasma cutting machine is also expensive compared to oxyacetylene. Some users also prefer torch cutting compared to plasma cutting due to the fact that they operate independently of compressed air and electric power. This makes it a more preferred method for some welders.

Users do benefit from the plasma cutting technology due to pre-existing shop services. This will translate to little cost. Also, the cost of consumables like fuel and oxygen is reduced.

6. Why Do I Prefer Plasma Cutter but not Laser or Water Jet?

The reason is the cost of cut per inch of thickness. It is relatively high in terms of cost to cut per inch of thickness with laser and water jet when compared to a plasma cutter. Thus, plasma cutter saves time, and cost when cutting both ferrous and non-ferrous work piece.

7. Can Plasma Cutter be used for Cutting Aluminum and Stainless?

Yes, Plasma cutter can handle anything metal. IF you have a standard plasma cutting machine with you, it will handle the job seamlessly.

8. Why Should You prefer a Quality Plasma Cutter?

Getting a quality plasma cutter is preferred for many reasons. First of all, I would like you to see the plasma cutter as an investment rather than an ordinary tool. And with all investments, it will pay for itself over the years to come. Thus, over the years that you will be using it, it will serve you better, compared to going for a cheap tool that might not last you for long. With a quality plasma cutter, you save money!

Conclusion: The best Plasma Cutter Review

Plasma cutters are interesting tools that give a superb performance. This plasma cutter review has been compiled based on my personal experience as well as surveys from close friends and relatives. So, you can be rest assured that all descriptions, analysis, advantages and disadvantages of each machine given are honest!

As indicated in the previous section, getting a plasma cutting machine is a very good investment as a welder. Thus, on making an investment this expensive, you have got to be serious, fully equipped with the best information and analysis before heading to the market.

My plasma cutter is one of my most useful and loved equipment because it makes my work so fast and elegant, I owe most of my success in welding to using the best and most efficient equipment. This is why I wrote a review on the best plasma cutters available. Be assured that choosing any of the top plasma cutting machine mentioned will be a very wise decision and like I always say “you can never go wrong with the right plasma cutter!“

Getting a plasma cutter is one of the best investments I ever made, get yours so you can know how it feels to work seamlessly. With the right plasma cutter, the future is now!

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Best Plasma Cutter Reviews

There is more to having the best plasma cutter than being able to cut metal. Before the introduction of the plasma cutter, cutting metal was hell of a work. This is due to the intense human effort that goes into the process of cutting metal, you struggle, physically exhaust yourself, sweat, and waste a lot of time all in a bid to cut out sheets of metal.

The introduction of the Plasma cutter came as a savior to the welding industry. It is not only the best tool to cut metal, it also has several other varieties of advantages to a welder.

In simple terms, a plasma cutter is a piece of tool that employs a high-speed inert gas to cut through metals or alloys of various thickness with ease. A plasma cutter makes use of an inert gas with an electrical current, the result is a torch that does the cutting process.

On this note, I welcome you to this plasma cutting review where I will pick out the top 30 plasma cutter available in the market today and give my honest opinion on each of them, I will also discuss on what you can do with a plasma cutter, the essential safety gear mandatory for use while cutting with a plasma cutter, the safety hazards involved and the essential tools needed to run a plasma cutter.

Join me as I introduce the best plasma cutters available in the industry.

Top 30 Best Plasma Cutter Reviews

1. Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter

Seeking a compact plasma cutter with the capacity to divide through various metal thickness and size, the Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma is the best choice. It has the capacity to seamlessly divide aluminum, copper, mild steel, stainless steel and all sort of metal.

The plasma cutter works with a Pilot arc torch that can pierce through any surface – painted, rough, hard or rust surface to produce a fine and smooth cut. It also features an advanced German cooling system

Pros

checkAutomatic dual frequency and voltage system (110/229v and 50/60Hz)

checkPilot torch allows plasma to cut effectively without having contact with the metal. This gives a longer consumable life

checkAbility to cut up to a thickness of 0.75 inches

checkUses a non-toxic air for cutting

checkIt is very portable

Cons

It is best suited for light jobs and small DIY projects

Exclamation TriangleThe cut produced is too large

2. Lotos LT5000D Plasma Cutter 50Amps Dual Voltage Compact Metal Cutter

LOTOS, one of the largest manufacturer of plasma cutters is a highly trusted brand. The Lotos LT5000D Plasma Cutter was designed for rugged and extensive use in all forms of working condition. It is suitable for light home jobs as well as industrial fabrication.

Like most plasma cutters, it comes with an automatic dual voltage as well as PAPST Advanced German Cooling System. When used at a High-frequency DC, the plasma cutter can cut thicker materials than the standard frequency DC.

Pros

checkIt is suitable for all sort of metals – mild steel, Aluminum, copper, etc.

checkIt requires less maintenance and less cleaning

checkSuitable to operate at two different frequency and voltages

checkIt is cheaper than the oxyacetylene cut

checkThe torch trigger is able to give a custom fit

checkOne can get faster cut with a high-frequency plasma cut

Cons

The consumables are expensive to replace

3. PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter Automatic Dual Voltage

The PRIMEWELD premium & Rugged Plasma cutter is the best choice for welders that value precision work. It is a 50 Amp Digital Air Inverter Plasma cutter that can cut metal with thickness as much as 0.34 inch seamlessly.

This is a plasma cutter suitable for both industrial and home use. It can cut several varieties of metal including mild steel, alloy steel, copper aluminum and many more with ease. It can work between 110v and 220volts power supply.

PRIMEWELD is a highly trusted brand when it comes to manufacturing welding accessories. Hence, they can boast of the manufacture of various high-quality plasma cutters that can handle metal of all sizes and shapes.

Pros

checkCan cut through several varieties of metal, steel and stainless steel

checkIt is very portable

checkQuite a lot of customers have derived satisfaction from the PRIMEWELD premium & Rugged Plasma cutter

checkIt comes with a warranty worth three years

checkMade with high-quality materials

checkIt is very durable

Cons

Some customers experienced leak with the machine

4. SUPER DEAL DC Inverter Plasma Cutter Welding Machine With Screen Display

Seeking a classy plasma cutter that can deliver a smooth cut at excellent speed? The SUPER DEAL DC Inverter Plasma Cutter is the best choice available! It gives a clean cut without slag or dross. It is a 240Volts plasma cutter that comes with digital display, it makes cutting so easy!

The SUPER DEAL DC Inverter Plasma Cutter features a current regulator which allows you to work comfortably and efficiently. It consumes low amount of energy which makes it very fair to the environment.

Pros

checkIt is very affordable

checkIt lasts very long with good heat dissipation

checkIt is made of heavy duty material, which makes it last very long

checkThe Digital LCD Display gives an easy read Front panel

checkIt has high cutting speed with less noise

checkBuilt-in safety feature – wire and mask to prevent you from hurting yourself

checkSuitable for light and industrial use 

checkIt uses cheap and easily accessible consumables

Cons

Some user prefers having an O-ring on the panel for efficient use!

5. PrimeWeld Ct520d 50 Amps Plasma Cutter

The PrimeWeld Ct520d 50 is the best multipurpose plasma cutter available. It features a 3 in 1 multipurpose plasma cutter with the ability to handle multiple cutting and welding functions. It can also alternate between DC STICK and DC TIG welding easily.

It is suitable for professional and DIY jobs. This plasma cutter is very portable, also, it operates on 50A power source. It can perform TIG/Stick welding, plasma cutting, and the arc welding function in a single unit!

Pros

checkIt comes with a 3-year warranty

checkIt has a 3-in-one function

checkIt is very easy to move around

checkIt has a power efficiency of 85%

Cons

Long leads are needed for the plasma cutting

6. Lotos Technology 04-ZVGR-0O8D Lotos LTPDC2000D Plasma Cutter Tig Stick Welder 3 in 1 Combo Welding Machine

The Lotos Technology 04-ZVGR-0O8D is a 50 Amp Non-touch plasma cutter that gives an efficient cut for various surfaces – painted, rusty, rough etc. It is compact and very portable. This plasma cutter is able to handle various types of metal without using a hazardous gas

It gives a 3 in one function – a 200 Amp stick welder, a 50 Amp Pilot Arc Plasma cutter and 200 DC TIG Welder, all with the flip of a switch. It is appropriate for industrial and DIY uses. It has the HF hand start control and also support the dual voltage system. The Pilot arc technology allows for cutting without contact with the metal tip.

Pros

checkAble to cut varieties of metal without using any hazardous air

checkIt can weld with various acids and basic electrodes

checkIt comes with one year warranty

checkIt has a multipurpose (3 in 1) unit

checkCreates precise cut with less slag

checkConsumable last longer

checkAutomatic dual voltage and frequency enabled

Cons

The consumables are specific to the machine!

7. Plasma Cutter, Inverter, Spectrum 375 by Miller Electric

Seeking for a plasma cutter for your day to day job requirement and industrial use? The Plasma Cutter Spectrum 375 is the answer you’ve been searching for. With a rated output of 30 A, it gives a fine precision cut for all sort of metal, alloys, carbon, steel etc.

It is very light in weight, compact and performs it’s duties seamlessly. It’s Manufactured by Miller, one of the giants in the welding accessory industry, the Plasma Cutter Spectrum 375 is a reliable tool to take your welding experience to the next level.

Pros

checkit’s very compact and light in weight

checkQuite of a lot of customers expressed satisfaction with the product

checkit has the ability to deliver a seamless cutting experience 

checkit’s equipped with all the necessary accessories 

checkIt comes with extra consumables

Cons

No warranty information

8. Hobart 500566 Airforce 40i Plasma Cutter 240V

Seeking for an efficient plasma cutter that can cut just like a hot knife going through butter? The Hobart 500566 Airforce 40i is the answer you’ve been searching for. Using about 40 Amps of power, the Hobart 500566 Airforce 40i is able to slice through 5/8 in. and sever cut 7/8 in. steel.

It is a heavy duty plasma cutter weighing just 31 pounds hence it’s very light in weight. The wind tunnel technology guards against particles and abrasive dust from damaging the internal parts of the machine.

Pros

checkIt is excellent for both DIY jobs and heavy-duty assignments

checkErgonomic design that makes usage safe!

checkIt is very portable

checkAuto-Refire technology giving the device the ability to slice through perforated or expanded metals

checkSetting up the machine is very easy

Cons

It is quite pricey!

9. SUNCOO Cut-50 Plasma Cutter Electric DC Inverter Machine with Digital Display

Seeking for a cheap and effective plasma cutter? This is your answer. The SUNCOO Cut-50 Plasma Cutter Electric DC Inverter is a 50 Amp Plasma cutter, it is suitable for copper, iron, stainless steel and all sort of metal. It performs excellently, and can be applied in many areas like site work, ducting work, repair and maintenance service etc.

The SUNCOO is pretty easy to assemble, with a comprehensive manual to guide the user through the installation process. The voltage ranges from 110 to 220V, and the machine has the capacity to adapt.

Pros

checkCan cut varieties of metals, including very thick metal plate

checkFinds application in home and industrial use

checkIt releases less toxic gases

checkIt has protection pilot lamp for the welder’s safety

checkIt is pretty light in weight

checkIt is pretty cheap

Cons

The strap handle is not preferred

10. Goplus Plasma Cutter Cut-50 50A 220V Electric DC Inverter Air IGBT Cutting Machine

The Goplus Plasma Cutter Cut-50 is a new plasma cutting machine that features a new technology with an advanced inverter. It comes with a high-quality plasma torch engineered to give users a new cutting experience.

The Goplus Plasma Cutter Cut-50 is applicable for individual DIY projects and industrial use. It was designed with your maximum comfort in mind, hence it’s very easy to operate. It’s also equipped with the necessary accessories to make using it very safe. It can be applied in ducting work, repair work, automotive work, maintenance service.

Pros

checkThe unit is made from materials of high quality hence, will last long

checkComes with safety features to prevent you from hurting yourself while working

checkIt has the ability to work effectively and efficiently with it’s smooth and high cutting speed, and continuous current regulation.

checkVery easy to assemble with clear and straight to the point instructions

checkIt saves energy and makes no noise

checkIt is safe, reliable and very cheap

Cons

No information on warranty

11. Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor

Seeking for a light, portable, and compact plasma cutter? The Hobart 500564 Airforce 12ci Plasma Cutter is the best choice. It comes with very capable size breaker and requires a 30 amps source.

It has a built-in compressor with the ability to cut through all types of metal. When performing flame tuning, there is no gas pressure required. The Hobart 500564 Airforce 12ci Plasma Cutter gives a very accurate cut with a thin kerf and less sla

Pros

checkRequires no gas pressure setting

checkIt gives very precise cut

checkIt is portable and light in weight

checkEquipped with a size breaker

Cons

You have to be patient while cutting through very heavy metals

12. Lotos LT3500 35Amp Air Plasma Cutter, 2/5 Inch Clean Cut

Seeking a plasma cutter to comfortably handle light cutting projects? The Lotos LT3500 35Amp Air Plasma Cutter is the best choice. It is the most compact plasma cutter available on the market but, it is only powerful enough to handle a metal with 15 mm thickness.

It comes with an air filter and air gauge that works perfectly with your air compressor. It is an excellent choice for light projects and DIY jobs. Assembling it is very easy as the whole machine can be set up in just a minute.

Pros

checkIt is light in weight

checkIt is very compact

checkIt can be easily set up

checkSuitable for cutting all sort of metal

checkCuts safely at low cost

checkComes with consumables, ground clamp, cutting torch etc.

Cons

The ground lead cable is pretty short

13. ZENY DC Inverter Plasma Cutter 50AMP CUT-50 Dual Voltage 110-220V Cutting Machine

The ZENY DC Plasma cutter features the latest cutting technology. It is recommendable for all metal cutting work, it’s suitable for both industrial and DIY jobs. The high-quality plasma torch which it has, gives it an enhanced and improved cut quality.

It features a double voltage adapter with a current range of 20 to 50 Amps. It is equipped with essential accessories like AIR regulator and earth clamp as well as many safety accessories needed to ensure a seamless cutting operation.

Pros

checkSuitable for both professional and personal use 

checkComes with the necessary safety accessories to ensure a seamless operation

checkThe consumables are very cheap

checkThe price is very reasonable

checkIt doesn’t get too hot

checkCuts very fast

checkSetting up the unit is pretty easy

Cons

It comes with ground and cable wires that are very short

Exclamation TriangleUser manual not explanatory enough

14. Hypertherm 088079 Powermax30 XP Building America Edition Hand Plasma System

The Hypertherm 088079 Powermax30 XP plasma cutting machine is a 2 in 1 plasma cutting machine. It works with high vigor to cut through metal with ease. It delivers a very high-performance cutting experience with the ability to handle thick metal of all sorts – up to 16mm. It comes with Fine Cut consumables that give detailed cutting.

It comes with various accessories that ensures you work safely. The automatic voltage setting allows it to adapts to either 120V or 240V circuit. The Kit comes with nozzles, electrodes, shields, retaining cap etc.

Pros

checkIt is equipped with necessary safety accessories to enable you work without suffering an injury

checkit features an LT Torch which is resistant to heat and very compact giving it a comfortable grip

checkThe company has a very responsive customer support service

checkIt is very portable and light in weight

checkDual voltage application

Cons

Requires an external air compressor

15. Hobart 500565 Airforce 27i Plasma Cutter 120/240V

The Hobart 500565 Airforce 27i Plasma Cutter is a strong heavy duty plasma cutter. It comes with an inverter based design and reliable technology. It’s very portable and easy to use.

The Hobart 500565 Airforce 27i Plasma Cutter features multi-voltage plug that allows it to work effectively with either a 120V or 240V power supply. Setting it up is pretty easy as all you have to do is connect and start cutting!

Pros

checkThe Wind Tunnel technology guards against particles and abrasive dust from settling inside the machine

checkAble to work with either the 120Vor 240V power supply.

checkGives a very accurate cut with reduced slag

checkIt is portable

Cons

The plasma cutter tends to overheat at times

16. JEGS 81545 Plasma Cutter 20-40 Amp 110/220VAC

Seeking a reliable plasma cutter able to handle all form of metal and aluminum? The JEGS 81545 Plasma Cutter is your answer. It comes with all necessary and useful accessories that makes it deliver a seamless working and cutting experience!

Pros

checkIt comes with a year warranty

checkIt has a dual voltage function – 110VAC/220VAC

checkAbility to slice through steel and iron with ease

checkIt is suitable for small business and DIY processes

checkComes with all necessary accessories

Cons

Warranty period too limited (1 year)

17. SUNGOLDPOWER 50A Air Plasma Cutter Inverter DC Digital Display IGBT Portable

The SUNGOLDPOWER 50A Air Plasma Cutter comes with a superior IGBT tech, giving it the ability to slice through as much as 15mm thick metal. Like most plasma cutter, it uses a dual voltage technology. It’s less power consumption from the high duty cycle makes it more efficient.

It has a Digital LCD display and a front pane air pressure gauge making it more appealing and effective. It can cut smoothly without any polish demand. It comes with amazing protective features to make the machine safe for use. It can cut through copper, steel, carbon and several other types of metal.

Pros

checkit’s very efficient and economical

checkit has a very high cutting speed

checkit saves energy and works without much noise

checkit has a overheat and overvoltage protection feature

checkit has the ability to cut a 15mm thick metal

checkit’s waterproof and protected from electric shock

Cons

A couple of customers complained of the leaking air hose

18. CUT-50, 50 Amp Pro. Plasma Cutter, DC Inverter 110/230V Dual Voltage Cutting Machine

The CUT-50, 50 Amp Pro Plasma Cutter was designed for small businesses and DIY jobs. This is a new and improved model that uses 15 – 50 Amps with an advanced inverter tech. It comes with plug adapter that makes the voltage adapt automatically to the supplied voltage – 100 to 240 Volts.

It has a comfortable grip and a torch design that allows it to slice through various metal forms seamlessly.

Pros

checkIt is capable of handling cuts up to an inch in thickness

checkIt can cut various types of metal – stainless steel, alloy steel etc.

checkLittle maintenance required

checkRisk of fire hazard is low

checkIt gives a firm, clean and reliable cut

Cons

No warranty information

19. VIVOHOME DC Inverter Plasma Cutter Cutting Machine Dual Voltage 110V/220V CUT-50

The VIVOHOME DC Inverter Plasma Cutter boasts of the most advanced inverter technology in its construction. It has a high cutting ability with a fast cutting speed way better than that of oxy-acetylene cutting.

It features MOSFET technology that steps up the 50 Hz frequency to over 100KHz. It is fast and economical, able to cut through thickness of up to 12 mm. It’s Suitable for wide application – DIY and industrial use.

Pros

checkDual voltage operation

checkComes with essential safety materials – safety mask and welding goggle

checkIt has the ability to slice through metal of thickness between 1 to 12 mm.

checkMOSFET technology helps step up the frequency to any desired range

checkIt is very fast in operation

Cons

Some customers complain that it doesn’t come with a user manual

Exclamation TriangleThe regulator doesn’t come with a hose

20. HYL CUT30C PLASMA CUTTER

The HYL CUT30C plasma is one of the best heavy duty plasma cutter suitable for both home hobby and personal welding. It features a 110/115/120 current type.

It comes with various accessories such as ceramic cups, nozzle, electrodes, ceramic diffusers, replacement torch assembles etc. It can cut a maximum thickness of 0.25 inches.

Pros

checkIt comes with 2 years warranty

checkIt has professional Grade welding accessoriess

checkReadily available spare parts

Cons

The plasma cutter tends to overheat at times

21. Hypertherm 088096 Powermax 30 AIR Hand System

The Hypertherm 088096 Powermax 30 AIR Hand is a small and lightweight plasma cutter designed with an internal air compressor. It’s small and compact in size, it can handle cutting metal of various forms. Unlike most compressors, it doesn’t need an external air supply due to the in-built compressor system.

The Hypertherm 088096 Powermax uses the latest technology with reliable torch and consumables to keep the system running at its peak. It features a New AIR T30 torch which makes it rugged enough to withstand unconducive environments

Pros

checkInner compressor cancels the need for an external compressor support

checkIt has a fast and very reliable cutting speed

checkIt has the ability to work with both 120 V or 240 V power supply

checkIt is very portable, small and light

Cons

No tangible information on warranty

22. Biltek 50Amp Air Plasma Cutter Inverter Dual Voltage

Seeking for a classic plasma cutter that uses advanced technology to slice through metal? The Biltek 50Amp Air Plasma Cutter is what you need. It delivers high cutting performance with a non – pilot arc torch that is able to deliver high cutting performance with longer life for consumables.

It comes with a cutting torch, air hose, air filter and other accessories. It uses clean oil – free and dry air from a compressor to deliver very clean cutting experience.

Pros

checkIt can cut several varieties of metal

checkThe consumables last long

checkIt uses advanced inverter technology that delivers a high cutting performance

checkIt is portable and very easy to set up

Cons

You need to connect an external air supply from the compressor!

23. VEVOR Plasma Cutter 50A 110V/220V Dual Voltage Welding Cutting Machine CUT50 Inverter Digital Welding Machine

The VEVOR Plasma Cutter is a 50 Amp machine. It is very light in structure and compact in design. It saves energy with extra-axial flow fan for forced convention needed to cool the machine. It can cut up to 12 mm with a digital display on the front panel of the machine. It is able to cut various forms of metal like mild steel, stainless steel, alloy steel etc.

The unit comes with various accessories such as gas pipe, cutting torch etc.

Pros

checkIt is light and very compact

checkIt doesn’t generate much noise and saves energy

checkComes with a digital display

checkIt cuts at a very high speed

checkGives smooth cutting with no polish demand

checkComes with an inbuilt fan to cool down the machine

Cons

No information on product warranty

24. Miller Spectrum 625 X-treme Plasma Cutter

The Miller Spectrum 625 X-treme Plasma Cutter is one of the most portable plasma cutter available in the market. It works with a dual voltage setting. It comes with the Auto-Line technology and MVP adapters. It has extra protective features which makes the unit safe during transport and storage.

It comes with essential protection gears to ensure that safety isn’t compromised while working. There is an Ultra-Quick Connect XT 40 torch designed with ergonomic handle that reduces unnecessary fatigue while working. With the Auto – refire technology, it directs the pilot arc when cutting expanded metal

Pros

checkComes with an inbuilt fan to limit overheating

checkWind tunnel technology prevents damage from abrasive dust from damaging the system

checkReduced fatigue while cutting metals

checkSteady and cleaner cuts

checkEasy connection, it’s compatible with either 120V or 240V power supply

Cons

No warranty information available for the unit.

25. Plasma Cutter 40A 220V Electric DC Inverter Air Plasma Cutting Machine CUT40 Metal Cutter HITBOX

Weighing about 16 pounds, the Plasma Cutter by HITBOX can slice through thick Carbon of up to 12 mm thickness. Asides carbon, it cuts steel, copper, and aluminum effectively. It features a digital display and comes equipped with plasma cutting torch consumables.

The Plasma Cutter by HITBOX gives an outstanding cutting performance that is able to work effectively, irrespective of the air pressure. The unit prioritizes safety with various features meant to keep you safe while using the plasma cutter.

Pros

checkIt is light and very compact

checkIt is pretty cheap

checkit can slice through metal as thick as 12 mm

checkIt features a digital display

checkit has an impressive customer care service

Cons

The Unit does not come with an external compressor

26. Everlast SuperCut51P 110v/220v Dual Voltage 50 Amp Pilot Arc Inverter plasma cutter

Seeking for a plasma cutter for your DIY product? The 2017 Everlast SuperCut51P is a perfect fit for you. The SuperCut 51P comes with a high-frequency arc that offers continuous engaging pilot arc. This unit is perfect if you are seeking to make low dross cut, it’s very efficient and easy to use.

Pros

checkIt is quick and very reliable

checkWorks with low current

checkIt comes with 3 years warranty

checkIt has a dual voltage capacity

checkIt’s equipped with essential accessories

Cons

It is quite expensive

27. Air Inverter Plasma Cutting Machine – Tosense CUT50 Dual Voltage 50A Plasma Cutter

The Air Inverter Plasma cutting machine uses the MOSFET inverter technology to give stable, mature and improved cutting experience to its users. It is made with very high-quality components that make the plasma cutter economical with the consumables.

Weighing just 22 pounds, it is compact and portable. Asides, it is applicable for both industrial and personal work. The plasma cutter is able to adjust itself even with a very high air pressure giving a direct and precise cutting experience.

Pros

checkIt can cut the metal plate in various routes

checkReduced risk of fire hazards 

checkIt requires less maintenance

checkIt is very cheap

checkIt doesn’t produce toxic gases

checkIt is portable and suitable for industrial use

checkPresence of features to protect against power fluctuations

Cons

No warranty information

28. Forney 317 250 P+ Plasma Cutter with Air Compressor

The Forney P+ Plasma Cutter is very easy to use and comes with a 15-inch ground cable. It utilizes compressed air and electrical arc to slice through metal like it’s a piece of meat. It is capable of giving a precise cut due to the drag technology that allows users to move the torch on the metal surface.

It comes with many cutting accessories like electrodes, diffuser ring, compressor shield cup etc. There are features to ensure that using the plasma cutter is completely safe. It features a lightweight inverter power supply and a built-in compressor.

Pros

checkParts like the ground cable, torch and dryer are easily removed for repairs and assemble

checkComes with an internal compressor

checkIt is portable

checkLots of additional accessories for optimum function

checkAbility to make precise cut

Cons

It is pretty expensive

29. Hypertherm Powermax45 XP Hand System w/o CPC – 20′ Leads

Seeking for a heavy duty plasma cutter with the ability to cut up to 16mm of metal? The Powermax45 XP plasma cutter is the best choice. It comes with varieties of features that give it an optimum and improved performance over other brands.

There is the automatic gas adjustment for simple setup operation as well as the new Duramax Lock torch to give it an improved performance. It is able to cut a wide range of metal with various thickness, and it’s also capable of handling precision gouging and part marking.

Pros

checkIt is small in size and very light in weight

checkit has amazing features that makes using the Powermax45 XP plasma cutter seamless for first-time operators

checkThe presence of a smart sensor technology helps make sure that air pressure is always correct

checkCuts really fast with a superior cut quality

Cons

No warranty information

30. LOVSHARE 3 In 1 Plasma Cut/TIG/ Welding Machine 110V Multifunction Inverter DC

The LOVSHARE comes in a compact 3 in 1 structure capable of handling TIG, CUT and ARC/MMA function. It has a compact design. It’s portable, reliable and very easy to use.

It is suitable for DIY jobs and industrial application hence, capable of handling shipbuilding, aerospace, automobile and quite a lot of other functions. This plasma cutter has a 110V Welding Machine Portable CT312Welder with Air Regulator.

Pros

checkIt is reliable and lasts longer

checkit has a 3 in one multiple function system

checkPollution from this plasma cutter is reduced, it’s environmental friendly 

checkComes with an advanced MOSFET inverter technology

Cons

No information on warranty

Having analyzed the review of the best plasma cutter available in the market, I will proceed to discuss what you can do with a plasma cutter, as a welder.

WHAT CAN I DO WITH MY PLASMA CUTTER?

Plasma Cutter is recommended for cutting metal, copper, steel, and other non – ferrous materials. When using oxyacetylene for cutting, you have to carefully control the cutting speed in order to keep the oxidizing process going. Plasma cutter stands out in this aspect.

The plasma cutter is very handy and effective if you will cut expanded metal which can’t be done with oxyfuel. Also, plasma cutting is very fast, it produces a clean cut and also good at making a nonlinear cut!

1. Fabricating Metals on the Go

Plasma technology is extremely invaluable in cutting pieces of metal together. This is especially useful to contractors and welders on site. Many times, metals come in lengths that are too big. At times as well, the job specification requires an exact length of metal that can only be gotten with the use of a plasma cutter.

2. Metal recycling

One of the places where the applications of the plasma cutter is irreplaceable is the junkyard. There are scrap metals that might not be useful to a welder again. A plasma is extremely useful as it helps cut pieces of metal down into bits or size that makes storage easy. With this, you increase storage space and improve productivity!

3. Cutting Pipes

There are times you might need to cut a huge length of pipe. You won’t be able to cut this with a standard cutter due to the time it takes. With a plasma cutter you can do this with ease, you also minimize resources wastage. There are pipe cutting jobs that needs to fit perfectly, and with the smooth neat and quick cut a plasma cutter creates; it is the best for the job!

WHAT PROTECTIVE GEAR DO I NEED WITH MY PLASMA CUTTER?

Thanks to the improvement in technology, plasma cutter has been widely accepted in homes, shop, industrial use, fabrication yards, and many cutting industries. Yes, the plasma cutter is a very useful piece of equipment but a risky one as well.

Hence, the necessary safety precautions are very essential to ensure a seamless operation with the plasma cutter. Irrespective of what you desire to do with the plasma cutter, you need to learn about the necessary level of safety required to get the job done with ease.

From my experience, hazards from using a plasma cutter mostly comes from being exposed to metal fumes, ultraviolet radiation, and hot metals. This could lead to cuts, loss of body parts, crushed toes or fingers, eye damage, electric shock, burns etc.

The good news is that you can limit these type of health hazards with the proper PPE (Personal Protective Equipment) and right safety attitude. It is when you use the recommended personal protective equipment that you can be protected from all the hazards associated with the plasma cutting machine.

Hence, in order to work safely, you have got to protect yourself and those around you with the essential safety gears:

Plasma Helmet: this is essential to keep you safe from debris, hot slags, intense length and most especially radiation. The helmet protects not only your face but the eyes and your respiratory system. It limits the inhale of toxic gases and also protects your eyes from the intensely bright light that comes from the cutting process.

Welding Gloves: There are chances you mistakenly handle a hot metal. This is where a good and reliable welding glove comes in. Also, the intense heat produced by the cutting process could be dangerous for your hand. A good welding glove is needed to serve as insulation between your hands and the heat source. Asides this, a good welding glove also protects you from burns, electric shocks, fire etc.

Welding Jacket: There is the possibility of slag and molten metal flying around during the cutting process. This is why you need to keep your whole body protected. They are essential to keep you safe from fires, intense heat, fire etc. A good welding jacket should be heat resistant and nonflammable. The main idea is to protect your skin. Thus, if any hot spark, debris or slag flies around while cutting and comes in contact with you, you are well protected!

Welding beanie: Basically, a welding beanie is essential for keeping your hair, head, neck, and ear protected from the flying debris, spark or slag during the welding process. It essentially serves as an insulation to guard you against heat stroke and burns.

Laced and Tied Boots: A properly laced and tied boots will keep you safe from flying debris, electric shock. There is the possibility of stepping on a wire that could trigger an electric shock but with your boot on, you’re protected. Also, you need a well-tied boot to prevent your feet from getting burned from hot flying sparks.

Set of Jeans: In addition to your welding jacket, you need a good pair of jeans to keep your legs safe from various hazards that could arise as a result of the plasma cutting process, the hot splash could pour on your leg. With a pair of strong jeans, you not only protect your leg from this splashes, but you also guard against heat stroke due to the excessive temperature of the workshop.

Respirator Mask: During plasma cutting, the possibility of hazardous fumes being released is very high. This calls for adequate protection of your nose, and the best way to do this is with the help of a respiratory mask. This will keep you safe from fumes, oxides etc. You need a quality respiratory mask that is able to filter fumes and particles from the air you breathe. This is essential for your comfort and safety while cutting!

Fire Extinguisher: Last but not the least on my set of important protective gears needed during plasma cutting is a fire extinguisher. The essence of a fire extinguisher is very obvious. Welding is a hot job, plasma cutting makes use of excessively hot gas at extreme temperatures. With this excess temperature, there is the risk of fire occurrence. This is why you need a fire extinguisher handy, so you can guard against any incidence of fire outbreak!

While working with a plasma cutter, it is very good to prioritize safety. Hence, on no account should you compromise on this personal protective equipment while working in the workshop. Remember working safely is critical to your health and wellbeing!

Having discussed the essential safety gears needed for plasma cutting, I will also address the safety hazards that are common while using a plasma cutter.

Safety Hazards of The Best Plasma Cutting

Welding is a hot job. And, plasma welding involves cutting iron or other metals at extremely high temperatures. This presents a lot of health risk to you. Asides physical hazards, there are chemical hazards that you can be exposed to.

In order to guard against the injuries and hazards associated with plasma cutting, you need to be aware of the risks involved. When you know the risk, you will be able to protect yourself adequately against the inherent dangers present during plasma cutting.

Here as some safety hazards involved in plasma cutting:

1. Eye Damage

Plasma cutting often releases vapors, sparks, slag etc. that are physical threats to you. There is a huge risk that this flying debris could get into an unprotected eye. This is why it is essential to be fully kitted before using a plasma cutter. Putting on a welding helmet, as well as a safety goggle, is very important. Not only the eyes need protection, but the entire face as well.

2. Flammable Liquid Around Your Cutting Area

As indicated above, plasma cutting produces splash and sparks that are usually very hot. Thus, the tendency of any flammable liquid around you catching fire is very high. A fire could erupt  if sparks comes in contact with any liquid that is highly flammable around the workshop, clothing materials covered in grease or oil also has a great tendency of catching fire. This is why the workshop or working space should be free of flammable liquids, clutters and chemicals.

The presence of a fire extinguisher is very important in the workshop!

3. Dropping Pieces of Hot Metal

Careless handling of hot metal also poses a great risk to you. When this drops, there is the tendency of injuring an exposed leg. This is why a safety boot is always recommended while using a plasma cutter. You can never be overdressed for safety. A hot piece of heavy metal dropping won’t only burn the toe but has the tendency to crush the toes! So dropping pieces of hot metal should be dreadfully avoided.

4. Dangerous Fumes

It is very important to be aware of the dangers involves in dangerous fumes that might come around during plasma cutting. The process of burning might cause toxic gases like Carbon monoxide, argon, and hydrogen fluoride to be released. Inhaling this can lead to serious health complications like eye, throat and lung irritation. When you’re exposed to these fumes for a very long time, there can be severe damage to the internal organs like the kidney, lungs, and liver.

As a result of this, it is important a welder takes a conscious step to get rid of these fumes. The choice of the plasma cutting machine matters. Also, having an engineering control, like a local exhaust ventilation, in place is very important. It helps you get rid of harmful fumes while on the job.

5. Electric Shock

The plasma cutter can also expose you to the risk of electric shock. As a result, you  need to take precautions to make sure that the plasma cutting machine and the associated wires are in top conditions, the earth wire should be properly grounded and no naked wire should be in sight.

You should use the necessary and recommended pair of gloves to avoid handling a conductor. Also, the protective clothing, jacket, and gloves should be free from moisture to avoid conducting electricity when working with your plasma cutter. The ground wire should also be in a very good condition to limit the risk of electric shock!

6. Handling metal Just After Cutting

This is a common mistake with many first-timers. Some welders might even be distracted and not realize that a metal just cut is usually extremely hot. Hence, even If you are with a glove, the metal can pierce the glove and burn the naked hand. This applies mostly to small pieces of metal.

I recommend that you give these pieces of metal enough time to cool down before picking them up. But, if it is necessary to pick up a metal while hot, a pair of vice – grips are better!

As evident from the risks listed above, plasma cutting is a dangerous exercise and taking the right precautions can help limit the dangers associated with it.

Having discussed the dangers and hazards associated with plasma cutting, I’ll proceed to discuss the necessary accessories that are very important and needed when using a plasma cutter!

What Equipment is Needed in the Shop to Run a Plasma Cutter?

1. The Right Power Hookup for the Plasma Cutter

“During the best plasma cuter review section of this guide” I pointed out that some machines operate either on the 110V or 220V or both power supply.

The power supply of the plasma cutter is able to convert a single or three phases AC voltage to a constant DC voltage from between 200 to 400VDC. This Direct Current voltage maintains the plasma arc while cutting.

This voltage also stabilizes the current given out due to the requirement of the nature and thickness of the material being handled.

2. Air Compressor

Also, in the section where I reviewed the top plasma cutter available, you will realize that some machines come with a built-in air compressor. But, if it didn’t come with one, for it to function appropriately a constant supply of air is required to get the desired pressure to make the cut.

3. Moisture Filter

A  moisture filter ensures that only clean and dry air, coming from the compressor, gets transferred to the plasma. This is a good practice that will keep your plasma cutter functioning at optimum capacity. Most air filters go for averagely $60.

4. Wire Wheel or Grinder

In a case where you have to cut metals or materials with paints on them, you will have to grind down the surface or path around the cut. This is to ensure that the naked metal is exposed to the plasma. The reason is that paint, being highly flammable, can catch fire during the cutting process.

This isn’t very compulsory, but it’s advantage is that you get an improved visibility line.

5. Plasma Torch

A plasma torch is essential to give the necessary alignment as well as cooling down of the consumables. To form an arc generation, the major consumable parts are the swirl, the electrode, nozzle, and ring.

There is the need for an extra shielding cap which can help improve the cut quality.

There are many brands of plasma cutter in the market. Hence, choosing the most appropriate one can be very confusing, especially for someone that has no prior knowledge. In this regards, in the next section I’ll discuss how to choose the best and most appropriate plasma cutter.

How to Choose the best Plasma Cutter?

Plasma cutter is a very important welding tool for every form of welding operation. It makes the cutting of metal and other hard substances very easy, accurate and fast. This is due to the new designs and technology that backs up the plasma cutting machine.

Quite a lot of plasma cutting machines exist in the market. This alone can get anyone who wants to buy a plasma cutter confused on the most suitable one to use. In view of this, I’ll explain how to go about selecting the best plasma cutter and what you should consider before making the final choice.

Discussed below are the necessary considerations you should look at before selecting a plasma cutter.

1. Cutting Speed

One of the most important factors to consider in selecting a plasma cutter is the cutting speed. The basic thickness of the metal you will be handling and the desired cutting speed are things you have to know before selecting a plasma cutter. Basically, a plasma cutter provides cutting in three different quality which are the rated cut, quality cut, and severe cut.

The rated cut is the best cut one can expect from a plasma cutting machine. This is the plasma that is able to handle mild and fairly thick steel at the highest cutting speed. Since it isn’t handling a very thick metal, the cut is clean and smooth

A plasma cutter rated quality cut, on the other hand, is able to handle thick materials. Only that it takes more time to finish the cutting.

A plasma rated severe cut is able to handle very thick materials really slow. The disadvantage of severe cut rated plasma cutter is that they don’t produce a quality cut. Also, the cut requires to be cleaned up. Even though it cuts slowly, the speed picks up as the thickness of the metal decreases

Examining the average thickness of the metal that will be cut as well as the desired cutting speed is one of the guiding factor in selecting the best and most desired plasma cutter!

2. Duty Cycle

One of the very important factors you need to consider in selecting a plasma cutter is the duty cycle of the plasma cutter. Should you desire to use a plasma cutter frequently but not over and over for a very long period of time, the maximum amperage output should be the guiding factor in selecting the plasma cutter. The more the amperage output of the plasma cutter, the more the duty cycle.

On the other hand, if you will be using them over and over for a very long time, then you should select a plasma cutter based on the average size of the material you will be cutting. In this case, considering the maximum thickness that the plasma cutter can deal with is the way to go.

3. Pilot to Cut and Cut to Pilot Transfers

When the pilot arc is brought near the work piece, then one will have a transfer from the pilot arc to the cutting arc. As a result, a plasma cutting machine that gives a fast and reasonable transfer from pilot to cut at a huge transfer height.

These type of plasma cutters make much sense and will be useful for gouging, ideal for proper fitting when welding heavy plate. How do you test advanced characteristics? You can do this by cutting expanded gratings or metal. This will require the machine to switch from pilot to cut and back to the pilot as fast as possible.

4. Portability

Although the portability is not one of the most important factors, it is still essential for some users. A portable plasma cutter can come in handy for some folks which will be very important to their job.

If you will have a plasma cutter that will be stationary for as long as possible, and the materials to be sliced will always be brought to your shop, then the size and weight of the plasma cutting machine might not matter. But, if you’ll be moving the plasma cutter a lot, especially to various job sites, then portability is an important factor.

Most of the plasma cutter that I mentioned in “ the best plasma cutter review section” are very compact and light in weight. Technology has made them abundant these days!

5. Safety of the Device

Plasma cutting is a hot job which presents a lot of hazard to you, the work environment and the neighbors around. Also, the voltage needed to establish an arc for a plasma cutter is usually as high as 300VDC. One of the safety factors to keep you safe is the nozzle.

Having the machine on without the nozzle can result in a serious accident. Thanks to the improvement in technology, there are sensors that detect the nozzle. These sensors prevent the machine from coming up when the nozzle is disconnected.

The pre-flow sequence is another safety factor that comes with the plasma cutting machine. This feature warns you before the arc is triggered. Another safety factor essential in a plasma cutting machine is the three-second pre-flow safety, this is important to warn and alert you in case of any obstruction on the part of the nozzle before the arc comes on!

6. Ease and Comfortable to Use

A plasma cutter with procedures clearly imprinted on the machine is best. This will help in setting up the machine and all diagnostic functions. Also, take note of the feeling of the torch in your hands. It should be comfortable with good ergonomics!

7. How Does the Plasma Cutter Start?

Air is a very good insulator. In establishing a plasma, the air has to ionize to get the necessary current flow needed. Ideally, plasma cutters should have a pilot arc that makes use of high frequency to turn the air into a conductor. With this, getting the machine to start will be easy. It does come with some cons anyway. The excessive frequency generated can interfere with equipment like PC and co.

Thus, if there are sensitive PCs or OC powered accessories around, it is recommended that one go with an alternate method in getting the plasma cutter to start working!

The lift arc method can get rid of this issue. It employs a DC positive nozzle alongside a DC negative electrode in it. At first, the electrode and the nozzle will be in touch. On pulling the trigger, there will be a current flow between the nozzle and the electrode which draws the nozzle away. This forms the pilot. The switch from pilot to a cutting arc happens when the pilot arc is moved near the work piece. This movement is triggered by the electric potential that goes from the nozzle to the work piece.

8. Primary Power

There are two main elements involves in plasma cutting – air and electricity. Thus in selecting a plasma cutter, it is important to know the type of input power source is available. For a 115 primary service, there is no cause for alarm. There are many 12- and 25-amp plasma cutters that operate on the 115 or 230V power supply. Thus, with an input circuit of 30 – amp, there will be an equal cutting capacity at the two voltages.

Miller Electric comes with a unique power technology known as Auto – Line. Basically, a machine with auto – line can accept input voltage in the rage of 190 to 630 V, which can be single or three phase. The interpretation of this is that the plasma cutter can be used with any source of power. Also, if the main source of power rises or falls (within the 190 to bucks630V range), the machine will work seamlessly.

Source of input power is one of the most important factors that you mustn’t overlook when buying a plasma cutter. The reason is simple – all plasma cutters require an excessive amount of electricity for effective operation. Generally, a plasma cutter will either use a 110 volts power supply or a 220 volts power supply. All plasma cutter do come with amperage ratings. The best way to select your plasma cutter is to choose something with a minimum amperage rating that works with the electrical outlet of your workshop.

Also, it is recommended that you have a separate and dedicated power outlet source for the plasma cutter. Using a single source with a plasma cutter and other electrical appliances can reduce power supply to the plasma cutter which can affect the performance.

9. Consumable Cost and Consumable Life

There are some consumable items that go along with plasma cutting torches that will have to be replaced regularly.  Take the handheld torch, for instance, the shield, the nozzle, the retaining cap, swirl ring, and the electrode should be easily replaced. Asides, once the plasma cutter’s performance goes down, these parts should be replaced. This is part of the hidden cost.

As a result of this, I advise going for a plasma cutting machine with limited number of consumable parts. The smaller the consumable, the less the parts to replace which translates to less extra cost in the long run. Asides, in getting the plasma cutter, there should be information on the manufacturer’s user guide on the long the consumables will last.

A couple of manufacturers prefer to classify their consumables by the number of cuts, while others prefer the number of starts as their basics. For instance, production equipment that operates all the time will have a wear profile different from a similar one that works at an interval.

10. Brand

The brand manufacturing the plasma cutter should also be considered in selecting the most suitable plasma cutter for your use. You have to do a thorough research about the best brands. I’ll advice you to choose one of the brands mentioned earlier in the article, they are brands that have established themselves as an authority in the welding accessories field.

The review of other users and their experience with a particular product is another way to judge and decide the most effective plasma cutter user can select.

11. Cut Quality

The quality of the cut you will be getting from your plasma cutting machine is also critical. This is because it has a direct effect on your finished products and it also makes your work fast. When you have a tidy and smooth edge, you will waste no extra time on a secondary job.

The importance of a tidy and smooth cut can’t be overemphasized. This is why a good plasma cutter will give very narrow kerfs (the cut width). This translates to less wasted materials and very accurate cuts!

12. Pilot Arc

As evident from the above, it takes planning and research to select the best plasma cutter. Mind you, it doesn’t end at selecting the best plasma cutter. You have to service it properly as this can affect its durability. In fact, I have discovered that when a plasma cutter develops a fault, it is usually due to the faults in the other system components like consumables, air and not the plasma cutter itself.

Having discussed the main factors to consider before selecting a plasma cutting machine, I’ll proceed to discuss the step by step guide on how to cut with the plasma cutting machine.

How Do I Cut With a Plasma Cutter?

Without any doubt, a plasma cutter is a great machine meant to make work easier.  But, if not handled properly, using it won’t be very easy.

The following are a step by step guide on how to use the plasma cutting machine, it’ll make using the machine very easy if followed diligently.

Step 1 – Be Safety Conscious

Plasma cutting is a dangerous exercise which requires being safety conscious. Thus, before commencing anything at all, you want to make sure you have taken all necessary safety precautions. Be sure to be fully kitted from head to toe – welding jacket, eye protection, gloves, your pair of boot, your beanie etc. Also, make sure all flammable materials are out of the working area.

Step 2 – Be Aware of the Effects

For first time users, I advise that you are fully aware of the potential effect of the cutting process before starting the cutting operation at all. In other words, be prepared for excessive noise, very high temperatures, fumes, UV radiations etc. There are times you will have to deal with molten metal!

Step 3 – Prepare the Workshop/Work Area

Asides getting rid of flammable materials, there are other things you need to do to prepare for the cutting process. For instance, you need a well-ventilated workspace for the cutting process due to the intense heat produced. Also, you have to get the air compressor started on time in order to build the needed air pressure needed for cutting.

Step 4 – Select the Right Cutter

If you will be using a plasma cutter for the first time, I will advise you go with a version that is pretty easy to use. New designs are recommended as you don’t have to adjust the pressure!

Step 5 – Be Aware of the Thickness of Your Work Piece

Before commencing the cutting process at all, you have to measure the thickness of the metal you need to cut. This is because the thickness of the metal decides the size of your cutter. A 375 spectrum, for instance, is able to cut 3/8 inch of steel.

Step 6 – Connect to the Power Source

One of the main things to be careful about in using your plasma cutter is the power source. The good news here is that plasma cutters can work with varieties of input power such as 1 phase, 3 phase, 50 Hz and 60 Hz. You must make sure you use the right and recommended power source for the machine!

Step 7 – Placing and Preparing Your Work Piece

The metal that needs to be cut should be positioned on the vice, sawhorses or clamped to the work table – a flat surface. I recommend using any wooden table. You should be careful and certain that when the metal is cut and it falls, it will hit neither you nor the chord of the plasma.

After setting your work piece, clean the path of cut with a grinder or wire piece, especially if it is a painted material. Also, mark your cut line with a metal chalk or any marking tool you have.

Step 8 – Working With the Torch

This is the point where you proceed to work with the torch. Grab the torch of the plasma cutter and point close to the metal surface. On pulling the trigger, the pilot arch will start

Step 9 – Move the Torch

On pulling the trigger, move the touch to commence the cutting arc. Be certain that it is piercing the metal to its bottom. In a perpendicular position, hold the torch and maneuver it around the work piece

Step 10 – Judge the Speed

On moving the torch, you should be able to decide if you are making meaningful progress. An easy way to do this is to look for spark beneath the metal. It there is no spark, the plasma cutter’s speed is wrong. It’s also pointing to the fact that the work piece hasn’t been penetrated through

Step 11 – Adjust the Speed

Some minor adjustments will allow you to fix any issue with the speed. You also need to have adequate output amperage, in this regard, the speed with which you move should be minimal in order to make it effective!

Step 12 – Be careful With the Finishing Cut

You need to be very careful with the finishing cut. You should have your torch angled on getting to the finishing point. Also, you could hold on for a while when getting to the final bit, hold on and then proceed.

Step 13 – Allow Work Piece to Cool

When done with the cutting, put the cutter away in a safe place then allow to cool off and keep on a noncombustible surface. A good plasma cutter should be equipped with a cooling system which should cool the unit after use.

Now that you are aware of how to use a plasma cutter, I’ll take you through a list of the frequently asked questions and the appropriate solutions for them.

FAQs on Plasma Cutter For Beginners.

I present some questions that might answer your concern on the use of plasma cutter below:

1.    Do I need a Plasma With an Inbuilt Compressor?

“In the section on the top plasma cutter review above” I mentioned that some plasma cutter that comes with compressors. These plasma cutters do give a constant supply of air while the machine is cutting. These types of plasma cutter are recommended for users that will be working in places without access to air compressor.

The cons with these types of machine is that they are usually expensive and underpowered. A plasma cutter with an air compressor is recommended if you will be moving the plasma cutter a lot.

2.    What is the Pilot Arc? Do I need it?

If you have a quality plasma cutter, it should come with a pilot arc. The meaning of this is the ability to make a cut with the plasma cutter’s torch without making contact with the metal/work piece. On using a pilot arc, you are required to hold the tip of the torch near the metal.

The advantage of this is that you are able to make a smooth cut as well as prolong the life of your consumables. You will also have a smooth and neat cut, especially if you are cutting expanded steel.

On the other hand, a non-Pilot Arc plasma cutting machine is pretty cheap. In using it, the torch tip of your metal has to touch the metal for you to cut. The disadvantage of this is obvious – you waste consumables. Hence, the few extra bucks that is required for a pilot arc enabled plasma cutting machine is so worth it!

3.    What are Consumables and How Often Do I Need to replace them?

The part of the torch of your plasma cutter that wears out after several cuts are called the consumables. Consumables come in various types like the deflectors, shield, nozzles, retaining caps, swirl rings, and electrodes, all on the torch. How long these components will last differs, depending on how often you use the machine.

The good news is that you can get these consumables from manufacturers. Thus, when you have a worn out part, you can easily order for it, replace and continue working. It’s also very easy to dismantle. There are consumable kits from manufacturers with all the essential parts that you can buy.

4. How Does Plasma Cutting Compare to Oxyfuel Cutting?

Plasma cutter works perfectly with any type of metal as long as it is conducive such as aluminum, carbon, mild steel and stainless steel. Mild steel gives operators faster and thicker cuts compared to alloys.

The principle of cutting with oxyfuel is oxidation or burning of the base metal. The cons with oxyfuel are that it is limited to steel and other ferrous metals which supports the process of oxidation. Aluminum, stainless steel and other forms of metal disrupt further oxidation process. This prevents oxyfuel from being a good cutting tool. On the other hand, plasma cutting doesn’t work with oxidation hence, it is able to cut stainless, aluminum and many other conductive materials.

Although the various type of gases are applicable to plasma cutting, compressed air from an air compressor is often used. Some plasma cutting machine comes equipped with a compressor, and , compressed air is readily available. This removes the need for using fuel gas and compressed oxygen in the cutting operation.

It is pretty easy to cut with a plasma cutter, and it is much easier to use a plasma cutter on thinner materials compared to oxyfuel cutting.

5. Is there any Limitation to Plasma Cutting?

There are some applications where oxyfuel and other cutting method are preferred. Oxyfuel, for instance, is able to cut very thick sections of steel – more than one inch – and cuts way faster than a plasma cutter.

Plasma cutting machine is also expensive compared to oxyacetylene. Some users also prefer torch cutting compared to plasma cutting due to the fact that they operate independently of compressed air and electric power. This makes it a more preferred method for some welders.

Users do benefit from the plasma cutting technology due to pre-existing shop services. This will translate to little cost. Also, the cost of consumables like fuel and oxygen is reduced.

6. Why Do I Prefer Plasma Cutter but not Laser or Water Jet?

The reason is the cost of cut per inch of thickness. It is relatively high in terms of cost to cut per inch of thickness with laser and water jet when compared to a plasma cutter. Thus, plasma cutter saves time, and cost when cutting both ferrous and non-ferrous work piece.

7. Can Plasma Cutter be used for Cutting Aluminum and Stainless?

Yes, Plasma cutter can handle anything metal. IF you have a standard plasma cutting machine with you, it will handle the job seamlessly.

8. Why Should You prefer a Quality Plasma Cutter?

Getting a quality plasma cutter is preferred for many reasons. First of all, I would like you to see the plasma cutter as an investment rather than an ordinary tool. And with all investments, it will pay for itself over the years to come. Thus, over the years that you will be using it, it will serve you better, compared to going for a cheap tool that might not last you for long. With a quality plasma cutter, you save money!

Conclusion: The best Plasma Cutter Review

Plasma cutters are interesting tools that give a superb performance. This plasma cutter review has been compiled based on my personal experience as well as surveys from close friends and relatives. So, you can be rest assured that all descriptions, analysis, advantages and disadvantages of each machine given are honest!

As indicated in the previous section, getting a plasma cutting machine is a very good investment as a welder. Thus, on making an investment this expensive, you have got to be serious, fully equipped with the best information and analysis before heading to the market.

My plasma cutter is one of my most useful and loved equipment because it makes my work so fast and elegant, I owe most of my success in welding to using the best and most efficient equipment. This is why I wrote a review on the best plasma cutters available. Be assured that choosing any of the top plasma cutting machine mentioned will be a very wise decision and like I always say “you can never go wrong with the right plasma cutter!“

Getting a plasma cutter is one of the best investments I ever made, get yours so you can know how it feels to work seamlessly. With the right plasma cutter, the future is now!

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Best Plasma Cutter Reviews

There is more to having the best plasma cutter than being able to cut metal. Before the introduction of the plasma cutter, cutting metal was hell of a work. This is due to the intense human effort that goes into the process of cutting metal, you struggle, physically exhaust yourself, sweat, and waste a lot of time all in a bid to cut out sheets of metal.

The introduction of the Plasma cutter came as a savior to the welding industry. It is not only the best tool to cut metal, it also has several other varieties of advantages to a welder.

In simple terms, a plasma cutter is a piece of tool that employs a high-speed inert gas to cut through metals or alloys of various thickness with ease. A plasma cutter makes use of an inert gas with an electrical current, the result is a torch that does the cutting process.

On this note, I welcome you to this plasma cutting review where I will pick out the top 30 plasma cutter available in the market today and give my honest opinion on each of them, I will also discuss on what you can do with a plasma cutter, the essential safety gear mandatory for use while cutting with a plasma cutter, the safety hazards involved and the essential tools needed to run a plasma cutter.

Join me as I introduce the best plasma cutters available in the industry.

Top 30 Best Plasma Cutter Reviews

1. Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter

Seeking a compact plasma cutter with the capacity to divide through various metal thickness and size, the Lotos LTP5000D 50Amp Non-Touch Pilot Arc Plasma is the best choice. It has the capacity to seamlessly divide aluminum, copper, mild steel, stainless steel and all sort of metal.

The plasma cutter works with a Pilot arc torch that can pierce through any surface – painted, rough, hard or rust surface to produce a fine and smooth cut. It also features an advanced German cooling system

Pros

checkAutomatic dual frequency and voltage system (110/229v and 50/60Hz)

checkPilot torch allows plasma to cut effectively without having contact with the metal. This gives a longer consumable life

checkAbility to cut up to a thickness of 0.75 inches

checkUses a non-toxic air for cutting

checkIt is very portable

Cons

It is best suited for light jobs and small DIY projects

Exclamation TriangleThe cut produced is too large

2. Lotos LT5000D Plasma Cutter 50Amps Dual Voltage Compact Metal Cutter

LOTOS, one of the largest manufacturer of plasma cutters is a highly trusted brand. The Lotos LT5000D Plasma Cutter was designed for rugged and extensive use in all forms of working condition. It is suitable for light home jobs as well as industrial fabrication.

Like most plasma cutters, it comes with an automatic dual voltage as well as PAPST Advanced German Cooling System. When used at a High-frequency DC, the plasma cutter can cut thicker materials than the standard frequency DC.

Pros

checkIt is suitable for all sort of metals – mild steel, Aluminum, copper, etc.

checkIt requires less maintenance and less cleaning

checkSuitable to operate at two different frequency and voltages

checkIt is cheaper than the oxyacetylene cut

checkThe torch trigger is able to give a custom fit

checkOne can get faster cut with a high-frequency plasma cut

Cons

The consumables are expensive to replace

3. PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter Automatic Dual Voltage

The PRIMEWELD premium & Rugged Plasma cutter is the best choice for welders that value precision work. It is a 50 Amp Digital Air Inverter Plasma cutter that can cut metal with thickness as much as 0.34 inch seamlessly.

This is a plasma cutter suitable for both industrial and home use. It can cut several varieties of metal including mild steel, alloy steel, copper aluminum and many more with ease. It can work between 110v and 220volts power supply.

PRIMEWELD is a highly trusted brand when it comes to manufacturing welding accessories. Hence, they can boast of the manufacture of various high-quality plasma cutters that can handle metal of all sizes and shapes.

Pros

checkCan cut through several varieties of metal, steel and stainless steel

checkIt is very portable

checkQuite a lot of customers have derived satisfaction from the PRIMEWELD premium & Rugged Plasma cutter

checkIt comes with a warranty worth three years

checkMade with high-quality materials

checkIt is very durable

Cons

Some customers experienced leak with the machine

4. SUPER DEAL DC Inverter Plasma Cutter Welding Machine With Screen Display

Seeking a classy plasma cutter that can deliver a smooth cut at excellent speed? The SUPER DEAL DC Inverter Plasma Cutter is the best choice available! It gives a clean cut without slag or dross. It is a 240Volts plasma cutter that comes with digital display, it makes cutting so easy!

The SUPER DEAL DC Inverter Plasma Cutter features a current regulator which allows you to work comfortably and efficiently. It consumes low amount of energy which makes it very fair to the environment.

Pros

checkIt is very affordable

checkIt lasts very long with good heat dissipation

checkIt is made of heavy duty material, which makes it last very long

checkThe Digital LCD Display gives an easy read Front panel

checkIt has high cutting speed with less noise

checkBuilt-in safety feature – wire and mask to prevent you from hurting yourself

checkSuitable for light and industrial use 

checkIt uses cheap and easily accessible consumables

Cons

Some user prefers having an O-ring on the panel for efficient use!

5. PrimeWeld Ct520d 50 Amps Plasma Cutter

The PrimeWeld Ct520d 50 is the best multipurpose plasma cutter available. It features a 3 in 1 multipurpose plasma cutter with the ability to handle multiple cutting and welding functions. It can also alternate between DC STICK and DC TIG welding easily.

It is suitable for professional and DIY jobs. This plasma cutter is very portable, also, it operates on 50A power source. It can perform TIG/Stick welding, plasma cutting, and the arc welding function in a single unit!

Pros

checkIt comes with a 3-year warranty

checkIt has a 3-in-one function

checkIt is very easy to move around

checkIt has a power efficiency of 85%

Cons

Long leads are needed for the plasma cutting

6. Lotos Technology 04-ZVGR-0O8D Lotos LTPDC2000D Plasma Cutter Tig Stick Welder 3 in 1 Combo Welding Machine

The Lotos Technology 04-ZVGR-0O8D is a 50 Amp Non-touch plasma cutter that gives an efficient cut for various surfaces – painted, rusty, rough etc. It is compact and very portable. This plasma cutter is able to handle various types of metal without using a hazardous gas

It gives a 3 in one function – a 200 Amp stick welder, a 50 Amp Pilot Arc Plasma cutter and 200 DC TIG Welder, all with the flip of a switch. It is appropriate for industrial and DIY uses. It has the HF hand start control and also support the dual voltage system. The Pilot arc technology allows for cutting without contact with the metal tip.

Pros

checkAble to cut varieties of metal without using any hazardous air

checkIt can weld with various acids and basic electrodes

checkIt comes with one year warranty

checkIt has a multipurpose (3 in 1) unit

checkCreates precise cut with less slag

checkConsumable last longer

checkAutomatic dual voltage and frequency enabled

Cons

The consumables are specific to the machine!

7. Plasma Cutter, Inverter, Spectrum 375 by Miller Electric

Seeking for a plasma cutter for your day to day job requirement and industrial use? The Plasma Cutter Spectrum 375 is the answer you’ve been searching for. With a rated output of 30 A, it gives a fine precision cut for all sort of metal, alloys, carbon, steel etc.

It is very light in weight, compact and performs it’s duties seamlessly. It’s Manufactured by Miller, one of the giants in the welding accessory industry, the Plasma Cutter Spectrum 375 is a reliable tool to take your welding experience to the next level.

Pros

checkit’s very compact and light in weight

checkQuite of a lot of customers expressed satisfaction with the product

checkit has the ability to deliver a seamless cutting experience 

checkit’s equipped with all the necessary accessories 

checkIt comes with extra consumables

Cons

No warranty information

8. Hobart 500566 Airforce 40i Plasma Cutter 240V

Seeking for an efficient plasma cutter that can cut just like a hot knife going through butter? The Hobart 500566 Airforce 40i is the answer you’ve been searching for. Using about 40 Amps of power, the Hobart 500566 Airforce 40i is able to slice through 5/8 in. and sever cut 7/8 in. steel.

It is a heavy duty plasma cutter weighing just 31 pounds hence it’s very light in weight. The wind tunnel technology guards against particles and abrasive dust from damaging the internal parts of the machine.

Pros

checkIt is excellent for both DIY jobs and heavy-duty assignments

checkErgonomic design that makes usage safe!

checkIt is very portable

checkAuto-Refire technology giving the device the ability to slice through perforated or expanded metals

checkSetting up the machine is very easy

Cons

It is quite pricey!

9. SUNCOO Cut-50 Plasma Cutter Electric DC Inverter Machine with Digital Display

Seeking for a cheap and effective plasma cutter? This is your answer. The SUNCOO Cut-50 Plasma Cutter Electric DC Inverter is a 50 Amp Plasma cutter, it is suitable for copper, iron, stainless steel and all sort of metal. It performs excellently, and can be applied in many areas like site work, ducting work, repair and maintenance service etc.

The SUNCOO is pretty easy to assemble, with a comprehensive manual to guide the user through the installation process. The voltage ranges from 110 to 220V, and the machine has the capacity to adapt.

Pros

checkCan cut varieties of metals, including very thick metal plate

checkFinds application in home and industrial use

checkIt releases less toxic gases

checkIt has protection pilot lamp for the welder’s safety

checkIt is pretty light in weight

checkIt is pretty cheap

Cons

The strap handle is not preferred

10. Goplus Plasma Cutter Cut-50 50A 220V Electric DC Inverter Air IGBT Cutting Machine

The Goplus Plasma Cutter Cut-50 is a new plasma cutting machine that features a new technology with an advanced inverter. It comes with a high-quality plasma torch engineered to give users a new cutting experience.

The Goplus Plasma Cutter Cut-50 is applicable for individual DIY projects and industrial use. It was designed with your maximum comfort in mind, hence it’s very easy to operate. It’s also equipped with the necessary accessories to make using it very safe. It can be applied in ducting work, repair work, automotive work, maintenance service.

Pros

checkThe unit is made from materials of high quality hence, will last long

checkComes with safety features to prevent you from hurting yourself while working

checkIt has the ability to work effectively and efficiently with it’s smooth and high cutting speed, and continuous current regulation.

checkVery easy to assemble with clear and straight to the point instructions

checkIt saves energy and makes no noise

checkIt is safe, reliable and very cheap

Cons

No information on warranty

11. Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor

Seeking for a light, portable, and compact plasma cutter? The Hobart 500564 Airforce 12ci Plasma Cutter is the best choice. It comes with very capable size breaker and requires a 30 amps source.

It has a built-in compressor with the ability to cut through all types of metal. When performing flame tuning, there is no gas pressure required. The Hobart 500564 Airforce 12ci Plasma Cutter gives a very accurate cut with a thin kerf and less sla

Pros

checkRequires no gas pressure setting

checkIt gives very precise cut

checkIt is portable and light in weight

checkEquipped with a size breaker

Cons

You have to be patient while cutting through very heavy metals

12. Lotos LT3500 35Amp Air Plasma Cutter, 2/5 Inch Clean Cut

Seeking a plasma cutter to comfortably handle light cutting projects? The Lotos LT3500 35Amp Air Plasma Cutter is the best choice. It is the most compact plasma cutter available on the market but, it is only powerful enough to handle a metal with 15 mm thickness.

It comes with an air filter and air gauge that works perfectly with your air compressor. It is an excellent choice for light projects and DIY jobs. Assembling it is very easy as the whole machine can be set up in just a minute.

Pros

checkIt is light in weight

checkIt is very compact

checkIt can be easily set up

checkSuitable for cutting all sort of metal

checkCuts safely at low cost

checkComes with consumables, ground clamp, cutting torch etc.

Cons

The ground lead cable is pretty short

13. ZENY DC Inverter Plasma Cutter 50AMP CUT-50 Dual Voltage 110-220V Cutting Machine

The ZENY DC Plasma cutter features the latest cutting technology. It is recommendable for all metal cutting work, it’s suitable for both industrial and DIY jobs. The high-quality plasma torch which it has, gives it an enhanced and improved cut quality.

It features a double voltage adapter with a current range of 20 to 50 Amps. It is equipped with essential accessories like AIR regulator and earth clamp as well as many safety accessories needed to ensure a seamless cutting operation.

Pros

checkSuitable for both professional and personal use 

checkComes with the necessary safety accessories to ensure a seamless operation

checkThe consumables are very cheap

checkThe price is very reasonable

checkIt doesn’t get too hot

checkCuts very fast

checkSetting up the unit is pretty easy

Cons

It comes with ground and cable wires that are very short

Exclamation TriangleUser manual not explanatory enough

14. Hypertherm 088079 Powermax30 XP Building America Edition Hand Plasma System

The Hypertherm 088079 Powermax30 XP plasma cutting machine is a 2 in 1 plasma cutting machine. It works with high vigor to cut through metal with ease. It delivers a very high-performance cutting experience with the ability to handle thick metal of all sorts – up to 16mm. It comes with Fine Cut consumables that give detailed cutting.

It comes with various accessories that ensures you work safely. The automatic voltage setting allows it to adapts to either 120V or 240V circuit. The Kit comes with nozzles, electrodes, shields, retaining cap etc.

Pros

checkIt is equipped with necessary safety accessories to enable you work without suffering an injury

checkit features an LT Torch which is resistant to heat and very compact giving it a comfortable grip

checkThe company has a very responsive customer support service

checkIt is very portable and light in weight

checkDual voltage application

Cons

Requires an external air compressor

15. Hobart 500565 Airforce 27i Plasma Cutter 120/240V

The Hobart 500565 Airforce 27i Plasma Cutter is a strong heavy duty plasma cutter. It comes with an inverter based design and reliable technology. It’s very portable and easy to use.

The Hobart 500565 Airforce 27i Plasma Cutter features multi-voltage plug that allows it to work effectively with either a 120V or 240V power supply. Setting it up is pretty easy as all you have to do is connect and start cutting!

Pros

checkThe Wind Tunnel technology guards against particles and abrasive dust from settling inside the machine

checkAble to work with either the 120Vor 240V power supply.

checkGives a very accurate cut with reduced slag

checkIt is portable

Cons

The plasma cutter tends to overheat at times

16. JEGS 81545 Plasma Cutter 20-40 Amp 110/220VAC

Seeking a reliable plasma cutter able to handle all form of metal and aluminum? The JEGS 81545 Plasma Cutter is your answer. It comes with all necessary and useful accessories that makes it deliver a seamless working and cutting experience!

Pros

checkIt comes with a year warranty

checkIt has a dual voltage function – 110VAC/220VAC

checkAbility to slice through steel and iron with ease

checkIt is suitable for small business and DIY processes

checkComes with all necessary accessories

Cons

Warranty period too limited (1 year)

17. SUNGOLDPOWER 50A Air Plasma Cutter Inverter DC Digital Display IGBT Portable

The SUNGOLDPOWER 50A Air Plasma Cutter comes with a superior IGBT tech, giving it the ability to slice through as much as 15mm thick metal. Like most plasma cutter, it uses a dual voltage technology. It’s less power consumption from the high duty cycle makes it more efficient.

It has a Digital LCD display and a front pane air pressure gauge making it more appealing and effective. It can cut smoothly without any polish demand. It comes with amazing protective features to make the machine safe for use. It can cut through copper, steel, carbon and several other types of metal.

Pros

checkit’s very efficient and economical

checkit has a very high cutting speed

checkit saves energy and works without much noise

checkit has a overheat and overvoltage protection feature

checkit has the ability to cut a 15mm thick metal

checkit’s waterproof and protected from electric shock

Cons

A couple of customers complained of the leaking air hose

18. CUT-50, 50 Amp Pro. Plasma Cutter, DC Inverter 110/230V Dual Voltage Cutting Machine

The CUT-50, 50 Amp Pro Plasma Cutter was designed for small businesses and DIY jobs. This is a new and improved model that uses 15 – 50 Amps with an advanced inverter tech. It comes with plug adapter that makes the voltage adapt automatically to the supplied voltage – 100 to 240 Volts.

It has a comfortable grip and a torch design that allows it to slice through various metal forms seamlessly.

Pros

checkIt is capable of handling cuts up to an inch in thickness

checkIt can cut various types of metal – stainless steel, alloy steel etc.

checkLittle maintenance required

checkRisk of fire hazard is low

checkIt gives a firm, clean and reliable cut

Cons

No warranty information

19. VIVOHOME DC Inverter Plasma Cutter Cutting Machine Dual Voltage 110V/220V CUT-50

The VIVOHOME DC Inverter Plasma Cutter boasts of the most advanced inverter technology in its construction. It has a high cutting ability with a fast cutting speed way better than that of oxy-acetylene cutting.

It features MOSFET technology that steps up the 50 Hz frequency to over 100KHz. It is fast and economical, able to cut through thickness of up to 12 mm. It’s Suitable for wide application – DIY and industrial use.

Pros

checkDual voltage operation

checkComes with essential safety materials – safety mask and welding goggle

checkIt has the ability to slice through metal of thickness between 1 to 12 mm.

checkMOSFET technology helps step up the frequency to any desired range

checkIt is very fast in operation

Cons

Some customers complain that it doesn’t come with a user manual

Exclamation TriangleThe regulator doesn’t come with a hose

20. HYL CUT30C PLASMA CUTTER

The HYL CUT30C plasma is one of the best heavy duty plasma cutter suitable for both home hobby and personal welding. It features a 110/115/120 current type.

It comes with various accessories such as ceramic cups, nozzle, electrodes, ceramic diffusers, replacement torch assembles etc. It can cut a maximum thickness of 0.25 inches.

Pros

checkIt comes with 2 years warranty

checkIt has professional Grade welding accessoriess

checkReadily available spare parts

Cons

The plasma cutter tends to overheat at times

21. Hypertherm 088096 Powermax 30 AIR Hand System

The Hypertherm 088096 Powermax 30 AIR Hand is a small and lightweight plasma cutter designed with an internal air compressor. It’s small and compact in size, it can handle cutting metal of various forms. Unlike most compressors, it doesn’t need an external air supply due to the in-built compressor system.

The Hypertherm 088096 Powermax uses the latest technology with reliable torch and consumables to keep the system running at its peak. It features a New AIR T30 torch which makes it rugged enough to withstand unconducive environments

Pros

checkInner compressor cancels the need for an external compressor support

checkIt has a fast and very reliable cutting speed

checkIt has the ability to work with both 120 V or 240 V power supply

checkIt is very portable, small and light

Cons

No tangible information on warranty

22. Biltek 50Amp Air Plasma Cutter Inverter Dual Voltage

Seeking for a classic plasma cutter that uses advanced technology to slice through metal? The Biltek 50Amp Air Plasma Cutter is what you need. It delivers high cutting performance with a non – pilot arc torch that is able to deliver high cutting performance with longer life for consumables.

It comes with a cutting torch, air hose, air filter and other accessories. It uses clean oil – free and dry air from a compressor to deliver very clean cutting experience.

Pros

checkIt can cut several varieties of metal

checkThe consumables last long

checkIt uses advanced inverter technology that delivers a high cutting performance

checkIt is portable and very easy to set up

Cons

You need to connect an external air supply from the compressor!

23. VEVOR Plasma Cutter 50A 110V/220V Dual Voltage Welding Cutting Machine CUT50 Inverter Digital Welding Machine

The VEVOR Plasma Cutter is a 50 Amp machine. It is very light in structure and compact in design. It saves energy with extra-axial flow fan for forced convention needed to cool the machine. It can cut up to 12 mm with a digital display on the front panel of the machine. It is able to cut various forms of metal like mild steel, stainless steel, alloy steel etc.

The unit comes with various accessories such as gas pipe, cutting torch etc.

Pros

checkIt is light and very compact

checkIt doesn’t generate much noise and saves energy

checkComes with a digital display

checkIt cuts at a very high speed

checkGives smooth cutting with no polish demand

checkComes with an inbuilt fan to cool down the machine

Cons

No information on product warranty

24. Miller Spectrum 625 X-treme Plasma Cutter

The Miller Spectrum 625 X-treme Plasma Cutter is one of the most portable plasma cutter available in the market. It works with a dual voltage setting. It comes with the Auto-Line technology and MVP adapters. It has extra protective features which makes the unit safe during transport and storage.

It comes with essential protection gears to ensure that safety isn’t compromised while working. There is an Ultra-Quick Connect XT 40 torch designed with ergonomic handle that reduces unnecessary fatigue while working. With the Auto – refire technology, it directs the pilot arc when cutting expanded metal

Pros

checkComes with an inbuilt fan to limit overheating

checkWind tunnel technology prevents damage from abrasive dust from damaging the system

checkReduced fatigue while cutting metals

checkSteady and cleaner cuts

checkEasy connection, it’s compatible with either 120V or 240V power supply

Cons

No warranty information available for the unit.

25. Plasma Cutter 40A 220V Electric DC Inverter Air Plasma Cutting Machine CUT40 Metal Cutter HITBOX

Weighing about 16 pounds, the Plasma Cutter by HITBOX can slice through thick Carbon of up to 12 mm thickness. Asides carbon, it cuts steel, copper, and aluminum effectively. It features a digital display and comes equipped with plasma cutting torch consumables.

The Plasma Cutter by HITBOX gives an outstanding cutting performance that is able to work effectively, irrespective of the air pressure. The unit prioritizes safety with various features meant to keep you safe while using the plasma cutter.

Pros

checkIt is light and very compact

checkIt is pretty cheap

checkit can slice through metal as thick as 12 mm

checkIt features a digital display

checkit has an impressive customer care service

Cons

The Unit does not come with an external compressor

26. Everlast SuperCut51P 110v/220v Dual Voltage 50 Amp Pilot Arc Inverter plasma cutter

Seeking for a plasma cutter for your DIY product? The 2017 Everlast SuperCut51P is a perfect fit for you. The SuperCut 51P comes with a high-frequency arc that offers continuous engaging pilot arc. This unit is perfect if you are seeking to make low dross cut, it’s very efficient and easy to use.

Pros

checkIt is quick and very reliable

checkWorks with low current

checkIt comes with 3 years warranty

checkIt has a dual voltage capacity

checkIt’s equipped with essential accessories

Cons

It is quite expensive

27. Air Inverter Plasma Cutting Machine – Tosense CUT50 Dual Voltage 50A Plasma Cutter

The Air Inverter Plasma cutting machine uses the MOSFET inverter technology to give stable, mature and improved cutting experience to its users. It is made with very high-quality components that make the plasma cutter economical with the consumables.

Weighing just 22 pounds, it is compact and portable. Asides, it is applicable for both industrial and personal work. The plasma cutter is able to adjust itself even with a very high air pressure giving a direct and precise cutting experience.

Pros

checkIt can cut the metal plate in various routes

checkReduced risk of fire hazards 

checkIt requires less maintenance

checkIt is very cheap

checkIt doesn’t produce toxic gases

checkIt is portable and suitable for industrial use

checkPresence of features to protect against power fluctuations

Cons

No warranty information

28. Forney 317 250 P+ Plasma Cutter with Air Compressor

The Forney P+ Plasma Cutter is very easy to use and comes with a 15-inch ground cable. It utilizes compressed air and electrical arc to slice through metal like it’s a piece of meat. It is capable of giving a precise cut due to the drag technology that allows users to move the torch on the metal surface.

It comes with many cutting accessories like electrodes, diffuser ring, compressor shield cup etc. There are features to ensure that using the plasma cutter is completely safe. It features a lightweight inverter power supply and a built-in compressor.

Pros

checkParts like the ground cable, torch and dryer are easily removed for repairs and assemble

checkComes with an internal compressor

checkIt is portable

checkLots of additional accessories for optimum function

checkAbility to make precise cut

Cons

It is pretty expensive

29. Hypertherm Powermax45 XP Hand System w/o CPC – 20’ Leads

Seeking for a heavy duty plasma cutter with the ability to cut up to 16mm of metal? The Powermax45 XP plasma cutter is the best choice. It comes with varieties of features that give it an optimum and improved performance over other brands.

There is the automatic gas adjustment for simple setup operation as well as the new Duramax Lock torch to give it an improved performance. It is able to cut a wide range of metal with various thickness, and it’s also capable of handling precision gouging and part marking.

Pros

checkIt is small in size and very light in weight

checkit has amazing features that makes using the Powermax45 XP plasma cutter seamless for first-time operators

checkThe presence of a smart sensor technology helps make sure that air pressure is always correct

checkCuts really fast with a superior cut quality

Cons

No warranty information

30. LOVSHARE 3 In 1 Plasma Cut/TIG/ Welding Machine 110V Multifunction Inverter DC

The LOVSHARE comes in a compact 3 in 1 structure capable of handling TIG, CUT and ARC/MMA function. It has a compact design. It’s portable, reliable and very easy to use.

It is suitable for DIY jobs and industrial application hence, capable of handling shipbuilding, aerospace, automobile and quite a lot of other functions. This plasma cutter has a 110V Welding Machine Portable CT312Welder with Air Regulator.

Pros

checkIt is reliable and lasts longer

checkit has a 3 in one multiple function system

checkPollution from this plasma cutter is reduced, it’s environmental friendly 

checkComes with an advanced MOSFET inverter technology

Cons

No information on warranty

Having analyzed the review of the best plasma cutter available in the market, I will proceed to discuss what you can do with a plasma cutter, as a welder.

WHAT CAN I DO WITH MY PLASMA CUTTER?

Plasma Cutter is recommended for cutting metal, copper, steel, and other non – ferrous materials. When using oxyacetylene for cutting, you have to carefully control the cutting speed in order to keep the oxidizing process going. Plasma cutter stands out in this aspect.

The plasma cutter is very handy and effective if you will cut expanded metal which can’t be done with oxyfuel. Also, plasma cutting is very fast, it produces a clean cut and also good at making a nonlinear cut!

1. Fabricating Metals on the Go

Plasma technology is extremely invaluable in cutting pieces of metal together. This is especially useful to contractors and welders on site. Many times, metals come in lengths that are too big. At times as well, the job specification requires an exact length of metal that can only be gotten with the use of a plasma cutter.

2. Metal recycling

One of the places where the applications of the plasma cutter is irreplaceable is the junkyard. There are scrap metals that might not be useful to a welder again. A plasma is extremely useful as it helps cut pieces of metal down into bits or size that makes storage easy. With this, you increase storage space and improve productivity!

3. Cutting Pipes

There are times you might need to cut a huge length of pipe. You won’t be able to cut this with a standard cutter due to the time it takes. With a plasma cutter you can do this with ease, you also minimize resources wastage. There are pipe cutting jobs that needs to fit perfectly, and with the smooth neat and quick cut a plasma cutter creates; it is the best for the job!

WHAT PROTECTIVE GEAR DO I NEED WITH MY PLASMA CUTTER?

Thanks to the improvement in technology, plasma cutter has been widely accepted in homes, shop, industrial use, fabrication yards, and many cutting industries. Yes, the plasma cutter is a very useful piece of equipment but a risky one as well.

Hence, the necessary safety precautions are very essential to ensure a seamless operation with the plasma cutter. Irrespective of what you desire to do with the plasma cutter, you need to learn about the necessary level of safety required to get the job done with ease.

From my experience, hazards from using a plasma cutter mostly comes from being exposed to metal fumes, ultraviolet radiation, and hot metals. This could lead to cuts, loss of body parts, crushed toes or fingers, eye damage, electric shock, burns etc.

The good news is that you can limit these type of health hazards with the proper PPE (Personal Protective Equipment) and right safety attitude. It is when you use the recommended personal protective equipment that you can be protected from all the hazards associated with the plasma cutting machine.

Hence, in order to work safely, you have got to protect yourself and those around you with the essential safety gears:

Plasma Helmet: this is essential to keep you safe from debris, hot slags, intense length and most especially radiation. The helmet protects not only your face but the eyes and your respiratory system. It limits the inhale of toxic gases and also protects your eyes from the intensely bright light that comes from the cutting process.

Welding Gloves: There are chances you mistakenly handle a hot metal. This is where a good and reliable welding glove comes in. Also, the intense heat produced by the cutting process could be dangerous for your hand. A good welding glove is needed to serve as insulation between your hands and the heat source. Asides this, a good welding glove also protects you from burns, electric shocks, fire etc.

Welding Jacket: There is the possibility of slag and molten metal flying around during the cutting process. This is why you need to keep your whole body protected. They are essential to keep you safe from fires, intense heat, fire etc. A good welding jacket should be heat resistant and nonflammable. The main idea is to protect your skin. Thus, if any hot spark, debris or slag flies around while cutting and comes in contact with you, you are well protected!

Welding beanie: Basically, a welding beanie is essential for keeping your hair, head, neck, and ear protected from the flying debris, spark or slag during the welding process. It essentially serves as an insulation to guard you against heat stroke and burns.

Laced and Tied Boots: A properly laced and tied boots will keep you safe from flying debris, electric shock. There is the possibility of stepping on a wire that could trigger an electric shock but with your boot on, you’re protected. Also, you need a well-tied boot to prevent your feet from getting burned from hot flying sparks.

Set of Jeans: In addition to your welding jacket, you need a good pair of jeans to keep your legs safe from various hazards that could arise as a result of the plasma cutting process, the hot splash could pour on your leg. With a pair of strong jeans, you not only protect your leg from this splashes, but you also guard against heat stroke due to the excessive temperature of the workshop.

Respirator Mask: During plasma cutting, the possibility of hazardous fumes being released is very high. This calls for adequate protection of your nose, and the best way to do this is with the help of a respiratory mask. This will keep you safe from fumes, oxides etc. You need a quality respiratory mask that is able to filter fumes and particles from the air you breathe. This is essential for your comfort and safety while cutting!

Fire Extinguisher: Last but not the least on my set of important protective gears needed during plasma cutting is a fire extinguisher. The essence of a fire extinguisher is very obvious. Welding is a hot job, plasma cutting makes use of excessively hot gas at extreme temperatures. With this excess temperature, there is the risk of fire occurrence. This is why you need a fire extinguisher handy, so you can guard against any incidence of fire outbreak!

While working with a plasma cutter, it is very good to prioritize safety. Hence, on no account should you compromise on this personal protective equipment while working in the workshop. Remember working safely is critical to your health and wellbeing!

Having discussed the essential safety gears needed for plasma cutting, I will also address the safety hazards that are common while using a plasma cutter.

Safety Hazards of The Best Plasma Cutting

Welding is a hot job. And, plasma welding involves cutting iron or other metals at extremely high temperatures. This presents a lot of health risk to you. Asides physical hazards, there are chemical hazards that you can be exposed to.

In order to guard against the injuries and hazards associated with plasma cutting, you need to be aware of the risks involved. When you know the risk, you will be able to protect yourself adequately against the inherent dangers present during plasma cutting.

Here as some safety hazards involved in plasma cutting:

1. Eye Damage

Plasma cutting often releases vapors, sparks, slag etc. that are physical threats to you. There is a huge risk that this flying debris could get into an unprotected eye. This is why it is essential to be fully kitted before using a plasma cutter. Putting on a welding helmet, as well as a safety goggle, is very important. Not only the eyes need protection, but the entire face as well.

2. Flammable Liquid Around Your Cutting Area

As indicated above, plasma cutting produces splash and sparks that are usually very hot. Thus, the tendency of any flammable liquid around you catching fire is very high. A fire could erupt  if sparks comes in contact with any liquid that is highly flammable around the workshop, clothing materials covered in grease or oil also has a great tendency of catching fire. This is why the workshop or working space should be free of flammable liquids, clutters and chemicals.

The presence of a fire extinguisher is very important in the workshop!

3. Dropping Pieces of Hot Metal

Careless handling of hot metal also poses a great risk to you. When this drops, there is the tendency of injuring an exposed leg. This is why a safety boot is always recommended while using a plasma cutter. You can never be overdressed for safety. A hot piece of heavy metal dropping won’t only burn the toe but has the tendency to crush the toes! So dropping pieces of hot metal should be dreadfully avoided.

4. Dangerous Fumes

It is very important to be aware of the dangers involves in dangerous fumes that might come around during plasma cutting. The process of burning might cause toxic gases like Carbon monoxide, argon, and hydrogen fluoride to be released. Inhaling this can lead to serious health complications like eye, throat and lung irritation. When you’re exposed to these fumes for a very long time, there can be severe damage to the internal organs like the kidney, lungs, and liver.

As a result of this, it is important a welder takes a conscious step to get rid of these fumes. The choice of the plasma cutting machine matters. Also, having an engineering control, like a local exhaust ventilation, in place is very important. It helps you get rid of harmful fumes while on the job.

5. Electric Shock

The plasma cutter can also expose you to the risk of electric shock. As a result, you  need to take precautions to make sure that the plasma cutting machine and the associated wires are in top conditions, the earth wire should be properly grounded and no naked wire should be in sight.

You should use the necessary and recommended pair of gloves to avoid handling a conductor. Also, the protective clothing, jacket, and gloves should be free from moisture to avoid conducting electricity when working with your plasma cutter. The ground wire should also be in a very good condition to limit the risk of electric shock!

6. Handling metal Just After Cutting

This is a common mistake with many first-timers. Some welders might even be distracted and not realize that a metal just cut is usually extremely hot. Hence, even If you are with a glove, the metal can pierce the glove and burn the naked hand. This applies mostly to small pieces of metal.

I recommend that you give these pieces of metal enough time to cool down before picking them up. But, if it is necessary to pick up a metal while hot, a pair of vice – grips are better!

As evident from the risks listed above, plasma cutting is a dangerous exercise and taking the right precautions can help limit the dangers associated with it.

Having discussed the dangers and hazards associated with plasma cutting, I’ll proceed to discuss the necessary accessories that are very important and needed when using a plasma cutter!

What Equipment is Needed in the Shop to Run a Plasma Cutter?

1. The Right Power Hookup for the Plasma Cutter

“During the best plasma cuter review section of this guide” I pointed out that some machines operate either on the 110V or 220V or both power supply.

The power supply of the plasma cutter is able to convert a single or three phases AC voltage to a constant DC voltage from between 200 to 400VDC. This Direct Current voltage maintains the plasma arc while cutting.

This voltage also stabilizes the current given out due to the requirement of the nature and thickness of the material being handled.

2. Air Compressor

Also, in the section where I reviewed the top plasma cutter available, you will realize that some machines come with a built-in air compressor. But, if it didn’t come with one, for it to function appropriately a constant supply of air is required to get the desired pressure to make the cut.

3. Moisture Filter

A  moisture filter ensures that only clean and dry air, coming from the compressor, gets transferred to the plasma. This is a good practice that will keep your plasma cutter functioning at optimum capacity. Most air filters go for averagely $60.

4. Wire Wheel or Grinder

In a case where you have to cut metals or materials with paints on them, you will have to grind down the surface or path around the cut. This is to ensure that the naked metal is exposed to the plasma. The reason is that paint, being highly flammable, can catch fire during the cutting process.

This isn’t very compulsory, but it’s advantage is that you get an improved visibility line.

5. Plasma Torch

A plasma torch is essential to give the necessary alignment as well as cooling down of the consumables. To form an arc generation, the major consumable parts are the swirl, the electrode, nozzle, and ring.

There is the need for an extra shielding cap which can help improve the cut quality.

There are many brands of plasma cutter in the market. Hence, choosing the most appropriate one can be very confusing, especially for someone that has no prior knowledge. In this regards, in the next section I’ll discuss how to choose the best and most appropriate plasma cutter.

How to Choose the best Plasma Cutter?

Plasma cutter is a very important welding tool for every form of welding operation. It makes the cutting of metal and other hard substances very easy, accurate and fast. This is due to the new designs and technology that backs up the plasma cutting machine.

Quite a lot of plasma cutting machines exist in the market. This alone can get anyone who wants to buy a plasma cutter confused on the most suitable one to use. In view of this, I’ll explain how to go about selecting the best plasma cutter and what you should consider before making the final choice.

Discussed below are the necessary considerations you should look at before selecting a plasma cutter.

1. Cutting Speed

One of the most important factors to consider in selecting a plasma cutter is the cutting speed. The basic thickness of the metal you will be handling and the desired cutting speed are things you have to know before selecting a plasma cutter. Basically, a plasma cutter provides cutting in three different quality which are the rated cut, quality cut, and severe cut.

The rated cut is the best cut one can expect from a plasma cutting machine. This is the plasma that is able to handle mild and fairly thick steel at the highest cutting speed. Since it isn’t handling a very thick metal, the cut is clean and smooth

A plasma cutter rated quality cut, on the other hand, is able to handle thick materials. Only that it takes more time to finish the cutting.

A plasma rated severe cut is able to handle very thick materials really slow. The disadvantage of severe cut rated plasma cutter is that they don’t produce a quality cut. Also, the cut requires to be cleaned up. Even though it cuts slowly, the speed picks up as the thickness of the metal decreases

Examining the average thickness of the metal that will be cut as well as the desired cutting speed is one of the guiding factor in selecting the best and most desired plasma cutter!

2. Duty Cycle

One of the very important factors you need to consider in selecting a plasma cutter is the duty cycle of the plasma cutter. Should you desire to use a plasma cutter frequently but not over and over for a very long period of time, the maximum amperage output should be the guiding factor in selecting the plasma cutter. The more the amperage output of the plasma cutter, the more the duty cycle.

On the other hand, if you will be using them over and over for a very long time, then you should select a plasma cutter based on the average size of the material you will be cutting. In this case, considering the maximum thickness that the plasma cutter can deal with is the way to go.

3. Pilot to Cut and Cut to Pilot Transfers

When the pilot arc is brought near the work piece, then one will have a transfer from the pilot arc to the cutting arc. As a result, a plasma cutting machine that gives a fast and reasonable transfer from pilot to cut at a huge transfer height.

These type of plasma cutters make much sense and will be useful for gouging, ideal for proper fitting when welding heavy plate. How do you test advanced characteristics? You can do this by cutting expanded gratings or metal. This will require the machine to switch from pilot to cut and back to the pilot as fast as possible.

4. Portability

Although the portability is not one of the most important factors, it is still essential for some users. A portable plasma cutter can come in handy for some folks which will be very important to their job.

If you will have a plasma cutter that will be stationary for as long as possible, and the materials to be sliced will always be brought to your shop, then the size and weight of the plasma cutting machine might not matter. But, if you’ll be moving the plasma cutter a lot, especially to various job sites, then portability is an important factor.

Most of the plasma cutter that I mentioned in “ the best plasma cutter review section” are very compact and light in weight. Technology has made them abundant these days!

5. Safety of the Device

Plasma cutting is a hot job which presents a lot of hazard to you, the work environment and the neighbors around. Also, the voltage needed to establish an arc for a plasma cutter is usually as high as 300VDC. One of the safety factors to keep you safe is the nozzle.

Having the machine on without the nozzle can result in a serious accident. Thanks to the improvement in technology, there are sensors that detect the nozzle. These sensors prevent the machine from coming up when the nozzle is disconnected.

The pre-flow sequence is another safety factor that comes with the plasma cutting machine. This feature warns you before the arc is triggered. Another safety factor essential in a plasma cutting machine is the three-second pre-flow safety, this is important to warn and alert you in case of any obstruction on the part of the nozzle before the arc comes on!

6. Ease and Comfortable to Use

A plasma cutter with procedures clearly imprinted on the machine is best. This will help in setting up the machine and all diagnostic functions. Also, take note of the feeling of the torch in your hands. It should be comfortable with good ergonomics!

7. How Does the Plasma Cutter Start?

Air is a very good insulator. In establishing a plasma, the air has to ionize to get the necessary current flow needed. Ideally, plasma cutters should have a pilot arc that makes use of high frequency to turn the air into a conductor. With this, getting the machine to start will be easy. It does come with some cons anyway. The excessive frequency generated can interfere with equipment like PC and co.

Thus, if there are sensitive PCs or OC powered accessories around, it is recommended that one go with an alternate method in getting the plasma cutter to start working!

The lift arc method can get rid of this issue. It employs a DC positive nozzle alongside a DC negative electrode in it. At first, the electrode and the nozzle will be in touch. On pulling the trigger, there will be a current flow between the nozzle and the electrode which draws the nozzle away. This forms the pilot. The switch from pilot to a cutting arc happens when the pilot arc is moved near the work piece. This movement is triggered by the electric potential that goes from the nozzle to the work piece.

8. Primary Power

There are two main elements involves in plasma cutting – air and electricity. Thus in selecting a plasma cutter, it is important to know the type of input power source is available. For a 115 primary service, there is no cause for alarm. There are many 12- and 25-amp plasma cutters that operate on the 115 or 230V power supply. Thus, with an input circuit of 30 – amp, there will be an equal cutting capacity at the two voltages.

Miller Electric comes with a unique power technology known as Auto – Line. Basically, a machine with auto – line can accept input voltage in the rage of 190 to 630 V, which can be single or three phase. The interpretation of this is that the plasma cutter can be used with any source of power. Also, if the main source of power rises or falls (within the 190 to bucks630V range), the machine will work seamlessly.

Source of input power is one of the most important factors that you mustn’t overlook when buying a plasma cutter. The reason is simple – all plasma cutters require an excessive amount of electricity for effective operation. Generally, a plasma cutter will either use a 110 volts power supply or a 220 volts power supply. All plasma cutter do come with amperage ratings. The best way to select your plasma cutter is to choose something with a minimum amperage rating that works with the electrical outlet of your workshop.

Also, it is recommended that you have a separate and dedicated power outlet source for the plasma cutter. Using a single source with a plasma cutter and other electrical appliances can reduce power supply to the plasma cutter which can affect the performance.

9. Consumable Cost and Consumable Life

There are some consumable items that go along with plasma cutting torches that will have to be replaced regularly.  Take the handheld torch, for instance, the shield, the nozzle, the retaining cap, swirl ring, and the electrode should be easily replaced. Asides, once the plasma cutter’s performance goes down, these parts should be replaced. This is part of the hidden cost.

As a result of this, I advise going for a plasma cutting machine with limited number of consumable parts. The smaller the consumable, the less the parts to replace which translates to less extra cost in the long run. Asides, in getting the plasma cutter, there should be information on the manufacturer’s user guide on the long the consumables will last.

A couple of manufacturers prefer to classify their consumables by the number of cuts, while others prefer the number of starts as their basics. For instance, production equipment that operates all the time will have a wear profile different from a similar one that works at an interval.

10. Brand

The brand manufacturing the plasma cutter should also be considered in selecting the most suitable plasma cutter for your use. You have to do a thorough research about the best brands. I’ll advice you to choose one of the brands mentioned earlier in the article, they are brands that have established themselves as an authority in the welding accessories field.

The review of other users and their experience with a particular product is another way to judge and decide the most effective plasma cutter user can select.

11. Cut Quality

The quality of the cut you will be getting from your plasma cutting machine is also critical. This is because it has a direct effect on your finished products and it also makes your work fast. When you have a tidy and smooth edge, you will waste no extra time on a secondary job.

The importance of a tidy and smooth cut can’t be overemphasized. This is why a good plasma cutter will give very narrow kerfs (the cut width). This translates to less wasted materials and very accurate cuts!

12. Pilot Arc

As evident from the above, it takes planning and research to select the best plasma cutter. Mind you, it doesn’t end at selecting the best plasma cutter. You have to service it properly as this can affect its durability. In fact, I have discovered that when a plasma cutter develops a fault, it is usually due to the faults in the other system components like consumables, air and not the plasma cutter itself.

Having discussed the main factors to consider before selecting a plasma cutting machine, I’ll proceed to discuss the step by step guide on how to cut with the plasma cutting machine.

How Do I Cut With a Plasma Cutter?

Without any doubt, a plasma cutter is a great machine meant to make work easier.  But, if not handled properly, using it won’t be very easy.

The following are a step by step guide on how to use the plasma cutting machine, it’ll make using the machine very easy if followed diligently.

Step 1 – Be Safety Conscious

Plasma cutting is a dangerous exercise which requires being safety conscious. Thus, before commencing anything at all, you want to make sure you have taken all necessary safety precautions. Be sure to be fully kitted from head to toe – welding jacket, eye protection, gloves, your pair of boot, your beanie etc. Also, make sure all flammable materials are out of the working area.

Step 2 – Be Aware of the Effects

For first time users, I advise that you are fully aware of the potential effect of the cutting process before starting the cutting operation at all. In other words, be prepared for excessive noise, very high temperatures, fumes, UV radiations etc. There are times you will have to deal with molten metal!

Step 3 – Prepare the Workshop/Work Area

Asides getting rid of flammable materials, there are other things you need to do to prepare for the cutting process. For instance, you need a well-ventilated workspace for the cutting process due to the intense heat produced. Also, you have to get the air compressor started on time in order to build the needed air pressure needed for cutting.

Step 4 – Select the Right Cutter

If you will be using a plasma cutter for the first time, I will advise you go with a version that is pretty easy to use. New designs are recommended as you don’t have to adjust the pressure!

Step 5 – Be Aware of the Thickness of Your Work Piece

Before commencing the cutting process at all, you have to measure the thickness of the metal you need to cut. This is because the thickness of the metal decides the size of your cutter. A 375 spectrum, for instance, is able to cut 3/8 inch of steel.

Step 6 – Connect to the Power Source

One of the main things to be careful about in using your plasma cutter is the power source. The good news here is that plasma cutters can work with varieties of input power such as 1 phase, 3 phase, 50 Hz and 60 Hz. You must make sure you use the right and recommended power source for the machine!

Step 7 – Placing and Preparing Your Work Piece

The metal that needs to be cut should be positioned on the vice, sawhorses or clamped to the work table – a flat surface. I recommend using any wooden table. You should be careful and certain that when the metal is cut and it falls, it will hit neither you nor the chord of the plasma.

After setting your work piece, clean the path of cut with a grinder or wire piece, especially if it is a painted material. Also, mark your cut line with a metal chalk or any marking tool you have.

Step 8 – Working With the Torch

This is the point where you proceed to work with the torch. Grab the torch of the plasma cutter and point close to the metal surface. On pulling the trigger, the pilot arch will start

Step 9 – Move the Torch

On pulling the trigger, move the touch to commence the cutting arc. Be certain that it is piercing the metal to its bottom. In a perpendicular position, hold the torch and maneuver it around the work piece

Step 10 – Judge the Speed

On moving the torch, you should be able to decide if you are making meaningful progress. An easy way to do this is to look for spark beneath the metal. It there is no spark, the plasma cutter’s speed is wrong. It’s also pointing to the fact that the work piece hasn’t been penetrated through

Step 11 – Adjust the Speed

Some minor adjustments will allow you to fix any issue with the speed. You also need to have adequate output amperage, in this regard, the speed with which you move should be minimal in order to make it effective!

Step 12 – Be careful With the Finishing Cut

You need to be very careful with the finishing cut. You should have your torch angled on getting to the finishing point. Also, you could hold on for a while when getting to the final bit, hold on and then proceed.

Step 13 – Allow Work Piece to Cool

When done with the cutting, put the cutter away in a safe place then allow to cool off and keep on a noncombustible surface. A good plasma cutter should be equipped with a cooling system which should cool the unit after use.

Now that you are aware of how to use a plasma cutter, I’ll take you through a list of the frequently asked questions and the appropriate solutions for them.

FAQs on Plasma Cutter For Beginners.

I present some questions that might answer your concern on the use of plasma cutter below:

1.    Do I need a Plasma With an Inbuilt Compressor?

“In the section on the top plasma cutter review above” I mentioned that some plasma cutter that comes with compressors. These plasma cutters do give a constant supply of air while the machine is cutting. These types of plasma cutter are recommended for users that will be working in places without access to air compressor.

The cons with these types of machine is that they are usually expensive and underpowered. A plasma cutter with an air compressor is recommended if you will be moving the plasma cutter a lot.

2.    What is the Pilot Arc? Do I need it?

If you have a quality plasma cutter, it should come with a pilot arc. The meaning of this is the ability to make a cut with the plasma cutter’s torch without making contact with the metal/work piece. On using a pilot arc, you are required to hold the tip of the torch near the metal.

The advantage of this is that you are able to make a smooth cut as well as prolong the life of your consumables. You will also have a smooth and neat cut, especially if you are cutting expanded steel.

On the other hand, a non-Pilot Arc plasma cutting machine is pretty cheap. In using it, the torch tip of your metal has to touch the metal for you to cut. The disadvantage of this is obvious – you waste consumables. Hence, the few extra bucks that is required for a pilot arc enabled plasma cutting machine is so worth it!

3.    What are Consumables and How Often Do I Need to replace them?

The part of the torch of your plasma cutter that wears out after several cuts are called the consumables. Consumables come in various types like the deflectors, shield, nozzles, retaining caps, swirl rings, and electrodes, all on the torch. How long these components will last differs, depending on how often you use the machine.

The good news is that you can get these consumables from manufacturers. Thus, when you have a worn out part, you can easily order for it, replace and continue working. It’s also very easy to dismantle. There are consumable kits from manufacturers with all the essential parts that you can buy.

4. How Does Plasma Cutting Compare to Oxyfuel Cutting?

Plasma cutter works perfectly with any type of metal as long as it is conducive such as aluminum, carbon, mild steel and stainless steel. Mild steel gives operators faster and thicker cuts compared to alloys.

The principle of cutting with oxyfuel is oxidation or burning of the base metal. The cons with oxyfuel are that it is limited to steel and other ferrous metals which supports the process of oxidation. Aluminum, stainless steel and other forms of metal disrupt further oxidation process. This prevents oxyfuel from being a good cutting tool. On the other hand, plasma cutting doesn’t work with oxidation hence, it is able to cut stainless, aluminum and many other conductive materials.

Although the various type of gases are applicable to plasma cutting, compressed air from an air compressor is often used. Some plasma cutting machine comes equipped with a compressor, and , compressed air is readily available. This removes the need for using fuel gas and compressed oxygen in the cutting operation.

It is pretty easy to cut with a plasma cutter, and it is much easier to use a plasma cutter on thinner materials compared to oxyfuel cutting.

5. Is there any Limitation to Plasma Cutting?

There are some applications where oxyfuel and other cutting method are preferred. Oxyfuel, for instance, is able to cut very thick sections of steel – more than one inch – and cuts way faster than a plasma cutter.

Plasma cutting machine is also expensive compared to oxyacetylene. Some users also prefer torch cutting compared to plasma cutting due to the fact that they operate independently of compressed air and electric power. This makes it a more preferred method for some welders.

Users do benefit from the plasma cutting technology due to pre-existing shop services. This will translate to little cost. Also, the cost of consumables like fuel and oxygen is reduced.

6. Why Do I Prefer Plasma Cutter but not Laser or Water Jet?

The reason is the cost of cut per inch of thickness. It is relatively high in terms of cost to cut per inch of thickness with laser and water jet when compared to a plasma cutter. Thus, plasma cutter saves time, and cost when cutting both ferrous and non-ferrous work piece.

7. Can Plasma Cutter be used for Cutting Aluminum and Stainless?

Yes, Plasma cutter can handle anything metal. IF you have a standard plasma cutting machine with you, it will handle the job seamlessly.

8. Why Should You prefer a Quality Plasma Cutter?

Getting a quality plasma cutter is preferred for many reasons. First of all, I would like you to see the plasma cutter as an investment rather than an ordinary tool. And with all investments, it will pay for itself over the years to come. Thus, over the years that you will be using it, it will serve you better, compared to going for a cheap tool that might not last you for long. With a quality plasma cutter, you save money!

Conclusion: The best Plasma Cutter Review

Plasma cutters are interesting tools that give a superb performance. This plasma cutter review has been compiled based on my personal experience as well as surveys from close friends and relatives. So, you can be rest assured that all descriptions, analysis, advantages and disadvantages of each machine given are honest!

As indicated in the previous section, getting a plasma cutting machine is a very good investment as a welder. Thus, on making an investment this expensive, you have got to be serious, fully equipped with the best information and analysis before heading to the market.

My plasma cutter is one of my most useful and loved equipment because it makes my work so fast and elegant, I owe most of my success in welding to using the best and most efficient equipment. This is why I wrote a review on the best plasma cutters available. Be assured that choosing any of the top plasma cutting machine mentioned will be a very wise decision and like I always say “you can never go wrong with the right plasma cutter!“

Getting a plasma cutter is one of the best investments I ever made, get yours so you can know how it feels to work seamlessly. With the right plasma cutter, the future is now!

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