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Reliable PCBA - PCB Assembly Services for You
At EITPL, we are fueled by the idea of growth not only as a company but our motive lies in the growth of everyone. Being the leaders in PCB Assembly production, We are technical experts in SMT assembly, Turnkey PCB assembly, and Main PCB assembly services.
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We maintain international standards in our EMS Manufacturing India Processes. We are one of the best Electronics Manufacturing Services company in India that cover Automobile, Energy, Defence and Avionics, Telecom, and Medical Industries
To know more visit - https://eitpl.com/electronic-manufacturing-services/
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Call us @+919650274009
Emai - [email protected]
#OEM #ODM #PCBA #pcbassembly #EMS #pcbfabrication #boxbuildassembly #pcbprototype #electronicsmanufacturing #manufacturing #electronics #PCB #pcbuild #pcbdesign #technology #industrial #india #qualityproducts #quality #smtassembly #SMT #leaders #electronicsmanufacturingservices #pcbmanufacturing
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At EITPL, we are fuelled by the idea of growth not only as a company but our motive lies in the growth of everyone. Being the leaders in PCB Assembly production, we deliver a product that is worth all your appreciation and admiration. To know more visit - www.eitpl.com Or Call us @+919650274009 #OEM #ODM #PCBA #prototyping #EMS #pcbfabrication #boxbuildassembly #pcbprototype #electronicsmanufacturing #manufacturing #electronics #PCB #pcbassembly #pcbuild #pcbdesign #technology #industrial #india #qualityproducts #quality #smtassembly #SMT #leaders
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EITPL is a market leader in the Electronics Manufacturing Services sector of India. We have been successfully servicing a wide array of clients from all over the world. Call us @+919650274009 #OEM #ODM #PCBA #prototyping #EMS #pcbfabrication #boxbuildassembly #pcbprototype #electronicsmanufacturing #manufacturing #electronics #PCB #pcbassembly #pcbuild #pcbdesign #technology #industrial #india #qualityproducts #quality #smtassembly #SMT #leaders
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EITPL provides the best of the practices for #pcba /printed circuit board assembly /box build assembly with Cost-effective manufacturing and highly proficient PCB Testings.To know more visit - https://eitplems.com/Or Call us
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EITPL team of professionals ensures you get the best-in-class Surface Mount PCB Assembly in all sizes and for all electronic devices. Call us @+919650274009
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India's Leading #EMS Company EITPL provides High - Quality PCB Assembly services for 4G & 5G (Dual Band) Routers. To know more visit - https://eitplems.com Or Call us for direct inquiry @+919650274009 #ROUTERS #routerpcb #EastIndiaGroup #smtassembly #smt #pcbfabrication #boxbuildassembly #pcbprototype #electronicsmanufacturing #manufacturing #electronics #PCB #pcbassembly #pcbuild #pcbdesign #OEM #ODM #technology #industrial #india #qualityproducts #quality
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7 LITTLE CHANGES THAT’LL MAKE A BIG DIFFERENCE WITH YOUR ELECTRONICS MANUFACTURING SERVICES
Electronics manufacturing is confronting the both difficulties and opportunities in 2019. Know 7 Little Changes that’ll make a Big Difference with Your Electronics Manufacturing Services. The need to control cost keeps on being a need for manufacturers, whereas new technologies enter the landscape giving income opportunities but need manufacturer partner with advance technology solution providers and other companies that can be supply abilities outside the organization’s center core focus.
The idea of electronics manufacturing patterns in 2017 is to such an extent that each pattern accompanies alongside difficulties. Electronics manufacturers will concentrate on discovering approaches to gain by current patterns while adjusting the need to control costs, integrate advance technologies outside of their essential areas of expertise, and fulfill client needs for progressively proficient, Eco-friendly manufacturing procedures and electronics. Here’s a glance at seven of the Big Difference with Your Electronics Manufacturing Services 2019 as well as the difficulties every present.
Electronics manufacturing changesThe demand for smart electronics devices keeps on rising.
Savvy gadgets are sought after. Gadgets like cell phones have been around for a considerable length of time, yet search for a similar network to wind up conspicuous in everything from vehicles to microwaves in 2019. This pattern will prompt the advancement of new organizations as electronics manufacturers look for innovation accomplices to help in structure in and supporting the connectivity required by smart devices.
“For producers, this opportunity represents tremendous revenue potential,” East India Technologies clarifies. “However, the challenge lies in the ability to get secure, adaptable associated items into purchaser’s hands, when for most manufacturers the availability viewpoint isn’t their center skill.”
Pressures mount for green electronics manufacturing.
“Being Green isn’t only for flower children and offended Xers anymore. As environmental change insights keep on mounting, there’s expanding weight from all regions – purchasers, organizations, and governments – to investigate more eco-friendly manufacturing solutions. The different carbon cap or carbon exchanging plans being executed are likewise driving this push,” clarifies East India Technologies on LinkedIn.
“With real projects being propelled to drive examine in the field, fabricating concerns who can get their ISO certifications in place could see a lot of interest, even in nations that aren’t at the low part of the arrangement assembling cost scale.”
There’s a push for energy-efficient electronics, forcing manufacturers to grow new techniques to produce gadgets that expend less energy.
Natural concerns are principal not only during the manufacturing procedure, but also throughout the lifespan of electronics devices. Diminishing energy utilization is a successful method to cut costs, leading both organizations and purchasers to opt for energy-efficient electronics. The pressure is on manufacturers to embrace green manufacturing processes while simultaneously producing electronics that are more affordable to utilize to lower energy demands.
This pattern is having a domino impact, adding to expanded interest for related innovations, for example, worldwide voltage administrator ICs, as per a report by Technavio breaking down the market for 2019-2024. “This industry research report distinguishes the expanding interest for energy proficient gadgets to be one of the main considerations that will positively affect the development of the power screen IC showcase in the coming years,” the report clarifies. “Expanding power utilization around the world will prompt clients to concentrate on vitality protection by utilizing vitality effective electronic items. This will thus drive the interest for voltage director ICs energizing business sector development in the coming years.”
Medical device technology is a market to watch in 2019.
The field of medicine has consistently been an early adopter of innovation, especially when it comes to medical devices that improve care delivery or enable patients to manage healthcare needs at home rather than in clinical settings. This is one zone in which manufacturing is relied upon to stay in the U.S., regardless of different parts exploiting lower manufacturing costs abroad.
“The trend in manufacturing in the US is for the most part in high-esteem include procedures like IC production, medicinal, or military assembly,” as indicated by an article from Source Research, Inc. “Since these businesses inalienably should be near the manufacture because of the high quality and reliability required for these types of electronic devices, this division will keep on observing development.”
Electronics manufacturing services (EMS) has had consistent positive development, however electronics manufacturing as a whole is expected to have slow growth in early 2019.
Hardware fabricating by and large is relied upon to experience moderate development in mid 2017, as indicated by information distributed in January 2017 by IPC – Association Connecting Electronics Industries. “In light of three-month moving midpoints, printed circuit board (PCB) development fortified however proceeded with negative in November 2016, while the hardware assembling administrations (EMS) industry intends in gadgets producing North America kept up strong positive development,” clarifies the report.
Electronics manufacturing overall is expected to experience slow growth in early 2019, according to data published in January 2019 by IPC – Association Connecting Electronics Industries. “Based on three-month rolling averages, printed circuit board (PCB) growth strengthened but continued negative in November 2018, while the electronics manufacturing services (EMS) industry in trends in electronics manufacturing North America maintained solid positive growth,” explains the report.
Strategic partnerships will help electronics manufacturers control costs.
As original equipment manufacturers (OEMs) increasingly outsource product design and development to electronics manufacturing services (EMS) partners, they are able to reduce overall costs as well as shift fixed costs to variable costs, a key benefit in the race to control manufacturing costs.
This pattern spells open door for EMS accomplices, empowering them to venture into new lines of business and income openings, and accordingly, we’re seeing increasingly vital associations. As per PwC, “Numerous Electronics manufacturing services (EMS) organizations are venturing into new benefits that offer high edge. They are giving new benefits along the range. Toward one side, they’re offering more plan administrations, for either sub-gatherings or completed items. At the opposite end, they’re offering additionally testing administrations. The more administrations EMS suppliers offer, the more they move into new models of joint design manufacturing (JDM) and outsourced design manufacturing (ODM).”
Strategic partnerships are valuable, yet there are a few significant contemplation. Adventure Outsource plots a few key procedure contemplation’s for EMS and OEMS, including assessing current client and item portfolios, adjusting methodology and plans of action, and assessing incentives to guarantee they’re in accordance with current needs and vital business choices.
Electronics manufacturers will place more emphasis on logistics for rapid delivery.
EITPL made several predictions for the coming years, including the focus on logistics in order to speed delivery. “By 2018, 50% of manufacturers will explore the viability of micro logistics networks to enable the promise of accelerated delivery for select products and customers,”
These trends will be the key influences that shape the electronics manufacturing industry in 2019 and beyond. It all comes down to better service and more sophisticated products, delivered at unprecedented speed with accuracy – while at the same time, controlling costs and minimizing environmental impact. It’s an evolving world, and electronics manufacturers that position themselves as agile, flexible solutions providers that can keep pace with rapid change and align themselves with the right strategic partners will be the ones to stand out in the coming year.
To find out more information PCB assembly and electronic contract manufacturing, contact East India technologies today. Get in touch at ([email protected]) and contact us +91-9910337896, +91-9650274009 today.
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We manufacture high-quality PCB assemblies. So, it completely resists the highly radioactive circumstances that electronics may encounter in space. Call us @+919650274009 https://eitplems.com #defenceindustry #smtassembly #smt #pcbfabrication #boxbuildassembly #pcbprototype #electronicsmanufacturing #manufacturing #electronics #PCB #pcbassembly #pcbuild #pcbdesign #OEM #ODM #technology #industrial #india #qualityproducts #quality
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9 SIGNS YOU NEED HELP WITH SMT PCB ASSEMBLY
9 Signs You Need Help With SMT PCB Assembly. When countless PCBs have to be made, chances are that segments won’t be manually soldered by hand. This is where professional assembly houses like EITPL will step in, to help assemble all the parts onto the Printed Circuit Boards.
However, have you ever thought about how your EMS OEM partners are stick that massive number of tiny components onto your PCBs? I have, however that was until I needed to drive through passages of specialized language online about the apparatus that takes care of business. While there’s nothing provocative about PCBA fabricating, seeing how the minds of all hardware are made unquestionably brings satisfaction and a feeling of achievement. Bunches of idea goes into each phase of the PCB assembly procedure so as to convey a consummately working board. What’s more, with the gadgets getting increasingly propelled, hardware used to produce PCBs are regularly improving and more energizing than any other time in recent memory.
In this blog entry, we will investigate what goes in the background in PCB assembly!
In PCB assembly, there are 4 primary phases of SMT, or Surface Mount Technology assembly utilizing the reflow strategy, which are paste application, automated component placement, soldering, and inspection (in addition to testing, whenever mentioned). The essential equipment required for PCB assembly includes.
9 Signs You Need Help With SMT PCB Assembly
Solder Paste Printing machine
Solder Paste Inspection (SPI) machine
Glue Dispensing machine
Pick-and-Place machine
Reflow Soldering machine
Wave Soldering machine (for through-hole components)
Automatic Optical Inspection (AOI) machine
In-Circuit Test (ICT) Fixture
Functional Validation Test (FVT) Fixture
Stage 1: Paste Application
Solder Paste Printing Machine
The initial phase in PCB assembly is the utilization of solder paste onto the printed circuit board. Solder is a gray-colored made from a mixture of tiny particles of metal alloys; usually of tin, lead and silver. Think of it as a glue that will hold your completed board together. Without it, components wouldn’t stick to your bare board. Before the paste is applied, a PCB stencil is set over the board. A PCB stencil is a tempered steel sheet that has little laser-cut gaps that enable patch glue to be applied distinctly to the regions of the board where the parts contacts will in the long run sit on the completed PCB, for example the SMD pads.
The solder paste printing machine in action
During the application of solder paste, the PCB stencil and the PCB are locked into place in the automated paste printer. A squeegee then applies lead-free solder paste on the pads in precise amounts. The machine then drags a blade across the stencil, to spread and deposit the paste evenly in the desired areas. After the stencil is removed, the solder paste will be exactly where we want it to be (hopefully).
Solder Paste Inspection (SPI) machine
Various industry studies have indicated out that up 70% of SMD binding issues are followed back to inappropriate or unacceptable patch glue printing. Thus, the subsequent stage is to check if the solder paste is printed appropriately onto the board. While utilizing great weld solder printing techniques are frequently enough for PCBs in low volumes, SPI ought to be viewed as when producing higher volumes of PCB to stay away from high improve costs.
Stage 2: Automated Component Placement
Paste dispensing machine
Before part arrangement, the paste administering machine applies dabs of paste onto the PCB where the body of the segments will sit, to hold them set up until the leads and contacts are fastened. This is significant for wave fastening where the power of the patch wave may oust bigger segments, or for twofold sided wave or reflow welding to prevent parts from dropping off.
Pick-and-Place machine
The pick-and-place machine is presumably the most hypnotizing machine in the entire mechanical production system. As its name proposes, the lift and-spot machine gets parts and places them onto an exposed board. Generally, this phase of the PCB assembly procedure is finished by hand, where a human would carefully pick and place parts utilizing a couple of tweezers. Be that as it may, luckily, PCB producers these days have this progression robotized utilizing the pick and place machine, as machines are more precise than people and can work nonstop.
Pick and Place machines suction up SMT parts and spot them precisely at their pre-modified situations over the weld glue. They are tossed down at lightning speeds, with machines effectively accomplishing paces of 30,000 parts for each hour. As the machine places segments in a sorted out yet practically distraught way, watching pick and spot machines carrying out their responsibility is absolutely the most diverting to watch! Additionally, we weren’t overstating about the smallness of SMD segments.
Stage 3: Soldering
Reflow Soldering machine
Reflow Soldering is the most generally utilized soldering system for PCB assembly. When the board is completely populated with parts, the assembly is moved along a transport, through a long, goliath broiler called the reflow Soldering machine. The PCB sheets travel through different zones at painstakingly controlled temperatures, with the goal that the solder paste dissolves and solidifies relentlessly to frame solid electrical associations between the segments and their separate pads.
Wave Soldering machine
Wave binding machines got their name from the way that PCBs need to disregard an influx of liquid paste so as to weld the segments. Toward the beginning of the wave fastening process, a supposed motion layer is applied to clean all the part contacts and cushions to guarantee that weld can follow appropriately. After transition application, the board is preheated to avoid warm stun. At last, a paste wave is set up inside a tank of liquid weld, and the PCBs are disregarded to such an extent that the underside of the sheets reach the bind wave, framing an association between the segments’ leads or contacts with their individual gaps and cushions.
Be that as it may, wave patching is less broadly utilized for PCB assembling these days contrasted with reflow fastening, as the last is significantly more compelling in binding the fine highlights being utilized these days on sheets with surface mount segments. Subsequently, wave patching, and all the more as of late, specific wave binding strategies are utilized to amass through-gap segments.
Stage 4: Inspection
Automated Optical Inspection (AOI)
Since the boards are completely collected, it’s on to review and testing. With the expansion in multifaceted nature of PCB boards, programmed optical investigation is a higher priority than at any other time. While you can even now attempt to squint and spot botches with your unaided eyes, manual review is just not compelling for large scale manufacturing, as administrators before long become exhausted and slip-ups become not entirely obvious. Testing PCBAs is a urgent advance in PCBA fabricating so as to maintain a strategic distance from exorbitant re-producing expenses and wastage of materials. AOI frameworks are utilized to identify issues right off the bat in the generation procedure and to enable procedures to be changed or individual sheets to be redressed.
in-Circuit Testing (ICT) – The Bed of Nails
Performed utilizing a bed of nails installation, the in-circuit testing (ICT) arrange is one of the most generally perceived approaches to rapidly test the usefulness of populated PCB board. Named after this present reality bed of nails because of the proving ground’s uncanny similarity to the torment gadget, the test installation comprises of a variety of spring-stacked pogo pins orchestrated to such an extent that each stick reaches one hub in the hardware of the PCB. Each finished board is set over these pins and pushed down, and contact can be made rapidly with several test focuses on the PCB. Through these test focuses, the installation can quickly transmit test flag all through the PCBs, to assess its exhibition and distinguish breaks in electrical congruity or shorts.
Functional Validation Testing (FVT)
Functional Validation Testing (FVT) is the last advance that gives the go or no-go choice on finished PCBs before they are sent. At this point, we are never again simply testing for physical imperfections like bind extensions or headstones. Rather, programming is stacked and we are trying whether the board will fill in as it should when it’s utilized in whatever application our clients have as a top priority for them.
To find out more information PCB assembly and electronic contract manufacturing, contact East India technologies today. Get in touch at ([email protected]) and contact us +91-9910337896, +91-9650274009 today.
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Our developers and experts create products in our advanced factories. For instance, they merge modern production AI, PCB prototyping, and test engineering. To know more visit - https://eitpl.com Or Call us @ +919650274009
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EITPL India's Best PCB Assembly Service provider for VTS (Vehicle Tracking System), providing high quality #EMS services to their clients. To know more visit - www.eitpl.com www.eitplems.com Or Call Us @+919650274009
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India's Best EMS Company - EITPL that deliver products on time and support low-volume and high volume production requirements to meet the different needs of our customers
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We are technical experts in SMT assembly, Turnkey PCB assembly, and Main #pcbassembly services. Apart from being a widespread and elaborate manufacturer of PCB Assemblies, we also care for our customers and provide a host of PCB Assembly services to cater to their needs.
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Outsourcing the item's box build assembly to EITPL is a great idea to minimize overhead expenses.
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