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Unique Benefits of Using Linx 10 For Manufacturing Units

The Linx 10 can be easily installed, set up and used. This continuous inkjet printer is compact and portable unlike the conventional CIJ printers. Therefore, Linx-10 can be used at different production lines or at one place based upon the requirements of a user. This CIJ printer can be used to print bold characters alongside being used to print texts in upper case and lower case. It can be used to for the tower printing and conventional printing. This CIJ printer can print texts, symbols and numbers with equal efficiency. It can print characters or symbols of varying width and height. Coding various substrates using a CIJ printer has become easier with the invention of Linx-10 which can be carried around, installed or set up by anyone. There is no need for technical knowledge in order to use this printer.

This CIJ printer weighs only 11 kg. Therefore, it can be carried by one person without requiring additional manpower. The mechanical components, electrical components and electronics of Linx 10 are encased in a stainless steel enclosure. There is no possibility of damage to the internal components of Linx-10 due to this reason and this CIJ printer remains functional for years. This compact printing machine is fitted with a handle. Thus, it can be easily carried around to different locations. The features of Linx-10 printer can be easily controlled from the distance. It is also possible to select the features manually from a colored touch screen. It can automatically detect the speed of the production line and adjust the speed of printing based upon the speed of assembly line. Therefore, Linx-10 can print upon the primary packaging without missing any detail which guarantees the quality of work.

The Linx 10 can be mounted upon the production line. Therefore, it can be installed by anyone for printing. There is no need to retain the service of a technician to install Linx-10 unlike the conventional CIJ printer. Thus, users have to spend no additional money for installation. Its compact size makes it ideal for being used in a production line with limited space. The individual code for each product can be set against their respective images.

This particular feature of Linx 10 eliminates any possibility of mistake. It is possible to save multiple codes in the system. Thus, a variety of products can be labeled by a Linx-10 printer. This unique CIJ printer reduces the operational cost alongside saving the cost of installation cost. It uses up to 20% less solvent and 30% less ink in comparison to the conventional CIJ printer.

It is possible for a user to service the Linx 10 on their own without retaining the service of a technician. Linx-10 has made it possible for the manufacturing units to label their products instead of retaining the service of a third party. Therefore, it can save various expenses. Visit Here: Factronics USA

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Benefits of Using The Laser Coding Machine For Different Types of Marking

The concentrated beam of LASER (light amplification by stimulated emission of radiation) has many applications. This beam can be used to cut various materials alongside being used for etching, engraving or marking on the surface of different types of materials. The process of marking the surface of various materials using the LASER beam is also known as laser coding. Different techniques are used to mark the surface using laser beam. The suitability of the technique depends upon the type of the material which is being marked or the desired outcome. For example, the depth of the engraved codes is more than the depth of etched codes. Therefore, the engraved codes are suitable for the galvanized items.

The laser coding technology has many benefits to offer to the users. For example, the laser marking machines do not touch the surface which is being marked and do not damage the product. This technology can be used to mark a variety of substrates due to this reason. The concentrated LASER beam, which is used for coding, does not damage the area surrounding the targeted area. Thus, application of the LASER beam does not damage the material. The precision of the coded text is another benefit using the laser coding technology. A laser marking machine can be used to code the small objects as efficiently as the large objects. It is possible to maintain highest level of accuracy when laser marking machines are being used and the etched, engraved or annealed codes can be clearly read.

The laser coding machines are safe for the environment and this is another benefit of using these machines. The LASER beam releases no toxic fumes similar to the acid that is used for etching. The high-speed performance is another benefit of using different types of LASER coding machines. It can work faster than other marking machines. Thus, laser marking machines can save time, increase the productivity and benefit a business in the process.

There is no need to constantly monitor the operations of a laser coding machine. The machine starts running automatically once the system has been set based upon the instructions. It is possible to use a single LASER marking machine to code different types of materials, such as stainless steel, structural steels, different types of aluminum alloy, plastic etc. This versatility increases the application of laser marking machines for coding or labeling.

The laser coding machines are not only safe for the environment. They are equally safe for humans. The LASER beam produces no harmful fume for the operators when etching a surface. The LASER marking machines can be used to code the medical equipment due to this reason. For example, they can be used to engrave the dental accessories without damaging the surface. The engraved accessories can be safely used since the laser beam releases no toxic substances. For more information visit Our Website

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Know About The Assembly Line Optimization Process

Assembly line optimization ensures better productivity, production cost, and time-saving. This ensures stable and high-quality levels. The optimization process includes the following:

Review concepts for designing and assembling a successful layout

Based on the assembled product types, the presence of a constant line for the assembly proves more convenient. For a few and simple to handle assemblies, a constant line might be ideal but a flexible line is the most suitable for assemblies with heavier elements. Regardless of the type, the design of a consistent and fluid scheme of loads based on the operator inserting quality parts for byproducts and products is essential.

Assembly line optimization ensures that the products reach operators without them going anywhere. The execution of the operations is ergonomic with the installation of appropriate devices to handle the tasks at every stage. The aim is to facilitate various operations and balance workloads safely and effectively.

Side process production balance at the assembly line

The function of the assembly lines is to conjoin components previously manufactured acquired externally and internally. It is necessary to store and produce them in appropriate amounts so that assembly and production go smoothly and there is no over-driving of the stocks. Assembly line optimization involves efficient and effective handling of the equipment involved.

The standard operations time

The presence of an annual standard time for review helps you to establish the optimization schedule. There may be changes or optimization of certain processes over time and this causes inefficiencies. Damaged or malfunctioning machines work slower or stop completely. Instead of waiting for things to right themselves automatically, get to the root of the issue. Compare and analyze the process times with international and preset times. Measuring is an important part of controlling operations so keeping a schedule is necessary. This is an important part of assembly line optimization.

Productive environment creation

Increase productivity part without sacrificing quality. A productive environment with the right equipment maintained in the best shape ensures both quality and better output. Building the quality is an important part besides complete control of the operations and the related outputs.

Automation, improvement, and standardization

It is necessary to respect and standardize all processes in the assembly lines. Make sure that all the attachments are working fine and are in keeping with the required standards. It is necessary to replace and repair the equipment used as per a pre-determined schedule and on an emergency basis. This way the production and manufacturing processes go smoothly. This is an integral part of assembly line optimization. Whenever possible it is necessary to improve, standardize, and optimize the current processes. Automate them to improve the speed and the quality of output. Such a method demonstrates a good return on investment. Visit Here: Factronics USA

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The Process of Laser Coding To Mark Workpieces Or Parts

The laser coding process uses laser technology to mark workpieces and parts with a beam hitting the material. The generated energy creates reactions leaving permanent marks on surfaces. The process differs based on the focus, power, and speed of the beam on parts. Coding occurs with engraving, annealing, ablation, and etching process. Part marking success depends on the technology used and the configuration of the coder. Define the application requirement for effective coder selection. This includes the geometry, material, and size of the part, marking time available, and the production process.

Such requirements determine the coder system, process, and power required for laser coding.

Absorption spectrum of materials vary

The industrial lasers emit wavelengths invisible to the eye and materials have a varying reaction to wavelengths. The composition of each material is unique and it absorbs some wavelengths but not others. Lasers produce one wavelength high specialized to mark a material. The laser requirement depends on the material used so you may need a CO2 or fiber laser coder.

Different wavelength from laser systems

Based on the gain medium the wavelength from laser types varies and this form the component of laser coding. The marking material dictates the laser system required. The fiber system works well for metal coding. This solid-state laser has an optical fiber source containing ytterbium and other rare-earth metal. The wavelength of the laser light is one micrometer approximately and metals in general works smoothly with this laser. The gas-state laser works well with organic materials and it has gas laser source like CO2 laser. The wavelength of the marking system ranges from 9-10.2 micrometer.

The organic compounds work well on these wavelengths but metals have a poor reaction with the wavelength.

Various possibilities with the marking process

The process of laser coding depends on the application type. Those looking to create non-erasable resistant marks or a cycle time for the coding process will choose the method accordingly. Obtain resistant coding with laser engraving. Such marks go deep in the substrate and disintegrates the material parts into dust to achieve the desired results. Use the machine for VIN coding that prevents falsification and ensure durability of the marks.

Such marks are resistant to shotblasting or similar aggressive posting treatments. High contrast and high-speed markings are possible through laser etching process. such method integrates in the production line with equal speeds. The method involves instant melting of the substrate’s surface to create low and high bumps. This leads to white and black, high-contrast marks.

Laser coding for fragile material involves the annealing process. This causes chemical changes underneath the surface of the substrate so that there is no displacement, melting, or disintegration. This method is the ideal solution to mark stainless steel because the surface remains unaffected. For more information visit Our Website

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How Different Types of Industrial Laser Marking Machine In Miami Function And Their Suitability

An industrial laser marking machine in Miami can be used to create permanent marks on the metal and non-metal surface. A concentrated LASER beam is used when marking the surface. It can be achieved in different ways depending upon the type of the LASER beam or the machine. The laser marking process can be automated and performed at a high speed. It is possible to create permanent marks on a variety of materials, such as metal (aluminum, steel, titanium and copper), plastic, ceramic, wood, glass, cardboard and paper.

An industrial laser marking machine in Miami can be used to mark the packaging or products with serial numbers, data readable by the machine (2D data-matrix codes, ID codes or barcodes) or graphics. The LASER marking machines can etch, engrave, anneal or ablate the marks on a substrate. The LASER beam released by the marking machines focuses on a particular point of a material’s surface. The focused beam changes the appearance as well as the properties of the material by interacting with the chemical properties. The alteration of the chemical properties results in permanent marking of the surface.

An industrial laser marking machine in Miami can be used to create high-contrast and precise marks since the concentrated beam of LASER falls on one particular area of the surface at a time. Thus, the marks created by LASER marking machines can be easily read or scanned by the machines irrespective of the type of the material which has been printed. Thus, laser marking machines are ideal for the applications where permanency and accuracy are important. There are different types of LASER marking process and the suitability of the marking process largely depends upon the type of the substrate. For example, the LASER systems fitted with the optical fiber are ideal for marking different types of metal.

The optical fiber is made up of ytterbium (a rare-earth metal). It is capable of producing the LASER beam on a wavelength of 1064 nm (1-micrometer). This type of industrial laser marking machine in Miami can indent any type of metal surface. The CO2-based LASER marking technology is ideal for organic materials. The wavelength of the LASER beam that is produced by this type of marking machine is 9,000-12,000 nm. The LASER beam of this wavelength can react with the organic compounds. However, it cannot react with the metal surface. Therefore, CO2 based laser marking devices are ideal for organic materials.

The suitability of the industrial laser marking machine in Miami also depends upon the marking process. The marks created by LASER engraving machines are deeper than any other type of LASER marking machine. They disintegrate the parts of a metal in order to mark the surface. The LASER etching machines are ideal for high-speed marking and can create high-contrast marks. In this marking process, the surface of the metal is melted by the LASER beam. Visit Here: Factronics USA

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How Pin Marking Machines Or TTO Machines Are Used To Engrave Or Print Codes

The TTO printers and dot-peen marking machines are two commonly used devices for marking and engraving of important data regarding a business or individual products. The TTO (thermal transfer overprinting) machines are used to print on flexible pouches or packaging. On the other hand, the dot-peen marking machines are used to engrave on the metal surfaces. In TTO (thermal transfer overprinting), a code is applied to the flexible label or film. This type of printing machine is fitted with a thermal ribbon and a thermal print-head.

The print-head of the TTO printers is covered using ceramic coating. It covers a row of thermal pixels at the resolution of 12 printing dots/mm. Therefore, you can print high-resolution codes using a TTO printer. The information that is supposed to be printed is transferred to the thermal print-head. The printing dots are heated individually based upon the stored data and the ink of the ribbon gets transferred onto the substrate that is being printed. A TTO printer uses contact coding technology. Therefore, the printing head has to touch the label or the packaging film in order to transfer the code onto a substrate. The printing unit is installed directly on the labeling system or packaging machine due to this reason. A bracket along with some auxiliary parts is used during installation.

The flexible film or label that is supposed to be printed has to pass under the print-head of TTO printers. The films or labels pass through a platen roller or pad which is a pliable rubber surface. The printing dots are heated based upon the information stored in TTO units. When the print-head lowers towards the substrate, it establishes contacts with the TTO ribbon. When the print-head, printing ribbon and flexible film establishes contact with the rubber surfaces, the tiny print-head elements produce heat after being turned on and off repeatedly. The heat melts the dry ink and the desired image is printed on the substrate. The print-head returns to its original position inside the TTO unit after the completion of printing.

The pin marking machines are used to engrave codes on the metal surfaces. They are fitted with a stylus that is made of carbide or diamond. It vibrates to and fro in order to print codes onto the metal surface. The stylus can carve one dot per vibration. However, it can vibrate multiple times within a second and can quickly carve numerous dots due to this reason.

The pin marking machines use electromechanical forces to make the stylus assembly strike against a metal surface that is supposed to be inscribed. The engraved dots look like a continuous line due to being closely placed. The dot-peen marking machines with less resolution value (space between two dots) can produce better marking since the dots are closely set. For more information visit Our Website

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Three Types of Marking Techniques Used By Industrial Laser Marking Machine In Miami

An industrial laser marking machine in Miami can be used to mark the substrates made of different types of materials. They can mark the metallic and non-metallic items with equal efficiency. Hence, the demand of LASER marking machines has increased over the years. Their efficiency has also increased with technological advancement. Therefore, laser marking machines have a wide variety of application. They can direct the focused beams of LASER on a marked area of the substrate in order to alter its appearance. The laser marking machines alter the appearance of the substrate through annealing, etching and engraving techniques. Thus, all laser marking machines do not perform in the same manner.

An industrial laser marking machine in Miami may mark a surface through annealing. This process is suitable for the metals that contain carbon particles. The application of heat results in oxidation in this scenario and the color of the surface changes due to this reason. The annealing is the process of slowly marking the metals. In this process, the surface of the material is heated without the application of a higher level of aggression. This type of laser marking usually results in a black mark.

However, the marking on the metal surfaces may appear red, yellow or green depending upon the temperature of the surface after the application of LASER beam. The carbon particles rise to the surface of the metal due to application of heat. This results in black, green, yellow or red marking. The carbon particles slowly rise to the surface and the annealing process takes time due to this reason. It is possible to mark different metals, such as titanium, stainless steel, steel or iron, in this process.

The carbon migration is another process used by an industrial laser marking machine in Miami. The heat generated by the concentrated LASER beams causes chemical bonding between the metal and its carbon particles and the heated area of the metal generates dark black marks. The carbon-migration process marks a metal faster than the annealing process. The degree of heat that is applied during the carbon-migration process is higher than the annealing process. The heat is applied to a small part of the metal. Hence, the marks surface quicker.

An industrial laser marking machine in Miami can be used to mark the plastic as well as the metals. The foaming technique is used in this scenario. The plastic melts due to the application of concentrated LASER beam which results in gas bubbles and foaming. This process is suitable for plastic materials of darker shade since the marking is lighter in shade.

The industrial laser marking machine in Miami that uses carbon-migration technique can be used to engrave designs on ornaments alongside being used to mark bar-codes, logos or other data on products. The annealing process is ideal for marking the medical tools or devices. The foam laser marking is used on keyboards, cartridges or cosmetic packaging. Visit Here: Factronics USA

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How TTO Printers Work And The Benefits of Using This Type of Printer

You can print high-definition and high-quality marks on the labels or any type of flexible film using TTO printers. These printers are fitted with a print-head and a ribbon that is made of wax or a combination of wax and resin. These components play vital role in the TTO (thermal transfer overprinting) process. The print-head is fitted with tiny resistors capable of heating up the printing area. This results in the transfer of ink to the surface of the substrate. The precise application of the heat causes no damage to the substrate when it is being printed. The thermal ribbon has to touch the substrate in order to print the desired image.

The latest TTO printers leave a gap of only 0.5-mm between each print. Hence, these machines do not need a lot of thermal ribbon and have become an economic printing solution for the users. The thermal transfer overprinting process is suitable for any type of flexible substrate, such as plastic, film, foil, low-density polyethylene wrap and other flexible substrates. The resolution of the images printed by TTO printers is usually 300 dpi. Thus, you can print high-resolution images using these printers that can be easily scanned by machines.

The TTO printers can print onto the surface of a flat packaging paper. Hence, there is no need for labeling when these printers are used. They are capable of marking the products that move at a rapid pace. This increases the efficiency of a printing company and enables the manufacturers or distributors to quickly market their products. These durable printers remain functional for years without requiring any replacement. Hence, they are excellent for industrial applications. However, they can be easily operated by anyone and businesses may use them to print the company logo, bar-codes or other information on the delicate substrates. Hence, there is no need to retain the service of a printing company.

The TTO printers use near-edge print-head which is positioned at approximately 45-degree angle. These printers can work faster due to this type of positioning of the print-head. The heating elements of the print-head are located at the edge. It can instantly transfer the ink to the substrate when it passes under the heating elements of the print-heat. The ribbon remains in contact with the substrate for a fraction of second. However, the printing is finished within this period of time.

Each printer can be separated in two parts. The ribbon and the receiver separate from one another in one part and the image is printed on another part. The distance between these parts is shorter in the near-edge printers in comparison to the flathead printers. Hence, the ribbon of TTO printers has to quickly transfer the ink and the ribbons are fitted with a ‘release’ layer due to this reason. For more information visit Our Website

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Uncover The Power of Industrial Metal Detectors In Miami And Laser Markers

Food production is a complex task. As millions of customers and their health factors depend on what you produce and sell, you have immense responsibility. Applying the best technologies for maintaining safety standards without compromising the speed of production is a challenging job, but you can manage if you know how to apply the correct technologies. Here, you can know about the two different technologies that will help you strike the right balance between production and safety.

Maintaining safety measures

What you sell in the package is what you produce at the factory. So, if some consumers complain about illness due to some foreign particles present in the food, you will be under legal scrutiny. To avoid such conditions, you need to come up with the best food detection technologies. Technology is improving, and the Industrial Metal Detectors in Miami has brought about a tremendous improvement. It is now possible to detect any pollutant or defect in the final products by using metal detectors. The metal detectors use electrical waves to detect the alteration of transmission due to the presence of foreign bodies.

High-quality marking

The laser cutting and engraving technology are now applicable in the marking and coding in the food industry. The Industrial Laser Marking Machine in Miami is capable of engraving information pieces on various surfaces like wood, acrylic, metal leather, ceramics, and plastics. Thus, the leather markers can help you constantly, even when you are planning to change the packaging of some products. The versatility of the technology is owing to the use of focused light that maintains a no-contact printing method. You do not need to spend money on employing the workforce to do the job. Besides, the quality of printing will be flawless.

Maintaining reputation

It takes years to gain the trust of consumers in the food industry. But it takes one to complain to spread like wildfire and ruin the reputation. So, you must be serious about maintaining the quality of the products so that people can rest their trust in your brand. With the help of Industrial Metal Detectors in Miami, you can ensure that the batch of products is free from any pollutants. Moreover, as the detectors can diagnose issues like the presence of bubbles or fill in the seals, it can minimize the production of damaged or defective packages, thus decreasing the wastage of products.

Accelerated output

There are two ways of expanding the operational units. The first way is to physically increase the space for the facility. The second way is to accelerate the present system of manufacturing. Surprisingly, the Industrial Laser Marking Machine in Miami can play a significant role in governing faster output. The high-speed and high-precision laser machines are perfect for faster printing on the packages. You can now deliver rush orders by taking advantage of the new technology. As the operation of the machine is very easy, there will be no additional time wasted for understanding the procedure of control. If you can get conversant with the above technologies, you can double up the production rate. Visit Here: Factronics USA

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How To Add Efficiency To Manufacturing Process With The Pin Marking Machines

When people buy consumable packaged products, most of them don’t forget to check out the date of manufacturing or the expiry date. If you take a closer look, you will see that the digits or letters are not continuous lines as they appear apparently. Instead, they are a series of dots at equal gaps to impart a continuous appearance. How do you create these dots? The simplest way is to use the Pin Marking Machines. These are basically pin stamping machines that work electromechanically following a oscillatory movement to create the indentation on the product or the package of the product.

Working mechanism

The stylus is the actual component of the Pin Marking Machines that vibrate to produce the indentations. Usually, the stylus comprises of carbide or diamond. As both the materials are very hard, any of them will fulfill your stamping needs. The substrate part gets the dots through the vibratory motion of the stylus. With the extrapolation of the motion over a period, you can get a series of closely spaced dots that resemble continuous lines. The space between two dots or between the dots in an inch area is the resolution of the machine.

Favored metals

If you are in the manufacturing industry, then you will need the dot pin stamping machines all the time. The compatibility of the machine to materials lies in wood, cardboard, plastic, and metals, including aluminum, steel, and brass, making it an almost mandatory part of the operation assembly. Metals are always the sturdy ones to get the engraving. But that is now possible as the Pin Marking Machines will always help to create the engravings on the metallic hard surfaces. These are all industrial machines, and you can expect high productivity once you buy or the authentic manufacturers of the machine.

Common applications

If you are manufacturing medical instruments with a metallic body, you must be wondering whether it will be possible to engrave all the necessary writings on the machine’s body. The pin stamping machines have made it possible, and so, you can see the clear engravings on the equipment and tools. The electronic products, military equipment, heavy machine complexes, aeronautical, and aerospace complexes can have clear carvings using the machine. If you need to mark anything on the product or package, the Pin Marking Machines are unavoidable parts of the process.

Types of machines

If you consider the functionality, then the dot pin marking systems are of two types:

1. Pneumatic Dot Pin Marking Machine 2. Electric Dot Pin Marking Machine

The first one will use compressed air for complete functioning. The air riggers the oscillation of the stylus. So, the machine will come in handy when you need decent prints. The electric dot pin marking machines are precise in considering their operations. They can also offer higher speed at work. If you produce plastic or wooden substance or packaging, then the electric version will be safer and easier. And the cost will be minimum as the machines are highly durable. For more information visit Our Website

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Factronics USA 11047 NW 122nd, St Medley, FL, 33178. (305) 888-6714

https://factronicsusa.com/product/linx-10/

[factronicsusa]

Factronics USA 11047 NW 122nd, St Medley, FL, 33178. (305) 888-6714

https://factronicsusa.com/miami

[factronicsusa]

Factronics USA 11047 NW 122nd, St Medley, FL, 33178. (305) 888-6714

https://factronicsusa.com/miami

[factronicsusa]

Factronics USA 11047 NW 122nd, St Medley, FL, 33178. (305) 888-6714

https://factronicsusa.com/miami

[factronicsusa]

Factronics USA 11047 NW 122nd, St Medley, FL, 33178. (305) 888-6714

https://factronicsusa.com/miami

[factronicsusa]

Factronics USA 11047 NW 122nd, St Medley, FL, 33178. (305) 888-6714

https://factronicsusa.com/miami

[factronicsusa]

Factronics USA 11047 NW 122nd, St Medley, FL, 33178. (305) 888-6714

https://factronicsusa.com/miami