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We are an unparalleled name in offering a wide gamut of Wire EDM Machine Spare Parts. These spare parts are amongst the most desirable and reliable products in the industry. The offered spare parts are manufactured using the best grade raw material under the supervision of highly skilled professionals. The cutting edge technology of our production facility enables us to manufacture products in the best possible manner. Our Wire EDM Machine Spare Parts are provided at competitive rates.

DESCRIPTION OF WIRE CUTTING

What Is Wire Cutting Process?

In wire electrical discharge machining (WEDM), also known as wire-cut EDM and wire cutting, a thin single-strand metal wire, usually brass, is fed through the workpiece, submerged in a tank of dielectric fluid, typically deionized water.

What Is Wire Cutting Machine?

Wire EDM machine uses a metallic wire (electrode) to cut a programmed contour in a workpiece. Extrusion dies and blanking punches are very often machined by wire cutting. In the machining area, each discharge creates a crater in the workpiece (material removal) and an impact on the tool (wear of the tool/electrode).

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mould trial is a process by which a new mould is optimised in order to produce the desired products as efficiently as possible. This makes it one of the most important aspects of injection moulding.

DETAIL OF TRIAL MOLDING

Trial Molding Process

Set barrel temperature according to recommendations from the material supplier. Middle of recommended in front and lower end of recommended in back, if don’t have date sheet, reference from mold flow report. Record actual melt temp with air shot method. If the customer is to attend the trial, the material data sheet should be printed and present at the machine.

Set mould temperature to the middle of recommended temp span, if don’t have date sheet, reference from mold flow report. Also, make sure the actual mould temp is right during production.

Set clamping force according to Moldflow report, or max clamp of customer specified machine.

Set holding pressure to 0 at first.

Increase the shot size gradually until parts are ~90% full. Check cavity variation. If more than 7% cavity variation, write down in page and mark as the issue needs to improve

Increase the shot size until parts are 100% full, parts can be sink but not short. If parts have flash, burns or air traps, write down in paper comment as the issue needs to fix

Set shot size to 97% full, should be done including an estimated holding time.

Set holding pressure to ½ the actual injection pressure.

Runoff samples and mark them trial number and date, this is very important information for us to find which samples are from the previous trial time, quantity according to customer requirements if parts are ok. 1 balance shot and 2-3 runners should always be sent together with the samples.

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A thread is a continuous helical ridge formed on the inside (nut) or outside (screw) of a cylinder. This ridge is called the crest. Between each crest is a space, called the root. Threads are set at an angle to the axis of the bolt or nut.

DESCRIPTION OF THREADED PARTS

What Is Thread's Function?

Thread is a sequential flow of tasks within a process. There can be multiple threads in a single process. A thread has three components namely Program counter, register set, and stack space. Thread is also termed as the lightweight process as they share resources and are faster compared to processes.

DETAILS OF THREADED PARTS

Internal And External Thread Design Tips

Depth and diameter are important considerations for designing industrial threaded products. For instance, long thread sections are rarely necessary. Since most of a part’s stress is placed on the first three threads, having more threads isn’t beneficial beyond a certain point.

It’s also important to pay attention to the various diameters involved in thread design, like the major thread, minor thread, and the diameter of the pilot hole. If you have a pilot hole that has the same diameter as the major thread of the mating screw, the mating hardware will not engage with the hole.

To avoid pain points like these, ensure that any thread’s pilot hole allows for appropriate tap engagement. Most CAM programs have features that will be able to help you determine the right measurement.

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We provide DIN(Deutsche Industrie Normen) standard mold parts of high quality to our customers. The mold parts are applied to all kinds of mold base and mold holders. As a professional precision mold supplier, we will provide good services to satisfy different requirements.

DETAIL OF STANDARD PARTS

Quality Control of Standard Parts

1. We have self-governed inspection Dept.

2. All our QC have more than years detection experience

3. Guarantee each parts have inspected before shipping

4. Advanced measurement equipment

Advantage of Standard Parts

1. ODM&OEM

2. Import materials (from Japan,Sweden.)

3. Precision machined parts general tolerance 0.005mm-0.002mm

4. Accuracy for grinding:0.001mm

5. Accuracy for EDM : 0.002mm

6. Angle clearance:R0.03mm

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PRECISION PLASTIC INJECTION MOLDS/TOOLS

When it comes to plastic injection moulding, precise moulds and precision equipment are required for precision molding or PIM. Among the topics covered in this blog are general ideas, specific traits and qualities, as well as specific options for plastic materials, precision moulds, and plastic injection machines.

Types of Precision Plastic Injection Molds/Tools

Precision injection, an injection moulding technology, makes it difficult to meet the requirements of an injection moulding machine and the typical injection moulding process. Both "conventional injection moulding" and the concept of "precision injection moulding" are separate. High-precision plastic components may be used instead of metal ones in instrumentation and electronics because of the rapid expansion of polymer materials.

Mold Assembly

Trial-run Molding

Final Plastic Products

PRECISION MOLDS

PRECISION INJECTION MOLDING BENEFITS

01

Quickness and Cost-effectiveness:

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Using injection precision mould is a very simple process that can be easily automated, resulting in a high degree of efficiency. Producing goods in less time means more profits, as well as lower prices.

The fact that plastic is lighter than metal and other common components does not diminish its strength. Because of this, some manufacturers think that converting metal into plastic is a better option than just replacing metal or steel components with plastic ones.

Injection moulded products have higher quality because of their accuracy and consistency. Comparatively, the dimensions generated by other plastics production processes are quite high in precision mold components. Data-driven precision moulds techniques and resources may also contribute to the overall quality of a component.

CAD, CAM, and SolidWorks are easy to integrate into the injection moulding process, making design compatibility a breeze. It's worth noting that although this technology may be used to make simple products, it can also be used to make complicated ones and components that need to be manufactured to exacting standards, such as in the automotive industry.

02

Modifiable Tones Include:

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03

Personalization Options for the Product:

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Stamping — also called pressing — involves placing flat sheet metal, in either coil or blank form, into a stamping press. In the press, a tool and die surface form the metal into the desired shape. Punching, blanking, bending, coining, embossing, and flanging are all stamping techniques used to shape the metal.

DESCRIPTION OF STAMPING PARTS

What Are The Steps In Stamping?

Common Metal Stamping Processes

Blanking. When required, blanking is the first step of the stamping process.

Piercing. If a part requires slots, holes, or other cutouts, piercing can be employed.

Drawing.

Bending.

Air Bending.

Bottoming and Coining.

Forming.

Pinch Trimming.

DETAILS OF STAMPING PARTS

Can Steel Be Stamped?

One of the most commonly used metals for metal stamping is steel. However, not all steel alloys are alike, and each type has its own unique qualities. Selecting a steel alloy for a metal stamping project depends on the application's specific requirements.

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Our plastic injection moulding process produces custom - rapid prototypes and end-use production parts in 15 days or less. We use aluminium moulds that offer cost-efficient tooling and accelerated manufacturing cycles, and stock more than 100 different thermoplastic resins.

Types of Precision Molds

Our plastic injection moulding process produces custom - rapid prototypes and end-use production parts in 15 days or less. We use aluminium moulds that offer cost-efficient tooling and accelerated man...

Cooller Lake Mold

Falling Stars Mold

Fantastic Summer Mold

Icy River Mold

Jumping Moon Mold

Spring Forests Mold

Unforgetable Rainfall Mold

Wild Gold Fish Mold