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The Benefits of Commercial Metal Roofing Restoration

Metal roofing is ideal for commercial buildings because of its durability, weather resistance and energy efficiency. While commercial metal roofing can last up to three times longer than shingle roofs, they still age. You can consider a roof restoration if your roof is worn-out or leaking, but not severely damaged.

Commercial metal roof restoration services update the look of your building and ensure the roof is weather-proof and safe. Read this guide to learn more about commercial metal roofing and the benefits of metal roofing restoration.

What Is Metal Roofing? Metal roofing systems consist of overlapping panels or shingles fastened to a substrate or open framing. The materials most commonly used for metal roofing include:

Steel: Steel is strong and durable, making it one of the most common materials for metal roofs. It has a protective coating that helps prevent corrosion and rust. Copper: Copper doesn’t rust and can be more easily shaped, but it is less common because of its cost. Stainless steel: Like copper, stainless steel doesn’t rust or corrode, but it is more expensive. The material used for commercial buildings usually depends on budget and location. No matter what material you have, metal roofing offers numerous advantages. Its advantages are why it is a popular choice for commercial buildings. These advantages include:

Lightweight: The materials are easy to transport, saving you money. Durability: Metal roofs are durable and resistant to various weather elements. Their resistance and durability allow them to last up to 50 years. Low maintenance: Once installed, metal roofs require little to no maintenance. Energy efficient: Metal roofs keep cool air inside during the summer and insulate the building during winter. Variety: There are numerous colors, styles and textures available for metal roofs. What Is Commercial Metal Roof Restoration? You must hire a professional to restore a commercial metal roof. Roof restoration cleans, repairs and coats your roof, restoring a metal roof until it appears like-new. Not all metal roofs are eligible for restoration, but if yours is, it will save you the cost of replacing your roof. The steps a commercial metal roofing company takes to restore a roof are:

Inspection A professional inspects the roof to check for common damage signs, such as stains, bubbling, mold or mysterious odors. Everything from the structure and flashings to the materials and gutters is inspected to evaluate the roof’s overall condition.

Repairs Any broken or damaged components from your roof are removed and replaced with high-quality, durable materials. If necessary, the roof is re-bedded and re-tiled.

Cleaning The roof is pressure cleaned to remove dirt and debris build-up and prepare it for the restoration coating.

Coating Your roof is repainted with a similar or new color and coated with a roof sealant. This coating will make the roof leak-resistant, reflect UV rays and increase its longevity.

What Are Some Metal Roofing Problems? For metal roofs to last a long time, you must maintain them. You can do this by hiring a professional to apply a coating to prevent rust and replace or refasten any damaged panels. Aside from this, there are other problems a metal roof might face, including:

Water damage Water pooling on the roof can cause severe damage, such as rust.

Frame damage If the substrate or frame is damaged, they often require a total replacement because they are challenging to repair.

Water leaks The seams in the metal panels are prone to water leaks.

Loose panels When the metal panels aren’t properly installed, they become loose when they expand or contract.

Noise Weather such as rain, wind or hail can be loud against metal.

Is Your Commercial Metal Roof Eligible for Restoration? Whether your roof is eligible for restoration depends on your roof system’s condition. Restoration may not be possible with a severely damaged roof. Even if it is possible, it may not solve your problems.

For a roof system to be eligible, it must be in good condition. Some signs that your roof is in good condition include:

The seams are relatively intact. You’ve maintained the roof over its lifetime. If the underlying substrate and insulation are wet, it is less than 25%. The best way to determine if your building is eligible for a roof restoration is to contact a contractor to evaluate your roof. They will recommend the best solution for your roof problems.

What Are the Benefits of Metal Roof Restoration? Restoring a metal roof offers many benefits, including:

1) Cost Restoration doesn’t require as much labor or materials as a replacement, so it costs less.

2) Damage prevention Restoring your roof can increase safety during severe weather and high winds, preventing costly damages.

3) Moisture absorption prevention A damaged roof’s tiles can absorb water, but re-coating them prevents them from becoming water-logged.

4) Increased durability and longevity The coating protects the roof from UV rays and prevents leaks and gaps. This prevents various types of damage, increasing the durability and longevity of your roof.

5) Tax benefits Restoration is considered maintenance, and you generally pay less in taxes for maintenance compared to replacements.

6) More environmentally friendly Most roofing waste ends up in landfills. Restoration keeps this waste from landfills for several years by ensuring you use your current roofing materials as long as you can.

7) Improved cleanliness Restoration can increase the cleanliness of your roof and any water running off it.

8) Increased building value The increased curb appeal and durability will raise the value of your building.

9) Better insulation The coating will increase your roof’s insulation, saving you money during extreme temperatures.

10) Quieter installation Installing a new roof involves stripping the old one, which takes time and is louder. A roof restoration restores your materials, making it a quieter and more straightforward process. Once your roof is restored, your building will have greater sound control.

11) Quicker process Since restoration makes your roof look newer while using the existing system, the process is faster than installing a new roof.

12) Increased confidence You can be confident that your roof is operating at its best and will last longer. cold roll forming line steel frame solution purlin roll forming machine manufacturers

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Curb Appeal is an Investment That Pays Off

Great Curb Appeal Pays Off, No Matter What the Real Estate Market When it comes to residential real estate values, curb appeal is a hot topic. This always gets a lot of attention—and for good reason. Experts agree that making a great first impression is an investment that pays off. This can especially add value when the time comes to sell your home.

In fact, according to a report by the University of Alabama and the University of Texas at Arlington, studies show that homes with high curb appeal tend to sell for an average of seven percent more than similar houses with an uninviting exterior. That premium rises even higher by as much as 14 percent in slower real estate markets.

To improve your home’s curb appeal, consider these five steps recommended by the Metal Roofing Alliance (MRA) that will help spiff up the exterior of your home:

Remember that less is more Plantings, garden art and outdoor features should complement—not compete—with the architecture of your home. Tidy up and put away anything that might distract from the overall design of your home. This includes mismatched patio furniture, empty planters and garden tools. If possible, park vehicles in the garage, not the driveway. Consider a well-designed area for trash and recycling cans that keeps them concealed from the street. Simple and streamlined vs. fussy and cluttered are always better when it comes to achieving maximum appeal.

Address deferred maintenance issues Peeling paint, overgrown bushes and weeds and front porches that need cleaned and refinished. These low cost fixes may require a bit of elbow grease, but they go a long way towards improving curb appeal. Roofs in particular are essential for maximum resell value. These should look fresh and in good shape provide signals to potential buyers that the home has been well taken care of. Take stock of the condition of your roof on a regular basis. Easy-to-clean metal roofs that last for decades often just need a gentle squirt of water to remove dirt and grime to keep them looking their best. In contrast, asphalt, clay and shake roofs can be more susceptible to fungus and moss, so a more extensive (and expensive) professional cleaning may be required.

“Most buyers love improvements that will save them time, money and headaches,” said Renee Ramey, MRA executive director. “A low maintenance metal roof that will last for decades to come and will stay looking great with minimal effort is a huge selling point and something that never goes out of style.”

Pay attention to the details A spotless front door mat, polished (and working) outdoor light fixtures, fresh mulch and attractive plantings go a long way towards curb appeal. A front door with a new coat of paint in a shade that calls attention to it while complementing a home’s exterior paint color schemes can offer a much-needed focal point and help accentuate a great architectural style.

Stick with one style Accentuate your home’s architectural style rather than mixing a hodgepodge of designs. Keep with the original intent and quality of the architecture whenever possible, but never sacrifice performance or quality when making renovation decisions. For example, a shake roof might look great with a Craftsman home, but rather than wood which is much less durable and resistant to wildfire and climate extreme dangers, you can achieve the same look with a high quality metal roof that will last for many years to come and give potential buyers greater peace of mind.

Try before you buy Whenever possible, take advantage of online tools to see how exterior improvements might look before you make the investment. For example, the MRA’s free metal roof visualizer tool can help you envision how a new roof actually will look on your home before you decide among the endless variety of color options, designs and style options that are available. roll forming machine china CZ profile steel roll former steel frame machine

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Looking Beyond A Quote for Metal Roofing Pricing

If you’re simply comparing quotes with asphalt and metal roof prices, you’re going to notice that the initial metal roofing cost is higher than the initial asphalt shingle cost. What we advise many of our customers to do is look beyond the roof replacement at what an asphalt roof costs when compared to what a metal roof costs for your home over its lifetime. Here’s what we regularly share with homeowners.

A Roof Always Costs More than Just the Installation & Materials Think about the last car you purchased. You didn’t look just at the sticker price. You also evaluated the brand’s reputation for longevity, its repair history, and overall maintenance needs. If you drive a lot, you also look at fuel economy. Some buyers even talk to their insurance agent about insurance costs of a certain make or model prior to purchasing. Maybe you even thought about its resale value. Your roof is similar. It has costs associated with it beyond just the initial purchase.

Maintenance & Repair – Metal roof costs for maintenance and repair are very low. . Because it’s more durable, repair is highly unlikely. That means you only need maintenance occasionally. Asphalt requires regular maintenance, not only around roof protrusions but typically some sort of repair strong storms and frequently as the roof ages. Insurance – Some insurance companies offer a discount on metal roofing. They know that the chances of you needing a roof replacement or repair due to storm damage is very low so they pass that along to you. Plus, metal roofing is more fire resistant than shingles. Energy Efficiency – Metal roofing creates a more energy efficient home than asphalt. You may save up to 30% of cooling costs for your home when you switch to a metal roof. Resale – As metal roofing grows in popularity, more home buyers see the value in a roof that they likely won’t need to replace and that adds to your resale value. The return on investment (ROI) on a lifetime aluminum metal roof is the highest of any home improvements you can make. Final Verdict? Metal Roofing Cost is Less Than Asphalt Over its Lifetime Remember, a metal roof will outlast asphalt shingle roofs by 3-5 times. However, even if you don’t plan on being in your home more than 15 – 20 years, metal roofing benefits outweigh the metal roof costs. Add up your savings on insurance, energy usage, maintenance and repair and you’ll quickly see that even if an aluminum metal roof price for a roof replacement is more, you’ll save over the lifetime of the roof. lgs machine company cold roll forming line c purlin automatic machine

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How Difficult is it to Install Metal Roofing?

Install Your Metal Roofing With Ease If you’re in the process of perusing metal roofing options in preparation for an upcoming home upgrade, you may be wondering how challenging a metal roofing installation is, and how you can make the process a little easier. Classic Metal Roofs is here to help with these insightful metal roofing installation tips from our industry-leading metal roofing contractors.

Is Metal Roof Installation Difficult? Whether you’re upgrading your old roof or installing a roof onto your new home, roofing is a significant job in terms of time and labor. However, metal roofs put you at an advantage, as they are slightly less complex to install. Metal roofing material is supplied in large sheets, making for a more convenient installation process.

What Makes Metal Roofing a Good Idea Determining what kind of roof will be most beneficial to your home is a tough decision. However, metal roofs are the industry-leading material as far as durability, longevity, and maintenance. They are able to withstand the test of time without succumbing to the elements, and they require minimal maintenance. They are also a green roofing choice and provide the added advantage of energy efficiency.

Hire a Metal Roofing Contractor While it is not impossible to install a metal roof on your own, it can be time-consuming and strenuous and is not recommended. For a guaranteed pristine outcome, hire a reputable metal roofing contractor with the skills and knowledge to help you navigate the process while adhering to safety standards. A contractor will ensure the metal roof is completed promptly without fault.

Proper Installation Is Non-Negotiable Many components contribute to the longevity and performance of a metal roof. However, proper installation is arguably the most vital element of a new metal roof. When metal roofs encounter problems, it’s rarely due to the material and almost always due to poor installation methods or faulty work, which is why it’s important to work with a reputable metal roofing contractor.

Factors to Consider When Choosing Metal Roofing Materials A roof is only as successful as the materials used to install it. Therefore, it’s important to know your metal roofing materials. There are several factors to consider when choosing your metal roofing material. It is crucial to the finished result to strategically think about the thickness, design, finishings, formulation, and protective coatings to determine what works best for your home. Keep in mind that the price will vary depending on the quality of the materials you choose.

Make an Informed Decision If this is your first metal roofing installation, you may feel overwhelmed by your options. The most essential thing to remember is that material selection is critical and should never be chosen blindly. If you feel uncertain about what is most suitable for your needs, always consult a professional metal roofing contractor for an expert recommendation.

Use the Right Metal Roofing Fasteners In some cases, your metal roof can be drilled directly into your roof frame, but if your roof requires fasteners, it’s not something to skim over lightly. The type of fasteners will depend on the metal roof you choose. An expert metal roofing contractor will select the appropriate fasteners for the project.

Beware of Overtightening or Undertightening Over-tightening and under-tightening the screws that fasten a metal roof can result in leaks. A specific range of tightness needs to be met when securing the screws to avoid problems down the road. This is another reason why it is important to allow an experienced professional to handle your metal roofing installation.

Ensure the Measurements Are Exact Inaccurate measurements cause more than an inconvenience, as a sizing mistake can result in all sorts of problems. Precise measurements are essential to the production of your new roof, which is why it’s crucial to hire a professional metal roofing contractor. Your roofing contractor will be able to handle the measurements and get the job done right the first time.

Roof Slope and Waterproofing The slope of your roof will influence how difficult your roof is to complete. However, the slope is important as it directly links to the waterproofing properties of your roof. Steep slope metal roofs are less prone to leaks, whereas mildly sloped or flat roofs may require additional waterproofing enhancements.

Metal Roofing Underlay An underlay can be placed beneath your metal roof for added protection. An underlay provides additional security, creating a moisture barrier between your roof and home. There are several underlay materials available; the design of your roof, building codes, and the material of your roof will influence which is best for your unique case.

Quality Metal Roofing Installations With Classic Metal Roofs Get your metal roofing installed right the first time by trusting the reliable experts at Classic Metal Roofs. For over 20 years, our team of specialists has been supplying homeowners in Connecticut, Massachusetts, Rhode Island, and New Hampshire with exceptional metal roofing that will last a lifetime. Contact our professionals today to schedule your metal roofing consultation. light steel framing machine ridge cap forming machine roll forming machine

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DIY Metal Roofs and Why to Avoid Them

Metal roofs are incredibly popular, especially in CT, MA, RI, & NH. They are known for their durability and long lifespan. They are also known as one of the most difficult roofs to install, which is why specialty metal roofing contractors are recommended for your next project.

Despite this, many homeowners, regular roofers, and even contractors attempt to install metal roofing independently as a DIY project. For a successful project and a long-lasting metal roof, homeowners must avoid DIY metal roof installation. Let’s discuss six reasons you should avoid doing a DIY metal roof project and hire metal roofing contractors at Classic Metal Roofs.

Poor Installation Can Be Costly

Metal roofs are fairly complex as they are made up of several components. DIY metal roofing installation may result in missing one of these crucial components. When improperly installed, metal roofs can have many issues, including less durability, less weather resilience, and a drastically reduced life span. You’ll have to repair or replace the roof far sooner than expected, sometimes immediately.

Apart from the metal roof itself, metal roofing includes the following components:

Underlayment Sealants Linear pieces Drip edge or starter Rake Edge Head and sidewall Valleys Ridge and hip caps Transition flashings Base Chimney and skylight flashings Z’s DIY Metal Roofs Are Dangerous

The roof is a very unsafe place to work. Professional metal roofing contractors have training, equipment, and staging that protects them from these dangers. As a DIY project, there are no safety measures. What may look like a safe situation can turn deadly in seconds. That is something you never want to risk. Rely on the experts for your metal roof installation to avoid hurting yourself or someone else.

You Might Pick the Wrong Roof

The term “metal roof” generally encompasses all types of base metal – including steel, aluminum, copper, and zinc. Many fastening methods can be chosen. No standard or generic options exist, and you may pick the wrong one for your home or project, which can lead to replacing the roof. Professional metal roofing contractors can ensure you choose the right metal for your roof.

Installation Is Skilled Work & Requires Specialized Tools

Metal roofing contractors undergo extensive training and practice to ensure they have the proper skills to install a metal roof. Many nuances and situations require an experienced metal roofer’s skill.

No matter the base metal, style, and fastening system you choose, many specialized tools are required to do the job. These tools can’t be purchased at your local hardware store. They also require a metal roof mechanic to operate these tools.

In addition, if you choose a DIY metal roof project over professionals, the project will take longer, and you might miss a serious problem. Professionals are trained and practiced leaving them to be highly effective. They also know what problems to look for and how to address them.

You Won’t Save Money

One common reason homeowners consider doing a DIY metal roof project is to save money. The idea is appealing, of course. Unfortunately, many homeowners that choose a DIY metal roofing project over hiring professionals end up spending more money than if they had just hired professionals in the first place. Costs can add up in the following ways:

Mistakes that require hiring a professional at a later day Incorrect installation leads to storm damage Inexperienced installation can lead to injury Material costs The Final Result Won’t Be As Aesthetically Pleasing

Many DIY metal roofers think they can create a final product that looks as good as a professional roofing contractor. The perfect product is hard to achieve without the experience of knowing each step to achieve this look. Many small details make the end metal roof product. If you want an aesthetically pleasing roof, hire professionals.

Contact Classic Metal Roofs

You can count on Classic Metal Roof’s metal roofing contractors to install your new metal roof properly. Contact us or get a quote with our Free Consultation form. We look forward to hearing from you. We offer our expert metal roofing installation in MA, RI, CT, and NH. Keel Forming Machine metal roofing roll former for sale roll forming machine manufacturers in india

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How to Cut Aluminum Flashing

Let’s talk about the best methods for cutting aluminum flashing efficiently. When it comes to working with this material, precision is key. Many homeowners attempt this task themselves, but consulting with devoted metal roof installers can provide valuable insights into proper techniques and safety measures. The process involves several critical steps that significantly impact your project’s outcome. Understanding the right tools, measurement techniques, and cutting approaches will help you achieve professional results whether you’re working on a small repair or a larger roofing project.

Choosing the Right Tools When cutting aluminum flashing, tin snips are the preferred tool for precise and clean cuts. These snips come in three main varieties: straight-cut, left-cut, and right-cut, each designed for specific cutting needs. Straight-cut snips work best for long, straight cuts, while left-cut and right-cut snips excel at making curves in their respective directions. Selecting the appropriate snips based on your cutting requirements ensures accurate results. Always wear safety gloves and goggles to protect yourself from sharp edges and metal fragments. Keep your tin snips’ blades sharp for efficient cutting. Proper tool selection and maintenance are crucial factors in achieving clean cuts when working with aluminum flashing.

Measuring and Marking To ensure accurate cuts, carefully measure and mark the aluminum flashing before cutting with tin snips. Here are three essential steps for precise measurements and markings:

Use a quality tape measure: Begin by measuring the exact length of aluminum flashing needed for your project. Use a sturdy, reliable tape measure that provides accurate readings. Mark with a sharp pencil: After determining measurements, use a sharp pencil to mark the cutting lines on the aluminum flashing. Create distinct, visible marks to guide your cutting. Double-check measurements: Verify all measurements before cutting to avoid errors. Accurate measurements and clear markings are crucial for achieving clean, precise cuts with tin snips.

Using Snips for Straight Cuts

When cutting straight lines on aluminum flashing, selecting and using the proper snips correctly ensures accuracy and precision. Choose straight-cut aviation snips with sharp, well-maintained blades. Start by creating a small notch at the beginning of your cut line to guide the snips along the marked path. Hold the snips firmly at a perpendicular angle to the flashing to prevent bending the material. Make steady, controlled cuts along your marked line, taking your time to maintain accuracy. Periodically check that you’re following the cutting line correctly, making adjustments as needed. Mastering this technique will result in precise, clean edges on your aluminum flashing.

Making Curved Cuts With Tin Snips

For curved cuts on aluminum flashing, adjust your cutting technique to follow the desired curve with precision and control. Maintaining a steady hand and moving the snips smoothly along the curve is essential. Here are three vital tips for making precise curved cuts:

Start with a Proper Grip: Hold tin snips firmly but not too tightly, ensuring you maintain control over the cutting direction. Use the Right Snips: Select specialized tin snips designed for curved cuts—typically left-cut or right-cut aviation snips depending on which direction you’re curving. Practice on Scrap Material: Before cutting your actual flashing, practice on scrap pieces to perfect your technique and achieve smoother curved cuts.

Safety Precautions and Tips

Always implement proper safety measures when cutting aluminum flashing to prevent injuries and ensure smooth cutting. Wear safety glasses to protect your eyes from metal fragments and gloves to prevent hand cuts. Secure the flashing firmly with clamps or in a vice to prevent slipping during cutting. Position yourself with a stable stance and clear cutting path. Ensure your cutting tools are sharp and appropriate for aluminum to maintain precision. Apply steady, consistent pressure while cutting and avoid forcing the tool through the metal. Take breaks when needed to prevent fatigue and maintain focus. Following these safety practices protects you and helps achieve accurate, clean cuts in your aluminum flashing. cold roll forming machine purlin rolling machine light steel roll forming machine

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All About Continuing Education Units for Architects and Engineers

There are many different reasons to participate in continuing education activities if you are an Architect or Engineer. Of course the primary reason that most of us do it is that our licensure requires it. Being professionally licensed as an Architect or Engineer means you must obtain a certain number of hours of continuing education annually, from as little as 8 to as many as 30, depending on your state. Individuals must keep their own records of these efforts as they are done on good faith but open to the occasional audit.

But rather than seeing continuing education as a burden, many professionals today are getting increasingly creative in seeking out continuing education opportunities that both enhance their career and their career goals and fit their busy schedule, turning those hours into productive time to explore ideas, subjects, and entire courses. Especially now that so many of these continuing education courses are available in so many convenient formats, it is relatively easy to find courses and materials that meet your content needs, budget, and schedule.

The following websites provide requirements by state:

Architects Training Institute

PDH Academy for Professional Engineers

According to the website for the American Society for Mechanical Engineers, (ASME) professional engineers have many different options available for maintaining their continuing education. Engineers may attend actual brick and mortar universities, trade and technical organization seminars, and online classes, either through non-profit or private companies. Publishing papers, articles, or books also earns personal development hours. Additional sources of credit include participating in professional organizations and directed self-study. Options are similar for Architects. The AIA, according to their website, provides a helpful transcript service that keeps track of your AIA Learning Units and continuing education.

Especially for the clarity of those who are just getting into practice, let’s first dispel a few myths that are out there:

Myth #1 – You must pay for continuing education credits. Not true. Although the good majority of continuing education credits are available in a format that you must pay for to varying degrees, there are still several online sites that offer free course content. Notably, AEC Daily is one of the largest sources of free continuing education courses for architects, engineers, contractors and other construction professionals. You can also create your own hours through doing research and presentations relevant to the required subject matter.

Make sure you read carefully the requirements for both and take note of which credits need to be which categories. Some states require a minimum number of architectural continuing education in specific topics such as accessibility, sustainable design, or ethics. These guidelines are designed to help direct your studies and give you some foundation in areas that are deemed essential.

Myth #3 – There is one best way for everyone to earn their continuing education. Not true. There are a number of other ways to obtain continuing education credits. Some programs include a pdf presentation and a brief quiz. Others do research and write articles and blog about relevant topics. Remember, you can always ask the State board about a particular learning opportunity just to make sure it will count. cold roll forming machine Z purlin machine steel frame solution

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The 5 Most Commonly Violated OSHA Regulations

If you look at photographs taken during the construction of the Empire State Building, it’s obvious that worker safety has come a long way since the 1930s. Back then, it was commonplace for workers to dangle off the side of tall buildings without harnesses, and there were few, if any, hardhats to be seen on construction sites.

Today, OSHA regulations do a lot to protect the safety of construction workers. Still, violations occur – sometimes due to lack of awareness, and sometimes due to intentional circumvention of regulations. Whatever the cause, the list of the most common violations in commercial construction changes little from year to year. Here are the usual suspects that almost always earn a place on this Most Wanted list:

Scaffolding Damaged or insufficient scaffolding can collapse, injuring workers. OSHA regulations vary somewhat based on the type of scaffolding (general, supported, etc.), but all construction scaffolding must be capable of bearing four times its intended load. There are also specifications for how wide scaffolding must be, how far from the work surface, how far from power lines, etc. One of the most common scaffolding violations is a lack of sufficient planking. OSHA also requires that employers install toeboards, screens, or guardrails to further reduce the risk of falls and debris nets or canopies to protect workers from falling objects.

Fall Protection Falls are the leading cause of fatalities in the construction industry, often due to failure to meet OSHA fall protection requirements. In addition to insufficient scaffolding and the lack or misuse of fall protection gear, common violations include unprotected sides or wall openings, unprotected floor holes, unguarded protruding rebar, and the misuse of ladders. To avoid getting cited for violations, job sites should use guardrails, safety nets, and fall arrest systems any time workers are operating at a height of four feet or more. In addition, floor holes should be covered immediately with materials that will support two times the weight of employees, equipment, and materials.

Electrical Construction work carries an inherent risk of electrocution, both because of working in close proximity to power lines and the use of powered industrial equipment. Cords, cord connectors, receptacles, etc., used on construction sites suffer a lot of wear and tear and must therefore be properly grounded to minimize the risk of electrocution presented by insulation breaks, short-circuits, or exposed wires. Common violations include equipment with frayed cords, missing ground prongs, or cracked tool casings. Other hazards include insufficient or damaged insulation, mislabeled circuitry components, and accidental startups.

Excavation Digging a trench for electrical or pipe routing might not seem like a big deal, but the fatality rate for excavation work is 112% that of general construction work. It doesn’t even take a complete collapse to cause death or serious injury; even a small amount of dirt can be heavy enough to cause suffocation. OSHA regulations stipulate both the sloping of the sides and shoring requirements. In addition, employers must provide workers with an escape route in the event of a collapse. Some OSHA inspectors have cited companies for failing to properly secure a trench even when the needed equipment was available.

Respiratory Protection Regulations regarding respiratory protection are often either unrecognized or ignored. Complicating matters further, the threshold for toxic fumes, gasses, and vapors is often lower than many contractors and business owners realize. And some use the wrong type of equipment for the wrong hazard, putting workers in danger even when they think they’re protecting them.

Thanks to OSHA, the construction industry has made huge advances in protecting workers. OSHA regulations aren’t there to inconvenience business owners or to cause unnecessary expenses; they’re in place to protect workers. Eliminate violations at your worksite my making sure you understand and comply with all applicable regulations. roll forming machinery c purlin machine suppliers steel door frame machine

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The Case for Roof Supports

Commercial roof surfaces can often be an intense complex of pipe networks, platforms, HVAC equipment, and increasingly, smart technology, that needs to be organized and strongly secured to the building rooftop as a vital part of proper building safety and function. Both in the past and even in the present, it is easy for building owners to feel either real or perceived financial pressures to cut corners or improvise some of this securing and organization by using relatively cheap and temporary means of supports to include impromptu wood blocks and scaffolding, concrete block and rope, and other loose materials. But all buildings are serious investments. The problem is that while temporarily effective, such measures often lead to greater costs and consequences rather quickly down the road.

Since the advent of adjustable roof support systems, including the arrival of systems like PHP’s zero penetration roof supports on the scene, building owners have the availability to choose a roof support system that can last and perform for them over their building’s entire lifetime with relatively minimal maintenance. Pre-fabricated roof support systems have many key advantages for your building rooftop.

Roof supports are quite versatile in that they are like a kit of parts that can be arranged and engineered to a particular roof design. They can even be reconfigured as the needs of your building roof may grow and change. From a cost perspective, roof support systems may indeed cost more in the short term. However, they are durable. They are almost exclusively designed and made of durable metals that do not deteriorate over time. Therefore they will actually save a building owner money over the lifetime of their building. Also it is worth noting that failing to properly secure rooftop equipment to a building would likely cause a costly violation of the terms of any roof warranty that might exist.

In addition to the durability advantage, they have a design advantage because these systems of roof supports are rigorously designed and engineered for high performance and to strongly and properly secure to the roof surface. Both on a day to day basis, and in storm conditions, roof supports are designed to work with the existing roof surface and to inflict minimal damage to the roof landscape in the event of a storm. Materials like wood and concrete block that are not designed to be secured to the roof can cause costly and unpredictable leaks, penetrations, and failures in the roof. That is in contrast to roof support systems that in conjunction with walkway systems, can actually help to protect and act with the roof. Federal organizations like the Federal Emergency Management Agency (FEMA) and Occupational Safety and Health Administration OSHA, have more stringent rules for securing roof equipment in high wind and high risk areas, so it is imperative to know what kind of roof supports the code requires in your locale.

From a safety and code standpoint, roof supports are the only wise option. Placing rooftop equipment directly on your roof without proper supports is not only contrary to almost every local building code as mandated by the International Code Council, but can be extremely dangerous as intense winds and storms have the potential to carry any unsecured rooftop equipment to the ground below, not only damaging or destroying the equipment, but potentially injuring people. metal roll forming Purlin Interchangeable Roll Former light steel frame construction details

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Smarter Solutions for Rooftop Safety

Rooftop safety should always be an important consideration for any commercial building owner or manager. Safety measures are equally crucial for the protection of the roof and the people who access it. Not all rooftop safety plans are created equal, however. For maximum effectiveness, go the extra mile with your rooftop safety plan to ensure your efforts are met with success.

Begin with An Assessment First, understand what your roof looks like right now – and catalogue the potential risks in their order of severity. Maybe, for example, your roof edge doesn’t have any railings. If you routinely send workers out to the roof edge, then this isn’t just a safety hazard – it’s an OSHA violation.

Other safety issues may not be as serious or as easy to spot. For example, there might be pipes, electrical cables, and HVAC ducts snaking their way across the roof. This is a potential safety hazard, but only if these obstacles routinely get in the way of workers who are up on the roof. It may be worth it to go up with your maintenance crew or roofing contractors and observe their routines to get a sense of how they navigate the roof surface.

By consulting regulations and working with your stakeholders, you’ll be able to get an accurate picture of what your safer roof will look like. Your challenge now is to implement the changes you want.

Safety is in the Details As we’ve previously mentioned, there’s a difference between creating a design and communicating your design intent. Since your design involves the safety of your workforce, communicating the details of your design is of the utmost importance.

Documentation is the first part of communication. You may not be an architect, but you should have access to some tools that will allow you to create a model of your design and annotate it with step-by-step instructions.

Your last step is to create a plan that is shared with everyone who will implement the safety systems. This is to ensure that all steps are completed correctly and in the correct order. If everyone has a reference point and is on the same page, your completed design will have a much greater chance of contributing directly to worker safety.

Understand the Utility of Rooftop Access Systems It’s important that you understand some of the best ways to create safe access to the rooftop. In effect, your rooftop safety system needs to accomplish the following goals:

Add handrails next to roof edges Allow workers to cross over cables, pipes, and ducts without touching them Permit workers to travel between different levels of the roof surface Prevent workers – as much as possible – from contacting the roof surface directly Achieving these goals means installing certain kinds of equipment. Roof access walkways (with handrails) near roof edges provide the necessary protection against slips and falls. Crossovers help workers over cable runs, pipes, and ducts. Stairs allow access to different levels of the roof. But these improvements aren’t enough on their own – they need to be placed intentionally.

What this means is that you need to look at the workflow for personnel who are on the roof most often. In other words, where do they walk? At what point do they choose to cross over cable runs? Where do they most often choose to ascend to other roof levels?

In the language of design, the choices your personnel make as they move around the rooftop are known as “desire paths.” These are the paths that people take when no currently-existing infrastructure exists to support their desired movement. Placing your access systems along the desire paths you observe among your workforce will help them to use – instead of ignoring – the safety systems you put in place.

Creating and implementing rooftop safety systems is a science, not an art. Ideally, you will create a system that prevents accidents – but the design process only ends when you ensure that your safety systems are also enabling your workforce. Here at PHP Systems/Design, we specialize in creating robust rooftop safety systems that not only prevent accidents, but also help improve workflows while protecting the roof from damage. roll forming machine manufacturers germany c channel roll forming machine light gauge steel structures pdf

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How to Extend the Life of Your Roof

No matter how big or small your facility is a roof is a huge investment – one you don’t want to repeat any sooner than necessary. If you consider the cost of a new roof, even one extra roof replacement during the life of your building can cut into your profitability. Fortunately, there are some simple things you can do to extend the life of your roof as long as possible.

Routine Maintenance Regular inspections and routine maintenance are the best things you can do to optimize the life of your roof. According to an article by Buildings, annual roof maintenance costs are only about one percent of the cost of a new roof. On the other hand, failing to do regular maintenance can knock 5-10 years off of the life of your roof.

Inspections Proper routine maintenance starts with inspections. Start with twice-yearly scheduled inspections, and add more frequent inspections as needed: after a storm, after maintenance has been performed on part of the roof, at the end of winter, etc. In addition, instruct your maintenance workers to look for problems anytime they’re on the roof for other maintenance. The longer a problem goes undetected, the more damage it’s likely to cause.

Problems to look for during a roof inspection include:

Holes/infiltration Flashing defects Signs of animal activity Storm damage or debris Wear and tear from foot traffic Equipment that has been left behind Evidence of water leaks Evidence of air leaks Puddles or ponding water

Repairs When you find a problem, the rule of thumb is “repair, don’t patch.” A patch is a temporary fix, like covering a leak with duck tape. It doesn’t solve the problem; it just defers the maintenance. A repair, on the other hand, restores the roof to its “like new” condition. Before you make any repairs, however, check your warranty to see if there are any restrictions or conditions that may apply.

Be Smart with Your Roof Pipe Supports The quality of your roof pipe supports can have a huge impact on the longevity of your roof. Let’s start with the support base. A poorly designed base – or one that’s overloaded – can puncture your roof’s membrane, leading to leaks and other problems. As far as the roof pipe supports themselves, DIY supports or supports made from inferior materials can collapse, dropping their load down onto the surface of your roof. In addition, poorly designed supports may not distribute the load properly, putting undue stress on portions of the roof.

Go Green A green – or “living” – roof can last up to twice as long as a conventional roof. That’s because the vegetation and the growing medium protect the roof itself from exposure to UV rays and harsh weather. The reduced energy costs that go along with a green roof are a bonus.

Use Walkways Walkways protect the surface of your roof from foot traffic. Not only do they act as a barrier, you can also use them to direct people where you want them to go, steering them away from the more vulnerable or dangerous areas of the roof.

Use Ramps and Steps It’s inevitable that your roof pipe supports and equipment will eventually need maintenance. Provide steps and ramps to make it easy for maintenance workers to reach elevated structures. If you don’t, they’ll be forced to use ladders, which, in addition to being a safety hazard, can puncture your roof.

In a lot of ways, a roof is like a car. It’s such a big expense that it only makes sense to do everything you can to protect it. How is the health of your roof, and when is the last time you gave it a checkup? roll form companies purlin roll forming machine for sale steel frame homes

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6 Apps Every Contractor Needs In Their Toolbox

Mobile apps help make life and everyday tasks more convenient - there's no question about that. But apps are also increasingly assisting on-the-go professionals. That's right, tasks that were once only able to be accomplished at the office computer can now often be carried out remotely from anywhere. Specifically, contractors are one group of professionals that have largely benefited from this technology. As contractors are often on-the-go or at job sites, it's been traditionally difficult for them to stay in touch with the office and update project progress. That's not the case anymore thanks to mobile technology and an ever-increasing amount of apps that are available for download.

On that note, here's a look at 6 apps that every contractor should be sure to download:

Mobile Field ManagerMobile Field Manager Created by Viewpoint Construction Software, this mobile app is purpose-built for the construction industry. Specifically, it allows construction workers to track things like time, labor and productivity. It integrates with the accounting software back in the office for seamless updating.

Availability: iOS and Android platforms Devices: The mobile app is designed for both smartphones, tablets and the iPod Touch Cost: Free, but requires an activation code that's provided by Viewpoint Construction Software Construction Manager AppConstruction Manager App Communication has a tendency to be an issue between construction workers and those back at the office, but the Construction Manager App aims to resolve any potential difficulties. The app helps create maintenance logs and daily reports, as well as the likes of project estimates and hour logs, so that the office and job site can stay in sync and so that communication between the two parties can become more convenient.

Availability: iOS and Android platforms Devices: Smartphones, tablets and iPods Cost: Free to download, with in-app purchases SafeSite AppSafeSite If your construction company puts an emphasis on safety, then SafeSite is an app you want to make sure you have installed. It allows contractors the ability to record and resolve safety issues from the field. It also allows for on-site safety analysis and OSHA, ISO, VPP and SHARP compliance help.

Availability: iOS and Android platforms Devices: Smartphones and tablets Cost: Free Joist AppJoist Joist is an app that's essential to quickly creating comprehensive estimates, thereby allowing contractors to capture more work. The app also allows the creation of invoices, enables payment tracking and helps contractors manage jobs even when they're away from the site. For contractors, earning jobs and getting paid is paramount - Joist helps with that.

Availability: iOS and Android platforms Devices: Smartphones and tablets Cost: Free Photo Measures AppPhoto Measures Created by Big Blue Pixel, this app is all about storing the measurements that matter to your job. Specifically, the app enables contractors to take photos and then add the dimensions right onto the photo. It's an easy, convenient way to track important construction info, without shuffling between notepads and sticky notes.

Availability: iOS and Android platforms Devices: Smartphones, tablets and the iPod Touch Cost: $6.99 (A Photo Measures Lite is also available for free download) BuildCalc AppBuildCalc BuildCalc calls itself an "advanced construction calculator." For instance, it's able to take the guesswork out of railing and staircase balusters or tell contractors how many posts, rails, pickets or panels you need just from knowing the fence row length. What's more is the app is more interactive than ever, as changes to the input values can be made and the app will adjust the results seamlessly and instantly. It can also be used with drywall and masonry work and roofing work.

Availability: iOS and Android platforms Devices: Smartphones and tablets Cost: $24.99 sheet metal roll forming machines roll formed c channel light gauge steel construction

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Moisture: The Silent Roof-Killer

Out of every surface on your building, your roof is the one that spends the most time exposed to rain and wind-driven moisture. There is absolutely no way to prevent water infiltration entirely, but there are ways to prevent most of it – and unless you try, your roof and its contents will quickly be eaten by rot and hazardous mold.

What Happens When You Don’t Control Moisture?

Failure to control moisture will result in mold growth, which will have negative side effects for your building and for your building tenants.

Your tenants may develop asthma, or the symptoms of asthma: wheezing, shortness of breath, and coughing. Shortly thereafter, you will develop the symptom of not having any tenants – no one wants to live or work in a building that makes them ill.

In addition, your building will develop symptoms. Moisture rots wood, so over time it will swell, bend, and crumble. It will slowly break concrete and brick, especially in climates that experience winter. It will rust metal, get into wiring, and cause electrical failures and worse. Insects will sense the building as a source of moisture and call it their home. Lastly, the moisture will begin to dissolve paint, destroying the aesthetics of your building alongside its structural integrity.

Want to know the worst thing? It may already be too late to prevent your building from experiencing these effects.

Most Leak-Prevention Efforts Fail

Here are some facts that building owners are certain to find depressing:

40% of buildings suffer problems with water intrusion – mostly via the roof 70% of construction lawsuits revolve around leakage As a result of leakage, most roofs only last 50% of their designed lifespan Much of the time, the culprit is your architect. Many times, architects will not clearly specify how a roof’s edge is supposed to terminate. They pass the buck along to the contractor, who passes the buck to the roofing contractor. At the end of the day and if nothing changes, your roof’s edge will terminate in a thick layer of caulking and sealant – materials which are not supposed to last 20 years.

Here’s the good news – now that you know where the problem starts, you can begin to avoid it. Choosing the right architect will solve a lot of your problems, but there are other prevention steps you can take. These may include:

Specifying Vapor Barriers A vapor barrier is a thin layer of polymer material that adheres to the roof deck and repels moisture that seeps through the roofing substrate. A good product should seal around holes created by fasteners. Eliminating Construction Moisture If your building is made primarily of concrete, you’ll find that the material sheds a great deal of moisture as it cures. If the building is completed before the concrete dries, that moisture is effectively sealed in. Consider installing an industrial dehumidifier on a temporary basis during construction in order to eliminate moisture from curing concrete. Balance Insulation and Venting In general, the cavity under your roof needs to be roughly the same temperature as the air above your roof. This prevents condensation from settling on or under the roof and infiltrating. Depending on your weather conditions, this means balancing your roof, insulation, and venting (if applicable), so that you can keep your roof’s temperature stable and maintain the comfort of your occupants at the same time. The last component of moisture prevention is regular inspection. Even a well-built roof that uses the right materials may still suffer moisture damage over time – which means you need to have someone get on the roof and physically check to see if there’s pooling or other signs of damage.

Inspect Your Roof Safely with PHP Systems Design

Sending people to inspect your roof isn’t a cut-and-dried process. It must be performed safely, with an eye towards trip hazards and other dangers. PHP Systems Design is here to help. Our roof access walkways are easy to integrate into roofing structures, require no fasteners (which can invite moisture infiltration) and carry workers safely over a roof’s many hazards. manufacture of steel framing system Corrugated Sheet Roll Forming Machine purlin making machines

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Fall Maintenance Checklist for Commercial Roofs

With the changing season, it’s time to think about fall readiness and eventual winter prep through commercial roof maintenance. Your commercial rooftop went through a lot this year! High heat in summer and cold nights in spring and winter could have caused damage to your commercial roof.

Now that the cold weather is coming around again, it's important to know your roof's status and to inspect areas that can degrade over time. Knowing the condition of your roof and taking steps to protect your roof from future storms can help prolong your roof's service life.

Clean the Roof and Remove Debris Debris causes damage to rooftop materials in a variety of ways. By locking in moisture, debris like leaves, paper and organic materials can lead to the degradation of materials like caulk, rubber and more. Other debris, like branches and sharp objects, can cause punctures on rooftop surfaces, leading to small tears that get bigger over time.

Clean your roof and remove debris before the onset of cold or rainy weather in fall. Never throw debris over the side of the roof. Use a trash bag to collect material to be brought down safely.

Remember that walking on a rooftop membrane can cause a puncture. One way to mitigate the effects of foot traffic on your roof is to invest in a quality roof walkway system like the ones offered by PHP Systems/Design. If you do notice punctures, get them repaired as soon as possible.

Inspect Seams and Expansion Joints Seams and joints expand and contract throughout the year, especially in the summer when hot temperatures and colder evenings cause materials to heat up and cool down regularly. UV rays also cause materials like caulking to degrade over time. Seams that are left unprotected may become points of water intrusion.

Inspect and re-caulk or reseal joints as needed. Ensure the caulking material you're using is compatible with your roofing material, to ensure best seal and longest service life.

Repair of Membrane Punctures Membrane punctures happen - especially as rooftops age. Check your roof for membrane punctures and contact a roofing company when one is discovered. Most punctures can be repaired with a patch. Contact a professional roofing company to get this job done.

Seal Pipes Vents and other rooftop protrusions are areas of vulnerability on your roof. Pipes are protected by flashing that seals around the vent and prevents water intrusion. Over time, this flashing can start to degrade.

Inspect the pipes on your commercial roof. Look for gaps between the flashing and pipe. Gaps are likely a point of water intrusion. Resealing pipes and closing those gaps can prolong your roof's service life. Unless your team has expertise in roofing, work with a roofing professional to get this done. To help preserve the integrity of your roof’s piping, consider installing roof pipe supports.

Add Safety Equipment/Rooftop Support Systems Winter is a time of storms. High winds, ice storms and snow storms can cause damage that may require repairs. If this happens, you may need to walk on your roof to perform an inspection or rooftop repairs. Snow and ice can make rooftop surfaces hazardous, especially without the proper safety equipment. Add safety equipment, and rooftop support systems, including walkways, stairs and crossovers, to make your roof safer.

Rooftop support systems protect your roof from pipes and other equipment, while the safety equipment makes walking on - and performing repairs to - your roof easier. PHP sells a variety of supports and safety equipment to help with this.

Remember that some of PHP's products are important for OSHA compliance. Maintaining a safe roof can help you avoid OSHA violations while you perform rooftop inspections this winter.

Prevent Incidents Through Regular Maintenance The key to preventing rooftop problems (as well as accidents on your roof) is to perform regular commercial roof maintenance and to install proper supports on your commercial roof. Whether you have a team of professionals who can maintain your commercial roof, or you're hiring a professional roofer to help with the repairs, it's important to keep up with maintenance.

PHP Systems/Design can help keep your roof in good condition. We sell a range of products including sustainable roof pipe stands and other equipment support products. As the inventor of the "zero penetrations" rooftop support system, we sell products you need to keep your roof in good condition. Contact us today to request pricing. prefabricated buildings for sale used c purlin making forming machine steel frame building

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6 Critical Things to Know About Your Roof Replacement

The time is finally here: roof replacement time. Whether it’s because of postponed maintenance, storm damage or just the natural end of your roof, it’s something all building owners and facilities managers have to deal with eventually. One of the first questions almost everyone asks is, “how much will it cost?” That’s not an easy answer because there are so many different factors involved. Here are some of the most important ones:

Recover vs. Tear-Off The biggest factor affecting the cost of a roof is whether you can recover your existing roof or replace it with a new one. Recovering a roof is usually the first choice because the costs are much lower and it’s not as disruptive to the workplace, but it’s not always possible. Any of the following factors can make a complete replacement necessary:

Building codes require it The existing roof is damaged to the point where it can’t serve as an adequate substrate There’s moisture below the membrane The underlying deck is damaged or deteriorated If you have to do a complete replacement involving tear-off, you’ll also have to include the cost of renting dumpsters and hauling away the debris. Additionally, in some states there may be local regulations to comply with.

Height, Slope, and Accessibility While the cost of roofing a two-story building is similar to that of roofing a one-story building, costs increase as height increases. That’s because of the labor and equipment needed to raise materials and lower debris. The presence of slopes and hips will also drive up the cost, as they make the job more complex. In addition, any factors that restrict access – like very narrow alleyways – will also add to the cost.

Decking Commercial roofing decks can be steel, concrete, gypsum, cement, fiber, or plywood. Each decking material has different costs associated with it. The condition of the deck plays a role, as well.

Rooftop Pipe Supports Anything on the rooftop – like rooftop pipe supports – adds to the cost because workers will have to install the new roof around multiple edges.

Insulation Most building codes require insulation that provides an R value of at least R-19. If your local building codes are stricter, you’ll need more insulation, which will make your roof more expensive.

Type of Roof and Installation There is a wide variety in the cost of roofing materials and installation methods. For example, a 45 ml TPO single-ply will cost less than a two-ply modified bitumen roofing system. When it comes to installation methods, a ballasted roof will cost less than an adhered roof. To complicate things further, an adhered roof can be secured with either a water-based adhesive or a solvent-based adhesive.

Conclusion No reputable roofing contractor will give you an estimate without an on-site inspection of your roof. If you get more than one quote – always a good idea – make sure you’re comparing apples to apples. Before you can compare one contractor’s estimate with another’s, you have to be certain that materials, amount of insulation, installation methods, etc., are the same.

Once you’ve done your due diligence and secured an accurate estimate, there are still a few more things to consider. Before you sign a contract and schedule the work, ask yourself these questions and, when appropriate, discuss them with your potential contractor:

Will we be able to continue working during the installation? Why or why not? If a complete tear-off is necessary, will the building’s interior be vulnerable to the elements? What will be done to protect it? If we can’t work during the installation process, what can we do to make up that lost revenue? And what about paying my employees? What will be done to protect my rooftop pipe supports? Can my rooftop pipe supports be reused or will we need to get new supports once the roof is replaced? If we do work during the installation process and one of my employees (or a customer) is injured, who’s liable? Who will be responsible for the debris disposal? What regulations guide debris disposal? If the contractor disposes of the debris improperly, am I legally responsible? What are the consequences if I am? A new roof is a major capital investment. To invest wisely, choose a reputable contractor and make sure you thoroughly understand both the process and the factors on which the price is based. custom steel buildings purlin machine light steel frame roll forming machine

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Winter Is Coming! 7 Tips to Prepare Your Commercial Rooftop

The leaves are turning, you’re still picking up stray candy wrappers from trick-or-treaters, and travel plans for Thanksgiving are underway. This can only mean one thing: Fall is in full swing, and winter is right around the corner. For facility managers and building owners in northern regions, this means it’s time to start prepping your buildings for the cold and snow. One of the most important aspects of this preparation is ensuring your rooftop is ready to handle the imminent winter weather. Without further ado, here are seven tips to keep in mind during preparation.

Clear Your Drains and Gutters Once a layer of snow comes in, it could bury your access points making them difficult to reach. Debris blocking downspouts can slow drainage of melting snow and ice which can extend the length of time your roof is carrying an additional load.

Perform a full rooftop inspection. For some parts of the country, this could be the last time you’ll have a clear view of the entire roof, so take advantage. Any structural defaults will only amplify with a winter season’s load of snow and ice. An alternative to doing it yourself is to check your local listings for a professional winter inspection team.

Remove Overhanging Tree Limbs and Branches Tree limbs can cause serious damage to any rooftop, and snow only increases the odds of a branch breaking off. Don’t take any chances – remove any overhanging limbs before the snows start.

Inspect HVAC System and Ductwork After leaks or roof damage, one of the worst things that could happen during the winter months is your heating system going down. Be sure to inspect all rooftop pipes, ductwork, condensation lines, and housings. Ensure everything is draining properly, check for water accumulation spots, and check the doors to your HVAC system for rust and rot.

Know Your Roof’s Maximum Load Capacity One cubic foot of snow can weigh anywhere from 20-60 pounds which can add up quickly on a large rooftop. Make sure you know how much your roof can handle and be sure to…

Have a Plan for Removing Snow and Ice Make sure your building staff is trained in the proper procedures for removing snow and ice or be ready to call in the snow removal pros. Especially when it comes to ice, improper technique, like using a blowtorch or chisel, can lead to serious damage. A professional will know the correct techniques and is equipped with the right chemicals to melt the ice without incurring damage.

Keep in Mind Best Safety Practices Falls are already a major issue when it comes to working on roofs – even more so during the winter months. One misplaced step on slick ice or a wet spot from melted snow can lead to serious injury so be sure to exercise best safety practices for working on rooftops.

Winter weather is not something to mess around with, especially when it comes to commercial rooftops. Avoid crippling maintenance costs in the future by making sure your rooftop is up to the task of keeping your building warm and dry. roll former machines c purlin machine video steel manufacturing machines

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How to Maximize the Lifespan of Your Roof and Pipe Support Systems

Commercial roofs have varying lifespans. TPO roofs have the shortest life, with a maximum of 20–30 years. Meanwhile, asphalt roofs can last up to 40 years, and metal roofs can last up to 45. These are simply the documented life spans as they exist on paper, however. Under real-world conditions, most commercial roofs never last as long as their projected life.

Replacing a roof is expensive in terms of materials, cost of labor, and lost productivity. There’s also a loss of investment to think about. If you invest in a commercial roof with a lifespan of 40 years and it only lasts for three decades, then your roof is suddenly amortized over a much shorter amount of time. In other words, if you can extend the lifespan of your commercial roof, then your initial investment becomes much more bearable over time.

Lastly, there’s not just the roof itself to consider. The pipe supports on your roof hold gas pipes, refrigerants, electrical and internet cables, HVAC, and more. If and when these supports break down, the equipment upon them could break, exposing your roof to a variety of hazards that range from chemical spills to fires—all of which would cause the roof to fail to meet its expected lifespan without the help of an experienced commercial roofing company.

How do you ensure that a commercial roof meets its intended lifespan? When it comes to installing a roof membrane, many architects and facility managers specify the following properties—lightweight, inexpensive, and easy to install. This means that they often choose materials such as TPO, PVC, or EPDM. These materials trade off a longer lifespan for less initial upfront expense, but here’s the catch—if a roof that’s designed to last 15 years only lasts 10 years, or if a roof that’s designed to last 30 years only lasts 20 years, then the cost of replacing the roof before its time will eat up any cost savings from the less expensive material.

For any kind of roof, a thorough maintenance program advised by a top-notch commercial roofing company is critical to save time and money. Here’s what that program needs to account for:

Moisture Inside the Building If you see signs of moisture inside a building, there’s a very high chance that it’s coming in through the roof. Water doesn’t travel on a direct path through a building, so every inch of the roof is suspect—not just the area directly over the leak. Rooftop Debris Accumulated dirt is a breeding ground for mold, which can prematurely breakdown the membrane and supporting elements of the roof. In addition, clogged drains can result in trapped water, producing leaks. Membrane and Surface ConditionTears and punctures in surface membranes are a sign that the material needs to be replaced. Also check for blistering, ridging, and splitting. Lastly, inspect metal roofs for corrosion, and gravel roofs for bare spots. FlashingsFlashings around roof edges and penetrations in your roof are a danger spot for leaks. Make sure that they aren’t pulling away, and if they have pulled away, inspect the surrounding roof membrane and underlying substrate. InfrastructureThis is where you inspect your pipe supports—plus the chimneys, vents, skylights, and other equipment that rests on your roof. Pipe supports in particular can damage your roof when they fail. Sagging pipes will break, and failed supports can puncture your roof membrane on their own. Rooftop equipment can also fail destructively, so look for peeling paint and rust. Previous Maintenance Areas When it comes to roof maintenance, the most recent repairs can be the first things to break again—especially if it turns out that a seemingly minor repair missed a major underlying issue. Be sure to check your recent repairs for signs of repeated or intensifying damage. Roof Access Walkways Make Maintenance Easy It’s best to encourage contractors to avoid direct contact with your substrate as much as possible while allowing them safe passage near edges and over pipes and cable runs. PHP Systems/Design offers durable, non-penetrating roof access walkways that help keep your workers safe while contributing to the overall lifespan of your roof. Contact us today for more information! roll forming machine video Purlin Interchangeable Roll Former steel frame machinery