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Raw materials management of YHZS25 mobile concrete mixing plant
The raw materials used for 25m3/h concrete mixing station are mainly cement, sand aggregate, fly ash, water and admixtures. After mixing these materials in a certain proportion, they can be mixed and stirred by a forced concrete mixer to form concrete. In addition to the accuracy and reasonable degree of grading affecting the quality of concrete, the quality of various materials itself has a certain impact on the quality of concrete. Therefore, the raw material management of factory price concrete mixing plant is very important.
For the management of cement, the selection of cement is mainly ordinary Portland cement. The procurement type should choose a brand with good reputation, and each batch of procurement should be quality checked. When the characteristics such as strength, fineness and stability meet the requirements, and then can be purchased and used.
Sand and gravel aggregates also have certain specifications. The mud content of sand and gravel is generally less than 3%, and the stone material should be made of natural graded gravel to make the concrete have better pumpability. The storage of sand and gravel requires the installation of a special gravel yard, which separates different types of aggregates and closes them to avoid dust pollution. In the process of mixing concrete, it is necessary to add an admixture to improve the workability and stability of the concrete, and the proper amount can reduce the amount of cement. The admixture in the hot sale mixing station is stored with a special admixture tank to prevent moisture and deterioration and affect the use effect. Arrange special materials to monitor the remaining amount of materials. When certain standards are met, the materials will be organized in time to ensure supply.
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Model specifications and quotations for mobile mixing plants
he hot sale mobile mixing plant is a concrete mixing equipment that many customers are familiar with. In order to meet the needs of different customers, the portable mixing plant equipment models on the market are very complete. The following are the model specifications and quotation questions of the mobile mixing plant for sale.
Model specifications and quotations for mobile mixing plants
The models of Haomei Machinery Mobile Mixing Plant are YHZS25, YHZS35, YHZS50, YHZS60, YHZS75, YHZS100, etc. Different mobile mixing plant models have different production, price, configuration and floor space. The specific mobile mixing plant model still needs to ask mobile mixing plant manufacturers.
Haomei Machinery is a professional manufacturer of mobile mixing plants. The mobile mixing plant is flexible and easy to install and transfer. For information on specific mobile mixing stations, please call Haomei Machinery Customer Service. Haomei Machinery Customer Service will give you a detailed introduction of mobile mixing station.
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Haomei YHZS60 mobile mixing station is flexible
Since the establishment of the factory, Zhengzhou Haomei Machinery has continuously researched and innovated the cheapest concrete mixing plant, so that the quality, technical content and efficiency of the YHZS60 concrete mixing plant have been continuously improved, and the popularity of the new construction machinery is also increasing.
The mobile concrete mixing plant produced by Haomei Machinery has complete models, advanced technology, energy saving and environmental protection. The main models are YHZS25, YHZS35, YHZS50, YHZS60, YHZS75, YHZS90 and so on. Our poratble concrete mixing station is not only pollution-free, no noise, energy saving, zero emissions, and efficiency are greatly improved.
Haomei Machinery mobile Mixing Station has flexible movement, convenient transition, small floor space, simple storage management, low construction difficulty and high production efficiency. It is built with the most advanced technology in the world, ensuring the quality and service life of the whole set of equipment with good social and economic benefits.
Haomei Machinery mobile mixing station price is a new concrete mixing station that integrates loading, storage, weighing, lifting, mixing and unloading. It is flexible and easy to move. The YHZS60 mobile mixing plant is compact and well-configured, which can be closer to the construction site, reducing the transportation time and distance of the concrete, and virtually improving the economic benefits.
Generally speaking, construction projects with complex topography, long construction line, narrow road surface and inconvenient transportation are suitable for china mobile mixing stations. The new mechanical mobile mixing station is welcome to visit.
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Analysis of the advantages of JS1000 concrete mixer technology
1. Shorten the construction period and improve efficiency.
Concrete mixing can also be done manually, but for a larger amount, or a moderate amount, it can’t be met by manpower, and the manpower is limited. Some concrete can’t be evenly stirred. It must rely on mechanical power. JS1000 twin shaft concrete mixer belongs to medium type capacity concrete mixer, which can meet most application in construction sits.
2. Save costs.
Nowadays, some concrete for building construction is mainly transported by trolleys and cranes. According to statistics, in general, about 4,000 square meters of dormitory buildings, using ladder-type concrete mixers, can save about one well rack and hoist, and this is a complete set of equipment, which is compact structure, saving floor space, and greatly improves transport paths.
3. Improve the quality of the building.
concrete agitator has good performance, high reliability during use, less ash on the floor, uniform cloth when spraying; strong force, strong adhesion, firm bonding, no empty drum, crack and peeling; high adhesion, not easy to fall off.
4. Meet special construction needs.
With the rapid development of modern building technology, manual construction has been unable to complete many precise construction requirements such as transportation and batching, and it is completely possible to use types of concrete mixer.
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JS1500 Conncrete mixer operation precautions
Volumetric concrete mixer operation precautions:
1. The JS1500 concrete mixer should be placed in a flat position, and the front and rear axles should be padded with square wood to make the tires stand up overhead so as to avoid walking when starting.
2. The compulsory concrete mixer should be equipped with secondary leakage protection. After the power is turned on before going to work, it must be carefully inspected. It can only be used after passing the empty car test. During the test run, it should be checked whether the speed of the mixing drum is suitable. Under normal circumstances, the speed of the empty vehicle (after loading) is slightly faster than 2~3 turns. If there is a large difference, the ratio of the moving wheel to the transmission wheel should be adjusted.
3. The direction of rotation of the mixing drum should be in accordance with the direction indicated by the arrow. If it is not true, the motor wiring should be corrected.
4. Check whether the transmission clutch and brake are flexible and reliable, whether the wire rope is damaged, whether the track pulley is good, the surrounding is unobstructed and the lubrication of each part.
5. After starting JS1000 cement mixer machine, always pay attention to whether the operation of the concrete mixer parts is normal. When shutting down, always check the concrete mixer blades for bending and whether the screws are knocked down or loose.
6. When the concrete is agitated or it is expected to stop and leave the remaining material out of the net, apply the stone and clear water into the barrel, turn it on, turn off the mortar stuck on the barrel and then unload it. There must be no water in the barrel to prevent the barrel and blades from rusting. At the same time, the ash accumulated outside the mixing drum should be cleaned to keep the machinery clean and in good condition.
7. After work and when the machine is not in use, the power should be cut off and the switch box should be locked to ensure safety.
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JS series concrete mixer shaft end leakage treatment method
The slurry leakage at the shaft end of double shaft concrete mixer is mainly caused by high temperature friction and long time stress.
The shaft end of the concrete mixer for sale is leaking because of the damage to the floating seal of the mixer during long hours of work.
The shaft end of forced type concrete mixer is the part where the force is concentrated. In the concrete mixer, the axial end is the most stressed, so the wear of the parts is correspondingly large. Timely maintenance of the shaft end parts of the concrete mixer supply, and timely replacement of the seals that can extend the life of concrete mixers. If the shaft end of the concrete mixer leaks, a new floating seal must be replaced in time.
JS series concrete mixer is a double-shaft forced concrete mixing host. It has convenient installation and reliable performance. It can be used in commercial concrete mixing stations and engineering mixing stations. It is suitable for all kinds of large and medium-sized prefabricated components factories and roads, bridges and water conservancy, industrial and civil construction projects such as docks. It can mix light aggregate concrete and various mortars, and can also stir dry hard concrete (but at this time, it should reduce the amount of mixing according to the actual situation), it is a high efficiency model.
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Installation notes for planetary concrete mixers
1. The fixed concrete mixer should be installed on a firm pedestal. If it is used for a long time, the anchor bolt should be buried. If it is used for a short period of time, the wooden pillow should be laid under the machine and leveled and stabilized.
2. The mobile concrete mixer should be installed on a flat and hard floor. It should be fixed with wooden or support frame and kept horizontal. It is not allowed to replace the support with tires. It takes a long time (usually more than 3 months). The tires should be removed and kept in a safe place, and the ends of the axles should be cleaned and rust-proofed.
3. The transmission mechanism, working device, clutch and brake should be tightened, flexible and reliable, and the protective cover is complete.
4. The wire rope of the concrete mixer shall not be scrapped, such as rust, broken wire or flattened.
5. The safety hook on the body should be in good condition. When the hopper is raised, the safety hook should be hung.
6. For the planetary concrete mixer to be excavated with the hopper pit, the bottom of the pit should be tamped, and the bottom end of the loading rail frame should also be tamped or the back of the paving frame should be supported by wood to prevent long working time.
7.The concrete pan mixer should be equipped with a rainproof shed. There is no muddy water around the machine, it is clean and tidy, and all kinds of cards are complete.
8. The homogeneous concrete mixer should be equipped with “one machine, one brake, one leak and one box”. The leakage protector parameter is 30MA×0.1S, the motor insulation resistance value should be greater than 0.5M; the protection zero line should be no less than two, and the console instrument and indication signal are accurate and reliable.
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How to choose concrete mixer for a HZS concrete mixing plant
For the commercial concrete mixing plant, the most important equipment is the concrete mixer, and the main engine. The quality of the main machine directly affects the quality and production capacity of the concrete. How does the commercial concrete mixing plant choose the concrete mixer? Generally speaking, the JS series of twin-shaft forced concrete mixers are commonly used in construction projects. This type of concrete mixer has the advantages of good mixing quality, long life and high automation.
1. The configuration should have protection devices, reasonable design, stable operation, and ensure the service life of the concrete mixer and various failures.
2, with high quality, concrete mixer as the mixing station host is a relatively easy to malfunction machinery, especially for vulnerable parts, should use high quality wear-resistant materials.
3, mixing and diversification, as a construction engineering machinery, a concrete mixer that can stir a variety of concrete is very necessary, especially for the concrete precast yard, JS concrete mixer can stir a variety of forms of concrete materials, so as to expand the scope of business and increase profit opportunities.
4, with high efficiency, the current mixing efficiency of the concrete mixer manufacturer market is the JS forced concrete mixer. To understand the specific JS concrete mixer information, you can click on our customer service consultation, or call our customer service hotline.
5. The high degree of automation and high degree of automation of the concrete mixer can save labor and reduce the extra expenses of the commercial concrete mixing plant.
In addition to paying attention to the above points, the concrete mixer should also consider the form of the concrete material to be mixed and the demand for concrete. The common concrete has several kinds of mixed materials such as dry powder, solid and liquid. The amount of demand can determine the scope and save money.
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Performance advantages of compulsory concrete mixer
No matter what product, becoming the mainstream of the industry and leading the development of related industries need have its own unique advantages, just like the self-falling concrete mixer in previous years, the reason why the self-falling concrete mixer is so popular is because it solves the problem of people manually producing concrete, saving labor, improving production efficiency and production quality. The compulsory concrete mixer is also the same way. On the basis of the self-falling concrete mixer, the forced concrete mixer has what unique performance advantages? Look at following introductions:
1, safe hydraulic door opening and unloading
2, thickened the mixing tube and strengthened 16th regulation
3. The overall casting spiral mixing arm has high strength, wear resistance and low resistance.
4, high wear-resistant alloy cast iron liner
5. The gearbox and the main shaft are directly driven by the coupling, which has long service life and high mechanical efficiency.
6, according to user needs, it can add 3.8 m high legs.
7, forced type concrete mixer can be used with all kinds of commercial concrete batching machines and screw conveyors.
8, the degree of automation is high, almost automatic production, only the operator can monitor the electronic monitoring room, saving a lot of labor, mixing quality and production efficiency are also improved
Moreover, Haomei machinery concrete mixer is equipped with multiple shaft end seal protection devices and wind pressure seal protection device to effectively prevent the occurrence of slurry leakage. The unique concrete mixer monitoring system can monitor the working status of the gearbox, discharge pump and electric oil pump at any time.
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The choice of concrete mixer determines the performance of concrete mixing station
When purchasing some large-scale mechanical equipment, it is often necessary to focus on the core components of the equipment, which is often referred to as the mainframe. For concrete mixing equipment, it mainly focus on the host, control system, weighing system and other aspects. These are the most important factors in evaluating a concrete mixing plant for sale. The main machine is the concrete mixer. Now the domestic mixing station mainframe is mostly JS series forced concrete mixer, which is the key to determine the production efficiency of concrete batching plant.
For JS series forced mixer, for the forced stirring principle, the material is very evenly stirred and the mixing quality is very good. And it has high mixing efficiency, which can adapt to the mixing of various materials, and is suitable for the mixing work of various types of concrete. There is also a large concrete mixer, the vertical axis planetary concrete mixer, which also has excellent performance and has a wider range of uses.
The selection of the forced concrete mixer should also be considered comprehensively according to the concrete engineering object, characteristics, maximum conveying distance and other specific conditions. And the performance of the forced concrete mixer is different from random. When selecting the model, in addition to the above points, the type and structure of the building, construction technical requirements, site conditions and surrounding environment should also be considered.
The main performance parameters of the commonly used forced concrete mixer should be consistent with the construction requirements. If the capacity is too large, the utilization rate is low; if it is too small, it will not only meet the construction requirements, but also accelerate the equipment loss, such as high concrete strength requirements, construction quantity. For large projects, we can choose the JS500 forced concrete mixer mixing system. The conveying capacity is 25~30 squares. The conveying distance is 200 meters horizontally and 70 meters vertically. The concrete mixing is more complete and uniform than the ordinary concrete mixer, which is comparable to commercial concrete.
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What is the impact of concrete pump trucks on construction environment?
In different construction environments concrete pump trucks are used to properly select the equipment and arrangement method of concrete pump. Then we need to study how to improve its production efficiency. In the past, large-scale buildings were cast concrete. In traditional engineering construction, auxiliary equipment such as buckets, elevators, cranes, belt conveyors, etc. were often used for construction. However, these methods have some defects, which are time-consuming and labor-intensive. Concrete pump trucks are ideal concrete conveyors. However, what are the advantages of using truck mounted concrete pump?
The advantage of concrete pump truck construction is energy saving. Concrete pump trucks can solve the horizontal and vertical transportation and watering problems of concrete at the same time, saving some unnecessary and unnecessary equipment. In addition, the construction degree of concrete pump truck is quite high, the labor required is very small, and the construction organization is very simple. The second is efficient and practical. Concrete pumping operations usually need to be carried out continuously. The general construction efficiency is very high and the work progress is fast, which greatly improves the progress of the project. Third, the construction quality is excellent. When pumping concrete, because the quality of the equipment is strict, the successful pumping is a test. The pumping construction is carried out continuously. During the pumping process, the concrete is not easy to be separated, the concrete slump is not large, and the quality of the project is also too hard. It should be noted that the concrete is susceptible to the environment. In the hot summer construction, the conveying pipe should be covered with a wet hood cloth, grass bag, etc., so as to avoid the “dehydration” of the concrete in the pipe, which makes pumping difficult. In cold winter construction, it is advisable to wrap the conveying pipe with insulation material to prevent the concrete inside the pipe from being frozen.
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HBT Trailer concrete pump operation skills
1. The particle size of the gravel, the cement label and the mixing ratio should meet the requirements of the mechanical properties of trailer concrete pump according to the requirements of the factory instructions.
2. The legs should be fully extended and supported. Do not start the boom before it is fixed. The boom can be swiveled after raising the bracket. The spreader should be extended in order. Do not use the boom to lift or drag objects.
3. The bolts of each part of the pumping equipment should be tightened, the pipe joints should be tightly sealed, and the protective devices should be complete and reliable.
4. Prepare the relevant equipment such as cleaning tubes and cleaning supplies. Before the operation, the pipeline must be lubricated with cement mortar prepared according to the regulations, and the unrelated personnel must leave the pipeline.
5. The parking brake and locking brake of cement pump for sale should be used at the same time. The tire should be tightly wedged, the water supply should be normal and the water tank should be filled with clean water. There should be no debris in the hopper, and the lubrication points should be properly lubricated.
6. At the beginning of each part of the operation, the adjustment handle, handwheel, lever, cock, etc. should be in the correct position. The hydraulic system should be leak free.
7. Scientifically and rationally choose admixtures to improve the mechanical properties of concrete and improve durability.
8. The ground supporting the concrete pump should be flat and solid; the whole machine should be placed horizontally and should not be tilted during the work. The legs should be able to support the machine stably and be securely locked or fixed. The position of the pump should be convenient for the concrete mixer truck to enter and exit the hopper and feed the hopper. It is also considered to be beneficial to the pumping pipe and reduce the pumping pressure loss. At the same time, it is required to be close to the pouring place, and the power supply and water supply are convenient.
9. After the concrete pump price is connected with the conveying pipe, it should be inspected in accordance with the provisions of the concrete pump instruction manual. After running for 10 minutes at no load, check whether the mechanisms or systems are working properly.
10. The first batching (feeder) metering process of the concrete batching machine is the automatic drop correction procedure. In the future, according to the results of this correction, the ingredients will be divided into two parts in order to meet the measurement requirements.
11. The parking brake and locking brake of the pumping equipment should be used at the same time. The tire should be wedged, the water supply should be normal and the water tank should be filled with clean water. There should be no debris in the hopper, and the lubrication points should be properly lubricated.
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What are the requirements for the use of raw materials in concrete mixing plants?
In HZS120 concrete mixing plant industry, the control of raw materials is one of the main factors of the quality of concrete in the mixing station, so the quality requirements for aggregates in the procurement of enterprises are also very strict. So what are the requirements for the use of raw materials in concrete plant for sale?
Cement: Cement must be sampled according to the regulations. Each batch of cement required to be tested in time for standard consistency and temperature. If there is doubt about the quality, it is strictly forbidden to enter the warehouse, and continue to test other indicators. Cement is strictly prohibited from entering the site.
Aggregate: The coarse and coarse aggregates must be sampled and tested according to the regulations. Only qualified products can be used. For coarse aggregates, gravel or broken pebbles with reasonable gradation, good grain shape and uniform texture should be used. The various indexes of coarse aggregate should meet the requirements of relevant standard specifications; control mud content should be tested in time. It is strictly forbidden to enter the unloading truck if the inspection fails.
Admixture: Admixture should be inspected and tested when entering the site. Check whether the following contents are indicated on the packaging of the admixture: product name, model, net content or volume, manufacturer name, production date and factory number.
Mineral admixture: It is tested according to the requirements of the relevant standard specifications. And pay attention to the comparison with the results of the previous test to determine the quality fluctuations and ensure the quality of the project. In the use of mineral admixtures, the relative stability of the external admixture should be ensured as much as possible.
The material of the mixing station should pay attention to the situation of the stock materials in a timely manner, and must have the awareness and the sense of danger, actively organize the preparation of materials, avoid the occurrence of stoppages, and pay special attention to the balance of bulk cement. The inventory of the materials must be listed, and the stacking of the materials on site should be guaranteed at all times, and the storage of raw materials should be carried out strictly according to the warehouse.
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Safety requirements for concrete pump operation
1) sand and stone particle size, cement label and mix ratio shall meet the requirements of the mechanical performance of trailer mounted concrete pump according to the requirements of the factory manual.
2) bolts of concrete conveying and pumping equipment should be tightened, pipe joints should be tightened and sealed, and protective devices should be complete and reliable.
3) control the beginning of each part, and adjust the handle, handwheel, control rod, cock, etc. in the correct position. The hydraulic system should be normally leak-free.
4) prepare cleaning pipes, cleaning supplies and other related devices. Before operation, the pipe must be lubricated with cement mortar prepared according to the regulations. Extraneous personnel must leave the pipe.
5) when the material bar is fully extended, mobile concrete pump is strictly prohibited to move your body. When it is necessary to move in the operation, the upper part of the cloth rod should be folded and fixed, and the movement speed should not exceed 10km/h. The material rod shall not use any fitting pipe exceeding the specified diameter, and the wheel pipe shall be connected with the safety rope belt for anti-stripping.
6) all kinds of instruments and indicator lights should be monitored at any time and adjusted or handled in time when abnormal conditions are found. If the conveying pipe is blocked, reverse operation should be carried out to return the concrete to the hopper. If necessary, the pipe should be removed to eliminate the blockage.
7) when the pumping system is under pressure, no conveying pipe and hydraulic pipe shall be opened. The safety valve of the hydraulic system shall not be arbitrarily adjusted. The accumulator can only be filled with ammonia.
8) it is strictly prohibited to use compressed air to flush the material rod fitting pipe. The folding and shrinking of the cloth rods must be carried out in sequence.
9) all control switches, adjusting handle, handwheel, control sweat and cock should be reset.
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Regular lubricating oil is required for each part of concrete mixer
The wear and tear of concrete mixer parts is one of the main reasons for the extreme technology of various parts. Processing machinery spare parts wear and tear, in addition to choose excellent material, choose the leading production technology and plan reasonably mechanical structure, an important job in the applied to to do is to ensure that the machinery is reasonable and smooth.
The normal and reasonable smoothness of concrete mixer is one of the useful ways to reduce mechanical failure. Therefore, users should choose a reasonable smooth agent. To be constructed on the basis of the concrete mixer breeds and different with normal smooth agent varieties, choose appropriate quality grade according to the request of the mechanical, according to the mechanical operation environment and different season, choose suitable smoothing agent brand. In the application of concrete mixer, it is not allowed to use low grade smoothing agent, nor can it be replaced by other kinds of smoothing agent, nor can it use defective products.
After the smooth agent is selected, it is reasonable to smooth the parts. If the quantity is insufficient, it should be supplemented timely. In case of emergency, the use of different varieties and brands of smooth agent substitutes, after the smooth system must be cleaned and replaced in time normal smooth agent.
Concrete mixer for precision mechanical parts cooperation, good smooth could keep the normal operation of clearance and the appropriate operating temperature, so as to decrease parts wear degree and the mechanical failure.
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JS750 compulsory concrete mixer is widely used
JS750 concrete mixer is a kind of forced concrete mixer, its mixing function comparison is strong, so it not only can mix harsh concrete, but also stir lightweight aggregate concrete in high power. JS500 twin shaft concrete mixer mixing quality is also very consumption, which is a new type of concrete mixer.
JS750 concrete mixer mainly consists of mixing equipment, mixing transmission system, feeding and unloading system, water supply system and electric control system. Its main parameters are: discharge capacity of 750 liters; the feeding capacity is 1200 liters; mix at least 35 cubic metres of concrete per hour. JS750 concrete mixer has the advantages of convenient operation with water addition, low power consumption and weak power. The built-in vortex agitator can prevent the material from joining the warehouse and other benefits.
When feeding, do not put your head or hands between the hopper and the rack. Do not use your hands or things to reach into the mixing drum to pick up the materials.
When the hopper rises, stop operating or moving below it. At the bottom of the material pit, it is necessary to set the pillow for the material hopper.
In concrete mixer operation, such as 6S shaker, concentrator shaker, jigger, screw chute, and shaker and the drum agitator station cannot continue, the power should be shut off immediately, and the concrete inside the drum should be eradicated and cleaned.
After work, deal with mixer for all cleaning, if operation personnel need to enter when the cylinder is clean, it is necessary to block the power supply, designated persons outside the guardianship, or unload fuse and lock the switch box, and then enter.
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How does the automatic control system of mobile mixing station work
In both general fixed mixing station and mobile mixing station, the control system plays a very important role in the whole set of equipment, which coordinates the equipment running work. The current majority of the electric control system of concrete mixing station use industrial PC, work station and field control station are based on PLC, and it can automatically weigh, feed, mix and discharge raw materials according to the predetermined formula.
YHZS25 Mobile mixing station generally needs to set up automatic and manual two kinds of control modes. Manual work is mainly used in the system maintenance and software debugging, and commonly used in production process automatically. Therefore, manual, automatic selection and corresponding buttons should be set up, and indicator lights should be set for each button, so as to facilitate error checking when the system operation is abnormal. Automatic control can be used when the device is running normally.
The process of concrete from raw material to finished product is metering, conveying, feeding, stirring and discharging. Each link is completed by a corresponding device component. The operation of these devices is managed centrally by the control system, and the operation status of each part is displayed on the computer screen of the control system. System logic control is mainly responsible by PLC, but to accept all kinds of switches, buttons and contactor state such as the input signal and the command of PC, so as to realize the control of various actions, including the ingredients of instrument start-stop, motor start-stop control, the order of the chain control and protection control and so on.
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