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Biscuit Bhakhri :: Hiya Foods

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Ready to Eat Gujarati Food

Hiya Foods initiated a unique trend in the Indian food market and entering into the rest of the world. We are unique in terms of product range, manufacturing process, and packaging technology as well as traditional taste of food. Hiya Food is listed in the top-notch player in the Indian food market with broad and unique visions committed to maintain the hygienic quality, taste and nutritional values with extended shelf life of food.

Hiya Foods is leading Ready to Eat food Manufacturer in Vadodara supplies Ready to Eat Food Gujarat. We offer Ready to Eat Gujarati Snacks and Ready to Eat Gujarati Sweets. Ready to Eat Gujarati Foods like Thepla, Dhokla, Khichdi, Muthiya, Khichu, Patra and many more.

Our Specialization

Map Technology Benefits

Everyone knows that food does not stay fresh forever. Milk turns sour, bread goes mouldy, and meat develops a brown colour and an ‘off’ smell. A number of factors cause food spoilage. Oxygen in the air can cause a process of decay called oxidation. For example fats and oils in food can oxidize to make the food turn rancid. One of the main causes of the spoilage of food is the growth of microbes such as bacteria, yeasts, and mould that are present all around us. This can be prevented by modifying the surrounding environment of the food product by modified atmospheric packaging technology. MAP is defined as ‘the packaging of a perishable product in an atmosphere which has been modified so that its composition is other than that of air.

Modified atmosphere packaging (MAP) is a novel packaging technology that has been developed to ensure that packaged food products stay fresh and attractive for a longer period of time. Packaging and storage are the final phases in the food industry. Quality preservation, improving safety and reduction of postharvest losses waste are some objectives of the packaging engineering.

One of the techniques that widely used in the packaging of traditional Indian sweets and snacks. In MAP for sweets and snacks, the air of packaging headspace replaces with predetermined atmospheric gas different in proportion from that of air. Carbon dioxide and nitrogen are the main gases used in MAP for injection to the headspace of the pack. The choice and ratio of gases are very dependent upon the material being packed.

However, to keep food fresh for as long as possible without additives is a challenge, and one key technology for achieving this goal is to seal the food product in a package which contains a mixture of natural gases in carefully controlled proportions that significantly slow down the process of decay by inhibiting processes of oxidation and the growth of microbes. This is the essence of modified atmosphere packaging, the atmosphere in which the food is packaged is modified so that spoilage is markedly reduced and the shelf life of the product is increased. To package a product in a modified atmosphere requires sophisticated machinery to flush out air from the packaging chamber and replace it with a precisely defined mixture of gases, then seal the product in the packaging so that only the modified atmosphere surrounds the product and not any other unwanted gas. Cutting edge technologies have been developed to ensure that the gas mixture is the correct one and to test that once sealed the packages contain the right mixture and do not leak.

Retort Processing

Thermal processing is the most widely used method of preserving and extending the shelf life of foods. The concept of in-container sterilization (Retort) involves the application of a high-temperature thermal treatment for a sufficiently long time to destroy microorganisms of public health and spoilage concerns. The hermetic seal maintains an environment in the container that prevents the growth of other microorganisms of higher resistance and most importantly, prevents recontamination and pathogens from producing toxins during storage In retort processing operations, batch and continuous systems are mostly used. Batch systems are made of individual batch retorts that operate intermittently. In continuous systems, cans are automatically fed into and out of retort systems that operate continuously.

The retort pouch has several advantages. It weighs less than a metal can. It is flexible, meaning that it can handle a lot of abuse when taken away from home or on military maneuvers. Because it is flat, it takes up little space, making it easier to carry in a backpack or pocket. The flat shape also gives the pouch an advantage during processing. In the plant, the pouch is filled with food, sealed, and then retorted at temperatures of 121°C to commercially sterilize the contents. Because a pouch is flat, it takes much less time than a metal can does to heat the contents to the point of commercial sterilization. That can result in a better-tasting product.

For any Inquiries, call +91-9998002148 & To know more, visit: www.hiyafoods.com

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Ready to Eat Gujarati Food - Hiya Foods

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Ready to Eat Food Manufacturer in Vadodara - Hiya Foods