machinerytechnology

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The Best Carding Machines Available in India Today

Carding machines are the mainstay of any spinning mill as they are used to - 

eliminate impurities

mix the raw material more thoroughly

reduce the blend down to the size of a fibre web and then break it down into rovings that meet the number, which can be fed into spinning machines.

However, before we get to carding machine, we need to know how they operate. The carding process is a mechanical procedure that separates fibres and cleanses them to form a continuous web or sliver for further processing. This is accomplished by moving fibres through alternating surfaces covered by "card clothing", a solid, flexible material surrounded by metal pins. It breaks down blocks and unorganised clumps of fibres and aligns them so that they can be in a parallel line with one another.

Let us look at some of the best carding machines available in the Indian market by A.T.E. group, one of the top textile machine manufacturers.

1. Card T.C. 15:

Truetzschler T.C. 15 offers a competitive edge due to its high productivity, quality and low operating costs. It's flexible and allows for fast lot, flats and carding changes.

The compact T.C. 15 is similar to other Truetzschler cards and features the longest carding section in the market - ensuring high product quality.

Benefits:

Best quality because of the longest carding section in the market

Flat guiding special toothed belts - quick and easy flat replacement without tools

Reduced maintenance

Lowest operating costs

2. T.C. 12

In 2016, Truetzschler T.C. 10 carding machines were launched. There are currently several thousand of these cards in India. The T.C. 10, with its unique value-adding features, has won the hearts of the spinners of the country in just five years.

The T.C. 12 is the successor of the T.C. 10, and it enables spinners to improve their quality, productivity and efficiency. Carding machines need to be taken care of to deliver exceptional quality and high productivity. Setting up and maintaining them is crucial, and the T.C. 12 allows for less operator interference and maximises availability.

Benefit:

Productivity and high quality through a high precision carding gap device (PFS40)

High reliability and low maintenance at high speeds

Simple and intuitive operation using state-of-the-art SmartTouch

Save up to 2% on good fibres when you use W.C.T.

Maximum capacity with T-MOVE 2. Up to 15% more content thanks to the new filling function, T-MOVE 2

3. T.C. 19i

The T.C. 19i is the most advanced carding machine in the textile industry. The T.C. 19i has three main components:

Gap Optimisation T-GO: Optimises carding gaps under changing production conditions and responds automatically to changes in material properties, production levels, cylinder speeds and other environmental influences like room and ambient temperature.

WASTE CONTROL - Ensures efficient use of raw materials with minimal waste.

NOPECONTROL: Continuous monitoring of the nep levels throughout the card sliver.

The T.C. 19i comes with T-CON 3 technology, protecting against possible hazards as this machine will shut down if any part touches the cylinder clothing.

Benefits:

As simple as using a smartphone

Simple quality control

Remote display with T-LED allows operators to see the machine's operating status from a distance.

Final Words

The textile industry is one of the most labour-intensive industries, and it accounts for a significant share of the country’s exports. To meet the ever-growing demand for textiles, it is essential to have efficient carding machines.

One of the major textile machine manufacturers in the Indian market is the A.T.E. group. A.T.E. offers the newest technology systems for blow rooms, cards, drawframes, combers, etc., thanks to a strong manufacturing base and technology agreements with important world leaders.

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A.T.E. India offers Concentrated Solar Thermal system which helps to reduce carbon intensive fuel. Visit us to know more about features & benefits of solar thermal system.

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Hero Electric - Best Electric Bikes & Scooters in India

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Toshiba Inverter AC - Checkout Best 5 Star Inverter AC in India

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Explore a wide range of Home & Commercial Air Purifiers - Carrier India

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Concentrated Solar Thermal Technology - A.T.E. India

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Check Out Best Fan Coil Unit at Carrier India

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