paneshjek-blog

[paneshjek-blog]

Plastic Machining Vs Plastic Molding of Components

Our company recently exhibited at a design fair in New England. At the fair, I couldn't help noticing how many engineers came to our booth and collected our parts. They were drawn to the various shapes, colors, and how the headlights displayed the many sharp angles that only precision machining can produce. Each of them turned the part over and over again, showed their companions, argued among themselves, then, each time, the visitor looked up and asked the same question:

"Are these parts injection molded?" "No, they are not," I would reply and sigh internally knowing that I was dealing with another design engineer who believes that molded parts are more cost-effective and a better option.

Based on our experience and that of many of our customers, precision machined plastic parts made to exact specifications not only save money, but also save time by bringing the device to market faster. When precise measurements, clear finishes, and no burrs or metal contamination are critical requirements, then machining plastic is your best option.

Machining plastic has advantages worth considering.

* Greater flexibility of design change

* Greater profitability for lower quantities

* No parting lines, ejection marks or flash

* No shooting angles required

* Closest tolerance possible

* Less stress on components

* Faster response time

* Low or no tool costs

* Great material options

* Ease of production of functions such as threads, undercuts and channels.

Of course, there are applications for which only one molded plastic part will work. Cell phones, toys, computers. Millions upon millions of these products are produced every day, and molded parts are the only way to keep costs down. However, for our customers in the medical device industry, the nuclear industry, or measurement and instrumentation, to name a few, a precision machined plastic part made to your exact specifications, meeting tolerances of +/-. 0005, if necessary. Having been individually inspected, packaged and ready to assemble upon arrival, it provides both cost savings and peace of mind that molded parts cannot achieve. Best of all, you can count on precision machined plastic parts to fit your device and always work.

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