pharmaengineers

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HFAL: PR PHARMA ENGINEERS has innovated a unique Product that accommodate Filter and Light in same housing with a huge difference to both cost and aesthetics.

Having applied for a patent for the same, this product is being called HFAL and is growing in popularity and rapid demand

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AHU DEHUMIDIFIER: PR PHARMA ENGINEERS Pvt. Ltd. with its unique exposure towards pharmaceutical company HVAC and facility classifications, Introduce a ACD handling Classified AIR temperatures and Relative humidity with Dehumidification

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Chilled Water Skids are the heart of the utilities and thus circulation of chilled water is to be round-the-clock. Any interruption with this circulation causes temperature imbalance in the rooms.

PR PHARMA ENGINEERS Pvt. Ltd. have rich experience in utilities design and hence the selection of each component is carefully evaluated.

We incorporate Auto balancing valves which work based on line pressure and are connected through VFD.

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https://www.pharmaengineers.in/hot-water-skid.html

HOT WATER SKID : Hot water is required in HVAC to maintain the temperature while the sensible load / relative humidity can be maintained within defined limits.

PR PHARMA ENGINEERS use the principle of Plate type heat exchanger using steam as a heating media. We also incorporate pressurized expansion to take care of minor variations in pressure drop which happens during valve operation.

We integrate inline vertical pumps and all components are assembled in a skid and which occupy a smaller footprint.

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https://www.pharmaengineers.in/mobile-LAF-unit.html

MOBILE LAF UNIT serves a purpose similar to the vertical or horizontal LAFS.

PHARMA ENGINEERS integrate the Mobile LAF with the upstream and downstream equipment for easy of transferring the materials.

We also ensure the human interference is avoided as much as possible, either while opening the doors or while transferring the materials. Our Mobile LAFS are equipped with a self-powering supply unit in case of a power failure and hence at any given point of time GRADE A is maintained.

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Dispensing Booth: Dispensing is a critical activity in Pharma industry. It requires the utmost care while dispensing material and thus the mechanical equipment plays a key role in this part of the process.

Mechanical equipment shall provide a environment in such a way that no traces of the product contaminate the next product.

PR PHARMA ENGINEERS understand this critical requirement and designs dispensing booths accordingly. We can design, manufacture and supply a SAMPLING BOOTH also that can be suited for Active and NON ACTIVE Products.

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https://www.pharmaengineers.in/laminar-airflow.html

LAMINAR AIRFLOW: LAMINAR AIR FLOW UNITS provide air with laminar speed to avoid the survival of microbes. The air flow can be vertical or horizontal. Selection of the flow direction depends on the process.

PR PHARMA ENGINEERS understand the relation between the laminarity and survival of microbes better, and thus while manufacturing we ensure the entire working area maintains laminar velocity.

We ensure the dead pockets between the two filters are minimal and noise level of the units are within the limit.

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https://www.pharmaengineers.in/static-dynamic-passbox.html

Passboxes both static and Dynamic are required in the pharmaceutical industry to minimize men and materials movement; thus wide opening of doors are avoided. By using passbox with a double door one can reduce the air disturbance thereby maintaining pressure differentials within limit.

PHARMA ENGINEERS understand better the importance of differential pressures between rooms to avoid contamination and hence, while manufacturing the passboxes, proper care is always taken .

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The Mist shower is a self-contained chamber that sprays a fine mist inside the chamber. This is done while persons exit the potent facility (while leaving the gowns will be wet sprayed). Wet surfaces won't shred any particles into atmosphere and thus the mist shower became a popular in the Pharmaceutical industry.

PR PHARMA ENGINEERS manufacture Mist Showers to ensure that gowns are wet from all the sides. We incorporate intelligent controls to ensure the exact / correct time is allocated to wet the dress.

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FILTER DRIER: FILTERS need to be washed and dried and this is a common process in the Pharmaceutical industry. The Filer Drier should be capable of removing the moisture from the filter and also ensure that the filter does not get damaged.

PR PHARMA ENGINEERS manufacture filter driers which are capable of handling different type of filters in the same machine and at the same time.

These are suitable with hot water or steam as heating media. Our driers are fully programmed with automatic controls in various phases of the drying operation.

Our drier is based on a double-door concept and thus Unwashed filters and washed filters can be segregated

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HEPA FILTER installation is the single most critical work in the entire pharmaceutical industry. The fitment accuracy will be checked periodically and it shall be ensured for the complete life of the filter.

PR PHAMRA ENGINEERS understand better the criticality of this installation. We are the first people to develop the filter housing which does not require any suspension from the true ceiling. The filter module can rest on the false ceiling panels (metal ceiling panels). Thus we avoided unnecessary suspension rods and left more space in service area. We are also in the process of developing the filter housing as well as light-fitting in the same module.

Our filter module does not require any tools either for the protection grill or for replacing the filter.

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https://www.pharmaengineers.in/ducting.html

Ducting: PR PHARMA ENGINEERS are deeply experienced in the fabrication of Ducting and are in the process of redefining the fabrication technology.

We believe more in practical applications and less on theory and this actually made it possible for us to standardize the duct sizes as per CFM.

Standardization helps fabricate materials well in advance and thus helps to complete the project in the right timeframes.

PE has complied with all the standards in one page and also defined internal standards.

PE can also supply ONLY DUCTS as standalone products to any contractor or client.

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AIR HANDLING UNIT (AHU) is a device used to condition and circulate air as part of cooling and heating of the room. We specialize in Pharmaceutical applications and thus the sizing of AHU is always optimized to meet the intended purpose.

We also supply customized AHUS in combination with the DEHUMIDIFIER, HUMIDIFIER, ENERGY RECOVERY WHEEL or with HEAT PIPE.

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Documentation & Validation Well-documented systems & SOPs for various stages of the project–design, engineering, Installation, FQPs etc., to take care of stringent documentation needs. DQ - Design Qualification I Q - Installation Qualification OQ - Operation Qualification PQ - Performance Qualification

All of the above are carried out systematically and logically. Our dedicated in-house teams take care of validation services as per ISO 14644 or other relevant standards to meet the regulatory norms of USFDA / MHRA or MCC or as the case may be.

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piping Various utilities are required for the intended process for the Pharmaceutical industry. Following is a partial list of such utilities. PHARMA ENGINEERS have the requisite experience to enable turnkey solutions for clients . Chilled water piping Hot water piping Compressed air piping Process cooling water piping Steam piping Condensate Piping Drain piping Portable water piping

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https://www.pharmaengineers.in/continuity-line.html

Grade ‘A’ Continuity objective is to maintain the sterility of a component right from its origin and up to the final stage.Grade ‘A’ Continuity follows the logic of Active RABS

Grade ‘A’ Continuity Comprises: Customised Frame-work around working area with “RABS” Customised Locations for handling the equipment through “Glove Ports” Ensures no human invention across Grade ‘A’ Mock-Up for every operation Customized Material Transport System within Grade ‘A’

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PR Pharma Engineers is the best Clearn Room Manufacturers, a clean room is defined as an environment which is used in manufacturing of pharmaceutical products with a low level of environmental pollutants such as Products or substances other than product manufactured Foreign products Particulate matter Micro organisms Aerosol particles