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Packem Umasree inaugurates Rs 300-cr rPET-bottle-to-FIBC plant near Ahmedabad

Packem Umasree, a joint venture between Brazil's Packem S.A. and Indian company Umasree Texplast, has achieved a significant milestone by becoming the world's first company to manufacture 100% sustainable flexible intermediate bulk containers (FIBC) or jumbo bags using recycled PET (used PET bottles). On 16 April, the company inaugurated its first plant in India near Ahmedabad. The company already has a production unit in Brazil.

Punit Gopalka, CEO and managing director, Packem Umasree, had told Packaging South Asia early last year that the plant would be in operation in the first quarter of 2024. The execution, however, took a little longer than planned.

“As for the timeline, it took a little longer than planned. Despite having aggressive plans and all the professional vendors working on the project in sync, we cannot control mother nature with unexpected rainfall last year,” Gopalka said.

Packem and Umasree announced their joint venture last year, with Umasree holding a 49% equity stake and Packem holding a 51% stake. The India plant will mark the first production facility near Ahmedabad to manufacture FIBC/jumbo bags using 100% rPET (used PET bottles) through the innovative concept of bottle-to-bag recycling.

A multi-hundred crore project

Once the Ahmedabad plant is fully commissioned in another 45 to 60 days, Packem Umashree would have invested more than Rs 300 crore in the project. The plant will benefit the local population as it will employ nearly 700 people. The raw material will be sourced from India and Packem Umasree has tied up with vendors to facilitate seamless supply of used PET bottles.

FIBCs are used for the bulk transportation and storage of dry products such as food, milk powder, chocolate power, agro products, chemicals, PVC, polymers and building materials, among others. The output will mostly be exported to markets such as North America, Europe, UAE, Japan, Australia, etc.

Gopalka highlighted the multiple advantages of manufacturing FIBCs from rPET, including its recyclability and suitability for food items, making it an environmentally friendly and sustainable solution. The company received positive feedback for its FIBCs at Interpack 2023.

Successful Interpack 2023

The sustainable FIBCs made from rPET were showcased by Packem Umasree at Interpack 2023. Packem was also honored with the prestigious WPO (World Packaging Organization) international award at Interpack last year for its '1st fertilizer bag-to-bag made from 100% rPET'. The WPO award is regarded as the largest and most significant international recognition in the packaging industry.

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Kurz's surface decoration solutions at drupa 2024

Leonhard Kurz, the official Platinum Partner of drupa 2024, will exhibit its finishing and packaging solutions as well as the associated machines and services under the motto ‘Re:think what's possible' at stand E71, hall 3 at the show from 28 May to 7 June 2024. 

drupa, an important trend barometer for the print industry, offers a platform for exhibitors to present innovations in the fields of printing, finishing, packaging and more. Visitors will have the opportunity to experience technologies, products and services live and exchange ideas directly with manufacturers and experts. 

Finishing with elegant 3D effects

Innovative finishes are becoming increasingly important, especially when it comes to visually highlighting premium products at the point of sale. One of the many highlights at the Kurz stand is the new Silver Line finishing line, which adds a touch of elegance to any packaging with its silver-metallic play of light. The 3D effects add a touch of luxury. Both reflective and matte designs are possible for full-surface decorations or partial decorations with fine details. 

Silver Line can be used flexibly, as it can be seamlessly integrated into existing systems using processes such as hot stamping, cold transfer, or digital finishing. "The diffractive effects of Silver Line create a special optical depth and give the impression of real movement, resulting in dynamic designs and real eye-catchers. All this is possible because we are rethinking what is possible. I am proud that we are presenting Silver Line at drupa," explains Laurin Leeb, head of International Product Management Business Area Industrial at Kurz. 

Silver Line was developed from the already successfully established Light Line finishing line, which will also be exhibited at drupa 2024. It comprises a range of finishing solutions for packaging and labels that are also characterized by their unique 3D optical effects. Light Line offers, among other things, real hologram effects with depth effect. The difference to Silver Line is the rainbow-colored motion effects that refract the light in a fascinating way and reflect it in all colors of light. These effects help to create an eye-catching and appealing aesthetic. The areas of application are diverse and range from cosmetics packaging to drinks labels. 

High-gloss effects and metallization

Various classic finishing solutions from Kurz are being rethought and can be experienced at drupa 2024. Lumafin highlights products with unique visual effects. The semi-transparent finish has been specially developed to create a shimmering look that allows the underlying design to gently peek through as if behind glass. Print motifs embossed with Lumafin inspire with a magically translucent play of colors, a timeless vintage look, or a high-quality patina effect. In many applications, including cosmetics packaging, spirits labels, book covers and consumer goods packaging, the brand identity is strengthened by distinctive and recognizable design elements of the finishing. 

With Luxor/Alufin, Kurz is presenting the ultimate in metallic hot stamping in Düsseldorf. This classic is one of the top products and is known for its exceptional quality and remarkable optical gloss effects. The Luxor/Alufin range comprises a large selection of transfer products whose brand essence is glossy metallic effects and represent a brilliant all-round hot stamping solution. This product range offers a wide variety of colors and surface effects and allows finishes to shine in the best quality. In addition, the carrier thickness has already been changed to 10 µm for most products. Soon, hot stamping products from Kurz will only be available on 10 µm substrates. Luxor/Alufin finishes give many printed products a luxurious and elegant appearance. This is achieved not only by the high-quality appearance, but also by the relief-like structures, which contribute to the overall aesthetics and impression of value. At the trade fair, you can find out what's new at Kurz in the field of hot stamping.

Sustainable finishing for sheet-fed printing

 At drupa 2024, Kurz will be providing comprehensive insights into the Kurz Transfer Metal (KTM) Technology which complements the repertoire of sustainable finishing processes. The centerpiece is a smart add-on module for processors who do not want to invest in a new cold transfer machine. The module can be easily combined with existing laminating systems, keeping costs and effort manageable. With the ultra-thin finish, packaging can be decorated with breathtaking high-gloss designs without leaving any plastic behind. This means they remain recyclable and therefore more environmentally friendly - a clear advantage compared to conventional laminates. This makes the technology particularly interesting for large-volume production. KTM can be applied to a variety of substrates - including paper and cardboard. 

Furthermore, with KPS slim 2.0 (patent pending), Kurz is once again demonstrating its commitment to innovative solutions that not only impress in terms of quality and efficiency, but also make a significant contribution to environmental protection. KPS slim 2.0 (patent pending) sets new standards in terms of sustainability by reducing the carrier thickness and thus the PET content in the decoration process by an impressive 50 percent. This development not only means considerable material savings, but also enables more efficient handling thanks to more running meters per roll, which in turn leads to fewer roll changes and therefore less downtime and set-up time. The end result on the printed sheets is an incomparable gloss - even on the most demanding surfaces and difficult substrates. The technology offers maximum process reliability and efficiency as well as exceptional design flexibility. "The introduction of KPS slim 2.0 (patent pending) marks a turning point in the finishing industry - both in terms of application and environmental protection. The solution is characterized by its outstanding technical performance in offset printing and at the same time enables a reduction in waste and disposal costs. In addition, the technology contributes to a significantly reduced CO2 footprint. Our decoration solution guarantees that no plastic or laminate remains on the decorated items, which means that the recyclability of the end products is not impaired," explains Marco Hanisch, Kurz head of Global Business Development Packaging and Print.

Design concept makes trends and design possibilities tangible

With its annual 'boxes' design concept, Kurz has developed a unique method of making social developments and trends tangible through innovative packaging design and new product colors. In all four themes from the current 'boxes No. 3' collection, which will be presented at drupa, the departure towards more humanity is tangible - a reflection that seems particularly relevant in times of rapid digital developments. 

The project comprises four artistically designed cardboard boxes, which were created in collaboration with the Kurz subsidiary Hinderer + Mühlich (H+M) and the Italian paper manufacturer Favini. The innovative approach, which brings design to life, hits the nerve of the times. "Our customers regularly tell us that they look forward to the new edition of the 'boxes' every year, the trendy colors and the stimuli and inspiration they receive," explains Annie Kuschel, head of Design Management Packaging and Print at Leonhard Kurz. In addition, the concept has already won several internationally renowned awards. 

No contradiction: Elegant design and cost efficiency

At drupa 2024, Kurz proves that high customer demands at the point of sale are absolutely compatible with cost-optimized production. One of the solutions is the new Ecofin range, which not only turns products into real eyecatchers with its gold and silver tones, but also reduces production costs. Ecofin meets all the requirements for making products stand out and promoting sales. Fine details and large-scale metallization with a wow effect, high gloss and outstanding results are possible, even on recycled cardboard. The new product range is available for hot stamping and cold transfer in roll and sheet-fed printing. "With the Ecofin series, we have succeeded in developing an extremely cost-efficient product without losing the performance features typical of Kurz," emphasizes Stéphane Royère, Kurz head of Business Area Packaging and Print International Sales and Marketing. 

At a glance 

Leonhard Kurz Stiftung & Co KG: Hall 3, Stand E71-1 + E71-2 

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This could be the Asian drupa, Version 2.0

Version 1.0 of this article, written 55 days before drupa24, said that the German and European visa processes in India were better organized than in previous decades to handle fair participants. However, on 23 April, which is 35 days before the start of the fair, reports are emerging of visa appointments going into late June, well after the event is over. (It’s necessary for most Indians to physically visit since a fresh set of biometrics is almost always necessary, apart from the humiliating set of financial documents required.)

Nevertheless, the enthusiasm amongst the Indian industry for drupa24 is high. Considered by Indian print and packaging businesses as a university – the fair is a way of learning what’s going on in the industry and about the most likely to succeed technologies of the future. Indians attend for several days with great hunger to learn whatever they can and for the pleasure of networking with colleagues from everywhere in the world at the fair. Drupa works especially well for bringing the next generation into the family business. It’s an initiation for young printers and converters and visiting the fair becomes a rite of passage.

This brings me to the second topic discussed in Version 1 – that this could be the Asian drupa. China will have the highest number of exhibitors at drupa24 although German exhibitors will still occupy the largest amount of floor space. Of the 1,580 exhibitors listed by the organizers, 580 or 36.7% are from Asia beginning from Australia and moving westward to Pakistan – both countries have a single exhibitor listed. The largest number of exhibitors from the region are from China with 405, and one can add Hong Kong at 10 and another 22 from Taiwan for a total of 437, which represents 27.6% of the total number of drupa exhibitors from that entity. India is represented by 84 exhibitors, Korea by 26, Japan by 23 (some Japanese companies may be listed under their European locations), and Malaysia with 4 exhibitors.

Indian and Asian exhibitors want to highlight their development capacities in newer technologies – their abilities in software and mechatronic automation. Asian exhibitors understand that their strength in the global marketplace of the future will come from their agility and quicker implementation of new technology in more unique machines and solutions than their global counterparts.

The drupa website contains several articles about technologies that are featured at the show but only one article refers to Asia – “Hyper Local, Still Global: Asia a Source of Growth and Innovation.” The article by James Loudon, managing partner, EMEA, IoT ONE, says in part, “As we shift our focus towards Asia, we can see a region leading the way in transformation, with several rapidly expanding markets and innovation hubs. The region is home to some of the world’s most prominent science and technology clusters, highlighting its critical role in driving global innovation and technological advancement.

“Asia’s rise and transformation in the past two decades has been China-centric. China will remain a central part of supply chains with its advanced manufacturing infrastructure for many products for the foreseeable future. However, ASEAN nations progressively position themselves as viable alternatives for a ‘China+n’ approach, capitalizing on their cost-effectiveness, burgeoning infrastructure, and youthful demographics. Vietnam is on an upward trajectory in low- to mid-value manufacturing in this dynamic region. Meanwhile, Malaysia and Thailand are carving out their niches in the automotive and mobile sectors. Concurrently, with its wealth of STEM talent, India makes headway in the sophisticated realms of IT and software services.

“India strongly desires to become a part of the global supply chain and produce goods for export in addition to China. India also wants to increase the number of services it provides. However, matching the quality of China’s infrastructure, bureaucracy, and production system integration will require significant effort. The interplay between ASEAN and India is interesting because ASEAN’s technical expertise could help India create a synergy that strengthens the global supply chain, especially in the semiconductor industry. . . While China will remain a key player in many product supply chains, other countries will also have a role to play.”

The Super Content Group – let’s make a video for you at drupa24

The Super Content Group consisting of 20 media platforms, including ours, will provide professional video making and distribution at drupa 2024 and beyond. Led by the Inkish team, we are offering to make quality videos at the show to be edited, subtitled in the languages of the Supergroup partners, and uploaded on their websites within hours.

Five Indian exhibitors have signed up with Packaging South Asia and Indian Printer and Publisher, and we expect a few before 15 May to sign up at our special rates for a 15-minute video-making slot at their stands. Contact Mohit Tyagi at mohit@ippgroup.in for information. Also, contact us if you would like to join our traditional TeamIndia@drupa WhatsApp group.

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UPM Raflatac's 2023 Climate Review

UPM Raflatac has published its 2023 Climate Review, highlighting the strides it has taken toward becoming the first label materials company to go beyond fossils. According to the company, this move underscores UPM Raflatac's dedication to sustainability through three key focus areas – enhancing the sustainability of forests and lands, reducing emissions, and continued innovation through its products and service offering.

Reducing the use of industrial fossil emissions is the most important way to mitigate climate change. In 2023, the company achieved a 36% decrease in scope 1 & 2 emission intensities from its 2015 baseline – highlighting ongoing progress towards its ambition of a 65% reduction by 2030. To truly address the carbon footprint of labels from cradle to grave, the company is focused on decreasing scope 3 emissions from raw materials and transportation relative to production by 30% by 2030 from its 2018 baseline. To achieve this, its primary focus is on reducing emissions related to raw materials and transportation through collaboration with suppliers.

By the end of 2023, UPM Raflatac had already achieved its ambitious target of 100% third-party certification for all its paper raw materials, including face papers and release liners – six years ahead of its 2030 goal. As a result, all purchased papers are now certified, allowing the company to continually advance its sustainable forest management credentials. As demand for renewable solutions grows, UPM Raflatac takes seriously its responsibility to ensure the sustainable origin of biobased raw materials and is continuing progress towards its target of achieving 100% traceability of other biobased materials by 2030.

Highlighting its dedication to innovation, UPM Raflatac introduced several products and services across 2023 geared towards promoting a circular economy and enabling climate action. These included the PureCycle wash-off paper label materials for efficient recycling of HDPE and PET plastic packages. UPM Raflatac’s Label Life service also achieved a new certificate of validity from the international assurance service provider DEKRA. This has given the process of generating LCAs on a large scale a richer credibility, supporting customers and brands with greater assurance when making decisions and communicating about sustainability.

The company's RafCycle recycling service has continued to grow, with Soprema being announced as its main partner for label waste recycling in the EMEIA region by the end of the year. This collaboration has enhanced the RafCycle service, with Soprema transforming label waste into new materials for construction and insulation. This service enables UPM Raflatac to continue its ongoing efforts to reduce environmental impact and foster a sustainable, low-carbon future beyond fossils.

“Today, only 15% of the sustainable development goals (SDGs) are on track to meet their target levels by 2030,” explains Robert Taylor, sustainability director at UPM Raflatac. “It was natural that UPM joined the UN Global Compact Forward Faster Initiative calling for business leaders all over the world to accelerate action, including towards an ambitious net-zero target. UPM Raflatac’s 2023 Climate Review underscores this unwavering commitment to climate action. We aim to unlock new possibilities through collaboration and innovation, setting a path for transformative progress and achieving our ambitious 2030 targets.”

UPM Raflatac’s ambition is to be the world’s first label materials company beyond fossils. The 2023 Climate Review illustrates UPM Raflatac's pivotal role in driving the industry forward, with a clear vision of a smarter, sustainable future beyond fossils.

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Brückner Servtec at Chinaplas 2024

At Chinaplas 2024 in Shanghai from 23 to 26 April 2024, at stand H62, Brückner Servtec is presenting brand new local service solutions such as audits, enhanced spare parts stocks and certified clip and chain refurbishment to increase the availability of existing film stretching lines according to the motto 'in China for China'. Further new features and modules of the Brückner ONE digital service platform are shown, which boost and simplify equipment maintenance for higher availability.

Brückner Servtec with Brückner Group China offers comprehensive services for customers in China and provides support with digitalization solutions: 

Complete Clip & Chain Workshop portfolio with FOK 5.5.8 and FOK 8.8 systems

Introducing the latest achievements in Brückner Group China Clip & Chain Workshop: With FOK 5.5.8 and FOK 8.8, the newest types of roller and sliding chain systems have successfully onboarded in certified high-quality refurbishment in Suzhou. This development marks a significant step forward, hence our customers in China benefit from sophisticated, prompt, and efficient services. The Suzhou based local workshop now offers refurbishment of almost all clip and chain types. At Chinaplas, Brückner presents appropriate overhaul and refurbishment solutions for all different types of sliding and roller chains, including chains for other biax production lines.

Brückner’s expertise combined with state-of-the-art high-end tooling and a variety of additional options at the workshop, such as fast track clip and chain refurbishment; chain track inspection during the overhaul period; free parts inspection; or roller chain monorails on stock and minimize downtime and ensure long-lasting availability of the film production.

Growing spare parts stock in Suzhou

Brückner Servtec introduces a completely new spare parts warehouse in China to reduce lead time. The warehouse contains selected parts and components of all types of biaxial oriented (BO) lines, thus ensuring the fastest possible availability of spare parts. 

Local audit and service team for China 

Brückner Group China will strengthen its local service competence in 2024 by doubling the manpower for a higher service coverage. The experts provide on-site assistance with various aspects, such as troubleshooting, upgrades, and line relocations.

New features for web-based Brückner ONE solution

Debuting at Chinaplas, Brückner Servtec will introduce the brand-new and innovative Brückner ONE modules eLearning and help center, which not only offer multi-language step-by-step instructions for all current Brückner ONE modules, but also provide self-learning videos on technical components and tasks of the film stretching line, enabling Brückner ONE users to independently resolve technical challenges. Additionally, Brückner Maschinenbau's maintenance, production, and analytics modules will be available for preview.

Brückner Servtec is a member of the family-owned Brückner Group Germany, a worldwide leading supplier of tailor-made technical solutions and services for the plastic and packaging industry,

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India important market for thermal inkjet technology — HP’s Kristy Sheng

HP, a leading provider of thermal inkjet technology for specialty printing and packaging, has completed 40 years since its inception. In an exclusive interaction with Indian Printer and Publisher, Kristy Sheng, regional manager for Specialty Printing Technology Solutions (SPTS) for HP in the Asia-Pacific region, shared insights on the development and adoption of this technology in the global markets and India.

Thermal inkjet technology enables several printing applications, especially those that meet coding and marking regulatory requirements in pharmaceutical and food packaging -- playing a vital role in track-and-trace solutions. In contrast to conventional inkjet, thermal inkjet is quicker in drying. There is relative ease in the cleaning of printheads. HP does not provide track-and-trace solutions but becomes a critical enabler through this technology.

Thermal inkjet enables high-resolution barcode printing at phenomenal speed, she said. The integrated design of HP’s thermal inkjet printhead makes it very easy to install, maintain, and use. Because of the rise in counterfeit products in the market, transparency in the supply chain becomes important. Thermal inkjet technology provides efficiency, optimization, productivity, and cost-effectiveness to prevent and detect counterfeit products.”

“Packaging manufacturers can leverage thermal inkjet technology with its ability to utilize GMP-compliant solvent inks, in addition to aqueous inks capable of delivering high-resolution 2D barcodes, QR codes, and other data metrics and text, onto treated and untreated substrates,” she said. “The specialty printed applications can meet constantly evolving and progressively more stringent regulatory requirements for track and trace capabilities.”

Continuous inkjet printing produces excessive aerosol by constant ink droplets, which can harm workers on packaging manufacturing lines. Since thermal inkjet doesn't produce excessive aerosol, it is relatively safer. Thermal inkjet printing is sharp and high-quality, resulting in fewer batch or lot number recalls due to insufficient print quality and less wastage.

As many brands increasingly seek new ways to engage with consumers, personalization helps add value and increase relevance with packaging, she said. With the help of digital printing technologies, personalization is more feasible and easier to achieve.

“The market for printing solutions for personalized products is likely to explode in the near future to meet consumers' increased demands. HP is well-placed to offer reliable solutions with its extensive investment and committed to producing thermal inkjet technology, capable of meeting this demand,” Sheng concludes.

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Landa Digital Printing launches next generation B1 models – S11 and S11P

At the pre-drupa press meet held in Dusseldorf from 25-27 March, Landa Digital Printing announced that it would launch the next generation of its B1 digital print technology, the Landa S11 and S11P nanographic printing presses. The new Landa models offer a print speed of 11,200 sheets per hour (SPH). 

“We’re delighted to announce the launch of the Landa S11 and S11P. Following the success of our customers with the current Landa S10 and S10P models and based on a deep understanding of the industry’s future needs, we are taking Nanography to its next level,” Gil Oron, CEO, Landa Digital Printing said. 

Oron said that Landa Digital Printing has managed over 55 installations already with a large number of these customers having placed repeat orders. Half of these installations happened in the past year.  

“After decades of innovation, patents, and investments of over one billion Euros, we are now experiencing rapid growth with a very, very strong ramp-up. And actually, we are doubling our business year after year. So, the need for a digital printing solution is clear to all. It's increasing quite rapidly due to the recent trends in the market, especially with this eCommerce network,” Oron said. 

Details of the new models

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The new Landa S11 and S11P can be customized to the exact requirements of every customer. This means that each new press comes with a choice of four or seven colors, a continuous printing capability, an optional in-line coating unit, and the opportunity to purchase the 11K Module elevating productivity to 11,200 SPH and/or the PrintAI module. 

“The new Landa modules provide a significant premium to customers. While much of the new S11 series is based on the same robust and proven S10 platform, with the additional capabilities launched today, customers can expand their service offering or break into profitable new markets. More widely, there’s no question that the B1 digital print revolution is underway, with Landa presses helping many print houses and converters to meet some of the industry’s biggest challenges - and take advantage of some of its biggest opportunities,” Oron said. 

Commercially available at drupa 2024 and utilizing artificial intelligence technology, the new Landa presses will also offer a new PrintAI module. 

Plans for a flexible packaging press

Additionally, Landa Digital Printing announced its intention to venture into the realm of flexible packaging with the W11 flexible packaging press, further expanding its portfolio of innovative printing solutions.

“We are really excited about this,” Oron concluded.

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ACTEGA's sustainable innovation and regulatory expertise at drupa

ACTEGA, a manufacturer of specialty coatings, inks, adhesives and sealing compounds for the print and packaging industry, has announced its participation in drupa 2024. ACTEGA experts will be based at various touchpoints across the show to present the company’s extensive range of product and technology solutions developed for printers and converters seeking more sustainable solutions and high-value embellishment options.

Its representatives will be located on numerous partner company stands and in the Touchpoint Packaging Forum, showcasing the benefits of its latest barrier coatings, high-quality finishing solutions, coatings for digital printing and its pioneering mindful metallization technology, Ecoleaf. 

Jan Franz Allerkamp, head of Business Line Paper & Board, ACTEGA, said, "The ACTEGA team will be exactly where they're needed at drupa 2024 – strategically positioned at various touchpoints, around almost every corner of the show. Our experts will provide visitors with all of the latest information about our comprehensive product lines, providing access to our industry expertise as well as technical and regulatory know-how throughout the event.”

Sustainable solutions 

With a tailored approach to customer service and support, ACTEGA will demonstrate the versatility of its barrier coatings, offering an insight into what is achievable for printers, packaging and paper converters looking for a way to increase their products’ sustainability.

Markus Locher, global manager, Barrier & Sustainable Packaging Solutions Paper & Board, ACTEGA, commented, “We're excited to demonstrate the advanced capabilities of our ACTGreen Barrier Coatings at Drupa, designed to provide exceptional protection for a wide range of packaging materials. Addressing today's consumer trends, our barrier coatings prioritize sustainability. Choosing the ideal barrier coating can be challenging, but our team will be ready to assist visitors with any queries. Whether it's for food packaging or other applications, we have the expertise and knowledge to help our customers find the perfect solution.”

ACTEGA will also spotlight its high-value finishing portfolio, promising to captivate attendees with an array of various offerings. Among the inspiring samples showcased will be examples of the stunning effects achievable with UV coatings, metallic effects, drip-off applications, and tactile haptic solutions.

ACTEGA will also display its coatings suitable for digital printed applications in live demonstrations at its partner’s stand.

Touchpoint Packaging stage 

ACTEGA will participate in the innovative drupa platform, Touchpoint Packaging, where major stakeholders in the industry come together to engage in insightful discussions around the future of packaging. ACTEGA's sessions will highlight Ecoleaf – a ground-breaking sustainable metallization technology for labels and packaging.

Paolo Grasso, sales director at ACTEGA for Ecoleaf, will be sharing insights about the technology on 30 May, focusing on the technology’s potential to reduce the carbon footprint of the metallization process by over 50% compared to traditional methods. Setting a new sustainability standard of metallization embellishment that does not compromise on quality, cosmetics and personal care brands, among many others, are already excited about the potential of this new solution.

ACTEGA's head of sustainability, Dennis Siepmann, will speak on the topic of "Towards a More Sustainable Future.” Siepmann will address the pressing need for sustainability across the packaging supply chain and ACTEGA’s contributions to a greener future on 29 May.

"To us, sustainability is the key driver for innovation and new product development. We focus on developing sustainability-driven solutions and products targeting downstream stages of the value chain that can make the world a little bluer. Our team looks forward to welcoming visitors to our various touchpoints across the show and inviting them to discover how we can empower them to achieve their goals. We’re confident that our demonstrations, range of high-quality, high-impact samples and expert talks will provide valuable insights for the attendees of the drupa,” concluded Jan Franz Allerkamp.

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BST India adds two new products to product portfolio

BST India, a manufacturer of quality assurance systems for printing, flexible packaging, and the web-based processing industry, has launched two new products – Novotorque pneumatic brakes and Novosense load cell — to strengthen its tension control product segment.

The products are part of a new series named 'Novo', consisting of pneumatic brakes and load cells. The Novo series, to be launched soon, will comprise the Novosmart tension controller; Novoboost amplifier; Novotorque pneumatic brakes and Novosense load cells.

According to the company, the Novotorque pneumatic brake features a specialized disc and fan ventilation system that allows the brake to operate at low temperatures, significantly enhancing unwinding efficiency for high performance. It minimizes maintenance requirements for the spare parts. The spare parts portfolio of Novotorque includes pads, discs, and fans. The pads ensure an extended life, minimizing dust emissions in the workplace. The self-ventilating cast-iron disc with a diameter of 250mm ensures consistent tension control with high sensitivity by efficiently dissipating the heat generated by brake, throughout the entire process. The fans from the spare parts collection, with anti-dust and fan protection features, ensure optimal functionality and longevity.

Priti Vishwakarma, marketing manager, BST India said, “Our Novotorque pneumatic brake is designed to increase the effectiveness and efficiency. As brakes are considered a commodity in our segment, we had to think outside the box and rely on our years of experience and feedback from maintenance engineers the world over to innovate and to differentiate Novotorque from all its competitors.”

With cost-effective performance, extended operating lifespan, and low maintenance cost, the technology incorporated in the pneumatic brakes consists of a temperature sensor that increases the fan speed proportional to the internal temperature. This prevents overheating of brake components that can compromise tension consistency. With a high torque ratio, Novotorque guarantees precise web-tension control in both regular tension control and emergency stop scenarios.

Novosense is a strain gauge-based load cell that features robust surface protection through nickel plating. It is designed to measure web tension on most types of web processing machinery used in converting, plastic film, printing textiles, and other industries. The Loadcel has some innovative features such as self-aligning bearings and a nickel-plated surface, ensuring maximum protection. It comes with a noise-immune output and offers up to 10-fold overloading, making it versatile for tension measurement for almost all kinds of web material.

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Stefan König is new CEO of Optima Group

The Optima Group, a leading manufacturer of packaging machines, has appointed Stefan König as its new chief executive officer (CEO). He takes over the role of Hans Bühler, managing partner, who moves to the position of chairman.

In April 2024, Hans Bühler handed over the role of CEO to Stefan König, who has been with the company as managing director since 2021. König brings with him over 25 years of experience from various fields of mechanical engineering. Before joining Optima, he was CEO of the former Bosch Packaging Technology GmbH. "Dr. Stefan König combines a wealth of experience in mechanical engineering with a pragmatic approach. In this way, he will specifically help Optima to drive forward and establish us as a partner for increasingly demanding projects," says Hans Bühler. "His expertise and high standards of results will contribute to leading the Group successfully into the future." Bühler himself, who has been spokesman for the management board for over 35 years, will focus as chairman on future topics, strategic decisions and the circle of shareholders.

Stefan König has great respect for what has been achieved: “Mr. Bühler has made Optima the company it is today. I am pleased to be able to continue the more than 100-year success story. We operate in highly attractive industries, have broad process and technology knowledge and experienced, committed employees. In other words, the best prerequisites for making an effective contribution to the success of our customers.”

As CEO, König will coordinate the management as well as take and implement initiatives and decisions to achieve the goals. He shares responsibility with Johannes-Thomas Grobe for the four business units Pharma, Consumer, Nonwovens and Life Science, including the sector for hydrogen economy, as well as the cross-company topics digitalization, sustainability and marketing. The central units such as personnel and finance are managed by Jan Glass. He will hand over his responsibilities to his designated successor Marco Beyl later this year.

Optima supports companies worldwide with flexible and customer-specific filling and packaging machines for pharmaceuticals, consumer goods, paper hygiene and medical devices markets.

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Miraclon is plate tech partner in Bobst center Atlanta

Miraclon and Bobst have reinforced their strategic partnership with Miraclon named as the plate technology partner in Bobst’s new Competence Center in Atlanta. The center is home to a Flexcel NX System and Flexcel NX Ultra Processing Solution to support Bobst’s goal to produce plates that maximize the performance of their presses.

Emma Weston, chief marketing officer, Miraclon, said, “We’ve been collaborating closely with Bobst since our partnership in Europe started more than eight years ago. Visitors to the Bobst Bielefeld Demo Center in Germany have been able to see Flexcel NX plates in action after we installed a Flexcel NX System in 2019. Our strategic relationship underscores both companies’ commitment to enabling our customers and partners to achieve their efficiency, sustainability and quality goals with some of the best technology and expertise in the industry.”

The Bobst Competence Center will be utilized by Miraclon for on-press demonstrations and print trials, giving printers and trade shops in North and South America the opportunity to see firsthand the on-press productivity and savings that Flexcel NX Technology offers. The Miraclon and Bobst partnership will likewise see the companies co-hosting industry events to promote how the technology enables efficient packaging printing.

Emilio Corti, region business director, Americas, at Bobst said, “Our longstanding partnership with Miraclon underpins our vision of shaping the future of the packaging world. With sustainability at the forefront of our customers` and brand owners’ minds, our partnership enables them to see how our collaboration maximizes their investment and helps to unlock new potential in the press room.”

Miraclon is the home of Flexcel Solutions, which has helped transform flexographic printing for more than a decade. The technology, including the industry-leading Flexcel NX and Flexcel NX Ultra Systems, and Flexcel NX Print Suite that enables PureFlexo Printing, maximizes on-press efficiency, delivers higher quality and overall best-in-class results.

Bobst is one of the world’s leading suppliers of substrate processing, printing and converting equipment and services for the label, flexible packaging, folding carton and corrugated board industries.

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Pashupati, Recykal to streamline supply of post-consumer recycled resin 

The Pashupati Group, a leading Indian recycler of plastic waste and supplier of high-quality recycled products, has joined forces with cleantech innovator Recykal to streamline the supply of post-consumer recycled resin (PCR), a critical component in the march towards sustainability and circular economy principles.

The Pashupati Group's alliance with Recykal marks a new partnership in sustainable production practices. By integrating Recykal's tech-driven marketplace, Recykal8, Pashupati Group is expected to enhance its capacity to source high-quality PCR materials. 

“This collaboration is more than a business venture; it's a commitment to reducing the environmental footprint of manufacturing processes, promoting circularity, and meeting the growing demand for sustainable products,” Recykal said in a post on its Linkedin page.

Recykal, a known name in the circular economy space, has developed Recykal8, a sophisticated marketplace designed to efficiently channel post-consumer recycled resin to meet market demands. This platform serves as a crucial connector between brand owners, recyclers, and manufacturers, ensuring the availability of PCR materials for sustainable product packaging.  

Brands to benefit

The partnership between Pashupati Group and Recykal is poised to significantly benefit brands looking to incorporate sustainable practices into their product lines. By ensuring a steady supply of PCR, brands can now more easily comply with upcoming regulations mandating the use of recycled materials in packaging. This initiative not only supports environmental goals but also aligns with consumer preferences for eco-conscious products, Recykal said.

Spokespeople from both Pashupati Group and Recykal expressed their commitment to driving sustainable industry practices. “The collaboration is seen as a pivotal step towards enhancing waste management practices, securing a reliable supply of PCR, and making significant strides in environmental stewardship,” they said.

This collaboration between the Pashupati Group, a 45-year giant in manufacturing sustainable recycled resins, and Recykal, reinforces the shared commitment of both organizations to boost the channelization of PCR resins to meet the increasing demand of brands and manufacturers.  

Pashupati Group has been at the helm of creating sustainable solutions by recycling plastics, including PETfou and Polyolefin. Pashupati Group has four recycling facilities and two packaging facilities across India with a total of 300,000 tonnes processing capacity, preventing 10 million pet Bottles and two million polyolefin bottles daily from going to landfills or water bodies. 

Media reports quoted Bankey Bihari Goenka, managing director at Pashupati Group, as saying, "At Pashupati Group, we are dedicated to fostering a greener future through our sustainable practices. This collaboration allows us to accelerate the supply of regular and consistent quality post-consumer recycled resin, complying with International Quality Standards. Together, we are poised to make significant strides towards environmental stewardship and circularity."

Recykal's founder and chief executive officer, Abhay Deshpande, said, "We are delighted to join forces with Pashupati Group, a trailblazer in sustainable manufacturing. By leveraging Recykal8's capabilities, we aim to facilitate a seamless flow of recycled materials, driving market sustainability and supporting Pashupati Group's vision for a more eco-conscious industry.”

March to sustainability

Recently, Sabic, a global leader in the chemical industry, had also signed a memorandum of understanding with the Pashupati Group to develop local recycling opportunities in India, and expand Sabic’s global network of qualified recycling partners. As part of the MoU, both companies will share best practices and exchange knowledge in the various processes of used plastic material, including developing methods and to add value in processing using virgin polyolefin and recycled polyolefin, to both compounded and non-compounded finished products.

Last year, Pashupati Group has also signed a deal with Borouge, a leading Abu Dhabi-based petrochemical company providing polyolefin solutions for packaging to create a synergy between the two companies by bringing together their individual expertise in developing innovative solutions in collection, sorting and recycling as well as developing new sustainable materials for a better future.

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Interpack advisory board confirms Markus Rustler as president

At the constituent meeting of the Advisory Board of interpack, the world's leading trade fair for processing & packaging, the chairman and his two deputies were confirmed in their positions – sending a clear signal of continuity and emphasizing the importance of interpack's close ties with the packaging industry.

Effectively representing the interests of the industry and acting as a driving force for innovation and growth is the aim of interpack. The next edition will take place from 7 to 13 May 2026. On the way there, it will be actively supported by a 21-member trade fair advisory board made up of leading personalities from the packaging sector and the related process industry on the manufacturer and association side.

Markus Rustler, president and CEO of Theegarten-Pactec, was re-elected president and thus chairman of the Board at the constituent meeting on 9 April 2024. Christian Traumann, managing director of the Multivac Group and Roland Straßburger, CEO of Schutz were confirmed as vice-presidents. All candidates were elected unanimously.

"I would like to thank you for the trust you have placed in me and look forward to continuing this task. Our common goal is to build on the success of interpack 2023 and to further strengthen the 2026 trade fair as a trend, technology and solution platform in order to proactively meet the opportunities presented by dynamic market changes," said Markus Rustler after his re-election.

"The personal dialogue with our partners from the companies and associations is of enormous value to us, especially in times of great challenges. We are very pleased about the extraordinary expertise and the trusting cooperation in our Advisory Board," said interpack director Thomas Dohse.

The first meeting of the trade fair advisory board marks the start of the concrete content preparation phase for the next edition of interpack in May 2026. The world's most important suppliers of packaging machinery and processing technology, packaging materials and packaging aids, packaging production, finishing and packaging printing, marking and labeling technology as well as storage, logistics and transport technology are once again expected to exhibit. The main themes of the upcoming leading trade fair will be determined in the coming months.

The supplier trade fair 'components' will once again be organized parallel to interpack at a central location in the exhibition center.

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PackVision Expo Pune — 13 to 15 June 2024

PackVision Expo 2024, scheduled to take place from 13 to 15 June 2024 at the Autocluster Exhibition Centre, Pimpri-Chinchwad in Pune is expected to be a convergence of innovation, sustainability, and efficiency. A catalyst for transformation in the packaging industry, the event brings together industry leaders, innovators, and enthusiasts from around the globe.

PackVision Expo 2024 will showcase the latest advancements, trends, and technologies in the packaging sector. With a focus on sustainability, eco-friendliness, and consumer-centric solutions, the expo aims to address the evolving needs of businesses and consumers in a fast-paced market.

Attendees can explore a diverse range of packaging solutions, including innovative materials, design concepts, machinery, and technologies. From sustainable packaging alternatives to cutting-edge printing and labeling solutions, the expo will feature exhibitors from the entire packaging value chain.

"PackVision Expo 2024 is not just an exhibition, it's a platform for inspiration, collaboration, and progress," said Jasmine Chopra, portfolio director of PackVision Expo 2024. "In an era where sustainability and consumer experience are paramount, the expo will showcase the latest trends and innovations that are reshaping the packaging landscape." 

“Packaging is India's one of the fastest growing sectors. As the demand for packaging in India expands drastically, the PackVision Expo serves as an excellent platform for industry stakeholders to immerse in the future of packaging technologies. This event is a testament to our commitment to fostering collaboration, driving innovation, and addressing the challenges faced by this industry.", said Chandrakant Salunkhe, founder of  the Packaging Industry Association of India (PIAI).

"We extend our wholehearted support to PackVision Expo, Pune's complete packaging technology tradeshow, and wish the event a great success. We believe that this exhibition will play a pivotal role in driving growth and innovation in the packaging industry within the region, showcasing the latest advancements and building valuable collaborations for a brighter future," said Manoj Kochar, president of  the Authentication Solution Providers' Association (ASPA ).

“PackVision Expo will offer unparalleled value as our conference will bring top buyers as speakers and create networking opportunities further elevating the experience of our attendees. We look forward to welcoming the industry, facilitating meaningful handshakes, and creating new business opportunities,” concluded Chopra. 

More than 150 companies representing over 500 international and Indian brands primarily in primary packaging, food-grade packaging and labeling industry such as Spheretech, HILDA, Swastik, Bobst, Maks Automation, Zhongke, Robus, Indomax, Niswa engineering, Konica Minolta, HP India, Domino Printech, SSP Packaging, Nichrome, Horizon Packtech, Control Print, Columbia Engineering, Jagannath Extrusion, Worldpack Automation, Pooja Automation, Aarem Engineering, to name a few.

The event was earlier scheduled to happen from 10-12 May 2024. Now its been rescheduled to 13 to 15 June 2024.

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Tracesci Global's solutions at Pharmatech & Labtech Expo 

Tracesci Global showcased its track and trust solution at the Pharmatech & Labtech Expo held from 12-14 April 2024, in Chandigarh. With a focus on 'Traceability and Brand Protection', its solution addresses counterfeiting issues, streamlines aggregation processes, and ensures transparency across the pharmaceutical supply chain, the company said. 

Tracesci says its Track & Trace solution offers real-time tracking from production to recycling, providing comprehensive visibility throughout the supply chain. “By incorporating QR codes empowered by blockchain technology, we enable real-time tracking at the individual drug level, preventing diversion and ensuring product authentication & quality until it reaches the patient. This ensures that pharmaceutical companies can meet industry demands with real-time inventory data, facilitating agile responses to market needs,” says Priyanka Rathi, DGM, marketing & communications

Kunal Kothari, GM of Tracesci Global, emphasizes the importance of brand protection and traceability solutions in the pharmaceutical sector. By monitoring product travel along the supply chain, firms gain valuable insights and swiftly address any issues or discrepancies. Additionally, to curb the sales of spurious medicines, the government mandates the use of barcodes or QR codes on specified drug formulations, further highlighting the importance of traceability in the industry.

Kunal elaborates on Tracesci's ability to address regulatory compliance requirements efficiently, facilitating quick setup and ensuring global compliance for export jobs. He emphasizes how blockchain technology revolutionizes traceability in pharma by providing a secure, decentralized, and transparent platform. By leveraging blockchain, companies enhance transparency, accuracy of records, safety measures, and productivity, ensuring adherence to industry regulations.

In the rapidly evolving pharma industry, establishing a reliable traceability system is crucial for staying competitive and ensuring product quality. Tracing practices such as serialization, coding systems, and track-trace-verify operations provide enhanced visibility and quality control measures in the supply chain. Despite their limitations, investing in traceability solutions proves invaluable for pharmaceutical companies, safeguarding products and consumers alike. 

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Manjushree Technopack to acquire plastics packaging business of Oricon Enterprises

The Bengaluru-headquartered rigid plastics packaging manufacturer Manjushree Technopack Limited has entered into definitive agreements to acquire the plastics packaging business of the Mumbai-based Oricon Enterprises Limited. 

Oriental Containers is the packaging division of Oricon Enterprises and one of the largest manufacturers of plastic caps & closures and preforms, used in beverages in India.

This deal, for an enterprise value of Rs 520 crore, is expected to double Manjushree's current market share in the caps and closures segment, making it the market leader, with an installed capacity of nearly 15 billion pieces per annum, Moneycontrol reported. 

The acquisition includes two manufacturing plants in Goa & Odisha, which will augment MTL’s existing production capacity. 

The combined business will have a wider array of molds, machines and SKUs, and will strengthen unit economics due to operational synergies as well as deepening key customer relationships. The acquisition will help augment capacity in the preforms segment, where MTL is a market leader.

The acquisition is subject to completion of customary conditions, including corporate approvals of Oricon Enterprises Limited.

Moneycontrol quoted Thimmaiah Napanda, MD and CEO of Manjushree Technopack Limited, as saying that the company is excited to bring Oriental Containers under its ownership. 

“While we are already the market leaders in three out of the five segments we operate in (preforms, containers, caps and closures, pumps and dispensers, and recycling), this transaction will make us the clear leader in four segments. This strategic move underscores our dedication to delivering unparalleled quality and value to our customers and supporting them as a fully integrated partner for both growth and business continuity planning. I am thrilled at the prospect of successfully integrating the business and the significant growth opportunities this opens up for us as we look to expand further over the coming period,” Napanda said.

Adarsh Somani, MD and promoter of Oricon Enterprises, said, “Oriental Containers was nurtured by my father late Rajendra Somani, who pioneered the manufacturing of plastic closures for beverages industries through compression molding technology for the first time in India. Under the vision of my father and a committed professional team, we have moved strength to strength and created a leadership position backed by our impeccable quality, innovation, services and state-of-the-art infrastructure. Our business will complement MTL’s existing portfolio and help MTL achieve market leadership in the closures space as well as get a strong foothold in eastern India.”

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Bioplastics maker Gaia Biomaterials secures US$ 5 million rights issue

Swedish bioplastics manufacturer Gaia Biomaterials has successfully concluded a $5 million rights issue. The rights issue is backed by the Swedish state-owned greentech venture capital fund Almi Invest Greentech, and private international and domestic investors. Funds will be used to expand market penetration in the United States, India, and other targeted markets.     

Gaia Biomaterials is unique as the company’s home-compostable material, Biodolomer, is based on limestone, one of the most commonly available minerals on earth. Biodolomer can replace fossil plastic in everything from drinking cups to grocery bags. It is fully compostable with a minimal carbon footprint and does not result in any micro-plastics during the composting process,

“We have a revolutionary and proprietary technology, we have the production capacity, and we have done our market testing,” says Peter Stenström, CEO.

“Now, the time has come to expand our market presence. We will use our funds to expand our global network of commercial agents and train and support them.”

One of the key investors is the Swedish state-owned greentech venture capital fund, Almi Invest Greentech.

“We look for great commercial and environmental potential combined” says investment manager Jörgen Bodin. “Although we look at about 300 companies yearly we only invest in a handful”

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Gaia’s material was recently used in beer cups for the Formula 1 final in Abu Dhabi. It is also used in a variety of disposable products to replace fossil plastic, from health-care aprons to drinking straws, food containers, and planting pots.

“There are very few limits,” Stenström continues. Our material can be used in various production techniques, including film blowing, bottle blowing, thermoforming, injection, and extrusion coating, with no changes in machinery. This makes it easy for brand owners to drastically reduce their CO2 emissions and reduce the waste mountain problem.

Today, Gaia has a production capacity that can be scaled up to 50,000 tons/year within the existing structure.

"The need for plastic replacement is recognized globally, and we are witnessing tremendous interest in our offerings. Responding to the high demand from brand owners, we are currently expanding our network of commercial agents worldwide."