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Cut To Length line is a high efficient metal processing production line for cutting metal flat sheet from metal coils. The metal coils unwind, leveled, cut to length and blanking. RISHBIN supply full range of cut to length line according to client’s special requirement by combining different component......

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Light Gauge Slitting Lines

RISHBIN Light Gauge Slitters for pre-painted/coated coils, max. thickness of up to 4mm, max. width of up to 2200mm, and speed of up to 300 m/min. It consists of Decoiler with coil car, guiding & pinch device, high precision slitters, dual head/quick tooling change for slitter is available, scrap winder, side-guiding device, looping, tension device, recoiler. Different materials could be suitable to be processed in the metal slitter line, such as pre-painted steel coil, cold rolled steel coil, hot rolled carbon steel coil, stainless steel coil, copper, brass, aluminum and titanium. These products are for roll mill, HF tube mill, cold forming machines, punching & press machines etc.

To help you achieve your own production capacity target, RISHBIN Slitter supplies many options, such as high-speed slitting, medium speed slitting, sheet metal slitter machine, etc. All slitters are easy to operate. They are very reliable, steady performers for both short and long terms running productions.

The thickness can range from the thinnest down to 0,10 mm, to the thickest up to 4 mm Strip Width, from the narrowest 400 mm to the widest 2200 mm Coils Weight, up to 30 tons Line Speed, up to 300 m/min. Operator Safety. Highest Production Outcome Ease of Operation and Maintenance

Working procedure of Light Gauge Slitting Lines

In the beginning, the coil is loaded on the coil car by crane and brought to the uncoiler by operating the coil car. Coil car centralizes the coil with the uncoiler mandrel and the coil is mounted on the uncoiler. Mandrel is expanded. Snubber roll rotates the coil. Peeler breaks the straps and brings the pre end upto Pinch roll. The Pinch roll drives the coil end upto the slitter. Then its drive is disconnected. Slitter moves the slitted strips further. Slitted strips are threaded through loop table and drag tensioner into the recoiler drum. Recoiler winds one turn on loose coil.

Then drag tensioner and loop are put into operation. Slitter and recoiler run simultaneously in synchronization. As the coil build up, the recoiler rpm correspondingly goes down to keep desired constant line speed. This process goes on until the end of coil on uncoiler. The slitted coil is pushed on the exit coil car through a pusher plate operated by hydraulic cylinder. The side slitted scrap is wound on the scrap winder units provided on both sides of the slitter.

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High Quality Deck Roll Forming Machine For Sale From Rishbin

Deck is a flat surface capable of supporting weight, similar to a floor, but typically constructed outdoors, often elevated from the ground, and usually connected to a building. Steel deck roll forming machines have been designed for the production of various types of metal decks which applications are usually as following: Steel roof deck, Steel floor deck, Comflor deck is also one of the most popular one. The configuration or components of each machine vary accordingly, for example, some deck machine have embossing rolling tools while some others do not. The whole deck roll forming machine line is including decoiler, roll forming machine, hydraulic power pack, hydraulic shear, electric controller and run out table; motorized decoiler with hydraulic expansion, also coil car is optional; Bomb type auto stacker is also available. There are various types of Deck Roll Forming Machine for you to choose from:

Steel Deck Roll Forming Machine metal deck forming machine Steel Deck produced by deck roll forming machine is smooth without any scratches. The steel deck is widely used to adhere to the concrete of industrial buildings well because of its high strength and large wavelength. The steel deck roll forming machine not only saves steel mold plate but also reduces the weight of stores. With same bearing capacity, it greatly economizes steel and cuts down investment costs. Comflor Deck Roll Forming Machine Applications of Comflor Deck Roll Forming MachineSteeldeck sheets can be used as a composite floor system or as a permanent formwork. It binds with concrete slab and together forms a part of the floor structure. The interlocking between the concrete and floor deck occurs by a system of embossment and ribs that are built into the deck, creating a reinforced concert slab. This fast and simple installation using high strength product gives immediate access to a working platform of permanent form and positive reinforcement. With this advantage, the steel deck is widely used in various steel constructions

sheet forming machine Versatility Structural Strength with Less Weight Attractive Appearance All Weather Construction Proven Durability Economy and Value Floor Deck Roll Forming Machine

metal forming equipment Competitive Advantage of Floor Deck Roll Forming Machine Heavy duty capacity for deck production with various profile and pattern to suit for different requirement. No hydraulic powerpack required more suitable for working in higher temperature environment. Cassette type design is available. To produce the best roll forming machine, RISHBIN is taking EUROPEAN quality standard; Choose the best material and components, and adopting our 15+ years experience; RISHBIN achieves that the machine capacity is double of the competitors; Only 1 worker to operate. Roof Deck Roll Forming Machine

roof panel roll forming machine Specifications of Roof Deck Roll Forming Machine1. Coil width: depend on profiles 2. Working speed: 12m—15m/min (not including cutting) 3. Roll station: 24-28stations 4. Material of roller: 45＃forge steel, polished and coated with chrome 5. Material of the main shaft: 45# forge steel diameter roller: Ф80mm 6. Press roller: make press is ensure the end product stronger.

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Tube/Pipe Mill For Sale From Rishbin Manufacturer

Rishbin is an established manufacturer of many types of high frequency welded tube mill with tube diameter from 8 mm to 610mm, square & rectangular tube mill for making ERW/API and related applications rating maximum up to 120m/min which is based on German and Taiwan Design and technology. Our tube mill advantages are the custom design, horizontal accumulators, digital length control, competitive tooling, very competitive pricing, good delivery time, installation and start-up assistance, very good service & training and very good warranty. Tube mill includes Fully mechanized system with Automatic feeding spiral system with NC cold saw cut of the unit and High-frequency solid state power saving Welders. Tube mill mainly consists of strip preparation, pipe forming, welding, cooling, sizing straightening, pipe cut-off unit, and pipe take-off unit. A forming motor and a sizing motor and power transmission are done by worm gearboxes driving the whole machine. The strip first requires leveling and straightening which is done by passing the strip through strip leveler, pinch rolls, and guide rolls. After this, the strip is passed through various forming rolls where the strips are converted into open seam pipe. Then it reaches the welding unit where the edges of the open seam tube are heated by HF induction generator (or any other welding equipment). Immediately after heating, the edges of the pipe are forged (fused) in the squeezing unit and it takes the shape of the complete pipe. After welding, the welding portion is scrapped by bead scrapping unit then the tube is cooled in the cooling jacket. For making it exact round the pipe is passed through sizing unit and then through Turks head for straightening. After this, the tube is cut into required length by a moving cutting machine and pushed to take off the table. Check the hot selling pipe mill machine of Rishin:

1.Square Welded Tube Mill square tube mill The production of square/rectangular pipes adopts the combined roller. The roller position will be adjusted by spacer and motor adjustment to realize one set of the roller to apply for different size of pipe. The square or rectangular shaping is formed out before the tube welding, with important advantages in terms of power and material cost reduction. Square and rectangular pipe mill feature: The position of the roller will be adjusted automatically by the motor. And roller can be shared with different size, so time and labor are saved when changing size. Multipoint pre-flex assembled forming roller design technology, flexible Cold Roll Forming, high-quality product, low roller loss. AC motor drives individually, which is higher effective lower energy consumption and maintenance cost. Perfect shape of the tube, the R Angle maintain uniform. Advantages of Square Welded Tube Mill: Great flexibility and the possibility of modifying the tube dimension without any roll change (in forming - welding - sizing - straightening) for any size included in the mill size range. Extreme reduction of the mill set up time. Elimination of all cost for roll sets. The increase of productivity and reduction of stock and relative costs. Manpower reduction by using fully automatically mill operation and adjustments. Minimal and easy maintenance. Display with the automatic illustration of tube section for each production step. Friendly and easy operation of software for setting up of any production parameter, including tube angle radius. 2. Stainless Steel Tube Mill High-precision stainless steel pipe mill line is specially designed to produce the industrial stainless steel pipe, which can be widely applied in aviation, aerospace, nuclear power, power stations, oil refining, seawater desalination and other high-end pipe making field. Rishbin has one perfect manufacturing process and layout rational for forming, sizing, lubricating, welding, heat treatment, cooling, cleaning to made up defects of the original making stainless steel pipe in production process, which reduces distortion and scratching of the pipes. The stainless steel pipe making machine, it is equipped with solid & rigid, stable under operation, and adopts of ground & high precise gear driving spindle to lower the malfunction of the machine. The most importance is that it always keeps products having a standard top quality. In order to meet different working capacity required, we present a complete series machines to satisfy you at free choice.

ss pipe mill The whole production line could be producing stainless steel pipe/tube under mass production. The whole process is uncoiler, butting welding, accumulator, leveling, forming, welding, annealing, polishing, sizing, straightening, finishing, cutting to length, milling and run out table to collect. It could be done continuously and automatically. The machine could be customized designed and built, easy feature and operation, labor cost saving. Stainless steel tube mill is able to produce different type of stainless steel pipe/tube, such as round and square pipe/tube. The whole production line up Single head / Double head uncoiler Strip butt welding equipment: Manual welding table or shear and butt welding machine 3 stage roller tube making the machine 1. Forming section 2. Welding section 3. Sizing section Cooling section Weld bead grinder Auto - cut off Run out table Electric control system TIG welding machine + cooling equipment/ plasma welding machine + cooling equipment Rolls material is SKD 11

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Slitting Line and Steel Coil Slitting Machine Manufacturers Rishbin

Metal sheets or strips suppliers always need slitting machine and cut to length machine line for the production of metal sheets with different widths or lengths from GI, PPGI, or stainless coils in large quantities. A steel mill most of time produces only wide steel coils, and steel or metal fabricators always use a slitting and cut to length machine line to manufacture steel strips with different widths or metal sheets with fixed lengths. A metal slitting machine line has been designed to cut longitudinally the wide steel coils into different narrow steel strips for continuously producing cold formed sectional steel products. Basically there are two types: high-speed and normal-speed slitting machine line. Steel slitting line can works at max speed over 150 m/minute and over 10 strips can be produced; while a normal-speed slitting machine can work at most 40m/min with less than 10 strips slit. Cold Roll Steel Slitting Line

steel coil processing The slitting line for cutting narrow coils from main coils. For widths of up to 3000 mm, thicknesses of up to 25 mm and speeds of up to 200 m/min. The lines are composed of high-precision slitters with quick tooling change for slitter, tensioning device and recoiler. High-capacity recoilers. Extraction from coils without banding. Scrap ballers or scrap choppers. Moving tensioning devices with incorporated leveling. Totally computer-controlled with diagnosis, automatic coil feed, and quality control. For carbon steel, exposed and non exposed materials, stainless steel, pre-painted steel, aluminum and other metals. Hot Roll Steel Slittig Line hot roll slitter Machine Parts in the Steel Automatic Slitting Machine Coil car Decoiler Peeler entry table Straightener. Shearing machine Loop table Coil guide and pinch roll Slitting machine Scrap winder (both sides) Loop table Separator and tension table Deflector roll and exit threading table Recoiler The overarm separator in the recoiler. Exit coil car for recoiler Hydraulic system Pneumatic system Electrical control system Simple Steel Slitting Line Simple Steel Slitting Line Coil Feeding Equipment The complete line is consists of one manually decoiler with a capacity of 10000Kgs. The steel sheet is feeding to the leveling equipment under the function of friction and traction. The decoiler's running speed can be matched with cutting machine speed which controls the switch and has a press arm to press the coil to avoid the coil loose during rotation. Also, the hydraulic station is separate; it is off without expanding, which can save the power. It is only for this decoiler, so it can be used separately. Guiding Equipment  of steel slitting machine Adopting guiding bar and sliding block to control the width and position of the steel sheet. The coil is guided in the correct position and passed to the roll forming equipment. Slitting device The machine has three rubber pinching rollers to drive the sheet. Transfer the main motor power to the rollers through chains and sprockets, and also transfer the coil sheet. This device slits the sheet, adjust the slitting blade and can slit different sizes. And guide device is also included, so it is convenient to adjust the slitting size manually.

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U Channel Roll Forming Machine For Coal Mine

Technical requirements of u channel steel rolling machine for coal mine:The newly designed scaffold shall be manufactured in accordance with the drawings and technical documents approved by the prescribed procedure.The chemical composition and mechanical properties of u-shaped steel should comply with GB3414.The size, shape, weight and allowable deviation of U shape steel are carried out in accordance with the relevant provisions of GB4697, YB (T) 46 and MT143. Application scope of U channel rolling machine for coal mine:This standard specifies the manufacturing technical requirements, test methods, and inspection rules of U - shaped steel flexible supports (hereinafter referred to as "supports"). This standard is suitable for arch, horseshoe shape, circular, square ring, long ring, etc. CZU Purlin Roll Forming Machine U channel roll forming machine feeding material:The end face should be perpendicular to the longitudinal center line, and the vertical deviation of the end face should not be greater than 2mm. In the case of u-shaped steel, the defects caused by the blanking should be removed, such as flying edges, oxides, slag and so on. After cutting material of u-shaped steel, there is no tearing at the cutting edge. If there is a tear, it should be repaired and polished. The length of u-shaped steel is allowed to be a deviation of plus or minus 5mm. Pressing requirements:After the beam and legs are pressed into shape, the arc should be smooth, and the straight line of the leg should be cut off from the arc phase to avoid the existence of hard transition.When the beam is pressed into shape, when the beam is in accordance with the two sides of the sample, the top of the beam and the sample error shall not be greater than 6mm; When the top of the beam is in accordance with the sample, the error of both ends and the sample shall not be greater than 4mm. When the legs are pressed into shape, when the straight leg is in line with the sample, the error of the arc end and the sample should not be greater than 5mm. After the beam is pressed and formed, transverse cracks are not allowed at both ends of the beam. The length of the longitudinal crack shall not be greater than 80mm, and the crack shall be welded and smoothed.

After the legs are pressed into shape, the arcs of the legs are not allowed to have transverse cracks. The length of the longitudinal crack shall not be greater than 80mm, and the crack shall be welded and smoothed.After the beam and legs are formed, the length of the straight line segment of the ends of the beam and the arc end of the legs shall not be greater than 120mm for 18 or 25U steel supports, and no more than 80mm for 29 or 36U steel supports.18. After the legs of the section steel bracket are formed, the maximum distortion shall not be greater than 3mm.29. The maximum length distortion shall not be greater than 5mm after the shape of the beam leg of the 36U steel bracket.After the beam and legs are formed, the opening amount of U shaped steel slot shall not be greater than 4 mm.

Cable requirements:The cable shall be machined according to the design drawing.Each part of the cable must have good interchangeability, and the bolt should be inserted directly between the two cable plates of the installation state.Parts that need to be tempered must meet the hardness index. Welding requirements:The welding of base plate and column leg should be kept perpendicular, and its vertical deviation should not be greater than 2mm.The leg can be welded with short material, the position of the weld should be below the arc of the leg, more than 100mm straight line part, the weld should do bending, tensile strength test, its strength must not be lower than raw material strength.Assembly requirements: After assembly, the total height and total width should meet the design requirements. The total height error is plus or minus 1% of the bracket size, and the total width error is plus or minus 2% of the bracket size.After the bracket is assembled, the joint length should meet the design requirements, and the length error of the joint should be plus or minus 5%.After assembly, the entire plane shall not be greater than 20mm. Inspection methodsInspection of dimension tolerance with steel ruler, steel tape or caliper.The beam and leg arc should be inspected with the sample, and the size error of the sample and design shall not be greater than 0.5mm.After the scaffold is assembled on a flat plate (or flat), measure the flatness of the two sides with a steel ruler.The Angle between the column leg and the base surface, and the Angle ruler or sample.Hardness indicators are checked by hardness tester.Visual inspection of cracks.Inspection rules When the stent is in normal production, all items should be inspected on a regular basis.Part inspection unqualified should be qualified. The inspection of finished products was carried out by random sampling method, with each batch of 100 randomly selected one, 101~500 spot check two, and 501 spot check three. If the unqualified is qualified, if the unqualified is redoubled, the unqualified will be judged. To buy roll forming machine, please go to visit http://www.rishbin.com/products/roll-forming-machine/.

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Steel frame roll forming machine for LGSF

Steel Frame Roll Forming Machine is specialized in LGSF (

Light Gauge Steel Frame

), such as roof truss, wall frame, etc, with high tensile G550 Mpa steel.

Light Gauge Steel Frame Roll Forming Machine Quick View (Rishbin Production)Production Capacity:10-25m/minCondition:New

Dimension(L*W*H):5.2*1.72*1.47mMaterial thickness:0.5mm- 0.9mm

Voltage:380V, 50Hz, 3 Phase,Power(W):8.5kw

Weight:5000KGSCertification:ISO9001, CE

After-sales Service Provided:Engineers available to service machinery overseasUse:Steel Frame

Un-coiler System of Steel Frame Roll Forming Machine

It is used to support steel coil and uncoil it in a turntable way.

Passive uncoil pulled by roll forming system

Loading capacity: 3.0tons

Uncoiling width: 300mm

Inner diameter: 450-550mm

Entry Guide of Steel Frame Roll Forming Machine

Put sheet metal through the guide to manufacture and process, it can guarantee products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locating angle iron.

Main Roll Forming System

Ensure stability, precision and lifetime.

Usage: In order to keep the product shape and precision, adopts welded steel structure, motor reducer drive, chain drive transmission (the first and the last roller station, down roller, should be attached to the upper one with gear drive, roller surfaces polishing, hard plating, heat treatment, and galvanization treatment. The polished surface and heat treatment towards the molds also can keep molding plate surface smooth and not easy to be marked when it is being stamped.

Length of the main part: about 5200х1720х1400

Weight of main part: 5 tons

Voltage: 380V/50HZ3Phase (as customer’s request)

Roller fixer: Guide column

Frame: middle plate welded

Memorial arch frame type

Sidewall thickness: 25mm

Drive mode: gear/chain drive

Material of rollers: GCr12MoV

Material of shafts: S45C steel with tempering

Diameter of shafts: φ65mm

Number of rollers: 10 rollers

Main power: 5.5 kw

Cyclonical planetary gear speed reducer

Hydraulic Station

It is controlled by the gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job.

Hydraulic motor Power: 3kw

Hydraulic oil: 46#

Volume: 60L

Components: The system includes a set of hydraulic tank, a set of the hydraulic oil pump, two hydraulic pipes. And two sets of electromagnetism valves.

Electric Control System

Adopted PLC, transducer, touch panel from Siemens to ensure high speed with stability, precision and lifetime.

Other electric elements are also Siemens

Equipped with the movable switch, air break, radiator, transformer & electric leakage protector for operator convenience and safety.

Light

steel frame roll forming machine

use:Light steel roll forming machine machine configuration is through the order of multi-channel time roll forming, coil, strip, etc, can be kept for lateral bending, eventually made into a specific section profile. Its use is mainly used in coil and strip processing, becoming more widely used in machinery industry.

So in order to guarantee the machining satisfy the users' requirement, choose well-known light steel roll forming machines manufacturers must be reliable, which provide more perfect processing technology. The price of various types of light steel roll forming machine is also obviously different, so it is very important to choose manufacturer and model.

Generally speaking, light steel roll forming machine is a kind of mechanical processing equipment, and it is the machine that realizes the shaping process of special section profile, so it must be done well in the process of choosing. In order to be able to seek better protection, it can bring more benefits to the end, so achieve better quality, which is the advantage.

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Rishbin has strict quality control for the purpose of long-term cooperation with our customers.

For each different production line, we have different strict quality rules, and quality assurance department will make sure NG product will be never sent to the market. Check more of it, please go to

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#Rishibin is a leading professional supplier in the field of Roll Forming Machinery industry, and exports its quality production line to the markets all over the world. It has been in this industry for more than 20 years, looking foreward to your cooperation! #rollforming

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Rishbin

#Rishbin new website is online, welcome to check! http://www.rishbin.com/

To buy roll forming machine, please contact:

Contact: Chris Ho

Email: info@rishbin.com

Skype: tinatech_chris

Tel: 86-510-85853379

Wechat: 18626315075

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