// SCROLL DOWN TO SEE FULL UPCYCLE PROCESS // 4th Year Product Design Student at Grays School of Art. My honours project focuses on how UpCycling can be done at a successful commercial level. Collaborative project between 20Twenty and myself.
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// FINISHED PRODUCT //
Bottom photo is the finished base with detailing.
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My logo detailing on the back of base.
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// Other Variations //
Conceptualising some other finishes that could be applied to my design rather than a solid coloured base.
Other textures, materials and colours could be applied.
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// Complete Display Ready for Finishing //
My Display unit all ready for being primered and spray painted.
Using masking tape I hid the other components.
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// Fully Finished CAD Model //
Constructed using Solidworks
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// Fine Detailing //
Brush Strip to hide all the internal components in a discreet way.
The chain rotates from underneath the brush.
All the customers will see is the chain pretending through the brush.
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Concept of another version of the connector for the arms to be attached to the bearing cranks etc.
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Other variations of the Design :
This concept was another way in which the arms could have been constructed
3 x 12mm MDF sandwiched between 2 4mm Aluminium Plates.
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// Progress //
The base of my design all constructed and securely fastened.
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// Problem //
Although the Tablet / Digital Display was securely embedded in the CNC base it runs the risk of falling out.
To stop this I developed a tab system to avoid this ever happening.
The tabs spin around and jam the tablet in, I used ABS plastic as its flexible and lightweight.
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// Product Testing // Pedal Levelling //
After considering using a teeth method to jam the stunt pegs on for pedal levelling, I considered a second method where I used cable ties to hod the stunt pegs in securely.
After testing it out, there was too much room and the stunt peg shook around. this is not satisfactory.
As well as this, the cable tie looks cheap and doesn't have the correct aesthetics lowering the whole look of the design.
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Tablet // Digital Display
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Manufacturing Process: Hand Router
Using a hand router I routed a section out for the Digital Display charger to be attached whilst in use.
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Manufacturing Process:
Using Grub screws I attached the aluminium arms securely to the headcase/bearing. this is a very secure method.
To do this i had to drill a 3.5mm hole for a 4mm screw thread, I then threaded the hole by hand so the grub screws would fit perfectly inside.
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