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Seamark's winding battery X-ray inspection machines are suitable for the inspection of winding process type batteries in the lithium battery industry, using flat panel detector image acquisition technology and expandable inspection functions such as plate fold and tab fold. Suitable for testing lithium digital soft packs, cylinders, buttons, energy storage/power winding, and aluminum shell batteries.

Types of Winding Battery X-Ray Inspection Machine

Offline Inspection Machine for Winding Battery

Seamark's XB5100 offline winding battery X-ray inspection machine is versatile and suitable for various lithium battery types. It uses a Hamamatsu X-ray tube and advanced FPD to generate clear sample images, aiding accurate judgments. Widely used in labs and small battery manufacturing enterprises, it facilitates random inspections, ensuring quality control.

XB5100-Winding Battery Inspection

Inline Inspection Machine for Winding Battery

Seamark offers three models of inline-winding battery X-ray inspection machines. These machines inspect alignment, folds, tab pulling pins, etc., for multi-layer winding power batteries, supporting a range of cylindrical battery diameters (φ14–φ46mm) using advanced sampling technologies. Inspection covers aspects like angle overhang, resistance value, and conductivity.

How Does The Inspection Process Work For Winding Batteries?

Adjust The Inspection Angle

The first important thing is to adjust the battery to be detected at a suitable angle, which can help to machine more accurately and clearly inspect the internal structure and layers of the battery.

Modify the Suitable Voltage & Current

Different thicknesses, layers, and different types of batteries need to match the voltage and current of different parameter values for inspection to obtain the best image effect.

Algorithm Processing to Output the Best Image

The self-developed image preprocessing system, combined with unique algorithm enhancements, can help operators output inspection images simply and efficiently.

Is the X-ray Inspection Safe for Winding Batteries?

The X-ray inspection machine adopts non-destructive testing technology, which means it is very safe for the samples. As an X-ray machine, people may worry about the radiation. Seamark is strict in security; we adopt thick Pb material to produce the machine; and the radiation meets international standards, which is very safe for the operators. With a track record dating back to 2005, Seamark has extensive experience in producing X-ray battery inspection machines, ensuring both efficiency and safety.

Winding Battery Offline Inspection Machine VS Inline Inspection Machine

Winding Battery Offline Inspection Machine

Offline Inspection Machine

This type of equipment is usually used for random inspections and is suitable for the lab or batteries without strict production standards. It can save time and provide suggestions to help the battery manufacturer make the adjustment.

Winding Battery Inline Inspection Machine

Inline Inspection Machine

This type of equipment is typically used for full inspection, which is suitable for manufacturers who are strict in their QC. It is typically used in the fully automatic battery production line, which makes sure all products are compliant with standards.

[seamarkzm]

Seamark's offline winding battery X-ray inspection machine is suitable for the inspection of various winding process-type batteries in the lithium battery industry. Our industrial X-ray machine suitable for testing lithium digital soft packs, cylinders, buttons, energy storage/power winding, and aluminum shell batteries. Seamark has one model, the XB5100, which is an offline winding battery X-ray inspection machine. This industrial X-ray equipment is almost universal for all kinds of winding batteries. Offline inspection machines are typically used to make random inspections. It adopts a Hamamatsu X-ray tube and advanced FPD, which can help the operator get a good image of the samples and make the correct judgment. XB5100 X-ray inspection machine is widely used in some labs and small battery manufacturing enterprises.

Winding Offline Inspection Machine Types

XB5100-Winding Battery Inspection

Semi Auto Series XB5100, universal model, small size, almost for all kinds of winding battery.

Benefits of Using Seamark's Offline Winding Battery X-ray Inspection Machine

High Quality

Seamark attaches great importance to product quality and implement full-process quality control and optimization from raw material procurement, manufacturing R&D, and shipping packaging.

Support Customization

All series of industrial X-ray machine for battery inspection support customization and development. Whether it is appearance or software functions, we can meet the personalized requirements of customers.

Professional Service

Professional R&D department and after-sales service engineers group provide you with patient and professional technology support to make sure customers use equipment efficiently and easily.

What Is A Winding Offline Inspection Machine?

Winding Offline Inspection Machine

Offline inspection machine is one type of industrial X-ray equipment that need not connect the whole production line, they can be used individually, and it is widely used in all kinds of manufacturing enterprises. XB5100 X-ray inspection machine is typically small in size but multifunctional, suitable for various kinds of products. Offline machines can be recognized as random inspection machines. Regarding the offline, there are 2 explains: does not connect to the internet and doesn't connect with the whole production line. Though it is offline, it is widely used in many areas.

FAQs of Winding Offline Inspection Machine

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Is the offline inspection process non-destructive for the products?

The X-ray inspection machine is non-destructive for the products.

Is training required to operate the offline inspection machine?

Though the machine is easy to operate, it is still an industrial X-ray machine, so in order to ensure the safety of the operators, the operators need to have some operation training first.

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Seamark has three models of inline-winding battery x-ray inspection machines: the XB7100, XB7300, and XB8100. Inline automated X-ray inspection machines are popularly used for different kinds of winding batteries. For example, XB7100 achieves fully automatic inline inspection of multi-layer winding power batteries, inspecting the alignment of positive and negative electrode plates, large surface folds, tab pulling pins, etc. of winding power and energy storage batteries. XB8100 is compatible with φ14-φ46mm cylindrical batteries. In order to meet the inspection requirements of multi-layer high efficiency under different diameters, area array sampling technology or TDI line scanning sampling technology is selected. The inspection contents include angle overhang, resistance value, conductivity, etc.

Winding Inline Inspection Machine Types

XB7100-Winding Battery Inspection

The Full Auto Series XB7100 is specifically designed for multi-layer winding power batteries, ensuring efficient and precise inspections for superior quality assurance in the battery industry.

XB7300-Digital Battery Inspection

The Full Auto Series XB7300 is tailored for digital soft pack batteries, providing specialized and automated inspections to ensure the highest quality standards in the manufacturing process.

XB8100-Cylindrical Battery Inspection

Full Auto Series XB8100, compatible with Full Auto Series XB8100 is designed to handle cylindrical batteries with diameters ranging from φ14 to φ46mm, providing versatile compatibility for various battery manufacturing needs and ensuring efficient inspection processes.

Benefits Of Using SEAMARK's Winding Inline Inspection Machine

High Quality

Because Seamark is meticulous about quality control, its goods are well-known all over the world. To ensure product quality, our automated X-ray inspection machines use only the best components.

Support Customization

Various Customized requirements are supported by our battery automated X-ray inspection equipment. The structure can be modified to suit various clients.

Professional Service

Our skilled R&D team and after-sale service technicians can offer professional solutions to ensure that the customer uses the automated X-ray inspection machine effectively.

Why Is Winding Inline Inspection Important?

Winding Inline Inspection Machine

Winding inline automated X-ray inspection plays a pivotal role in modern manufacturing processes, ensuring the production of high-quality goods while optimizing efficiency and reducing costs. By inspecting each product in real-time as it moves down the production line, manufacturers can guarantee the accuracy and quality of their products. This real-time monitoring not only prevents defective items from reaching the market but also provides valuable data for process optimization. By analyzing the rate of qualified products, manufacturers can identify patterns in defects and make necessary adjustments to their production methods, machinery, or materials. This data-driven approach not only enhances product quality but also significantly cuts down on manufacturing expenses in the long term.

FAQs of Winding Inline Inspection Machine

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What is the PPM of SEAMARK's Inline Inspection Machine?

Different automated X-ray inspection machine models have different parameters. For the accuent PPM, please contact with the service or the salesman directly.

Can the Inline automated X-ray inspection machine be customized for different products?

The machine can be customized for different requirements. You only need to tell us your requirements, and our R&D team will provide the solution for you.

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Seamark stacking battery X-ray inspection machines are suitable for the inspection of stacking (blade) process-type cells in the lithium battery industry and can adopt TDI line scanning technology and expandable inspection functions such as plate fold and tab fold. Seamark has 2 kinds of stacking battery X-ray inspection machines, inline and offline. Customers can choose the suitable product according to different requirements.

Types of Stacking Battery X-Ray Inspection Machine

Offline Inspection Machine for Stacking Battery

Various stacking process types of batteries can be inspected by using the Seamark offline stacking battery X-ray inspection machines. Random inspections are frequently conducted using offline inspection equipment. It uses an advanced FPD and professional Hamamatsu X-ray tube, which may assist the operator in acquiring a clear image of the samples and making the right decisions. In some labs and small battery manufacturing businesses, it is commonly used.

Inline Inspection Machine for Stacking Battery

Seamark's XB7200 inline stacking battery X-ray inspection machines offer automatic inspection for multi-layer stacking power batteries. Using advanced imaging technologies, it assesses aspects like weighing, folds, and creases, ensuring high-quality stacking batteries vital for the new energy car industry's reliable performance.

Advantages of Using SEAMARK's Stacking Battery X-ray Inspection Machine

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Adopt the Advanced X-ray Tube

Seamark values the collaboration and R&D with the world's leading manufacturer of X-ray tubes. It adopts the Hamamatsu X-ray tube, which is one of the best industrial X-ray tube manufacturers around the world.

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High Dynamic Multi-fusion Filtering Algorithm

High dynamic: Breaking through the limitations of X-ray tubes.

Fit: The model is more stable.

Multi-fusion: multi-operator fusion.

Clarity: Large image quality.

Professional Teams

Professional R&D department and after-sales service engineers group provide you with patient and professional technology support to make sure customers use equipment efficiently and easily.

What Is a Stacking Battery X-ray Inspection Machine?

The stacking battery X-ray inspection machine is specialized equipment designed to assess the internal structure of stacking batteries. It plays a crucial role in inspecting various parameters like overhang, plate fold, tab fold, and large area fold, all of which are essential indicators of battery quality. Utilizing advanced technology, this machine incorporates an X-ray tube and an FPD/TDI camera, enabling it to generate clear and detailed images. These images are instrumental in revealing the intricate internal structure of different battery samples. By providing precise insights into the quality of batteries, this inspection machine ensures the production of reliable and high-performance stacking batteries for various applications.

Stacking Battery Offline Inspection Machine VS Inline Inspection Machine

Offline Inspection Machine

This kind of equipment is typically used for sporadic checks and is appropriate for laboratories or batteries without stringent production standards. It can assist the battery manufacturer in making an informed decision and save time.

Inline Inspection Machine

In the fully automatic battery production line, this kind of equipment is often used for a thorough inspection, making it perfect for manufacturers who are demanding quality control. It ensures that all products meet standards.

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Offline Inspection Machine for Stacking Battery

Seamark offline stacking battery X-ray inspection machine, which is suitable for inspection of various stacking process-type batteries. Seamark has 1 model XB5200 as such kind of machine. it is suitable for the inspection of stacking (blade) process-type cells in the lithium battery industry and adopts TDI line scanning technology and expandable inspection functions such as plate fold and tab fold. Offline inspection machine is typically used to make random inspections. It adopts a Hamamatsu X-ray tube and advanced FPD, which can help the operator to get a good effect image of the samples and help the operator to make the correct judgment. It is widely used in some labs and small battery manufacturing enterprises.

What Types Of Defects Can The Stacking Offline Inspection Machine Detect?

Angle Overhang

This refers to misalignments or protrusions in the angles of the battery components. The inspection machine can identify irregularities in the alignment, ensuring the components are properly positioned.

Large Area Folds

Large folds in the battery material can impact the battery's structural integrity and performance. The machine is designed to identify these folds, ensuring the battery's surface is smooth and defect-free.

Tab Creases

Tabs are critical components in batteries, connecting different layers. Creases or deformities in these tabs can lead to electrical issues. The inspection machine can detect tab creases, ensuring the tabs are in optimal condition for proper electrical connections.

How Does Stacking Offline X-Ray Inspection Machine Work?

Stacking Offline Inspection Machine

X-ray tubes and detectors are the core components of offline X-ray battery inspection machines. The machine provides images of the internal structure with the help of the X-ray tube and detector. FPD receives and converts the X-ray signal to an industrial computer, then the software will process the received signal through an algorithm and output the X-ray image. Offline X-ray inspection machines do not need to be used with other devices, and it’s easy to place and operate.

Is the Offline Inspection Machine suitable for small-scale as well as large-scale production?

The offline inspection is suitable for random inspection. So it depends on the requirements of different battery production enterprises.

What is the typical inspection speed of SEAMARK's Offline Inspection Machine?

Different machines have different speeds, so for accurate data, please contact the service or salesman directly.

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Inline Inspection Machine for Stacking Battery

Seamark has 1 model which is an inline winding battery x-ray inspection machine, it is XB7200. Inline winding battery x-ray inspection is widely used in different kinds of stacking batteries. XB7200 achieves fully automatic inline inspection of multi-layer stacking power batteries, using TDI line scanning image technology or using area array image acquisition technology. The inspection contents include: weighing, angle overhang, large folds, tab creases, etc. inline stacking battery x-ray inspection machine is typically used in the full automatic lithium battery production line. And the stacking batteries are widely used in the new energy car industry. Which can provide good judgment for the battery quality.

Stacking Inline Inspection Machine Types

XB7200-Stacking Battery Inspection

Full Auto Series XB7200 achieves fully automatic inline inspection of multi-layer stacking power batteries.

Why Is Stacking Inline Inspection Important?

Control the Quality

An inline X-ray battery inspection machine is typically used in the production line. It can easily sort out defective products during the production process, prompting companies to improve their processes.

High Efficiency

Fully automated inspection can accurately and efficiently control production quality, saving labor and time.

Save Cost

Defective products can be effectively prevented from entering the circulation process and the company's after-sales costs can be reduced. At the same time, the fully automated production line can effectively save labor.

How Does Stacking Battery Inline Inspection Machine Handle Different Product Shapes And Sizes?

Stacking Inline Inspection Machine

X-ray inspection machines handle diverse product shapes and sizes by employing adjustable loading plates for standard items and customized fixtures for irregular shapes. These fixtures secure products during inspection, ensuring accuracy. Advanced software algorithms optimize imaging parameters, guaranteeing clear results for various configurations. This adaptability enhances efficiency and precision in the inspection process, accommodating the unique requirements of different products.

FAQs of Stacking Inline Inspection Machine

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Can the machine be integrated seamlessly into existing production lines or quality control processes?

The inline machine can be used in the full automatic lithium battery production line.

What industries benefit the most from SEAMARK's Inline Inspection Machine?

Various kinds of lithium battery manufacturing enterprises have adopted our machine, and it helps their production a lot.

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Battery X-ray Inspection Machine

Seamark, a well-known national high-tech enterprise, was established in 2005 and has been working in the industrial X-ray inspection industry for over 18 years. Seamark has been producing battery inspection machines since 2019. Seamark is committed to providing advanced industrial x ray equipment and comprehensive one-stop services and solutions for the new energy battery industry. Semark’s battery X-ray inspection machines have a self-developed image preprocessing system, adopting the Multi Dynamic Low Illumination Enhancement and High Dynamic Multi-fusion Filtering Algorithm, which can provide clearer images to help the operator judge the quality of the samples. It can be easily used to inspect the overhang, plate tab, tab fold, and large surface fold of the batteries, etc.

Types of Battery X-ray Inspection Machine

X-ray Inspection Machine for Winding Battery

Offline Inspection Machine for Winding Battery

Inline Inspection Machine for Winding Battery

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The winding battery X-ray inspection series is suitable for the inspection of winding process-type cells in the lithium battery industry and for testing digital soft packs, cylinders, buttons, and energy storage/power winding.

X-ray Inspection Machine for Stacking Battery

Offline Inspection Machine for Stacking Battery

Inline Inspection Machine for Stacking Battery

X-ray Inspection Machine for Stacking Battery

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The stacking battery X-ray inspection machines are suitable for the inspection of stacking (blade) process-type batteries in the lithium battery industry and have expandable inspection functions such as plate fold and tab fold.

Why is Battery X-ray Inspection Important?

Ensure Battery Safety

Inspecting the safety of lithium batteries can reduce the occurrence of accidents, prevent explosions and other safety accidents due to manufacturing defects in lithium batteries, and provide better-quality products to market customers.

01

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Non-Destructive Testing

It can detect the internal conditions of the battery without damaging the battery structure, identify internal defects of the battery core, and measure the alignment of the positive and negative electrodes.

02

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Save Production Costs

X-ray battery inspection machines can promptly detect defective products during the production process, thereby improving the manufacturing process and saving the production costs of battery manufacturing factories.

03

Why Choose SEAMARK's Battery X-ray Inspection Machine?

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High Configuration

We deeply value the collaboration and R&D with the world's leading manufacturer of X-ray tubes. Seamark battery X-ray inspection machines adopt the Japanese Hamamatsu X-ray tube, which is one of the best X-ray tube manufacturers around the world. All the series can be customized according to the customer's requirements.

Advanced Algorithm

Seamark has a professional R&D department and a self-developed image preprocessing system, adopting the Multi Dynamic Low Illumination Enhancement and High Dynamic Multi-fusion Filtering Algorithm, which make our equipment provide clearer images even if the X-ray tube is at a lower voltage.

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ZM-R8650 Fully Automatic BGA Rework Station

R8650C fully automatic BGA rework station is a fully automatic visual alignment BGA rework station.

 This BGA repair station can be used as automated desoldering machine and suitable for automatic visual placement of various chip devices on large PCB boards (such as 5G communication boards), automatic welding, and automatic PCB soldering station. This automatic SMD soldering rework station machine can be combined with SAP/ERP to realize the software linkup (optional), and to realize the temperature curve sub-board with S/N as the retroactive condition.

 As a responsible supplier, Seamark promises that our automatic wire soldering machine price is fairly reasonable and affordable.

 Functions of R8650C Smart BGA Rework Station

 00 Precise Visual Alignment

Two sets of high-definition industrial cameras are used, and the repeat placement accuracy reaches ± 0.01mm. The 5 million pixels high-definition industrial camera system is for accurate measurement and positioning of the chip, the automatic vision software system automatically corrects the angle, and the image is displayed in HD.

 High-definition CCD (5 million pixels) and high-definition CCD (1.3 million pixels) industrial cameras can accurately detect with telecentric lenses to avoid image distortion, eliminate measurement errors, achieve accurate alignment, and repeat alignment accuracy can reach ± 0.01mm.

 01 ESD Lonizer

Equipped with ionizer, which effectively eliminates static electricity on the board and protects the product.

 02 Precise Motion Platform

It adopts an industrial PC and servo motion control system to accurately control the X/Y/Z four-axis gantry structure to operate fully automatically and independently. It adopts a grinding marble platform and a precision grinding screw. The visual accuracy can reach ± 0.01mm.

 03 Multifunctional Control Feature

The self-developed software system realizes fast positioning and stable temperature curve (with curve analysis function), easy operation and setting, and can automatically generate record files to achieve traceability of historical parameters. The operation interface is simple and fast, and a professional operation interface (system parameter setting, working mode setting, heating parameter setting, data recording, etc.) is set for different product characteristics, and there are Chinese and English interfaces to choose from.

 https://www.seamarkzm.com/products/zm-r8650-fully-automatic-bga-rework-station/

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ZM-R8000D Large Precision Rework Station

R8000D PCB Large Precision Rework Station is an ultra-large high-end optical alignment precision rework station.

 This BGA workstation is suitable for rework of 5G server and large server mainboards.

 Features of R8000D Large Precision Rework Station

The whole machine produced by Seamark is fully ESD protected, and complies with ESD protection standards.

 The safety design of the whole machine complies with the safety design specifications of GB/T15706-2012, and the relevant safety design requirements of GB/T19671 bimanual installation.

 The heating area is independently temperature-controlled, and the process temperature can be designed according to the requirements, effectively avoiding PCBA deformation caused by uneven temperature, dual-protecting the heating power devices, and preventing the damage maintenance products caused by temperature's out of control.

 With drawer loading design, the stage can be stretched out, which is convenient for picking and placing the maintenance substrate.

 Using self-innovated image alignment technology can effectively solve the problem of visual alignment placement of large-size objects.

 The self-developed multi-function foolproof operating system is easy to operate and can be connected with MES/SAP.

 https://www.seamarkzm.com/products/zm-r800d-bga-rework-station/

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ZM-R7850A Smart Optical BGA Rework Station

R7850A PCB smart optical BGA soldering station machine is an optical alignment automatic rework equipment.

 This BGA machine has multi-functional control features, convenient temperature setting and storage, bottom heating system, smoke purification system, high-definition optical alignment module.

 As one of the most reputable and professional suppliers, Zhuomao promises to produce best products with good quality.

 Functions of R7850A Optical Alignment Automatic Rework Equipment

 00 Multifunctional Control Features

Industrial PC control, can set a variety of operating modes, real-time display of temperature curve, each curve can be set to more than 12 segments, it can automatically analyze the curve, and automatically save the temperature curve to generate a large number of log files to facilitate the recall of historical parameters for traceability.

 01 Convenient Temperature Setting and Saving

Three temperature zones independently controlled by programming, convenient and quick setting of temperature parameters and temperature saving records, the top zone uses ceramic heaters, built-in vacuum tube is used for chip adsorption, electric control 360 degree rotation alignment, with pressure protection device, dual over-temperature protection and alarm function, software design has encryption and foolproof functions.

 02 Bottom Heating System

The medium-wave ceramic infrared heating plate imported from Germany is adopted, and the bottom temperature zone can be independently heated to adjust the distance from the PCB like a infrared BGA rework station. Fast temperature rise and high temperature control accuracy can effectively solve PCBA preheating and rework temprature.

 03 Smoke Purification System

The built-in three-level smoke purification system can filter and purify the toxic gas generated in the work, effectively protecting the environment.

 04 HD Optical Alignment Module

Imported HD CCD (2m pixels) optical alignment system, through the PC control system X/Y automatically moves the optical lens alignment, using 15' HD industrial display (1080P 16: 9) and 18.5' SD display operation. Equipped with automatic feeding device to realize feeding and receiving automatically.

 https://www.seamarkzm.com/products/zm-r7850a-smart-optical-bga-rework-station/

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ZM-R7830A Smart Optical BGA Rework Station

R7830A is an optical alignment automatic rework equipment.

 It also works as laser BGA SMD rework station, multi-language menu interface, automatic feeding device, X/Y AXI machine that can be controlled by joystick, fast and convenient operation, imported high-definition CCD (2 million pixels) optical alignment system, high Precision temperature control sensor system, precise temperature control.

 As one of the most reputable and reliable manufacturers, Seamark provides best products with good quality.

 Functions of R7830A Optical Alignment Automatic Rework Equipment

 00 X/Y/Z Axis Automatic Displacement

The top temperature zone is controlled by the joystick control servo system, which can automatically move and align at fast/slow speed by X/Y/Z Axis.

 01 Vacuum Adsorption and Nitrogen Protection

The top heating head has a built-in vacuum suction nozzle for chip adsorption, electrically controlled 360-degree rotation alignment, with negative pressure monitoring and pressure protection device. The bottom temperature zone adopts a large-area heating wire layout, moves symmetrically with the top temperature zone, and can be connected with nitrogen to prevent PCBA from yellowing.

 Features of R7830A Optical Alignment Automatic Rework Equipment

Multilingual menu interface

Automatic feeding device

X/Y axis can be controlled by joystick, operation is quick and convenient

Imported high-definition CCD (2m pixels) optical alignment system.

High-precision temperature control sensing system.

 https://www.seamarkzm.com/products/zm-r7830a-smart-optical-bga-rework-station/

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ZM-R730A Large Board BGA Rework Station

ZM-R730A large board BGA rework station is a kind of semi automatic soldering machine.

 The BGA rework machine has stable temperature control, large HD touch screen, HD optical alignment and intelligent control as well as removable infrared temperature zone and other advantages.

 As one of the most reputable and professional suppliers, Zhuomao promises to produce best products with good quality.

 Functions of R730A Optical Alignment Automatic Rework Equipment

 00 Stable Temperature Control

Three temperature zones independently control, heated by convection hot air, the height of the bottom temperature zone is adjustable, the top temperature zone has a built-in vacuum suction nozzle for chip adsorption, with negative pressure monitoring and pressure protection device.

 01 Large HD Touch Screen

Large HD touch screen operation with a variety of operation modes, real-time display, and edit temperature curve, each group of temperature curve can be set to 8 segments, can store 100 groups of temperature curve, can automatically analyze the curve, read through touch screen control.

 02 Removable Infrared Temperature Zone

The IR preheating zone is heated by a carbon fiber infrared tube and protected by a high-temperature resistant microcrystalline panel. It can move left and right to facilitate maintenance of large and irregular PCBA.

 03 HD Optical Alignment and Intelligent Control

Equipped with automatic feeding device, using Panasonic PLC and high-precision temperature control module, high-precision K-type thermocouple, dynamic PID multi-loop closed-loop control selective reflow soldering process, the accuracy can reach ± 1 ℃. Over temperature protection alarm function, software encryption and foolproof function.

 https://www.seamarkzm.com/products/zm-r730a-large-board-bga-rework-station/

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ZM-R7220A Infrared BGA Rework Station

ZM-R7220A SMD infrared BGA rework station is an intelligent BGA rework station with real-time temperature monitoring, optical alignment system, rapid heating, and cooling.

 As an infrared soldering station manufacturer, Zhuomao promises to produce products with high quality and the infrared BGA rework soldering station price is very affordable and reasonable.

 Functions of R7220A Optical Alignment Rework Equipment

 00 Real-time Temperature Monitoring

Real-time temperature display, with automatic curve analysis function.

 01 Optical Alignment System

High-definition CCD (2m pixels) digital imaging, automatic optical zoom system, manual control and laser red-dot alignment.

 02 Rapid heating and cooling

The IR preheating zone is heated by a medium wave ceramic infrared heating plate, a multi-functional movable PCB fixing bracket, and a BGA bottom support frame. Laminar integrated cooling fan.

 https://www.seamarkzm.com/products/zm-r7220a-infrared-bga-rework-station/

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ZM-R5860 Hot Air BGA Rework Station

Principle And Operation Mode

ZM-R5860 Hot Air BGA Rework Station is one of types of our rework station.

 This ball grid array rework station has three-temperature zone Independently control, convection hot air heating, lower temperature zone height-adjustable, high-precision autonomous control system, high-precision K-type thermocouple with accuracy up to ± 3 ℃, dynamic APR multi-loop closed-loop control selective reflow process. Imported high power constant current integrated cooling fan.

 As one of the most reputable and reliable manufacturers, Seamark provides best products with good quality.

 Functions of Smart BGA Rework Equipment/R5860

 00 Temperature Curve Setting

High-definition touch screen operation, real-time display and, editing of temperature curves, each group of temperature curves can be set to 8 segments, 100 groups of temperature curves can be stored, with temperature self-organizing function.

 01 Laser Red-dot Positioning Guide

Laser indicator for PCB and component positioning.

 02 Vacuum Adsorption

The external vacuum suction pen is convenient for taking BGA.

 https://www.seamarkzm.com/products/zm-r5860-hot-air-bga-rework-station/

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ZM-R8000B Large Precision Rework Station

R8000B Surface Mount/SMD BGA rework station is a large-scale precision rework station.

 This BGA rework system has self-tuning temperature curve, large-area preheating platform, automatic feeding and adsorption, high-performance, multi-loop heating system.

 As one of the most reputable and reliable manufacturer, Seamark provides best products with good quality.

 Functions of R8000B Large Precision Rework Station

 00 Large Area Preheating Platform

Independent three-temperature zone, the upper-temperature zone uses ceramic heaters, the preheating zone adopts German imported medium-wave ceramic infrared heating plates like infrared rework station, each plate can be controlled independently, and the preheating area can be adjusted according to the PCB board size. The large heating area of 850*580mm is suitable for the repair of larger PCB boards. The preheating zone automatically adjusts the distance from the PCB board to achieve the best performance.

 01 Self-Tuning Temperature Curve

Industrial PC and servo motion control system for precise control, with multiple operating modes, real-time display and editing of temperature curves, each curve can be set to more than 12 segments, curve analysis can be performed automatically, and temperature curves can be automatically generated into massive log files and saved, which are convenient to recall the historical parameters and trace the abnormal quality. With over-temperature protection and alarm function, the software can be encrypted and foolproof.

 02 Automatic Feeding and Adsorption

The heating head has a built-in vacuum tube for chip adsorption, electrically controlled 360 degree rotation alignment, with negative pressure monitoring, and automatic feeder device to realize automatic feeding and automatic receiving. With memory function, it can complete the desoldering and adsorption of the chip with one key, and the operation is simple.

 03 HD Optical Inspection Module

Imported HD CCS (2m pixels) optical alignment system, which automatically moves the optical lens alignment through PC control servo system. 17dual screens are used to display the alignment effect and operation interface respectively. The alignment function does not interfere with the operating system and the operation is convenient.

 04 High-performance, Multi-loop Heating System

External uses 5-channel temperature measurement interface, internal adopts high-precision K-type thermocouple with accuracy up to ± 1 ℃, it has dynamic PID multi-loop closed control selective reflow soldering process. At the same time, it can be connected with nitrogen heating to protect PCBA from oxidation and yellowing. Flowmeter negative pressure is precisely adjusted.

 https://www.seamarkzm.com/products/zm-800b-bga-rework-station/

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X-Ray SMD Reel Counter

Microfocus X-ray inspection is widely used in LED/automobile/aerospace/EMS etc field and become a necessity for modern PCBA inspection.

 The X-ray reel counter machines produced by Seamark have the characteristics of high performance, cost-effectiveness, long lifespan, user-friendly software, simple maintenance, high definition inspection image with special tilt which make our machines can meet different category products inspection needs.

 Besides standard X-ray component counter, we also provide customized solutions to meet your special inspection requirements.

 Welcome to order!

 Offline Reel Counter

Seamark's 2D X-ray inspection machine adopts a closed microfocus X-ray tube with voltage 90KV, 110KV,130KV, which meet different product inspection technical requirements.

 Online Reel Counter

X-Ray counting machine, also known as SMD components counter. The equipment adopts the principle of photoelectric sensing and uses the corresponding relationship between the guide hole of the carrier and the components to accurately determine the number of SMD parts.

https://www.seamarkzm.com/products/x-ray-smd-reel-counter/

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XL6500 Online X-Ray Inspection Machine

XL6500 is an SMT online micro-focus X-ray inspection equipment for electronic components.

 This automated X-Ray inspection machine can be directly connected to the SMT production line, or it can be used offline with the loading and unloading conveyors. Fully automatic judgment and inspection are carried out for the characteristic area of the PCB or the designated device.

 As one of the most reputable and reliable companies, Seamark trys our best to provide good products and service for you.

 Advantages of XL6500 Inline X-ray Inspection Machine

Automatic sub-line inspection of LED chip packaging.

 Fully automatic online inspection of IGBT chips.

 130KV 5um closed X-ray tube, long life, maintenance-free.

 Use 2.3 million pixel high-resolution digital flat-panel detector.

 Fully automatic online inspection of IC/BGA semi-conductor devices, SMT and PTU packages, sensors and other fields.

 Fully automatic online inspection of large-size PCB boards and PCBA solder joints.

 Simple operation of template setting guaranteed safe operation.

 https://www.seamarkzm.com/products/xl6500-online-x-ray-inspection-machine/