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Ohio Manufacturer Specializes in Ergonomic Lift Solutions

Ergonomic Jib Crane Manufacturer: The Benefits Of Ergonomic Lift Solutions.

Does ergonomic lift solutions sound familiar? Probably not. But if you are viewing this page, it means you are most certainly interested or fascinated, and would love to know what it is – if you do not. And more importantly, it has benefits. So, what are ergonomic lift solutions? To answer the question, it is necessary to start with ergonomics. For the benefit of those who do not know what ergonomic is? It is a science of designing workplaces that are more suitable to the skilled or unskilled workers that will be using it, and that enhances productivity. That is definitely simplistic. So you get the idea, right? With that, you can comprehend what it is: it involves lifting of loads.

It is quite common to see a worker that suffers back injury. And when that happens, there will be compensation indemnity claims filed. This problem increases the cost of production—injury that could have been prevented. So, precautionary measures need to be put in place to address the problem. Some precautionary measures are: you have to make plans ahead; you have to consider if the load is too heavy; make sure you can see properly when carrying a load; work with your supervisor to improve conditions; you should set the load down and rest if you are tired; and so on.

Benefits of Ergonomic Lift Solutions Are:

It improves quality.

It also improves employee engagement: employees will appreciate the practice that put their health and safety into serious consideration.

Eventually, it will create better safety cultures.

It is obvious that this is so important in the production process in factories and elsewhere. A jib crane manufacturer cannot ignore ergonomics and some of the injuries that it addresses include (but not limited to) strains and sprains. And if the same motion is performed over and over again (especially if it involves the use of force), injuries will happen. It is obvious that the human body is incapable of handling it—in most cases, anyway. No company will be unwilling to do something about injuries. Well, if they are not willing to do something about it (which is highly unlikely), they are certainly willing to do something about compensation expenses.

Because of this, many industries have employed ergonomic lift solutions in facilities. Workers injuries need to be addressed efficiently. And they did it through the purchase of new tools or equipment that will aid in the production process. And that is not all. Existing crane equipment was modified, and work practices were changed. Because of these changes, the injury rate in the workplace is lowered. If it is lowered, so is the compensation cost. And those companies are better for it because they spend a lot of money on compensation cost alone.

What about the aspect of productivity and efficiency? You could take a guess—and you are most certainly going to guess correctly. Since the productivity is increased, it means those companies will make more profit. But if you look at it, it is a win-win situation.

For the Worker: Injuries can affect all aspects of a worker’s life, immensely. And when it happens, the affected worker may be unable to do his/her job for a long period of time, if s/he is not permanently incapacitated. And because of ergonomic solutions, that will not happen—a win for him/her, even if the worker may not know it.

For the corporation or company: no compensation cost means more ROI. And if it involves lifting, ergonomic lift solutions will put all the precautionary measures in place to prevent it from ever happening. That is why a professional jib crane manufacturer will implement it for obvious reasons—from the designing and sale of the products. This is a good example: https://overheadcrane-manufacturer.com/product-category/ergonomic-jib-arm-cranes-sale/

To prevent or reduce the chance of injury, ergonomic risk factors were put into serious consideration when work task was designed. This literally means physical changes to the workplace were implemented. Not to mention the efficient procedures or processes that were also implemented. This, in turn, will reduce or eliminate the hazard on the job.

These are some of the benefits of it to the skilled, semi-skilled or unskilled workers and also to the company.

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From https://overheadcrane-manufacturer.com/ohio-manufacturer-ergonomic-lift-solutions/

from https://overheadcranemanufacturer0.wordpress.com/2017/09/19/ohio-manufacturer-specializes-in-ergonomic-lift-solutions/

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What You Should Know about a Free Standing Bridge Crane

Lifting heavy objects in a factory or at a construction site can be tasking without a lifting aid like a free standing bridge crane. However, there are times when installation of the typical overhead crane setup becomes impossible due to space limitation or work environment challenges making the use of overhead crane unwise.

Without an adaptable means of lifting a heavy object in a temporary work environment, accomplishing a simple task would be impossible. For this reason, a free-standing bridge crane is designed to fit in an environment where the use of the giant overhead crane is impossible.

The free standing bridge crane is the ergonomic solution to lifting heavy objects in an atmosphere where the giant cranes are unsuitable for various reasons. No matter your type of application or need, free standing bridge crane, is handy tools in any work environment where there is need to move heavy objects up to 4,400 lbs.

The free standing bridge crane is a wise use because:

Installed well in pre-cast concrete environment

All connections need bolting not welding

Can be taken apart when no longer in use

Best option for crane insurance coverage

Why is the free standing bridge crane the better choice as an overhead crane?

Easy to dismantle. The free standing bridge crane is bolted not bonded making it easy to remove when no longer in use. It’s a perfect option in a temporary environment as you don’t need to worry about massive dismantling cost after use.

Easy to relocate to a new project site. As a business, these bridge cranes are the best option to use when you have multiple project sites requiring the use of a crane on-site. The easy way to dismantle it makes it easier to move from site to site without extraordinary cost.

Indoor use. When you need a crane in a rented building, or you are working in a temporary location, using a free-standing bridge crane is a perfect tool; no need worrying about future removal cost.

When there is a need to cover a large area up to 40-feet or more, a free-standing bridge crane is extendable to any length to provide an instant need for the crane use without bringing an extra burden to the project.

Easy to setup. Free standing bridge crane does not become additional time gulping tool with long days of installation. Once its use is determined, the device can be installed and ready to use within a limited period.

Highly adaptable. Free standing bridge crane has the advantage of adaptability and more business efficient. It is suitable for manufacturing, engineering and construction application. It enhances profitability and practical use.

In a work environment where dealing with moving a massive object is an essential part of everyday business, free standing bridge crane provides the ideal option to get work moving smoothly without worrying about space limitation. The free standing bridge crane is safe and trusted with load handling and pose less risk as the bridge on the crane ride on top of the structure for secure hook height. It promises less work injury and ensures maximum work throughput.

The post What You Should Know about a Free Standing Bridge Crane appeared first on Best Overhead Bridge and Workstation Crane for Sale.

From https://overheadcrane-manufacturer.com/free-standing-bridge-crane/

from https://overheadcranemanufacturer0.wordpress.com/2017/03/14/what-you-should-know-about-a-free-standing-bridge-crane/

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The Workable Components of an Overhead Traveling Crane

An overhead traveling crane, also known as a bridge crane, is commonly used for industrial load lifting. Overhead traveling cranes can be classified as electric overhead traveling (EOT) crane or a rotary overhead crane. The electric overhead is the more typical of the two and mostly found in factories. They are fully electrically operated by a control pendant, radio/IR remote or from a cabin attached to the crane itself. Rotary overhead cranes are another type of overhead crane, which has one end of its bridge mounted, which is on a fixed pivot, while the other end is sustained on an annular track.

The basic types of overhead traveling cranes can include top running cranes, under running cranes, single girder bridge cranes and double girder bridge cranes. Overhead traveling cranes are generally engineered in four common configurations. You will find on overhead cranes that they have a highly detailed control system, which is specific to performing day to day tasks with the overhead crane. The controls on an overhead traveling crane are the crane pendant, variable frequency drive(VFD), radio remote control, power supply, enclosures, also NEMA 1, 12 and 4.

Controlling the Overhead Traveling Crane

Typically, the pendant is mounted in two ways and can be mounted to a sliding track system. The pendant can also be mounted to the electric trolley hoist itself. When mounted to the electric trolley hoist, there will have to be an operator beside it to move and operate the equipment to move the loads that need to move. The pendant is engineered to perform certain functions of the crane that is intended to be controlled manually. The pendant will control each function and configuration from the bridge travel, trolley direction, and lift speed. Not limited to these functions and configurations the pendant can do much more.

Variable frequency drive is used solely to control the motors of the crane. When controlling the motors this will be done by a varying frequency. The ability to set custom speed and let the equipment accelerate and decelerate smoothly will be dependent on the varying frequency of the motors. Pendant pushbuttons have two different speed controls similarly used with the variable frequency drive. One button maintains the speed and the other can be used to accelerate. The crane will start to decelerate when it’s controlled by the dynamic braking system that is programmable into the variable frequency drive. Radio remote controls can function wirelessly, but uses radio frequency and will not be directly wired into the crane.

Radio Control Safety

The radio controls have various safety features, that will allow the operator to work safely at a distance. Also, multiple cranes can be controlled at once with the same radio remote control. The power supply is the electrical service available in the building, which the crane or material handling equipment is being manufactured will operate from. Enclosures can be gauged for certain varied applications and environments, as they protect other electrical components and also they have three important levels of protection. NEMA 1; the enclosure keeps service crew and operates safe from electrical components and avert them from being electrocuted.

NEMA 12, Has the same functions but keeps oil, dirt, water, dust and other debris out of the internal electrical components. Lastly, NEMA 4, which can be used in indoor and outdoor can protect the enclosure from leaking if it gets extremely wet while offering a greater level of protection from things such as, oil, dirt, water and dust. These controls are highly needed and play a crucial part in the way an overhead traveling crane will function.

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From https://overheadcrane-manufacturer.com/overhead-traveling-crane/

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The Benefits and Uses of Overhead Traveling Cranes

Besides the fact that it takes time and extreme stress to move heavy and bulky loads through aisles or on the floor, you can also get seriously injured. Using overhead traveling cranes will save you from the stress, save time and also provide you with the ability to move, lift, and lower heavy or bulky loads horizontally, using the overhead head space provided by your company or facility.

Since they are endowed with high lifting capabilities for the movement of the load, overhead cranes are usually controlled by an operator, either via wireless cords, manually, or through a wired pendant station that directs their travel. Overhead cranes are really beneficial and very useful; below are some of their uses and benefits.

The Uses of Overhead Traveling Cranes

Also known as bridge cranes or jib cranes, overhead traveling cranes are extensively used in a lot of industrial places in order to facilitate the handling and processing of heavy and oversized objects that cannot be handled by other handling equipment and methods. The different areas in which overhead cranes are significantly useful include;

Assembly – Overhead cranes can be used to move heavy product parts through the production process of the product.

Storage – It can be used to move heavy and/or bulky objects to and from storage areas.

Transportation – Overhead cranes can be used to load manufactured products on to open trailers or rail cars.

Warehousing – It can be used to move large, heavy objects from and to the dock areas.

The Benefits of Overhead Traveling Cranes

Not only do you need to use high-quality tools when it comes to the running of a large industrial business or warehouse, you also need to ensure that your tools are the right ones that are going to help you run your business processes effectively and efficiently. You’ll be able to maximize your productivity with an overhead crane. You’ll also be able to transport your objects and goods around your facility in no time. Here are some other advantages of using an overhead crane for your business;

Increased Safety – You might be thinking forklifts are good, but the thing is forklifts offer imprecise stacking, dropping of goods, and a higher chance of accidents when compared to overhead cranes. Since overhead cranes deal with the overhead space of your facility, all of these risks are very minimal and they have the ability to move bulky and heavy loads faster than forklifts.

Avoid Floor Obstructions – You can install your overhead crane just about anywhere you wish. Since they are positioned as high as the ceiling of your facility, they are going to come in contact with nothing on your facility’s floor. Also, the carriage of products above obstacles will be quite easy, thereby helping you to reduce product damage.

Improved Load Control – Most overhead cranes come with controls that offer awesome precision. This allows you the ability to place the crane on the exact spot you need it to be with no strain or hassle from the operator. It also provides the ability to minimize human errors.

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From https://overheadcrane-manufacturer.com/benefits-uses-overhead-traveling-cranes/

from https://overheadcranemanufacturer0.wordpress.com/2017/03/06/the-benefits-and-uses-of-overhead-traveling-cranes/

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How to Install a Jib Crane

Installing a jib crane is can be an easy job. So here are a few tips that will help you in accomplishing the task successfully.

1. Base Assembly

After the establishment of prescribed cement, anchor bolts and the footing reinforcements, that refers to particular model measurement sheet of your jib crane.

Introduce one arrangement of nuts to the anchor screws and bolts with the top surface roughly one inch over the establishment.

At that point put base unit overstay anchor screws laying on leveling nuts.

Introduce the second arrangement of nuts freely, embed plumb line arm in turn shaft situated on top of the pole.

Select position on the arm to hang plumb line that is 2 inches from the edge of the pole.

Measure down from the top of pole 60 inches, utilize this point for checking plumb.

Find arm specifically more than one grapple jolt measure from plumb line to edge of the pole, ought to be 2 inches, if not, alter leveling nut specifically underneath, up if more prominent than 2 inches.

Turn arm to 180 degrees, check for a distance of 2 inches, if not, change-leveling nuts until you have the same measurement on each side of the pole.

Rehash this operation at every anchor bolt with 60-degree increases.

At the point when the pole is plumb buoy grouting compound under base plate and fix locking nuts.

2. Head Assembly

The head together is mounted on fundamental bearing on turn shaft, then box gets together is leveled by conforming hex nuts number 9, which alter the position of roller get together to the pole, along these lines leveling box gathering. At the point when the box is genuinely level, put a level washer over rotate shaft projecting through the head, get together of the box, and secure with residual ring number 16.

3. Boom Assembly

Adjust the boom get together specifically to box securing at back plate and shaft bolster the point. At that point change boom, with the end goal that the finish of the bar is that it creeps above level, by equitably altering the roller change nut and bolt into position with bolt nuts.

Strategy for figuring: Dim. A ÷ 300 = modification above level

So now make sure that you have installed the jib crane perfectly. Keep in mind that all the screws and bolts are tight because it might lead to an accident. Adjust the angles properly so that the jib crane will work efficiently.

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From https://overheadcrane-manufacturer.com/install-jib-crane/

from https://overheadcranemanufacturer0.wordpress.com/2017/03/06/how-to-install-a-jib-crane/

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What Are Some Things to Consider with Jib Crane Design

Construction teams depend heavily on overhead cranes for their line of work; what we don’t always know are the factors to consider when choosing one for specific purposes. The overhead bridge cranes are three distinct types; namely, gantry crane, monorail crane, and jib crane. The jib cranes are popularly used for specific lifting in the facility. Some cranes which are light capacity are portable; however, these are kept stationary. They are typically mounted onto flooring or mounted to pre-approved columns in the building. Each jib crane design can handle specific tasks according to the requirements of the headroom; for precision, some of these jib cranes can be motorized. For complete 360 degrees coverage of the work area, the mast type is preferred or the ones mounted can only operate within a sphere of 180 degrees.

Jib Crane Design | Lifting Requirements

Amongst the factors to be considered, the first is to determine the type of lifting required. You can determine where you would want is located, mounted or grounded. The electric rotation is another option would want to request for considering the traverse motion. Given the size, a typical jib crane is anything you wish for because of its main functionality suits harbors and oil rigs.

In general, you would want to research the crane’s specification, look at a few brands, sellers and compare prices. However, you should be asking the question of what you want to lift using these cranes. Prices and specification will all matter on the type of load that it is meant for. As they are meant for heavy lifting that’s done repetitively, especially for loads that cannot be tackled by a forklift. It’s best used in an environment of distribution like is a warehouse where offloading/loading trucks or semi-large vehicles would be necessary.

Dimensions | Jib Crane Design Variable

Next, you would want to consider the dimensions of goods you remove/relocate in general – not just its weight. The type of packaging of the outer material would also be considered. Some instances, warehouses would require moving the objects or the packages in a single file or may be collected as stacks; consider that sometimes moving slings would be necessary. Confirm these questions before you place your order for a jib crane.

Take the traveling path also into consideration – this includes the width, length, and height of the area that the jib crane can move. Normally, the height of the crane in determined by the capacity and the span of the unit, this should not be obstructed by the ceiling. It’s also best to have the length of distance confirmed because this will greatly influence the capacity of the crane.

Conclusion

Lastly, consider the other costs that may come with the installation of a jib crane. For instance, you may need to hire a concrete contractor for the installation (unless you choose a foundationless jib crane). There’s always the transport cost and material that’s complimentary. This machinery is usually subject to sales taxes which are not openly discussed at the point of negations. Last but not least, it’s best to be fully away for the local building codes that you come across of installations. Although jib cranes seem very straightforward, there are numerous factors to consider prior to purchasing a jib crane.

The post What Are Some Things to Consider with Jib Crane Design appeared first on Best Overhead Bridge and Workstation Crane for Sale.

From https://overheadcrane-manufacturer.com/jib-crane-design/

from https://overheadcranemanufacturer0.wordpress.com/2017/03/03/what-are-some-things-to-consider-with-jib-crane-design/

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The Purpose of a Pneumatic Jib Crane

A pneumatic jib crane is a crane with a pneumatic hoist and the pneumatic hoist, is where the pneumatic jib crane’s name derives from. It is ideal as a lifting and lowering device for heavy loads of material. Pneumatic jib cranes make tasks easy, especially transporting the materials from one area to another, during the lifting and lowering process. As an industrially use, pneumatic jib cranes are engineered for highly efficient jobs that are continuous and repetitive in nature. Pneumatic jib cranes are very safe cranes to work with, especially in high volume industrial spaces because the pneumatic hoist will not generate an electrical spark, freeing it from the possibility of starting a fire or exploding while using the crane. The pneumatic jib crane’s hoist gives it a more adva   ntageous position over a crane that has a motor hoist.

The fact that pneumatic jib cranes are 100% full proof and safe; the way it’s engineered for continuous workflow, the crane has a fast operating speed. The speed of a pneumatic jib crane can reach speeds up to 2-3 times faster than most motor hoist cranes. The pneumatic hoist speeds are variable in using the pneumatic jib crane but certainly more efficient in use than using a motor crane. Although the pneumatic hoist of the crane is smaller in size it can easily function on substances like high powered- dust, acid, alkaline or steam, giving it a high endurance capability, then a motor hoist. Also, the pneumatic hoist is ⅓ to ⅛ of the total weight that a motor hoist has, which their designations are purposely for the same functions.

Pneumatic Jib Crane | Freestanding Jib Crane

Pneumatic jib cranes are in the classification of freestanding cranes, which means they can be portably used. The pneumatic jib crane is engineered as a freestanding crane to have the capability of supporting themselves in concrete or with building support. Certainly, there are different types of jib cranes, whether they are freestanding or wall mountable. All jib cranes will perform the same tasks, as well as the pneumatic jib crane. Pneumatic jib cranes functions are specific to the duty of lifting and lowering materials. Despite, the ability to rotate 360 degrees it still allows the crane to cover a limited amount of floor space when performing tasks. The pneumatic jib cranes are extensively used in areas where there will be lifting and lowering of things such as textile, coal, machinery production and other materials, as well as chemicals.

The pneumatic jib crane is generally used in warehouses, workshops, assembly lines, docks and other places where the crane can be used in an industrial manner. Although the pneumatic jib crane is on the smaller side for cranes it is very flexible when it comes to lifting and lowering material and chemicals. There are many different types of platforms in which pneumatic cranes can be used, including, track loaders, excavators backhoe, welders, articulated trucks, soil stabilizers, pumps, trenchers, forklifts, hammers and drills air compressors and tractors and motor graders. The pneumatic crane is not limited to what it can do, but the aforementioned are just some of the platforms where a pneumatic crane can be used. Being an industrially used crane, pneumatic jib cranes engineering will always be highly sought after, for its ability to perform highly efficient jobs, which are continuous.

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From https://overheadcrane-manufacturer.com/pneumatic-jib-crane/

from https://overheadcranemanufacturer0.wordpress.com/2017/02/23/the-purpose-of-a-pneumatic-jib-crane/

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The Engineering of an Articulating Jib Crane

The engineering of an articulating jib crane makes it able to position loads of material into places that cannot be reached with any traditional jib cranes. Articulating jib cranes provide easy rotation, with precise responsiveness. With easy rotation this allows the crane positioning heavy loads across the articulating jib crane’s coverage area. Articulating jib cranes are able to position while spotting loads through doorways, rotating in close spaces and even around barriers. An articulating jib crane can be freestanding, ceiling mounted or wall mounted giving it more versatility. Articulating jib cranes have the capability for capacities, as much as 2000 lbs.

Freestanding Articulating Jib Crane

Freestanding articulating jib cranes are great for many load-bearing tasks that will require the use of an articulating jib. Freestanding articulating jib cranes provide consistency and have a seamless ability to lift and lower loads into position. Articulating jib cranes are able to cover in circular, standard spans from lower than, up to 16 feet. The articulating jib crane can rotate at 360 degrees, in each pivoting point. Also, the freestanding articulating jib crane can be aided with a hook mounted lifting devices such as electric, vacuum or air devices. Freestanding articulating jib cranes are floor mounted and overall easy to install. Although they are easy to install, special foundations may need to be applied for the support of the crane.

Ceiling mounted articulating cranes are most likely to be stationary, mounted or platform supported. The ceiling mounted articulating crane will be mounted overhead, to cause no disruptions to its workflow. Its compact engineering also requires low overhead clearance for installation. Like the freestanding articulating jib crane, the ceiling mounted jib crane can allow capacities of up to 2000 lbs., cover a circular span of up to 16 feet and be aided with the same hook mounted lifting devices, that the freestanding articulating crane is able to use. The fact that it can be mounted to a platform, will allow it support from a bridge crane to give it the ability to oscillate beyond its conventional coverage area or space.

Wall Mounted Jib Cranes

Wall mounted articulating cranes are generally required for jobs that require maneuvering around or under obstructions, especially with the proper wall or column support to this crane type. While wall mounted cranes are not able to rotate 360 degrees, the best they can rotate is up to 200 degrees.

Despite its lower rotation ability, it can still allow for capacities up to 2000 lbs. and cover circular spans of up to 16 feet, just like the freestanding and ceiling mounted articulating cranes. The wall mounted crane provides a clear work area free of any obstructions on the floor. Also, the ceiling crane will require minimal overhead clearance to be installed. Each of these crane types has great capacity capabilities and less restrictive load space than many other models and types of cranes. The fact that articulating cranes can easily load and unload materials are what gives it a strategic advantage based on the crane’s intended use.

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From https://overheadcrane-manufacturer.com/engineer-articulating-jib-crane/

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Information Regarding Over the Bridge Crane

An over the bridge crane (OTBC) runs on a runway system that is elevated and tends to follow the span of the building. It has a hook motion of three axises along the length of a factory and provides three axes of hook motion (X, Y, and Z). The trolley of the OTBC is responsible for moving the item to either side. The hoist, the second part of the over the bridge crane, handles up and down movements.  There are two types of over the bridge crane: the single girder and the double girder. There are differences between the two, but they are both elements that allow precise and exacting positioning of the hook, and also control the placement of the load. Without them, it would drop heavily and potentially get damaged.

There are differences between the two. There is often confusion about the durability of the double girder crane. The perception is that it is sturdier. The fact is (and this is verified by the CMAA (Crane Manufacturers Association of America), both double and single girder cranes are strong and durable. However, the single girder has powerful cross girders which the double girder does not have, and it also comes equipped with lateral bracing. This actually makes the single girder the stronger of the two.

Types of Over the Bridge Crane

The main difference between double and single girder cranes is their hook (which controls the height that your load can be lifted. This is the area that double girder cranes dominate. They have a lift height that is 18-36 inches higher than the single girder. The reason their lift is so much more effective is because they have a hoist which is added between the cross girders, whereas on the single girder crane the cross girders are underneath.

There are also Electric Overhead Cranes (EOT). These cranes, simply put, are exactly like non-electric cranes but are run by electronic devices. They are often built specifically for the customer, based on industry and location-based needs. Since each industry has its own set of requirements, they require different technologies. Some industries include: construction companies who have to move materials, production halls, assembly lines, storage areas, and even power stations use overhead cranes and hoists.

Duty Cycle | What is It?

Companies must first decide their lifting needs when it comes to design, specifically the capacity required. Then they need to determine the “duty cycle” they’ll be using for the hoist. This is based on the lifts per hour, and the length of each lift.

There are also rotary overhead cranes, which has an end of the bridge that is on a pivot that is fixed, and the other end is carried on an annular track. The circular area underneath is where the bridge travels. This kind of crane allows for longer reach and also removes strain on building walls, as compared to, say, the jib crane.

These are the different designs that are on offer when looking at overhead cranes. There are many companies that provide support and help industries design and access the cranes that are best for their purposes.

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From https://overheadcrane-manufacturer.com/over-the-bridge-crane/

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A Factory Worker’s Best Friend | The Workstation Jib Crane

The workstation jib crane offers the ability to easily lift and transfer loads that are repetitive. These crane systems can be mounted as a permanent floor mount or can be mounted to walls. They are versatile, can perform a variety of handling and positioning functions and provide great coverage in circular areas not normally efficiently served by regular cranes. They are great for supporting balancers, air balancers, hoists, vacuum lifted and welding wire feeders. They can handle up to 180 rotation when mounted to a wall and 360 rotation if floor mounted.

The value in the workstation jib crane is that they increase productivity through easy boom rotation and trolley movement. Only a low fee is required to start and stop the boom rotation and hoist. This reduces injuries and improves safety for workers. Because of this, they also provide a quick return on the initial investment made in them.

These systems are easier to move and position than traditional I-beam jibs. The cold formed, high strength enclosed track design cleans rolling surfaces. This leads to easier movement by operators, while at the same time keeping rolling surfaces clean. Many are also designed to provide reliable life-long performance with minimum maintenance. There are two types of workstation jib cranes, arm rotary, and free standing suspension.

Arm Rotary Jib Crane – These are used to control or position a load in areas that are generally inaccessible to other material handling equipment. The flexible moving mechanism allows for lifting tasks at easily.

Free Standing Jib Cranes – Freestanding jib cranes are fixed to the floor without any support to stay upright. The depth of the foundation depends on the load and reach. One of the advantages of this type of crane is that it does not need a support wall nor structure and provides optimal range of span and control compared to wall mounted cranes and other types of jib cranes.

When selecting a workstation jib crane to match individual requirements, thought should be given to operation type, necessary options and how much the cost of both the unit and installation. Factors should be considered when choosing a workstation jib crane for maximum effectiveness at minimum costs. Below are factors to be considered when considering purchasing a jib crane.

Use of Jib Cranes:

Fitting and fabrication workstations

Building maintenance

Plant room maintenance

Marine loading and maintenance

Machine center loading and maintenance

Design Features:

Circular coverage workstations

Ergonomic movement

Provides economic, supplemental lifting coverage

Styles range from self- supporting to wall mounted

Workstation Features:

Capacity

Under boom height

Area rotation

Overall height

  There are a variety of vendors, both local and online who sell jib cranes. In purchasing a crane the ability of the vendor to provide the following should be considered:

Various types, compact structure, and reasonable design

Affordable price, good performance, and reliable quality

Long service life, tough material, and durable use

Fast installation, simple structure, and easy maintenance

Strong adaptation, wide application, and customized service

Professional supplier, high praise, and strict standard

The workstation jib crane is a great piece of lifting equipment. It is widely applied for loading and unloading materials in many different places. It can approve working conditions, reduce cost and increase efficiency.

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Tell Me About Ergonomic Lifting Systems

Historically, employees in work environments were trained on proper lifting techniques in order to reduce the cost of work-related injuries involving heavy lifting.  However, there has been little evidence to prove that this solution offers any real benefits. Accidents due to lifting can result in a loss of productivity and profits. Ergonomic lifting systems fill the gap between the type of lifting devices that have been used traditionally and robotic ones. They are designed to minimize the risk of injury to workers while lifting. Another benefit is many of these systems are also designed to enable a single operator to do the work of multiple operators, which saves on manufacturing costs. As for the cost, investment in them will end up paying for itself because of the savings gained from reductions in worker’s injuries and increased worker productivity. These devices allow operators to move and lift in a natural way. Some devices enable operators to maneuver as if it is an extension of their own hands.

Ergonomic lifting systems can be designed to fit the individual needs a customer may be facing. They can be designed to be used for any type of industry. Products that lifting systems can be designed to handle include boxes, building material bags, automotive parts, wood panels and much more. Systems can be designed to provide solutions for the following:

Ergonomic cranes

Ergonomic Design

Zero gravity lifters and balances

Ergonomic lift tables and lifts

Lift design and build

Lift assist hoists

Material handling vertical lifts

Vacuum lift assist devices and industrial manipulator arms

Ergonomic jibs crane system

Pick and place applications end effectors

Workstation design and build

Many new advances have been made in the design of ergonomic lifting systems. New features like comfort-grip handles and articulating arms. Comfort grips allow the operator to have a comfortable, ergonomic grip and an integrated control lever that allows a single operator to lift and lower loads in one smooth motion. This approach is ideal for customers who unload heavy lifting.

Articulating arms have a second arm that can be used to fasten tools and for handling operations. They feature a second axis pivot at the end of the parallel tubes along with an extension that allows the operator to reach the entire work area.

Keeping workers safe is the most important value of any ergonomics lifting system. Ergonomics is becoming important to ensure that people working with these systems can safely achieve top performance in their work. In meeting challenges brought forth with an aging and diminishing workforce, ergonomics is crucial in reducing strain and stress on operational efficiency. The trend is where ergonomic lift devices will pair the strengths of technology and robotics with the intuition and adaptability of human operators.

Intelligence is also being added to many devices. Old pneumatic balancer technology is being replaced with servo drive/PLC controlled lifters for applications that cannot be automated due to the requirement of needing operator’s intelligence. Crane systems such as these provide the customer with feedback capabilities. The lifter is able to tell the operator what is happening and can assist in detecting loads, such as detecting and notifying an operator not to release a load when it detects that the load is not properly seated. Technology such as this in ergonomic lifting comes at a much higher cost. However, the return on investment can be had immediately if it prevents certain common incidents such as an operator blowing out his rotator cuff or dropping and damaging a valuable part.

The impact of ergonomics on work progress improvement should be mandatory to the equipment selection and specification process in selecting a system. Worker feedback will generate initial buy-in and ownership from the worker who will be tasked with using it, which will increase productivity. There is a quantitative guideline for ergonomic impacts but many employers are taking a more subjective assessment to impact. The person actually using the equipment should be considered.

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The Four Basic Designs of Overhead Cranes

Overhead cranes, otherwise known as bridge cranes is a type of crane that is used mainly in an industrial atmosphere. Overhead cranes do the strenuous tasks of removing extremely heavy and massive loads of materials through the overhead of a facility. Overhead cranes will never material handle at ground level, hence the name overhead. Overhead cranes generally lift, lower and move loads of materials horizontally. Parts of the overhead crane design include the truck, end ties, girders, a walkway and a drive mechanism, which carries the trolley and travels parallel to the bridge.

There are four basic types of overhead crane design which are: the top running crane, under running crane, single girder bridge crane, and the double girder bridge crane. Although they vary in design, they still do the same function, which is to move heavy loads of materials overhead. With a varied design look, the top running crane is mainly engineered to travel on rails, which are mounted on runway beams. These beams can be supported by freestanding columns or the existing columns of a building. The under running crane was designed to travel at the bottom flange of a runway beam. The roof’s structure of the building will more than likely support the runway beam for the under running crane. Single girder bridge cranes are simply made up of one girder, double end trucks and a trolley hoist. The trolley hoist runs along the bottom flange of the girder between the double end trucks.

Factors of an Overhead Crane Design

Double girder bridge cranes, which is a type of overhead crane design will allow the trolley hoist to travel on top of the rails that are mounted. Single girder bridge and double girder bridge cranes can be referred to as gantry cranes. However, gantry cranes will differ in the fact that they are actually attached to legs at both sides of the span. Gantry crane engineering will generally eliminate the required use of a column or an overhead runway system, which is a monorail system. Dealing with the fact that the system is monorail a trolley hoist assembly will be needed.

The use of monorails is determined by the service areas or even in applications where the loads being lifted, lowered and moved must follow an established path. Certainly, during the process, the trolley hoist would be mounted to the bottom flange of the monorail’s beam, just as it would in a single girder crane.

When working with any design of overhead cranes, it is very important to know the crane and the varied functions of the crane. Basic things like knowing about the products nickname, how and why it functions the way it does is proven crucial to maintaining and running an overhead crane. Also, it is crucial to get the most comprehensive training in order to properly service the whichever overhead crane machine type that will be used. Since overhead cranes are used for industrial uses and housed in factories, this means that if there is any chance or possibility that the machine might malfunction or cease to work, the factory may risk taking a loss financially.  It is imperative that the person operating the machine knows how to work the machine and there are thousands of programs that will help with teaching how to use overhead cranes. The different types of overhead cranes will do the same function or functions of lifting, lowering and moving heavy and massive loads of materials. Although, they perform the same function the overhead crane design will vary due to some tasks they can handle compared to another model design.

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Details of a Custom-Built Jib Crane

Cranes are an essential part of the construction and a variety of other industries. They are used to support, position, build and transport materials of a variety of shapes and sizes. A custom-built jib crane is a more affordable type of crane and can be operated manually or electrically. They are often used in manufacturing and other industrial settings to lift and move goods.

Jib cranes assist workers and increase work by enabling workers to handled extremely heavy loads effortlessly and with precision. They are effective methods of repeatedly moving heavy items quickly and cost effectively from one workstation to another. There are many types of jib cranes. They are normally designed for the needs of each operation, so many may vary depending on the purpose for it as well as style, etc.

By design jib cranes are simple. A boom is attached to a mast or mounted on a wall that rotates and covers an area. The various custom-built jib crane options are:

Floor mounted – There are many different types of jib crane designs that can fall under this category. A custom-built jib crane of this type each serves their own specific purposes. Most jib crane designs are floor mounted. Floor mounted jib cranes provide the operator with the operator from a 360-degree view to cover larger areas of what is going on. Compared to others, these are heavy duty and require a special foundation in order to be mounted. Because of this, they are also more expensive than others.

Floor mounted jib cranes can be installed anywhere indoors. The difference between this custom-built jib crane and others is that these are always mounted to the floor. Many jib cranes at lower cost. They can be fully-cantilevered or drop-cantilevered depending on the overhead structure of the work environment. Because the boom is mounted at the top of the mast of a full-cantilever style system, it allows for the crane system to provide to the operator more clearance underneath the crane. There is also the drop-cantilever mast style that is pretty much identical to the full. This slight difference is that it has a side plate connections where the operator can specify height. This feature is appreciated and of value for work environments that require extra overhead clearance because of obstructions below the mast.

Custom-Built Jib Crane Has Great Options

Wall mounted – Wall mounted jib cranes have a circular coverage area of 180-degree rotation. They are not as heavy as floor ones but they are still strong with capacities of up to 5 tons. They are a great solution if the workspace is an issue. The are made to be able to easily fold up out of the way. They require no floor space and do not have a foundation.

The two main types of wall mounted jib cranes are cantilever and ones that are rod supported. In regards to savings, tie rod ones are economical. These do not have a support structure under the boon. This makes it easy for the operator to navigate the trolley hoist to travel the full length of the boom. This system is reinforced with a wall bracket with the tie rod supported boom.

Wall mounted systems are a great solution for work environments that are very busy. The benefits of them are they allow for easy installation for individual work areas. However, of the types, they are not the best for precision or for flexibility in lifting.

Articulating Jib Cranes – Articulating has a variety of installation types. They also offer a great range of motion and lifting flexibility. This type of crane is unique in that it offers two types of rotation. The inner arm gives 200 degrees of rotation and the outer arm provides 360 degrees of rotation. The versatility of the handling allows operators to lift and move items around corners and columns. The operator can move it and place between the anchor and the reach of the boom. These types offer multiple installations options such as floor mounting, wall mounting, ceiling mounting and bridge mounting. Their inner and outer arms allow and operator to navigate around most obstructions. Their flexibility and variety make a great solution for most work environments.

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The Amazing Overhead Free Standing Crane

The overhead free standing crane is also well known as an overhead bridge crane, or a workstation bridge crane. There are three different popular types of overhead bridge cranes. The three types are:

Single Girder Top Running Bridge Crane – This type is an overhead bridge crane that has one bridge girder that supports the trolley and hoist. The trolley and the hoist ride along the bottom flange of the bridge. The single girder crane is also widely considered top running when the girder of the bridge runs along the top of the runway beams instead of the bottom.

Double Girder Top Running Bridge Crane – This model is an overhead bridge crane that has two bridge girders that support the trolley and hoist. The trolley and hoist ride on top of the two bridge girders. The double girder bridge crane is considered top running when the bridge girders ride on top of the runway beams.

Single Girder Under Running Bridge Crane – This variation is a bridge crane in which the girder of the bridge runs along the bottom of the runway beam. In contrast to a top running bridge crane where the bridge girder rides on top of the runway beams. The runway beam for an under running bridge crane is which this type is usually ceiling mounted. The under running bridge cranes also have a weight limit of only 10 tons which is highly advised not to be exceeded.

The other choice for an overhead free standing crane is the workstation bridge crane. This type of crane has two types of choices consisting of:

Free Standing Workstation Bridge Crane – This choice utilizes an enclosed track design that makes for easy movement and longevity of life. Enclosed track systems are high in strength and low in weight. The low profile enclosed track design allows for the system to be installed where headroom is a problem.

Ceiling Mount Workstation Bridge Crane – Work Station Bridge Cranes use enclosed track that is cold rolled and has a low profile that offers a low-weight to high-strength ratio. Floating end trucks result in ease of movement and precise load positioning. The bridge travels smoothly down the enclosed track runway. Ceiling mount workstation bridge cranes come with standard hanger assemblies.

Although there are those five standards and most popular types of the overhead free standing crane, there are many other variations and types to choose from when considering purchasing. The few things to consider about them and to be cautious of are similar across all various models of cranes. The factors to be considered consist of weight lifting limit for the hoisting capacity, operating space, worker safety, and ease of worker operability. Always be sure to consider all cautious specifications before purchasing a crane and also be sure to never operate a crane outside of its operating capacity. Meaning never lifts more than the crane has been designed to lift by the manufacturer, and always ensure that the operator knows all safety risks of the crane in operation.

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Looking for a Jib Crane Sale

Selling a jib crane is quite difficult. This type of machinery is not widely or rapidly bought and it can sit on the market for sale for some time, so when crane there are many things to consider when deciding how, where, and for what price to sell your crane for. When selling your workstation crane or any crane of that matter, make sure that you are pricing it reasonably and respectively or it will not sell. The motto in the heavy machinery market is as follows: “Do not price a machine in a manner of which that you yourself would not purchase it for”. That simply states that if you are looking at the listing of that particular jib crane sale and taking into count the year of the crane, condition of the crane, and all the components that come with the purchase. Would you buy it for that price? If you follow that motto, then you should not have an issue moving your jib crane.

Pricing Your Jib Crane Sale

When considering the price to list your jib crane sale or another type of crane, take into count the year and model first. Most types of cranes and their variations do not change much from model to model or year to year, however, the price does vary significantly even if it is just a single year’s difference.

Second to consider is the functionality of the crane. Meaning specifically all the specifications and limitations regarding the type of crane.

The third thing to consider is the condition and components of the crane. What if anything is missing from the crane? Is there rust on the crane? Is anything broken from the crane itself or possibly missing? Is there a defect with the crane or does it need any sort of work in general?

The fourth and final thing to consider is why are you selling the crane. Would it be for nonuse of it? Maybe it is for quick cash, or maybe even you are selling it because of the closing of a business, or possibly you are just selling it for no longer having a use for the crane anymore.

Methods of Selling Jib Cranes

After you have established the reason for the sale, the next thing to consider is the method to go about the jib crane sale. There are various ways you can attempt and successfully sell workstation jib crane. The first popular way is calling local resale businesses that deal with heavy machinery or businesses that have a use for the crane itself. Sometimes you will get lucky and they will be interested in buying a used crane to save money for themselves. There is the option of posting an add on certain websites that deal with heavy machinery type sales regularly.

There are much more than just those choices as well, but if the reason you are selling your jib crane for is quick cash then make sure you realize that you might have to take a significant hit to the price to be able to sell it in the time that you need.

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Get Your Overhead Factory Crane Sale

An overhead factory crane sale is easy, convenient to use and it is portable. The structure of it is very compact but at the same time has a lightweight structure. It is a great choice for frequent and light lifting work because it is flexible to move and fast speed. Overhead crane suppliers can provide a variety of crane type that will make lifting work easier for your workers.

Work speed is influenced by various factors. Speed in working with cranes includes crane traveling speed, trolley traveling speed and crane lifting speed. To improve efficiency, a crane with a small and medium lifting can adopt high speed. A factory crane sale with heavy lifting is suitable to choose a low speed to reduce driving power and improve safety and travel stableness.

Factory Crane Sale | Working Requirements

Working requirement, working class, and working speed are all related. A crane with a high class, frequent high efficiency, and can easily create fast speed, a working mechanism with a low class and by adjusting purpose can adopt low speed. A crane that will only be used for maintenance or equipment installation can choose a low speed. It also can choose to accept a dead speed, adjustable speed or double speed which includes high and low speed. Since working speed is close in line to the working room, a crane with a longer travel distance, high lifting height is acceptable for high speed. High speeds are not appropriate for cranes with a short travel distance. A crane with a lot of transporting work will tend to choose high speed. A crane for the purpose of maintenance and installation adopts speeds that are adaptable. Cranes with special functions should have a fast-down device for a crane with high lifting height should improve lifting speed and increase efficiency. To improve efficiency, crane precision is necessary.  The material needs to be durable and equipped with complete safety protection devices.

There are hundreds of overhead cranes on the market so caution should be sought when choosing a crane to purchase. Here are features to look:

Fast speed, flexible move

Simple system, easy maintenance

Durable material, reliable quality

Customized service, various types

In order to move heavy loads through overhead space in a work facility, instead of through aisles, an overhead bridge crane is used. An overhead crane lifts lowers and moves a load horizontally. The direction the train travels is guided by and operator. Overhead cranes can be used when high lifting is required. They are also ideal when high speeds and heavy service is necessary. They work when a crane needs to be fitted with walkways, crane lights, reels or other special equipment.

Certain types of cranes deliver the lifting ability needed with combined advantage of more compact storage. They will provide for you smooth and easy maneuvering in a work environment and will also include ram, chain, and hook. This type of factory crane sale allows workers to lift loads in different levels. Known throughout as a cherry picker, it is designed to hoist engines in and out vehicles and can handle most loads around a workshop floor. There are many uses for this type of crane including lifting small machinery to moving heavy parts to tilt barrels or hoisting. An overhead shop crane has a lifting range from 1in to 93-3/4in and features a 4-hole position book, heavy-duty 8-ton long ram jack and will also fold easily for storage purposes. These are designed for work environments with limited amounts of space. The boom is reinforced to increase strength and eliminate flex. Quick lift ram, handles for easy movement and retracting legs for easy storage. These cranes are built to meet the demands of moving heavy loads and items. The versatility provides for ease of operation and will improve productivity for the operator.

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How Do EOT Cranes Increase Efficiency?

Many people only see cranes as they are driving past the construction sites of new buildings. These cranes are large pieces of machinery and can be anywhere from twenty to fifty feet tall or taller. An operator, trained in the safe driving and usage of EOT cranes, is required to use one of these cranes. However, there are a variety of other cranes , one of these is the E.O.T. crane or electric overhead traveling crane.

The EOT crane is a very popular crane for use in industrial buildings such as warehouses and assembly shops. These cranes are usually sizeable in nature in and consist of large metal bars installed towards the ceiling with hooks or other means of picking up objects. Often these cranes are used when there is a need to move large or heavy objects. If the items that require transport are smaller, a monorail crane is more likely to be used.

EOT Cranes | Licensed Operator

These cranes are operated by a control panel. Unlike some cranes which require a trained and licensed operator, these cranes can be used by any worker who has had basic instruction in their safety operation.

Many cranes can be rented for short term usage. EOT cranes can do a variety of jobs and are a large investment so they are often custom designed for the specific purposes they are intended for and purchased rather than rented. A warehouse assembling cars will use the crane in a different way than a construction company working on a nuclear power plant.

EOT cranes may be used in conjunction with other types of cranes such as monorail cranes or jib cranes. For example, an electric overhead traveling crane may be used to move a large piece of equipment from place to place in the warehouse and the smaller monorail and jib cranes may be used to move smaller components of the equipment to the workstation for assembly.

Smaller EOT Cranes | Jobs

Some smaller electric overhead traveling cranes may even be set up to assist in jobs like cabinet work, lifting heavy granite counter tops into position. While some of the smallest jobs performed by these cranes could be done by a worker or team of workers, the time and potential for serious injury from repetitive heavy lifting make the needed investment a worthwhile one for all but the smallest shops.

Besides size, there are some other differences among electric overhead traveling cranes. They may be single girder or double girder. Double girder cranes have the hoist between two parallel bars. Single girder cranes are generally a cheaper option; however, a study of the weight capacity is needed to determine whether a single or double girder cranes is the best choice for a given application.

A double girder crane can be designed for areas that have limited headroom. These are called ultra-low headroom cranes. This is an important consideration for tight confines and may allow a crane to be used where other types would be impractical.

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