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Pipeline Metal Detector

SMMS Pipeline metal detection system for liquid products are ideal solution for compliance in pumped liquid, paste and slurry products, These machines are designed with high precision and high quality material to meet HACCP and FDA criteria. Heavy duty stainless steel material construction and heavy duty components combines with pneumatic valve provides compensation of high temperature and high pressure environment, easy to wet wash after each batch production enables to maintain high hygiene standards.

Key Features

Full Compliance with HACCP and FDA Criteria.

Various pipe sizes available for all product lines.

Heavy duty stainless steel construction for compensation of high temperature product lines.

Fast detection and rejection capacity with minimum wastage.

Sophisticated digital display for user friendly operation.

100 profiles expandable upto 200 product profiles.

Anti staticHigh quality food Grade Pipe in compliance with HACCP Norms.

Non reactingwith products, allowing free flow without any chemical changes in products

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Critical Control Points Where Metal Detectors Can Be Installed In Food Industry

The food manufacturing processes have extensive line from Raw material processing to product manufacturing, packaging and supply of finished products. Manufacturers make sure the products are manufactured under highly compact and clean environment. However there is always a potential threat of contaminants entering the products.

How to protect the Products from Metal Contaminants to ensure metal contaminant free finished product ?

To ensure Metal Free Finished Product Metal Detection System should be installed at various CCP’s ( Critical Check Points), We have listed models which can be installed at various CCP’s to ensure maximum safety of the Products and process machinery.

Raw  Material Entry:

Metal Detector Models like Gravity Feed Metal Detector, Conveyorised Metal Detectors can be installed at raw material entry points, Gravity Feed Metal Detectors for checking any powdered or granuler raw materials whereas Conveyoried Metal Detectors can be installed at raw material entry for products like vegetables or grains.

Product Mixing;

At mixing stage models like Gravity feed Metal Detectors are suitable for RTE powdered products whereas Pipeline metal detectors can be used for Paste and sulrried products.

For process like Biscuit or Bread Dough Metal Detector Head which can be installed at conveyors of processing lines can be used for effective elimination of metal contaminants.

Finished Product Line:

Once the product is ready for packing the metal detectors are installed on product lines before the finished product is taken for Packaging as this is a highly important CCP in product process lines and inspection here ensures the product is metal free.

Models such as Conveyorised Metal Detectors are installed on loose IQF, Bottleline, Dryfruits sorting, Biscuits, Bakery, Confectionery lines before packaging for effective elimination of metal contaminations.

Packaging line:

At final packaging line main purpose of Metal Detectors is to detect tramp metal in the boxes of finished goods, inspection at this point ensures the product packets or boxes do not contain any tramp metals like shards of wires, knifes or scissors.

Conveyorised Metal Detector are the models which are widely used for such applications. To select accurate model of Metal Detector for Food Industries(Link), Companies look for detection capacity, space the machine will occupy and the reputation of the supplier company in the industry. It is recommended that the metal detectors should be procured from a reputed supplier as it is a critical equipment which needs to be calibrated for time to time to ensure healthy working and effective detection and elimination of metal contaminants.

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Selecting Right Metal Detector For Pharmaceutical And Healthcare Process

Pharma industry is one industry which keeps on growing year by year as the demand for medicines in the world are increasing at a fast phase so are the Pharmaceutical and healthcare companies.

The medicines and products manufactured by these industries are quite critical and important, To ensure the product is 100% effective and contaminants free Pharma and Healthcare industries have stringent quality checks and quality norms.

For effective inspection and removal of contaminants various inspection equipments are installed at the process lines with Metal Detector being one such important equipment. Metal Detector not only effectively detects metal contamination but also removes the contaminated product.

How to select right Metal Detector for Pharma and Healthcare process?

Adherence to Quality Norms :

A Quality Metal detector will have features which will comply to all the required quality standards of Pharmaceutical Industry, The Suitable Metal Detector will have quality certifications like CGMP compliance and FDA Compliance.

Features of Metal Detector:

In Pharma and Healthcare the main purpose of metal detector is checking and eliminating metal like iron, zinc, copper and steel. These metals enter into the products anywhere from the raw material to the mixing processes, for a metal detector to be Pharma complaint it should have features like:

High grade stainless steel body

Auto Rejection System

Quick Response Time

Hassle free installation

Easy to operate

Hassle free cleaning

Durability

Compatibility with Process line Machines:

While procuring Metal Detector for Tablet, Capsule, soft Gelatin Capsules processes, companies should take into account the compatibility of the metal detector with process machinery.

A quality metal detector will be compatible with all standard tablet press machineries and capsule process machines, which makes easy for manufacturing company to install the metal detectors.

Same with the API and Bulk drug manufacturers a quality metal detector will be highly compatible with the process line machinery and will be able to effectively eliminate the metal contaminants from the products.

Supplier reputation:

It is highly recommended to procure Metal Detector for Pharmaceutical industry(link) from a industry reputed suppliers, As these machines hold a important space in line of inspection.

A reputed supplier will supply a machine which adheres to pharmaceutical norms; the supplier will be able to provide the machines in large quantities ,will use high grade components and give efficient after sales support.  

The above listed points can help a manufacturer select accurate Metal Detector for Pharmaceutical Process from a reputed supplier from the industry.

A Quality Machine works efficiently as per the industry norms and requires minimum maintenance with long work life and durability.

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Uses Of Metal Detector

Uses of Metal Detector for Food Industry:

Consumer Protection:

Food products manufacturing companies use metal detectors to protect their consumers from potential hazard of metal consumption in food. It is of utmost importance to look for consumer safety before supplying food products in the market.

Developing Good Brand Image:

If the products supplied by a food manufacturer are safe from any such contaminants the consumers develop trust towards the brand and hence gaining a good brand image in the industry.

Avoid Heavy Penalties and Compensation claims :

FDA and HACCP authorities have termed metal detection systems as a CCP ( Critical Control Point) Equipment and a must machine in line of inspection equipments, to avoid penalties from the authorities it is of most important to install and use metal detectors a various checkpoints.

Metal Detectors in Food industry can be used at various stages of production lines in industries like:

IQF Products

Bakery Products

Biscuits manufacturing plants

Ready to Eat Product lines

Dairy Products

Spices and Flour Mills

Grains Sorting Processes.

Apart from consumer protection metal detector are also used for a purpose of protection of processing machineries, metal detector has various uses in not only food industry but all the products manufacturing units.

Metal detectors are installed at various checkpoints in food manufacturing units as they have automated rejection facility on metal detection, these metal detector effectively detect metal contaminants and reject the contaminated products making the process of inspection smooth and hassle free. Companies select metal detectors based on their performance of effective detection and rejection of metal contaminated products to the capacity of Metal Detector to work in high speed process lines.Metal Detectors for Food (link)Industries can be selected from reputed manufacturers with will ensure minimum maintenance and hassle free use age.

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FIBC Metal Detector

The FIBC (Flexible Intermediate Bulk Container) industry in India is one of the fastest growing industries with products manufactured and shipped worldwide.

As the Food and Pharma Industry are growing at a rapid phase so is the need of FIBC products, as India been one of the leading countries manufacturing and exporting FIBC products, the companies are constantly investing in R&D and Quality Control.

As we speak about quality control, Metal Detectors are one of the Critical Equipment which is a must in FIBC Manufacturing Processes.

Why Metal Detector is important in FIBC manufacturing process:

Protection of Products:

Primary use of metal detector is to protect the product from any type of metal contamination; Metal Detectors not only detect metals from the manufactured products but also reject the contaminated product automatically ensuring the final product leaving the factories are metal contamination free.

Consumer Protection:

The consumers of FIBC products are mainly food and Pharma products manufacturing industries and these industries follow a stringent quality norms, as the products manufactured by these companies will be packed in the FIBC Products it becomes highly important for the products to be Metal contamination free.

Protection of Process line equipments:

Metal Detectors detects minute broken metal / needles from the FIBC bags ensuring the allied machines are not affected by the broken metals/needles, keeping the process equipments working hassle free.

Trust from Consumers:

The products stamped cleared QA and passed from Metal Detectors get more trust and preference from buyers, as the buyers develop a trust towards the manufacturing company who is following all the quality guidelines of product manufacturing and supply.

To select accurate metal detectors companies must look for a reputed manufacturer in the industry, A seller who has supplied machines to various companies in FIBC industry has sufficient industry experience to understand the quality requirement of the industry.

Such manufacturer is able to supply quality equipment which not only performs well but is also low on maintenance.

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Metal Detectors In Seafood Processing Units

India is largest producer of farmed shrimps in the world which accounts for nearly 6% of global fish market with India aiming to become largest seafood exporter in the world and as the government of India supporting the fisheries export in budget of 2020, Seafood export sector is set to increase by 50% in the coming years.

The top countries importing Indian Seafood are US, UK , Japan and China, as these countries follow a stringent quality control norms and have strict inspection guidelines Indian Seafood Exporters apply stringent quality check on the processing lines.

Metal Detector being one of the critical check point equipment, on the processing lines there are various check points where Metal Detector can be used and we have listed some of the critical check points where metal detector can be used in seafood processing lines.

The Loose IQF Lines:

Metal Detectors can be installed a loosed IQF product lines to check minute metal contamination from products like shrimps, squids, and fishes. These metal detectors are equipped with special rejection systems and conveyor belts designed especially for IQF processes. Metal Detectors installed at IQF Product lines are designed for heavy wet wash factory environments which are immune to frequent wet washing.

Frozen Shrimps / Fish Blocks:

Frozen Shrimps/ Fish Blocks process line maintain a temperature of 0 to -18◦ Celsius, Metal Detectors can be installed in such lines to detect metal contamination from frozen blocks and reject the contaminated product automatically. A special designed Metal Detector Model is used in such lines as the temperature is freezing, while selecting metal detectors for frozen line companies must consider the make and check for resistance of machine in such freezing factory environment. Metal detectors used in frozen block line are protected with IP 65–67 grade of protection for smooth and hassle free working.

Final Carton Line:

Final packed carton lines in seafood processing units are the lines where finished products are packed in large carton ready to be shipped, in these lines metal detectors are installed to check for any tramp metal which may enter the carton while packing process. These machines are robust and sturdy designed to take load of 25–50 kg of weight and detect with accuracy.

Installation of metal detectors is highly important in seafood processing line to protect the produce for any metal contamination and to for protection of consumer from any potential hazard of consumption of the product containing metal.

To select metal detectors for seafood plants companies must look for reputed manufacturers who not only provide with good quality machines but also provide expeditious after sales service.

Food Metal Detector

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Metal Detectors In Seafood Processing Units

India is largest producer of farmed shrimps in the world which accounts for nearly 6% of global fish market with India aiming to become largest seafood exporter in the world and as the government of India supporting the fisheries export in budget of 2020, Seafood export sector is set to increase by 50% in the coming years.

The top countries importing Indian Seafood are US, UK , Japan and China, as these countries follow a stringent quality control norms and have strict inspection guidelines Indian Seafood Exporters apply stringent quality check on the processing lines.

Metal Detector being one of the critical check point equipment, on the processing lines there are various check points where Metal Detector can be used and we have listed some of the critical check points where metal detector can be used in seafood processing lines.

The Loose IQF Lines:

Metal Detectors can be installed a loosed IQF product lines to check minute metal contamination from products like shrimps, squids, and fishes. These metal detectors are equipped with special rejection systems and conveyor belts designed especially for IQF processes. Metal Detectors installed at IQF Product lines are designed for heavy wet wash factory environments which are immune to frequent wet washing.

Frozen Shrimps / Fish Blocks:

Frozen Shrimps/ Fish Blocks process line maintain a temperature of 0 to -18◦ Celsius, Metal Detectors can be installed in such lines to detect metal contamination from frozen blocks and reject the contaminated product automatically. A special designed Metal Detector Model is used in such lines as the temperature is freezing, while selecting metal detectors for frozen line companies must consider the make and check for resistance of machine in such freezing factory environment. Metal detectors used in frozen block line are protected with IP 65–67 grade of protection for smooth and hassle free working.

Final Carton Line:

Final packed carton lines in seafood processing units are the lines where finished products are packed in large carton ready to be shipped, in these lines metal detectors are installed to check for any tramp metal which may enter the carton while packing process. These machines are robust and sturdy designed to take load of 25–50 kg of weight and detect with accuracy.

Installation of metal detectors is highly important in seafood processing line to protect the produce for any metal contamination and to for protection of consumer from any potential hazard of consumption of the product containing metal.

To select metal detectors for seafood plants companies must look for reputed manufacturers who not only provide with good quality machines but also provide expeditious after sales service.

Food Metal Detector

Metal Detectors Online