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Benefits of Solvent Recycler to Manage Industrial Solvent Waste

Does solvent waste affect the bottom line of your business? Your company can alter this by putting in place a management strategy that reduces expenses and boosts productivity. In today’s blog, let’s look at how a solvent recycler can be a part of your solvent management plan, saving your company time and money while giving you more chances to boost profits.

As per the research conducted by Marketwatch, Solvent Recycling Market Size is projected to Reach Multimillion USD by 2028, In comparison to 2021, at an unexpected CAGR during the Forecast Period 2022-2028.

Industrial solvents are a vital component of many industrial processes, but their use can also lead to significant costs and environmental impacts. Fortunately, solvent recycling offers a solution to these challenges, allowing businesses to reduce waste, cut costs, and improve environmental performance.

In this article, we’ll provide a few tips for managing industrial solvents using a solvent recycler, including best practices for selecting and operating these devices, as well as the benefits and common applications of solvent recycling.

What is Solvent Recycling?

Solvent recycling is the process of repurposing used solvents into new ones. Reusing solvents lowers overall solvent costs while also reducing the production of hazardous materials.

You can save a lot of money by recycling your used chemicals, solvents, and other chemical waste products for resale to the original producer. The money you will save on materials, equipment, and operating expenses will far outweigh the money you will spend less on disposal.

Why is it Important to Manage Industrial Solvents?

In a simple and quick retrofit,  solvent washer technology allows for a complete transformation of your solvent production plant. It works with the systems you already have in place and requires almost no changes to your existing installations.

Solvent recovery units are intended to supplement or enhance existing process units. Always go for tried-and-true technology that is simple to maintain and adaptable to a wide range of solvent streams from traditional to emerging technologies.

Industrial solvents are used in a wide range of manufacturing processes to dissolve, dilute, or extract other substances. While these solvents are essential for many industries, their use also presents a range of environmental and financial challenges.

For example, improperly managed industrial solvents can contribute to air pollution, water contamination, and other negative environmental impacts. They can also be expensive to dispose of, especially if they are considered hazardous waste.

Effective management of industrial solvents is critical for businesses that want to reduce their environmental footprint and cut costs. With proper solvent management techniques, businesses can conserve valuable resources, minimize waste, and comply with relevant environmental regulations.

Moreover, using a solvent recycler can help businesses recover up to 90% of the solvent they use, which can result in significant cost savings over time.

What are the Advantages of Using Solvent Recovery

Substantially Reduces the need to buy new solvents

ROI in a matter of months on disposal costs

Makes regulatory reporting easier to understand.

Having control over hazardous waste liability is improved.

Reduces the amount of hazardous waste stored on-site.

It saves your company a lot of money.

Spend less money by purchasing and using only the solvents you require.

Reduces your solvent consumption and costs by up to 80% while maintaining performance.

With the right solvent recycler unit, you can drastically reduce the amount of money spent on solvents and waste disposal. You may believe that the greatest benefit provided by solvent recycling is cost reduction, but this is only one part of the picture.

Solvent Recycler Simplifies Your Daily Task

A solvent distillation unit will streamline the process flow for your lab technicians’ daily activities.

When your lab is equipped with a solvent recycler, you won’t need to take used solvents to the basement or stockroom for disposal. Many labs, whether for histology, veterinary, or chemistry, are housed in older structures, necessitating the storage of flammables in basement spaces or outside facilities.

Recycled solvents stay in your lab, saving technicians the time-consuming task of going back and forth to collect more clean solvents and discard waste. Your cycle time is significantly shortened, and the overall process flow is enhanced.

You will Need Less Staff for Solvent Management

Staffing is a common concern for lab managers. Solvent recyclers can make labs more efficient by requiring less staff. The amount of time needed to buy and dispose of solvents can be reduced.

Additionally, because fractional distillation recyclers are automated, they can complete entire cycles without the assistance of a technician (in many cases, this is done overnight).

In actuality, recyclers only need attention once a week for less than a half-hour (dependent, of course, on how much solvent a lab uses). Additionally, these devices are simple to use.

There will be Less Solvent Waste

A closed unit also avoids evaporation, which is an added benefit. In open trays, xylene is frequently kept in laboratories. In this environment, a significant amount of xylene is lost before it is even used once because of its low boiling point and rapid evaporation.

Additionally, recycling solvent prevents you from throwing it away after just one use. Instead, you use it a lot more than once and create much less waste, which exponentially lowers the amount of solvent you need to buy.

For more details read our blog on- Understanding the Advantages of Solvent Recycling Equipment for Your Business

The Best Way to Recycle Industrial Solvents

Recycling solvents can generate great income for your business. It can make that expensive liability a source of income. Being a smart business owner, you must always prioritize your bottom line. Discover how your company can reduce disposal costs by reading this blog till the end.

Chemicals known as solvents can dissolve, suspend, or extract other substances from their environment. Chemicals used in industry, also known as volatile organic compounds (VOCs), are the most prevalent in modern society.

People who live or work close to industrial facilities, those who work in the industries that produce or use them, and those who work in carpet, furniture, and paint stores frequently come into contact with them. People may also be exposed to them while being or working near dry cleaners and auto service stations.

It is crucial to your business that you understand how to properly dispose of solvent waste. Additionally, it can be challenging to know where to dispose of solvents; however, this is why you employ third-party businesses for tasks like:

Using Old Isopropyl Alcohol Again

Waste Management of Acetone

Disposing of hazardous waste, including waste thinners

But these moving expenses can add up. However, what if there was a way to almost eliminate disposal costs? The majority of businesses will simply classify them as overhead expenses.

What if your business could, for instance, reuse paint thinner and benefit from lower costs? Using a solvent recycler not only helps your business produce less waste but also increases revenue.

The Benefits of Recycling Solvents

Recycling industrial solvents can provide numerous benefits to businesses, including cost savings, improved efficiency, and reduced environmental impact. By recycling solvents, businesses can reduce their solvent purchases, lower their waste disposal costs, and minimize their carbon footprint. In addition, many solvent recyclers are designed to be energy-efficient, meaning that businesses can reduce their overall energy consumption.

Recycling solvents can also improve the quality of the solvent and the final product. By removing impurities and contaminants, recycled solvents can perform better in manufacturing processes and result in higher-quality products. Additionally, recycled solvents are often more consistent in composition, which can reduce production errors and rework.

For more details read our blog on –How to Recycle Your Used Industrial Solvents

How Solvent Recycler Works

Solvent recyclers use a variety of methods to remove impurities and contaminants from used solvents. The most common method is distillation, which involves heating the solvent to boiling and then condensing the vapor back into a liquid. Distillation can remove a wide range of impurities, including water, oils, and solids.

Some solvent recyclers also use filtration to remove contaminants. In these systems, used solvents are passed through a filter that removes impurities based on size or other characteristics. Other solvent recyclers use chemical processes to break down contaminants or separate different components of the solvent.

Overall, solvent recyclers are designed to be easy to use and maintain. They typically consist of a distillation or filtration chamber, a control panel, and safety features like automatic shut-off and overpressure protection.

Top Tips for Effective Solvent Recycling

Effective solvent recycling requires careful planning and execution. Here are a few tips to help businesses get the most out of their solvent recycling efforts:

Choose the right solvent recycler for your needs. Consider factors like the volume and type of solvent you use, your budget, and any environmental or safety regulations you need to comply with.

Implement a comprehensive solvent management plan. This should include procedures for solvent purchasing, use, and disposal, as well as employee training and safety protocols.

Monitor and maintain your solvent recycler regularly. This can include cleaning, calibration, and regular maintenance checks to ensure that the machine is operating effectively.

Test your recycled solvent to ensure that it meets your quality standards. This can involve conducting tests on the solvent’s purity, viscosity, and other characteristics.

Consider outsourcing your solvent recycling to a third-party provider. This can be a good option for businesses that do not have the resources to manage solvent recycling in-house.

By following these tips, businesses can maximize the benefits of solvent recycling and ensure that their operations are as efficient and environmentally-friendly as possible.

Common Solvent Management Mistakes to Avoid

Effective solvent management requires attention to detail and a commitment to best practices. Unfortunately, there are several common mistakes that businesses can make that can result in higher costs, environmental impacts, and safety risks. Some common solvent management mistakes to avoid include:

Failing to properly label and store solvents. This can lead to confusion and potentially hazardous situations.

Neglecting to monitor and maintain solvent recycling equipment. This can lead to equipment failure, reduced efficiency, and unsafe working conditions.

Using the wrong solvent for a specific application. This can result in production errors, lower-quality products, and wasted resources.

Failing to properly train employees on solvent use, handling, and disposal. This can increase the risk of accidents and environmental harm.

Disposing of solvents inappropriately. This can lead to environmental contamination and potential legal consequences.

By avoiding these common mistakes, businesses can ensure that their solvent management practices are safe, efficient, and environmentally responsible.

Best Practices for Maintaining Your Solvent Recycler

Proper maintenance of a solvent recycler is critical to ensure that it operates effectively and safely. Here are a few best practices for maintaining your solvent recycler:

Follow the manufacturer’s recommended maintenance schedule. This can include tasks like cleaning, calibration, and replacement of worn parts.

Train employees on the proper use and maintenance of the solvent recycler. This can include safety procedures, troubleshooting techniques, and emergency response protocols.

Regularly inspect the recycler for signs of wear, damage, or malfunction. This can include checking for leaks, unusual noises, or other indicators of a problem.

Keep the recycler clean and free from debris. This can help prevent contamination and ensure that the recycler operates efficiently.

Document all maintenance and repair activities for the recycler. This can help with compliance with environmental regulations and ensure that the recycler is operating effectively over time.

By following these best practices, businesses can maximize the lifespan of their solvent recycler and ensure that it operates safely and efficiently.

Choosing the Right Solvent Recycler for Your Needs

Choosing the right solvent recycler is essential to ensure that your solvent recycling efforts are effective and efficient. Here are a few factors to consider when selecting a solvent recycler:

The type and volume of solvent you use. Some solvent recyclers are better suited for specific types of solvents or for different volume requirements.

The recycling method used by the recycler. Different methods, such as distillation or filtration, may be better suited for certain types of solvents or for specific contaminants.

The recycler’s energy efficiency and environmental impact. Some solvent recyclers are designed to be more energy-efficient or to minimize their environmental impact.

The recycler’s safety features and ease of use. Consider factors like automatic shut-off, overpressure protection, and user-friendly controls.

The recycler’s cost and availability. Factor in the upfront cost of the recycler, as well as ongoing costs like maintenance and supplies.

By considering these factors, businesses can select a solvent recycler that meets their specific needs and budget.

A Step-by-Step Guide to Using a Solvent Recycler

Using a solvent recycler is a straightforward process, but it does require careful attention to detail and adherence to best practices. Here is a general step-by-step guide to using a solvent recycler:

Collect used solvent in a dedicated collection container.

Pour the used solvent into the solvent recycler’s collection tank.

Turn on the recycler and select the appropriate settings for the solvent and the contaminants to be removed.

Allow the recycler to run its cycle, which typically involves heating the solvent to boiling and then condensing the vapor back into a liquid.

Benefits of Using a Solvent Recycler

There are several benefits to using a solvent recycler for managing industrial solvents, including:

Reduced solvent waste and disposal costs: By recycling solvents, businesses can reduce the amount of waste they generate and the associated disposal costs.

Improved environmental performance: Solvent recycling reduces the amount of hazardous waste generated by industrial operations, which can help businesses meet environmental regulations and reduce their carbon footprint.

Improved product quality: Solvent recycling can help businesses achieve more consistent product quality by ensuring that solvents are properly purified and free of contaminants.

Improved worker safety: By reducing the need for manual handling of solvents and minimizing the risk of spills and accidents, solvent recyclers can improve worker safety and reduce the risk of injury.

Common Applications for Solvent Recycling

Solvent recycling is a versatile process that can be used in a wide range of industrial applications. Some common applications for solvent recycling include:

Cleaning and degreasing of parts and equipment: Solvents are commonly used for cleaning and degreasing metal parts and equipment in industries such as automotive, aerospace, and manufacturing.

Paint and coating removal: Solvents can be used to remove paints and coatings from metal and other surfaces in a variety of industrial applications.

Printing: Solvents are used as carriers and cleaners in the printing industry for tasks like cleaning rollers and plates.

Electronics manufacturing: Solvents are used for cleaning and degreasing of electronic components during manufacturing.

Pharmaceutical and chemical manufacturing: Solvents are used in the production of pharmaceuticals and chemicals, and solvent recycling can help reduce costs and improve efficiency in these applications.

By understanding the common applications for solvent recycling, businesses can determine whether it is a viable option for their specific needs and applications.

Conclusion

Solvent recycling is a powerful machine for managing industrial solvents, allowing businesses to reduce waste, cut costs, and improve environmental performance.

By following the tips and best practices outlined in this article, businesses can select and operate solvent recyclers effectively, while also taking advantage of the many benefits of solvent recycling, such as improved product quality, worker safety, and environmental performance.

Whether you’re in the automotive, aerospace, electronics, or any other industry that uses industrial solvents, solvent recycling can be a valuable addition to your operations, helping you to achieve your goals more efficiently and sustainably.

If your solvent is not recycled, it will go to waste. Alternatively, you are wasting money by collecting solvent waste. This is not only bad for the environment but also a waste of resources. According to the EPA, approximately 90% of solvents are not recycled, which means that many businesses are losing money by not recycling their solvent. Are you among them?

If your company uses a solvent recycler, it could end up repurposing up to 90% of used solvents. Every year, this translates to thousands of dollars in profit margin for your company. Simply by reusing the solvent. Give it a thought!

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Why is Solvent Recycler Considered the Best Alternative to Solvent Disposal?

What is Solvent Recycling?

Solvent recycling is the process of reclaiming used solvents from industrial processes, such as paint and ink production, metalworking fluids and cleaners. The solvents are separated from waste streams and reused instead of discarded.

Many solvent recyclers can reclaim up to 90% of a business’s solvent for reuse, significantly reducing the amount of hazardous waste generated.

Solvent recycling is a sustainable alternative to solvent disposal, offering a range of environmental, economic, and operational benefits for businesses.

In this blog, we will explore the various advantages of solvent recycling, as well as the process of solvent recycling and how businesses can choose the right solvent recycler.

The Challenge of Solvent Disposal

Solvents are widely used in various industries for cleaning, degreasing, and other purposes. However, improper disposal of solvents can lead to soil and water contamination, air pollution, and other negative effects.

Current methods of solvent disposal, such as incineration and landfilling, have significant drawbacks, including high costs and potential environmental harm. In order to address these challenges, businesses can turn to solvent recycling as a more sustainable and efficient waste management solution.

The Benefits of Solvent Recycler

Solvent recycling is the process of collecting and purifying used solvents so that they can be reused in various applications. The advantages of solvent recycling are many, including cost savings, reduced environmental impact, and improved operational efficiency.

By recycling solvents, businesses can significantly reduce waste disposal costs, avoid new solvent purchases, and reduce the environmental impact of their operations.

The Environmental Benefits of Using Solvent Recycler

Solvent recycling offers a range of environmental benefits, including reduced greenhouse gas emissions and other air pollutants. By minimizing the need for energy-intensive disposal methods, such as incineration and landfilling, businesses can significantly reduce their carbon footprint.

Solvent recycling can also help reduce water usage and protect natural resources by limiting the need for new solvent production. By implementing solvent recycling, businesses can demonstrate their commitment to sustainability and responsible waste management.

Recycling solvents can reduce the amount of hazardous waste going into landfills and waterways. It is also a great way to conserve resources, since reusing solvents eliminates the need for using more of the earth’s limited supplies.

Proper solvent recycling practices ensure the purity of recycled batches and reduce energy costs associated with manufacturing new products from raw materials. Furthermore, it decreases hazardous emissions from production processes, helping to create a healthier environment for us all.

These environmental benefits can add up quickly. It is estimated that reusing solvents instead of disposing of them saves thousands of gallons of fresh water each year, and can reduce emissions levels significantly. Recycled products are often cheaper and longer lasting than non-recycled counterparts, so companies and consumers alike benefit from recycling programs.

Additionally, implementing a proper solvent recycling program is good for the company’s reputation—consumers are conscious about the environment and interested in businesses that practice sustainable measures. Businesses with this type of green reputation stand to benefit from customers seeking out their products or services.

The Economic Benefits of Using Solvent Recycler

In addition to the environmental benefits, solvent recycling also offers significant economic advantages for businesses. By reducing the need for new solvent purchases and minimizing waste disposal costs, businesses can achieve significant cost savings.

Additionally, by ensuring a reliable supply of high-quality recycled solvents, businesses can improve operational efficiency and reduce downtime. Solvent recycling can also help businesses comply with environmental regulations and avoid potential penalties for non-compliance.

Benefits of Recycled As-New Solvents

Recycled solvents can be used in the same manner as new solvents, yielding the same results and quality of product at a lower cost. In addition to helping your business reduce expenses, recycled as-new solvents also allow you to reduce your environmental footprint and improve sustainability throughout your manufacturing process.

By reusing instead of disposing of, you are able to minimise waste materials, conserve resources and decrease hazardous emissions.

Solvent recyclers offer numerous advantages over traditional solvent disposal methods. For example, rather than having to pay for waste disposal services, your business can keep and reuse the solvent in-house indefinitely.

As an added bonus, recycling methods are typically more efficient and cost-effective than typical solvent disposal practices due to the ability to constantly re-use solvents multiple times before needing replacement materials.

In addition, recycled solvents usually require less energy consumption during processing than regular wastes, resulting in further cost savings.

For more information read our latest blog on Benefits of Solvent Recycler to Manage Industrial Solvent Waste

How Does Solvent Recycler Help Your Business?

Solvent recycling is beneficial for a number of reasons. Not only does it reduce the amount of hazardous waste generated from your business, but it also helps conserve resources and ultimately save you money.

Recycled solvents remove additional costs associated with disposal, saving time and money while allowing you to remain compliant with local ordinances. Additionally, solvent recyclers can customize services to address specific needs, providing cost-effective strategies that help improve your bottom line.

Solvent recycling can recycle a wide range of solvents, including lacquers, mineral spirits, and paints. This is advantageous to any business because it reduces the amount of disposal and helps eliminate potential hazards associated with solvent disposal. In addition, solvents can be recycled or re-purposed which allows businesses to reduce the consumption of new materials by preserving their existing supply.

By continuing to use these resources at a later time, businesses are able to save on costs without affecting product production quality and difficulty. Lastly, solvent recyclers have extensive safety protocols in place ensuring that your supplies are always recycled properly and no contaminants enter the cycle system.

How Does a Solvent Recycler Work? 

When a solvent is required for industrial cleaning process equipment or related parts, the waste produced is a contaminated solution. The initial solvent, whether alcohol, acetone, or another cleaning liquid, and whatever substance was removed from the equipment, such as ink, paint, resin, grease, or oil, are combined in this solution.

Without solvent cleaning, the waste liquid must be stored until it can be disposed of correctly as a hazardous material or transported to a specialised recycling facility. Proper storage, transport, and disposal necessitate special procedures and capabilities, which can be an expensive part of the manufacturing process for many manufacturers. 

Having an on-site solvent recycler allows businesses to cut costs and resources spent on this aspect of their operations. In-house solvent recycling significantly reduces the amount of hazardous waste that must be disposed of in a special manner. It also makes it simple to recover solvent for reuse, reducing the amount of virgin solvent required.

When you recycle your waste solvent with an on-site distillation unit, you always have control over which solvents come into contact with the equipment. Make sure to collaborate with top-notch technicians who can monitor your solvent recyclers in real-time to ensure they are operating at peak efficiency.

Choosing the Right Solvent Recycler

Choosing the right solvent recycler is an important consideration for businesses looking to implement sustainable waste management practices. Businesses should evaluate factors such as the type of solvents being used, the volume of waste generated, and the desired level of purity for recycled solvents.

Additionally, it is important to evaluate the reliability and reputation of the solvent recycling equipment supplier, as well as the quality of technical support and customer service they provide. By working with a trusted and experienced supplier, businesses can ensure that they have access to the most effective and reliable solvent recycling equipment available.

Advantages of Reusing Solvents vs. Disposing of Them

Solvent recycling has many advantages when compared to regular solvent disposal. Reusing solvents instead of disposing of them allows you to reduce your hazardous waste output, as recycled solvents are used in a closed-loop system which does not produce any additional wastewater or harmful emissions.

Moreover, reusing solvents can help conserve resources, as no new material needs to be purchased and produced for you to complete your processes. Collectively, these benefits make solvent recycling the most cost-effective and environmentally conscious choice for industries looking to improve their sustainability practices.

In industries such as industrial cleaning or automotive repair, it can be difficult to mitigate the environmental and financial impacts of waste solvents. Solvent disposal can be expensive, due to the product costs and disposal fees incurred.

Additionally, disposing of large amounts of hazardous materials can generate negative environmental impacts in the form of water contamination, air pollution, and hazardous waste buildup.

Utilizing a solvent recycler helps industries save money on solvent costs while reducing their environmental footprint. By recycling solvents, you will not only reduce your bottom-line costs but also help protect the environment from further damage.

Do You Want to Know More About Recycling Solvent Waste?

Hazardous waste, which is typically generated by industry and manufacturing processes, poses a threat to any environment and human health if not handled properly. To reduce the negative effects on those around it, these types of waste require special handling in terms of how it is collected, stored, and transported.

This also means that businesses that generate recurring hazardous waste are under pressure to comply with regulations while also reducing operating costs in order to dispose of or recycle responsibly and in an environmentally friendly manner.

If your company or organization isn’t already recycling solvents, now is a good time to start. In many cases, the only change that businesses need to make is to switch to a waste solvent recycler that supports the reusing of solvents.

You may need to enter into a new service agreement with a different disposal company, but when all of the financial benefits are considered, the long-term return on investment (ROI) can be quite good.

Conclusion: The Importance of Sustainable Waste Management

In conclusion, solvent recycling is an effective and sustainable waste management solution that offers a range of environmental, economic, and operational benefits for businesses. By implementing solvent recycling, businesses can reduce waste disposal costs, avoid new solvent purchases, and improve operational efficiency.

Choosing the right solvent recycler is an important consideration, and businesses should carefully evaluate the various options available in order to find the best fit for their specific needs.

Ultimately, by adopting sustainable waste management practices, businesses can demonstrate their commitment to environmental responsibility and contribute to a more sustainable future for all.

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Navigating the World of Solvent Waste Management: A Guide to Recycling and Disposal

Companies in today’s market must be as competitive and efficient as possible. Most businesses must find ways to cut any unnecessary operating costs while also adhering to stringent waste management regulations. If your activity involves the use of hazardous solvents, you may need to implement an effective solvent waste management plan. What could be better than installing in-house solvent recycling equipment?

Waste Solvents that You Can Recycle Using this System: 

Non-Halogenated Solvents: This is the most common type of general waste and includes solvents such as methanol, acetone, ethanol, ether, ethyl acetate, hexanes, and toluene.

Halogenated Solvents: These include halogenated solvents such as dichloromethane and chloroform, either in total or as a mixture (methylene chloride)

Heavy Metals Solvents: This includes any solvent waste that contains heavy metals such as arsenic, cadmium, barium, chromium, lead, selenium, mercury, and silver.

Paint Solvent and Residue: This waste is the result of using oil-based paints and thinners, which include oil-based paint residue.

It is crucial to abide by a few key guidelines when working with solvent recycling equipment or any other hazardous liquid waste stream. Reactive materials, for instance, should never be there in a single waste container.

It is not advisable to add acids, alkalis, oxidizing, peroxide, and reducing agents to various solvent waste streams. They need to be properly labeled as hazardous chemicals, kept apart from other waste, and handled accordingly.

Repurposing Solvents and Liquid Waste

Recycling should always be the first option to consider when possible. For businesses that generate large amounts of hazardous liquid waste, disposal can be an expensive process.

Apart from the obvious environmental benefits, implementing an effective recycling policy can provide a more cost-effective solution for the business. Managing hazardous liquid waste poses a risk in the workplace that must be properly assessed and managed.

Additionally, storing hazardous waste containers ready for pickup can take up valuable space. Therefore, having on-site solvent recycling equipment is quite useful. 

The ability to recycle your solvent waste can significantly reduce your purchase costs, as most equipment can recycle up to 95% of your liquid waste. You may also be able to avoid nearly all disposal costs if, after recycling, you end up with pure re-usable solvent that is no longer hazardous and can be disposed of through your municipal system.

Solvent recycling is an excellent option for businesses that manufacture byproducts such as printing and ink, coatings and paint, metal finishing, and automotive painting. Recycling systems come in a variety of configurations, ranging from batch loads to fully automated processes.

The ability to recycle your solvent waste can significantly reduce your purchase costs, as most equipment can recycle up to 95% of your liquid waste. You may also be able to avoid nearly all disposal costs if, after recycling, you end up with pure re-usable solvent that is no longer hazardous. Guess what? you can dispose of it through your municipal system.

Solvent recycling equipment is an excellent option for businesses that manufacture byproducts such as printing and ink, coatings and paint, metal finishing, and automotive painting. Recycling systems come in a variety of configurations, ranging from batch loads to fully automated processes. Make sure you choose the right one based on your type of industry and business operations. 

Still Not Saving Money on Solvent Recycling?

Don’t worry; you can be a little stubborn at first. If you’re not already saving money with solvent recycling, you’re probably still having to store, dispose of, and transport a lot of hazardous waste.

While solvent recycling will not reclaim all of your spent solvents, it can recycle up to 90% of them, depending on the waste type. On other hand, if you are still transporting your hazardous waste, it can cost a pretty penny.

Solvent Recycling Procedures

Tolling is one method that cleans the solvent to a predetermined specification and then returns it to the business for reuse. This is fairly common, as many businesses use it due to its ease of use and effectiveness in determining which solvents can be used in the future.

Another method for recycling solvents is converting solvents into products for reuse, specifically for commercial product manufacturing. This method also has a lot of advantages because it helps to reduce overall waste volumes.

Another option is reclamation, in which, similar to tolling, solvents are cleaned to a company’s specifications but then delivered to third parties.

Is It Profitable to Recycle Industrial Solvents?

Solvent recycling not only helps to preserve the environment, but it also helps to reduce the additional cost of purchasing new solvents. Recycling has reduced the need to purchase new solvents because existing ones can be recycled. Chemical laboratories, auto body shops, paint shops, chemical industries, and paint contractors are all significant contributors.

However, it has not reduced the demand for solvents and has created numerous new opportunities in the solvent market.

Companies provide recycling technology, services, and recycled solvent to customers.

The other type offers solvent recycling machines for sale.

The third category provides both services and sells machines.

So, once you choose to use solvent recycling equipment you can actually make the most of it. 

You lose out on a lot of advantages if your company does not recycle solvents:

A Significant Return on Your Investment

Recycling Solvents not only helps businesses cut costs and waste, but it also helps them establish a solid reputation in the marketplace. It is the greatest advantage that any business can take advantage of. You don’t need to constantly buy new solvents; you can simply recycle the ones you already have and begin manufacturing.

Making Money 

Additionally, you can increase your income by recouping the cost of your recycling program by selling recyclable waste to other businesses as an alternative.

Recyclable materials are now a precious commodity. Metals, plastics, glass, and other materials gain in value as their price rises thanks to improvements in recycling technology. You only need to research local market prices and look for consumers willing to purchase recyclable goods.

Conclusion 

Using solvent recycling equipment is profitable for every industry, whether the profits are monetary or not. No matter how many solvents you recycle at once, if you make it a habit, you can increase your marketability and make financial savings.

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A Beginner’s Guide to Implant a Solvent Recycling Equipment

For most industrial business owners, waste management is a top priority. It costs a lot of money and calls for strict regulations. Many companies find that disposing of their waste byproducts is a drain on their profits, but recent advancements in chemical and solvent recycling can help you keep your costs under control. Using solvent-recycling equipment makes the process much easier.

The Concept Behind Recycling Solvents

Not only is waste disposal dangerous, but it is also outrageously costly.

One of the biggest issues industrial America is dealing with is how to handle dirty cleaning solvents. A solvent recycler machine not only saves money on chemical disposal but also on new solvent purchases. Most solvents can be recycled and recovered with solvent recovery equipment, including:

Mineral spirits

Paint thinner

Acetone

IPA (isopropyl alcohol)

MEK (methyl ethyl ketone)

Xylene

Hexane

Various alcohols

Chlorinated solvents (AK225, 1,2 trans-dichloroethylene / trans DCE, 3M™ Novec™, Dupont Vertrel)

Microcare solvents

Terpenes Toluene

Aromatic Solvents

Benefits of Using Solvent Recycling Equipment

Why should you use solvent recycling equipment? Solvent recyclers distill used cleaning solvent to remove soils, debris, and oils, allowing the cleaning solvent to be reused. A solvent recovery system for used solvents can save over 95% on solvent purchases and over 90% on chemical waste disposal costs. A few other remarkable benefits include:

Substantially Reduces the need to buy new solvents

ROI in a matter of months on disposal costs

Streamline regulatory reporting

Control over hazardous waste liability is improved.

Reduce the amount of hazardous waste stored on-site.

It saves your company a lot of money.

There is no reason to waste money by paying someone to come to pick up and dispose of your used solvent with today’s recycling technology. All you need to do is just install solvent recycling equipment that fits your industry and business type.

The Higher the Purity of a Solvent, the More Effective It Is

The purity of any type of solvent after it has been recycled is one of the most important aspects of reusing it. Another important aspect of solvent recycling to consider is how contaminated the solvent is and whether it is reusable. For that reason, you need to install the best-quality solvent recycling equipment  that can recycle your solvents for a variety of purposes. Glass fractionating equipment is one example of this type of tool and machinery, which aids in the separation of contaminants and other compounds that could impair the solvent’s effectiveness. Figure out your recycling needs first and then consult with the dealer from whom you are purchasing the recycler.

However, there is a vast range of machines used in solvent recycling and they all can separate the reusable solvent from impurities produced during various production and cleaning procedures. By using a distillation process, these devices enable the safe and effective recovery of solvents while drastically lowering the costs associated with the disposal of hazardous waste.

Besides, buying solvent recycling equipment, you can also check out the option of financing it. Which is the better choice—financing it or buying the equipment outright for your company?

What is Financing for Solvent Recycling Equipment?

Instead of having to pay large sums of money upfront for solvent recycling and recovery equipment, financing enables your company to pay on credit. This makes it possible for more businesses to be more flexible with their spending plans by making monthly payments of a smaller amount as opposed to a single, large payment upfront.

What Benefits does Financing Offer?

First, convenience

Convenience is one of the main benefits of financing a solvent recycling equipment. With more money on hand, you are better able to plan for the future. Paying less upfront can assist you in making financial plans for future investments and promote organisational growth.

In light of the inflation rate and the recent increase in the cost of machinery and equipment, financing has emerged as a viable option.

You won’t need to worry about maintenance

Your company does not have to worry about upkeep and other maintenance-related costs since it does not directly own the machinery. Many businesses spend a sizable portion of their budget on facility and equipment maintenance, which can limit their options for the future of the business. Organizations can take on new projects and other business plans with less money required up front.

Upgrades are less expensive

When considering financing for solvent recycling equipment, it’s important to keep in mind that, when necessary, upgrading is also important. When you buy machinery, this can be challenging, especially if the cost of newer models is significantly higher than that of your older models. With financing, upgrading only requires paying a small amount more than what is specified in your finance agreement at the moment. This indicates that you can save money by avoiding those upfront expenses without wasting money by purchasing multiple pieces of equipment.

The Bottom Line

Are you ready to embrace solvent recycling for your industrial business? No matter which option you choose; buying or financing; you need to be careful about choosing a top quality  solvent recycling equipment to get the best work done. Are you interested to learn more about solvent recycling? Keep an eye on this space as we post fresh content regularly.

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Top Questions to Ask before Choosing a Solvent Recycling Equipment

If you are an industry owner, you are always trying to make smarter choices to attain more sustainability in your business. As a conscious human of the twenty-first century, you would also ideally be careful about the environmental impact of your manufacturing process. If you are looking for a single solution fulfilling both purposes, using solvent recycling equipment would be the best fix!

Why Solvent Recycling?

Businesses generate tonnes of waste on a regular basis, which can be reduced by having an effective recycling plan in place. Recycling is critical to achieving sustainability and lowering a product’s environmental impact. It can greatly aid in the process of making the best use of resources and reducing waste generation. Furthermore, the benefits of solvent recycling are significant not only at the community and individual levels but also at the business level.

However, careful consideration of a few essential factors can help you select solvent recycling equipment that ideally suits your requirements. You should think about the below-mentioned questions before choosing recycling equipment.

How Much Recyclable Material Does Your Company Have?

Your decision will primarily depend on the particular needs of your business. Every business has a unique need, so before making a choice, it is critical to carefully evaluate your needs. You must be clear about how much waste you plan to recycle each week and select the tools that will work best for your strategy.

What is the Equipment’s Efficiency?

Analyzing the investment’s efficacy and overall efficiency is necessary for it to be profitable. The equipment must meet your company’s needs and provide financial advantages.

How Long Will the Recycling Equipment Last?

Be sure to ascertain the solvent recycling equipment‘s lifespan before making a purchase decision. You must understand the equipment’s capacity and the duration for which it can operate. You can select the most suitable equipment if you have accurate information about any potential repairs and part replacements beforehand.

What Safety Features Does the Machinery have?

Safety is of the utmost importance, especially if your company processes hazardous materials. To provide safe working conditions for your team, the equipment you select must have the necessary safety features.

Does the Device have the Ability to Separate Byproducts?

There are many types of solvent recycling equipment available, but choosing one that can separate by-products will ensure you get the best result. The purity of the finished product may suffer if some valuable by-products are not separated.

Are Replacement Parts for the Equipment Readily Available?

It is crucial to be prepared to handle any unexpected breakdown and address problems as soon as possible. Verify whether replacement parts are readily available and whether there are contractors who can repair damages quickly.

Is the Business’s Customer Support Staff Competent?

In addition to making sure you choose the best solvent recycling equipment, it’s critical to understand the level of customer service the business provides. You can narrow down your search for the best provider by doing some research and reading customer reviews.

How Much Labor do You Need to Operate the Machinery?

You must keep the cost and resource utilization factors in mind for your business to succeed. An automated system can reduce labor requirements and improve the efficiency of your equipment operation.

How to Determine the Size of the Machine Your Company Needs?

Because it depends on so many different factors, this question is challenging. Therefore, you must consult with the recycling equipment specialists who will examine your operation and help you select the best system. You can get in touch with the experts at the company from where you will be buying the machine.

Is there any Regulatory Concern with the Recycler?

Both no and yes. Keep in mind that, while hazardous waste storage is regulated, the recycling process is exempt from RCRA regulations, so no permits are required for the Recycler. You must still treat the waste in accordance with RCRA regulations. When installing any solvent recycling equipment, there are fire codes that you must follow.

Are There Risks of Producing Hazardous Waste When Using a Solvent Recycler?

No, if the materials were not already hazardous. The recycled solvent and waste are the only two products of the recycling process. You are not developing a new product, nor are you addressing the solvent’s issues.

Is Special Knowledge Required to Operate the Recycler?

Not really, a relatively inexperienced person can operate the recycler. However, solvent recycling equipment from a reputable brand always comes with an operator’s manual.

Conclusion

Consideration of the aforementioned factors can assist you in selecting the best equipment for your business. But, if you need cost-effective solvent recycling equipment from a reputable company, you need to do good research.  

There are compaction and baling solutions that can contribute significantly to efficient recycling and waste management. Choose from a comprehensive range of products designed to meet the challenges of waste handling in various industries. If you need more information, keep an eye on this space as we post fresh, informative content regularly.

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How does solvent recycling contribute to a green environment?

With the massive change in customer and investor demand, solvents are gaining popularity among all industries. With its increased usage, the emission is at its peak. Thus, industries must develop new ways to recycle these solvents and reuse them for further use.

Recycling is a process that reduces emissions, contributing to a greener environment. Although, Govt. has imposed several rules and regulations depending on the specific regions and the solvent usage. But, companies do not follow them as required.

So, how can industries effectively contribute to a green environment through solvent recycling? If you are unaware of what goes into this procedure, read this blog and get the required information.

But, before that, you must consider the nature of your solvent.

Is your solvent green?

Whenever your industry starts using solvents, you must analyze the composition and the nature of your solvents to check if there could be any harmful impact on the environment. Solvents are chemicals that are dissolved with some other substance. You can recycle your solvents to get other materials back. It depends on what recycling process you choose.

Manufacturing some solvents requires additional solvents that can significantly impact manufacturing sustainability.

Whatever metrics you consider, whether the amount of generated hazardous waste, harmful emissions, or increased carbon footprint, your solvent waste can negatively impact your operation and environment. But, there is good news for the industries depending on solvents for manufacturing.

The solvent should not be considered a villain in the environment, as industries will use it no matter what. They can seamlessly use the latest tool, technologies, and business approaches to effectively neutralize this increased environmental impact. So, they must adopt proper management to make solvents more environmentally friendly.

What is the environmental cost of your solvent?

If you are one of those facilities that generate solvent, you must be aware of its harmful impact on nature, people, and surroundings. Apart from this impact, there is another significant impact that everyone generally ignores: energy cost and impact.

While using, processing, and recycling the solvent, industries use too much energy, contributing to the overall carbon footprint.

So, understanding the actual environmental cost of your solvent is necessary and involves considering several factors, like other mixtures, bases, etc.

The life cycle of solvent includes the process that begins with extracting oil. This collected oil is stored in an oil well where iron horses are used to pump oil into containers stored at the industry’s storage facilities and then transported to a refinery. The refinery uses the oil to produce your solvent, which is then transported to distributors and end users.

The remaining are transported to concerned disposal sites to get incinerated. Each step requires additional energy to progress.

When you dispose of the solvent, it leaves a carbon footprint contributing to greenhouse gases. Thus, taking care of this emission results in the hidden cost of your solvent. Thus, industries need to recycle their solvent to reduce their carbon footprint.

For more information, you can also refer to our latest blog on Is industrial solvent recycling profitable?

How to solve the solvent problem?

As the solvent life cycle ends, all the used resources, efforts, and energy get wasted at its disposal. It is estimated that more than 90% of solvents are disposed of improperly, leaving a huge carbon footprint.

Globally, industries are using millions of gallons of solvent. Thus, resolving this environmental impact is getting more critical. With such challenges, industries have got opportunities to improve their sustainability. But how?

Recovering on-site energy

Recovering waste solvents is not always a cost-effective or practical option. So, industries consider the solvent end of life using thermal oxidation. However, it is unsuitable for recovery and reuse models, as it releases harmful smog-forming fugitive VOC emissions into the atmosphere.

To resolve the issue, industries use regenerative thermal oxidizer (RTO) technology that uses solvent emissions as fuel in the combustion process. Also, you can leverage the excess heat generated from the RTO exhaust further to heat the air, water, or oil, significantly reducing process operational energy needs.

Reusing used solvent

Every industry must be aware of the famous R3 process for dramatically reducing the environmental impact of your solvents. Also, recycling your solvents helps reduce the production of new solvents.

Industries can also use fuel blending, which blends the solvent waste as a fuel source that can be used for other processes. The recycling solvent will reduce the carbon footprint as the process will be done internally with closed machines.

Handling Fugitive Solvent Emissions

It is challenging to control the Fugitive solvent emissions and thus requires significant solutions. Every industry relies on the Reduce, reusing, and Recycling to maximize sustainable operation. But they must consider the fugitive emissions throughout a solvent material life cycle. For this, you can use the tank vent sequences while emptying and filling storage tanks for a smooth transition.

Segregation of these emissions is challenging, resulting in costly recovery.

Industries use different approaches to improve the handling of fugitive emissions, such as including Concentrator technology to adsorb solvent materials to improve recovery.

You can also refer to our latest blog on How solvent recycling saves 1 Million gallons of solvents a year with this one simple machine

Conclusion

Considering the overall picture and scenarios, it is evident that recycling solvents in any way help in reducing the environmental impact. Different companies use different solvents that require different methods to handle them. But the primary purpose of recycling solvents is to reduce the carbon footprint reducing the environmental impact.

This blog has explained some ways to help you deal with your harmful solvents effectively. If you cannot do it yourself and find it challenging to have a setup at your facility, then we are happy to help you deal with such emissions.

To discuss your solvent-related requirements with us. We are a call away.

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Is industrial solvent recycling profitable?

Today, there has been tremendous global demand for industrial solvents. Not only this, it has boosted the market outlook. The usage of solvents is not only limited to a single industry. These solvents can be dangerous to health and the green environment.

It is estimated that in 2017, the Industrial Solvents Market size was over USD 23.5 billion, which will cross about 28 million tons by 2024. With this increasing demand for solvents comes to a significant responsibility on industries to recycle in-house solvents.

The concept of solvent recycling has been in the market since 1976. Then EPA rules were introduced due to the increasing importance of solvents. Over time, there have been many positive changes and improvements in managing industrial waste to reduce its environmental impact that has benefitted the public and business owners.

With technological advancement, recycling has become more accessible and profitable to industries in many ways.

What is solvent recycling? It refers to the process of separating used other solvents and cleaning them until you get the solvent in its original form and reuse them in the manufacturing process. Industries use solvent recyclers to separate the impurities using different methods based on their chemical properties.

Solvent recycling not only helps to maintain green surroundings but also helps in reducing the additional cost of buying new solvents. Recycling has reduced the need to buy new solvents as they can recycle the existing ones. Some significant contributing industries are- chemical laboratories, auto body shops, paint shops, chemical industries, and paint contractors.

But it does not decrease the demand for solvents but has opened many new opportunities in the solvent market.

Companies offer recycling technology, services, and customers who buy recycled solvents. The other type sells solvent recycling machines. The third type offers both services and sells machines. Before you choose the exemplary service for you, you must understand your business requirement and type. After technological development, the recycling process has become more accessible.

Different methods of solvent recycling

Below are some of the commonly implemented methods to recycle solvents back.

Distillation- the available used solvent is heated in a vessel up to its boiling point, creating a gas. The contaminated elements having a higher boiling point than the solvent will remain as a liquid at the bottom that can be easily eliminated. Then the vapor is passed through the condensing chamber to liquefy it back to liquid.

  It might be possible that you have to accompany the distillation process with any of the following methods to refine the solvent.

Fractionation- in this process, we use different heating temperatures to treat the solvent and pass it through tiny tubes to separate it from other elements and then recover the solvent to use again.

Liquid-liquid extraction- industries use this process if the solvent is immiscible with other elements. Once you place the solvent in the separatory funnel, the solvent or contamination element will settle down, and you can recover the required one.

  Why is solvent recycling profitable?

If your business is not recycling solvents, you lose many benefits.

Massive saving on your investment.

Recycling not only helps industries save money and unnecessary costs but also helps build a strong reputation in the market. It is the topmost benefit that any business can leverage. You do not have to buy new solvents every time; you can just recycle the available ones and start production.

Once you start recycling, you will come across several other areas to cut costs. You will save money on solvent transportation, disposal of solvent fees, extra workers to manage and carry the remaining waste, and others. But this comes with a proper recycling program, and if you are struggling to get one, we can help you manage your waste as our priority.

Earn money. You can also make extra money by selling the recyclable waste to other companies for alternatives and earn back the money that you have invested in a recycling program.

Today, recyclable materials have become a valuable commodity. With the advancing recycling technology, metals, plastics, glass, and other materials become more valuable as their price increases. All you need is to find out the market value in your region and look for customers who want to buy recyclable goods.

So make sure you have invested well in the proper recycling program so you can help you earn money. It helps to create awareness about the material the company uses and disposes of.

A healthy working environment for employees. A green and healthy environment is not the only demand of the modern-day consumers but also the employees working in the industries. They want a sustainable environment where they can breathe and focus.

A company that focuses on recycling its solvents or industrial waste tends to retain employees more than those that do not recycle. As per the study, workplace sustainability and recycling are more critical to employees today than in previous generations.

Not only this, one in 10 millennials are quitting their jobs due to an unsustainable environment. Hiring employees, again and again, will consume your time. It is better to provide what they want. It will be a win-win for everyone.

Contributing to a healthy community. Today, many companies are doing the right thing and investing in the proper recycling program, contributing more to the community. The recycling process will positively impact the environment and help people come together for an accountable program.

Adopting recycling as a culture will drive a successful recycling program in any company. It can be done better by communicating the program details, approaches, and results. If your employees actively participate in the recycling program, it will decrease the recycling stream contamination.

Protecting the environment. Recycling solvents reduces the environmental impact and keeps it healthy for other beings to live. It helps in saving energy as fewer resources are used to recycle any solvent than to create it from scratch. Recycling will reduce the rate of diversion to landfills. It helps in reducing global warming.

Recycling solvents is a win for every person it involves.

Conclusion Whether monetary or not, recycling solvents are profitable for every industry. It does not matter how much solvent you recycle at a time, but if you make it a practice, you can improve your market presence and save dollars.

Source: https://solventwasher.com/is-industrial-solvent-recycling-profitable/

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How solvent recycling saves 1 Million gallons of solvents a year with this one simple machine

Today, many businesses are going environment-friendly, including large industries. Due to strict regulations, companies are forced to make amendments in their manufacturing and recycling process that can have a significant impact on the environment and the working conditions.

Recycling solvents help not only the environment but also the industries to save a lot of investment in buying new solvents every time. For this, industries need to focus on the best solvent recycling machines available in the market. It will help them reduce the introduction of hazardous waste into the surroundings and solvent costs.

Though there are many solvent recycling machines available in the market, how can you find the right one for you? So cut to the chase, you can try SW8, a powerful solvent washer model, a perfect solution to your solvent recovery problem.

Here, we will help you understand what this model is and how you can install it within your parameters to help you grow your business.

But before that, we will help you understand solvent recycling and its core benefits.

Introduction to solvent recycling

Solvent recycling arose from the need to keep the environment safe and clean. Everyone knows how industrial waste can be hazardous for every living being. Solvent recycling simply means recycling the solvents produced throughout the manufacturing process.

This process cleans the contaminated solvents and helps the industries to reuse them in the further manufacturing process without depending on new solvents. This way, the cost of buying new solvents gets reduced, and you can keep the environment clean by reusing the solvents.

If you have an on-site solvent recycling system, then you can experience significant benefits than having an off-site solvent recycling system. Thus, most companies are trying to move their solvent recycling facility to their nearest parameters for more benefits.

It is estimated that the solvent recycling market will grow in the coming years, as shown in the below chart.

Why should you recycle solvents?

If you are not recycling your solvents, you could be under the government’s radar for not following the regulations within your area. Not following the recycling standards will not only degrade your brand reputation but also degrades the environment quality.

If you properly recycle the solvents, you can easily lead to better quality control. It will become more effective with an on-site solvent recycling machine SW8, then will make your recycling process more accessible.

But the benefits do not end here. Below are some considerable benefits that you can avail of by using solvent recyclers.

It has eliminated the dependency and need for new solvents, thus reducing solvent costs.

You will see significant results within months.

It helps you manage the on-site storage of waste.

It simplifies the regulatory reporting process.

With the current techniques, tools, technology, and advanced machines, recycling solvents within premises have become more accessible.

What is SW8 Solvent Recovery System?

Most companies might not be aware of this fantastic and powerful solvent recovery system that can help your industry to manage on-site hazardous waste. It is designed to fit within every type of premises easily.

This machine comes with the following specifications.

Process Rate: 8 Gallons/Day

Boiling Range of Solvents: 100F – 375F

Utilities Required

Electrical: 240V, 1 Phase, 20 amp

Water: 1 GPM

Dimensions

Length: 36 in

Width: 24 in

Height: 48 in

Weight: 425 Ib

How do SW8 works?

If you are new to SW8 solvent recycling machine and wondering how to operate it, then you must be aware of the simple steps below. This machine has a simple start button that you can press after filling it with the desired solvent you want to clean.

This machine offers various features that you can use to simplify the overall recycling process so that you won’t be worrying about having extraordinary human resources to handle this machine.

Below are some features that you will experience while using SW8.

You can quickly process a batch of 8 gallons.

You can set an automatic timer to shut down the recycling cycle at the end.

You can set the distillation system at an appropriate height.

You can easily open the lid with its tilt-back feature.

Not only this, it is a highly safe and secure facility to be operated by anyone. SW8 is a closed-loop system offering features such as an automatic heater to control excessive high and low temperatures and a stainless steel box with indicator lights to control the panel.

If you know the market well, you can experience how the technology has evolved to enhance the efficiency and viability of the solvent recycling process. Not only this, you will experience more features and advancements in the coming years.

Most solvent Recycling Equipment uses a distillation process that simply extracts the sand particles and carbon components from the produced solvent, making it feasible to be recycled back to reusable components. You can recycle various solvents that will eventually lower the cost of new solvents and decrease disposal difficulties.

Conclusion

An overall picture says that solvent recycling reduces your investment in solvent purchases and waste and reduces the environmental impact. The process of solvent recycling and recovery reduces the disposal costs, including buying fresh chemical purchases and storage costs. It results in having a positive impact on the environment.

There is no doubt how a solvent recovery process and machine can improve the brand quality of your business. Companies are moving forward with the safe environment approach, attracting top clients.

This way, you can easily enhance the safety standards and produce products economically. You can leverage consistent supply with an on-site solvent recycler system. So go for SW8. Go green!

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How to Recycle Your Used Industrial Solvents

Recycling your solvents can direct profits directly back to your company. It can turn that costly liability into a source of revenue.

You’re a smart business owner, and that means you do what’s best for your bottom line. Keep reading to find out how your business can save on disposal costs.

What are Industrial Solvents?

Solvents are chemicals capable of dissolving, suspending or extracting other substances they come in contact with. Some solvent molecules have a polar (hydrophilic) region and a non-polar (hydrophobic) region; water is the best-known example of this type of solvent. Solvent solutions can be used as paint thinners, nail polish removers, spot removers for clothing, and in many other household cleaners.

Industrial solvents (otherwise known as volatile organic compounds (VOCs)) are the most widely used chemicals in today’s society. They are routinely encountered by people who live or work near industrial facilities, workers in industries that produce or use them, and workers in carpet, furniture, and paint stores. People can also be exposed to them near automobile service stations and dry cleaners.

Common Industrial Solvents:

Acetone

Denatured Ethanol

Ethyl Acetate

Ink Wash

Isopropyl Alcohol (IPA)

Lacquer Thinner

Methyl Ethyl Ketone (MEK)

Methylene Chloride

Mineral Spirits (150 flash)

N-Methyl-2-Pyrrolidone

N-Propyl Bromide

Propylene Carbonate

Tetrahydrofuran (THF)

Knowing how to dispose of solvents waste is an essential part of your business. And knowing where to dispose of solvents can be tricky – but that’s why you hire third party companies for things like:

Isopropyl Alcohol Recycling

Acetone Waste Disposal

Waste Thinners Disposal

And other Hazardous Waste Disposal

But these removal costs can rack up. Most companies will just chalk them down to overhead costs- but what if you found a way to just about eradicate disposal costs? What if your company could, for example, reuse paint thinner while enjoying the benefits of reduced costs? Recycling a solvent can dramatically reduce not only your company’s waste stream, but can boost profit too.

What is Solvent Recycling?

Recycling solvents is a process that recycles used solvent back into their original form. Using recycled solvents not only reduces the amount of hazardous materials produced but also reduces overall solvent costs.

By recycling your chemicals, solvents, and other chemical waste products for reconditioning and resale to the original manufacturer, you can achieve dramatic cost savings. The money spent on materials, equipment, and operating costs savings far exceed what you will save in disposal costs.

It’s a paradigm case for effective waste management, and the scenario is all too familiar for companies- in the EU alone, the average company produced over 101.7 million tonnes of hazardous waste in 2018. These solvents are often incinerated or landfilled, destroying up to 90 percent of their value. Fortunately, there’s a better option with Solvent Recycling Systems.

How Solvent Washer Can Earn You Profit Using a Solvent Recycler.

Our technology enables a complete transformation of your solvent production plant in a simple and fast retrofit. It works with the systems you have presently in place, with practically no changes to your current installations. Solvent recovery units are designed to enhance or supplement existing process units. We use proven technology that is easily maintained and versatile in handling a variety of solvent streams from many different sources − from traditional processes to emerging technologies.

Benefits of Using Solvent Recovery:

Quick Look: Benefits of Solvent Recovery & Recycling:

Substantially Reduces need to purchase new solvents

Reduce disposal cost

ROI in a matter of Months

Simplify regulatory reporting

Improves control over hazardous waste liability

Minimize on-site storage of hazardous wastes

Saves your company tons of money

Save money by buying and using only the solvents you need.

Reduce your solvent usage and your costs by up to 80% without sacrificing performance.

Provide the same performance as before, even though you might dedicate more funds to “Hazardous Waste Management”

Benefits of Recycling Industrial Solvents

The primary advantages of solvent recycling are to reduce costs, minimize wastewater treatment requirements, and maintain an acceptable level of environmental safety.

If you’re like most companies, you want to recycle your waste solvents to minimize the hazards they pose to your workers and the environment. But don’t forget there are other benefits to reducing waste solvents. Recycling reduces your generator status (which is good for worker safety) and can help maintain or improve your company’s environmental image, especially in an eco-aware community.

Solvent recycling can be beneficial to your bottom line in two ways. First, it reduces the volume of waste you create and transport to disposal facilities. Second, it can reduce the cost per pound (which is roughly calculated by weighing your waste before and after treatment).

With a robust chemical solvent recycling program, you can demonstrate your commitment to the important issue of environmental impact and your sound environmental practices. The key is a well-executed solvent recycling system that does not impact operations and doesn’t leave behind bad odour or hazardous residue. Thousands of companies currently operate these kinds of programs.

A solvent recycling program is one of the most important things you can do to protect the environment. It safeguards the air, water and soil where your company operates while making good business sense. It pays for itself in reducing waste disposal charges, easing collection logistics and flagging your environmental sensibility.

What if Industrial Solvents are not Recycled?

Consumers are becoming increasingly demanding of the products they buy. Rising expectations of sustainability, health, and convenience are driving companies to innovate. Using solvent recycling to repurpose waste solvent is a key strategy in continuing to meet those demands. Solvent recycling allows your company to ensure that none of its products leaves emissions or hazardous waste as a part of its value chain, and contributes to a greener society as a whole.

In the relatively rare cases that it cannot be reused, there are hazardous waste brokers who would be happy to purchase recovered products from you. This provides a residual benefit when compared to traditional hazardous waste removal where there is no scrap value. Hazardous waste disposal costs can be quite costly, and hazardous waste disposal companies typically charge by the pound. Recycling your hazardous waste products and brokering them will still result in significant cost savings compared to the expense of traditional disposal methods.

If your solvent is not being recycled, then it is going to waste. Or, you’re wasting money using solvent waste collection. Which is not only detrimental to the environment but a waste of resources. According to the EPA, approximately 90% of solvents are not recycled- that’s a lot of businesses who are leaving money on the table by not recycling their solvent. Are you one of them?

If you switch to becoming a solvent recycler, your company could end up repurposing up to 90% of used solvents. This translates to thousands of dollars, in your company’s profit margin, every year. Simply by recycling solvent.

Still Not Convinced? Check This Out:

For a simplistic example, let’s look at the recovery of used solvents generated:

$6,100/year relative to the cost of traditional hazardous waste removal.

If these used solvents could not be recovered, they would have to be incinerated at an estimated cost of $50,000/year.

The net tangible benefit of the recycling project can be around $44,900/year.

Process to Recycle Industrial Solvents

Getting started is easy. Simply request a quote and we will help you identify the perfect solution that will not only benefit your company’s environmental footprint but the company’s bottom line too.

Industrial solvents can be processed at waste processors to render a percentage of their bulk into reusable products—typically as much as 80 percent. Depending on the system employed, either the original solvent or its recycled surrogate may serve as a vehicle to cross-linked thermoset polymers used in composites, adhesives, plastisols, and other industrial applications. With the exception of chlorinated solvents, it is also possible to recover aromatic components intact.

The waste solvents are placed into a machine that cleans the formulation. This is typically done using vaporization and distillation. The solvent is recovered by cooling the vapours until they turn back into a liquid. When that happens, the solute separates from the solvent, thereby making it ready for reuse. During the distillation processes, the solute (the polluting substance) and the solvent are separated. The vaporized solvent is then cooled, where it changes back into its liquid form. The vaporization helps to separate the two so that you are left with the clean solvent ready for repurposing.

Another process is called fractionation. Fractionation involves purifying waste solvents by forcing them through small tubes at different temperatures. The result is the same as with distillation: The solvent is purified to its original state and is ready for reapplication.

The Bottom Line:

Solvents and thinners are hazardous substances not fit for disposal in your regular garbage.

The amount of waste generated by industrial operations is unnecessary with today’s environmentally friendly waste solvent recycling options.

Spent solvents can actually end up increasing your company’s profit. Transportation and disposal of solvents and chemicals have a high cost, and companies are beginning to embrace the benefits of solvent reclamation for their industrial solvents and chemicals.

In today’s business world, many enterprises would prefer to avoid the disposal of any waste material. As a result, a properly planned and executed solvent recycling program would be a wise investment. An effective solvent recycling program can improve the overall efficiency of an organization by allowing for greater material reuse, reduce compliance risks and liabilities, and help achieve significant cost savings over time.

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Should You Dispose of Excess Organic Solvents or Recycle It?

Organic solvents have been utilized for a broad scope of applications from paint thinners, adhesives, cleaners, spot removers and even for extracting essential oils. Though there are various uses of organic solvents, from being extremely toxic if ingested or inhaled, to being flammable and even explosive, the most important thing to note is that it is not biodegradable and hence disposal in landfills or by incineration in incinerators will further add to the burden of environmental pollution.

What Classifies an Organic Solvent?

Organic solvents are organic chemicals that dissolve or otherwise alter substances to produce solutions with low viscosity. Solvents evaporate easily. In simple terms, a solvent is a liquid that dissolves other substances. There are several types of organic solvents, with most being flammable and volatile.

Organic solvents are made of hydrogen and carbon atoms. A solvent is considered organic if it contains carbon, which usually gives the liquid certain characteristic properties. Examples of organic solvents include alcohols, ketones, esters, ethers, chlorohydrocarbons, and sulfur-containing compounds. Nonpolar solvents dissolve nonpolar molecules well; polar solvents dissolve polar molecules well.

Advances in organic chemistry have allowed organic chemists to carry out reactions that are impossible or difficult to perform in aqueous (water based) systems. Organic solvents like benzene, chloroform and ethers (diethyl ether and tetrahydrofuran) are often used in these reactions because their boiling points are low enough to allow reactions to be run at mild temperatures, and they do not interact with the organics the way water might.

Organic solvents are used in a variety of manufacturing processes. These might include the manufacturing of plastics, textiles, detergents, paints and dyes as well as degreasing parts for not only the automotive industry but also the oil and defense industries. Manufacturers use these non-polar solvents because they dissolve oils from plastic, making them great for cleaning. However, any solvent that spills or leaks should be cleaned up immediately before it can seep into the ground or get into contact with your skin.

Types of Organic Solvents

While there are several types of solvents, we can categorize them into three basic groups according to their structure and functionality:

Aliphatic Solvent- Belonging to the group of Alkenes

Aromatic Solvents- Having a Benzene ring structure

Carbonyls Solvent- Polar Solvent containing Esters

Are Organic Solvents Harmful to the Environment?

Organic solvents, due to their volatility and often high toxicity, can cause harm to the environment as well as human health. In California, the zero waste goals, green chemistry principles and the risk of nonsolvent alternatives have driven a variety of green solvent initiatives. For example, a green solvent is defined as a solvent that has a reduced impact on human health and the environment compared with a traditional petroleum-derived solvent.

Recycling organic solvents is the eco-friendly solution. The closed-loop system keeps these valuable chemicals in use and out of landfills, and conserves energy and natural resources.

What are the Disposal Methods of Organic Solvents?

It is illegal to dispose of hazardous waste in a landfill or dispose of it down the drain. These wastes must be recycled or treated. If they are not, you could face stiff penalties.

There are special rules for disposing of organic solvents. These include things like making sure there’s no way the health of the environment or people could be threatened by them.

When properly handled and even stored for disposal, organic solvents can be used safely and indefinitely. They should be put in appropriate containers that won’t leak and that are brightly labeled with “Hazardous Material: Name of Chemical” so people know what they’re dealing with.

If you have excess quantities of unused or unwanted solvents that will not be used in future operations, they can be disposed of through a licensed facility, neutralized in a process called in situ chemical oxidation. If you have a solvent that is produced as a by-product in a manufacturing process and aren’t able to recover its value through recycling, you can safely dispose of it at an appropriate disposal site.

The EPA and its local and state counterparts (like PIER and DEQ) recommend (require) that solvents be “recycled” as much as possible, before they are disposed of. This doesn’t mean your solvent is safe for drinking; it means it remains in the family of non-oil-based chemicals to which it belongs (i.e. Ethanol as opposed to Nano Oil or Chloroform), and thus does not contribute appreciably to global warming — although flammability issues obviously remain.

Transportation

The EPA requires hazardous waste to be transported accurately and disposed of properly at a permitted disposal site. But as you can imagine, transporting hazardous waste is no easy feat. you need to be certain that you are abiding by the local government rules and regulations for safe transportation of organic solvent waste. Sometimes the best and safest option is to get in contact with a trustworthy company to do this for you.

However, this can be a costly endeavor. And aside from the high cost, the more mature green decision is to reduce these costs as much as possible by recycling organic solvent as much as possible. Not only do you save money on transportation and disposal services, but you save on overheads as the solvents can be repurposed too.

Is It Preferred to Dispose of the Organic Solvents or Recycle It?

There are two ways to dispose of organic solvents – you can recycle them or dispose of them. Recycling them is very common and, for the most part, is the preferable option.

Naturally, there will be some cases where the spent solvent is inadmissible for recycling. However, the majority of organic solvents can, and should be, recycled and repurposed.

The recycling of organic solvents is an important component of total waste management.

Benefits of Recycling Organic Solvents

Organic solvents are often the second costliest production material for chemical manufacturers, and many companies keep large amounts of these solvents for an extended period of time.

Companies will benefit from a solvent recycling system in the following ways:

Overall, the benefits boil down to two simple things. An effective solvent recycling system can reduce your costs and is environmentally friendly.

Financial Benefit

The high cost of solvents and resulting waste cause unnecessary costs that can be easily saved with an effective solvent recycling system. If you recycle your organic solvents, you’ll reduce the amount of hazardous waste while also reducing the amount of solvent you purchase and store.

Let’s take a look at an example to illustrate just how much money a company can save through recycling organic solvents:

Let’s say a machine leaves at least $300 worth of excess solvent that needs to be disposed of. But if that excess is recycled, you could end up only needing to dispose of $20 worth of waste.

The result? 95% reduction in transport and disposal costs. And that’s quite a common statistic that sits on the desks of many who have gone down the route of recycling their organic solvent. Typically, companies save between 80 and 95% of disposal costs simply through recycling, which is a very on-brand principle to put into practice.

Which leads us to the next benefit; recycling and turning to greener alternatives will be for your brand image, not just your bottom line.

Greener Brand Image

In a marketplace where greener initiatives are driving public interest more and more, choosing to recycle spent solvents is an investment that pays off for your brand image too.

But here’s another thing you probably haven’t thought of, if your brand is associated with a low-impact image, it will be easier for you to charge higher prices. While this is arguable, there are quite a few surveys that suggest consumers are willing to pay more for more sustainable solutions.

Environmental Impact

And perhaps the most important benefit of all, even if you are solely driven by the figures on your bottom line, is that it is better for the environment.

Let’s look at the two possible options. You can either recycle your solvent or dispose of it; both options will impact the environment. One option will have a more adverse effect on the environment. And one option will be helping the environment. Which do you think is the better option?

Recycling your hazardous waste is the responsible thing to do. It reduces its impact on the environment because no unwanted chemicals are released into the environment we occupy and depend on.

How Solvent Washers Can Help You Recycle Organic Solvents in Your Industry

Whatever your industry, we are confident that Solvent Washer can help with your recycling needs. Use our ROI calculator to determine your basic needs, and select from four options to suit your recycling requirements. If you’re still undecided, the easiest way to determine exactly how you can leverage Solvent Washer to save your company’s money and spent solvent, is by requesting a demo.

The Bottom Line

When you’re disposing of organic solvents, you’re adding another layer of pollution to the planet. By recycling and turning to greener alternatives, you can help preserve the planet’s environment and reduce your costs.

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Reasons to Recycle Solvents in the Present Day World

As companies look for cost savings, they are increasingly looking for ways to reuse solvents rather than discard them.

Many manufacturing companies rely on solvents. Not recycling them means higher processing costs and a negative impact on the environment. When companies store their solvents on site, they avoid the cost and liability associated with shipping hazardous chemicals offsite, plus they avoid paying a toll processor or an incinerator.

Unlike a toll processor, when you use a dedicated waste solvent recovery system, it’s for one specific task — recovering waste solvents generated on site. This means you won’t have to worry about your solvents being contaminated with unknown substances.

The benefits are clear: In addition to being less expensive, recovering solvents on site leads to better quality control.

What is Solvent Recycling?

Solvent recovery is the single most effective way to improve your solvent usage, cut costs, and protect the environment. But what exactly is it?

In a variety of different chemical use cases, there is a need to recover solvent for reuse. In most cases, the solvent is one of the less-polar compounds present in a chemical mixture and can be recovered from the other components by distillation. Recycling can reduce the need to produce new materials, eliminate a lot of waste and remove hazardous substances from what’s left.

Why is it important to recycle solvent instead of disposing of it?

Recycling waste materials is beneficial for the environment, profitable for companies (if done right) and can save you money.

Solvent recycling is an alternative to solvent waste removal. It can reduce solvent purchases by over 95% and reduce chemical waste disposal cost by over 90%.

Quick Look: Why is it Important to Recycle Solvent?

Create a Circular Economy

If you want to save money and reuse your cleaning solutions, then you should get a solvent recycling machine. It’s better for your bottom line.

Boost business brand

If you have a solvent recycling program, your organization will be better able to meet its sustainability goals. Companies that divert waste from landfills also boost their businesses’ reputations, since their actions can be used as evidence of their commitment to high standards and public trust.

It’s the right thing to do

It’s quite simple. We’re moving away from mass manufacturing and production without accountability. If your business has not already made steps towards sustainability then the time is now. We don’t have to go into the details of pollution and why it’s important to recycle and reuse as much as possible — because you’re already aware of the importance.

5 Reasons to Move Towards Solvent Recycling

1. More Cost Effective

The number one reason for owning a business, in any industry? Making money. We don’t have to dress it up with fancy notions- it’s all about the bottom line.

Regardless of what you do, profit is king. One of the most important factors in your decision-making should be whether you’ll make more money if you pursue a project or not. If you want to maximize your profits and become more profitable without adding any costs or processes, consider having an on-site solvent recycler installed. Your company can benefit from a solvent recycler to achieve a number of different things. A solvent recycler can help you save money on your maintenance costs, cut down your floor time and allow you to reduce your carbon footprint- all while making more money.

Since virgin solvent is very expensive, it makes sense to bring processing closer to home. Why waste money on a new batch when you can reuse your old one? Solvent recycled from old batches is cheaper than virgin solvent, but of comparable quality.

When you make use of an on-site recycler then you save on shipping costs too. On-site solvent recycling eliminates transportation costs of waste solvents being sent for disposal. You can now reclaim your lost money and put it toward other necessities.

Because the on-site recycler only takes a few minutes to complete each day, you reduce the amount of payroll you’re paying your staff for tasks like collecting and delivering solvent.

Once you introduce on-site solvent recycling into the operations of your business, you will be able to identify all of the unnecessary purchases you have been making. This will allow you to drastically cut your monthly expenses.

Investing in capital goods such as a solvent recycler will allow you to produce much more at a much lower cost.

2. Improved Quality

While it used to be that companies made products solely out of raw materials, the reality is that there are fewer raw materials. Therefore, companies are using recycled material to make everyday household products.

The recycling process has become so sophisticated that it’s difficult to tell the difference between a product made from recycled material and one made from virgin materials.

The same is true for recycled solvents. The quality of recycled solvents is on par with virgin solvents- if not higher.  So if recycling solvents instead of using all virgin solvents is cheaper, and the quality can be at least the same if not better, then it becomes a no brainer.

When ordering new solvent, it’s not unusual to worry about whether the supplier is adding impurities. Although quality control is usually used, we cannot always rely on the supplier to follow the system.

This creates a risk for impure solvent usage. And this isn’t good for your equipment. Using an impure solvent will eventually harm your equipment, increasing the need for maintenance and replacements–– high expenses that can damage all businesses.

Additionally, you know how important it is to offer a reliable service to your customers. If you’re never sure of how contaminated your solvent is, you won’t be able to provide consistency to your customers. When you choose to use an on-site distillation unit for your waste solvent, you take charge of quality and can be certain your solvents have a higher quality consistency.

Ultimately, recycling solvent is a more cost-effective way of consistently obtaining high-quality solvents.

3. Its a Cause of Convenience

Supply chains can often create a series of headaches, whether it’s an unstable supplier, inconsistent quality from contaminated solvents being delivered, or a global pandemic halting supply chains altogether. What if you could dramatically minimize these risks to your business? Investing in an on-site solvent recycler allows to cut out many of these risky reliances and to rely on in-house procedures to get the job done, in a fraction of the time, cost, and with plenty less headaches.

4. Minimise Liability

It’s important to recognize that you are responsible for the hazardous waste you produce until it reaches its final resting place for the final stage of hazardous waste disposal.

If you ship your solvent waste, you will be fully responsible for clean-up or any incident that occurs while it is in transit. If you spill anything during the process of transporting it to the disposal facility, or store it in tanks for an extended period of time before disposing of it, you’ll be responsible for all damages. If any of your waste leaks or spills, you are 100% liable for the infraction.

Not only does such a fine affect your finances, but it negatively affects your reputation. This increases your risks of getting in trouble again and again. If you let this happen, the EPA and other environmental advocacy groups will keep an eye on what’s going.

Being accused of an environmental infraction is a huge reputation hit, and can lead to more fines.

A company can avoid huge fines and a tarnished reputation by reclaiming waste solvents on-site.

5. Reduce Waste

In today’s world, it is incredibly clear that the behaviors that are good for the environment are also good for business. Governments have been increasing carbon taxes to encourage people to reduce their environmental impact. Businesses of all kinds will need to adapt if they’re going to be successful in the future. The act of taking steps to reduce your carbon footprint will undeniably contribute to the success that businesses see in the future. There are a number of factors that contribute to a company’s =future success, and many of them will be directly affected by their environmental practices. Reducing one’s carbon footprint will contribute to one’s success.

How Solvent Washer can benefit your industry through its solvent recycling machines

Investing in a recycling system with Solvent Recycler can benefit your business in the following ways:

Reduces the need to purchase new solvents

Reduces and simplifies regulatory reporting

Minimizes on-site storage of hazardous wastes

Pays for itself (thanks to the recovered product) within a matter of months

Disposal costs are dramatically reduced

In addition, solvent recycling is the preferred method of disposal by the Environmental Protection Agency.

Investment in waste solvent recycling technologies  and solvent recycling equipment could become a greater priority as the trend towards looking more deeply at the manufacturing process for potential savings continues. We can reduce our overhead costs by reducing the amount of materials we need, using a solvent that is more effective, using a recycler that is on-site, increasing our safety and being careful, and being careful about what we throw away (reducing waste). Although there are other benefits to these recycling machines, the cost-savings they offer is ultimately what makes on-site recycling a more financially sound investment.

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An Ultimate Guide to Increase Solvent Recovery to 90%

Solvent recovery is one of the most important recycling methods for companies across a broad range of industries to reduce their carbon footprint by reducing their waste production. Solvent recovery is also a more cost effective alternative to disposing spent solvent and purchasing virgin solvent.

While the world focuses more on trending green initiatives and concepts, companies like Solvent Washer are focusing on putting sustainability into practice with effective recycling systems. Whether your company wants to move towards a more carbon neutral state, reduce overhead costs (on both virgin solvent purchases and disposal costs of waste solvents) or simply wants to find a more reliable solution to replace solvent disposal, having a solvent recovery system in place can meet both these needs, and more!

There are few end-of-pipe pollution control methods as effective as solvent recovery, and many businesses are able to dramatically reduce their expenditure on virgin materials as well as disposal costs. One of the most attractive qualities of solvent recovery is that it doesn’t really adjust existing processes- it is an easy to implement step in the pipeline that can render massive positive changes to a company’s green brand image as well as the bottom line.

Although solvent recovery is essential for any company that produces large amounts of solvents, it is valuable for small and medium sized manufacturers as well.

How Can You Improve Solvent Recovery?

First of all, you need a solvent recovery system that works efficiently while saving your business time and money.

When are Solvent Recovery Systems Used?

Recovery systems extract usable solvents from effluent streams, effecting cutting down demand for virgin solvent and dramatically reducing waste. These systems are becoming increasingly popular as more companies turn to viable greener solutions, in an effort to meet increasing demand for more carbon-neutral manufacturing.

Manufacturers have also begun to realise that solvent recovery systems are effective for maintaining standards and meeting regulations- as their waste streams are reduced and effectively made ‘cleaner’. Businesses looking for reliable standardisation are also beginning to turn to recovery systems for solvent repurposing as virgin solvent quality cannot always be guaranteed.

What are the Benefits of Solvent Recovery?

Whether your company is looking to cut back on overheads for improve the carbon footprint, there are numerous ways solvent recycling can benefit a business. The three most important benefits are:

Cut Costs

By recycling and repurposing spent solvents, manufacturers can reduce raw material and disposal costs.

Environmental Brand Boost

Let’s be honest. How many companies reduce their carbon footprint out of a deep desire to do so? Business is about that bottom line- and now that there is a cost effective way to reduce waste, companies are jumping on the environmental bandwagon thanks to recovery systems. Because, it’s the best of both worlds: companies can enjoy lower EPA reporting and boost their green brand image, all while reducing overheads. It’s a profitable approach to being more environmentally friendly.

Efficiency

What boosts business better than efficiency? Not much. Since recovery systems allow spent solvents to be repurposed, manufacturing companies can benefit from standardised efficiency and reliable consistency.

How Does a Solvent Recovery System Work?

A solvent recovery system allows for spent solvents to be repurposed. Solvent washing is an effective and powerful technology that removes contaminants while recovering solvents for re-use.

And since many solvents can be potentially contaminated during the various processes they are used for, the system needs to isolate the useful solvent and ensure it can be reused in place of virgin solvent. There are various ways that machines are designed to do this. Solvent recovery is possible due to several technologies, including distillation, liquid-liquid extraction, membrane separation, crystallization, absorption, and even film evaporation.

The correct recovery method will depend on the application- and Solvent Washer’s ROI calculator makes this identification process easy. Simply input your production-specific data and let our calculator determine the most effective machine for your production needs.

While there are various technologies solvent recovery systems utilize for the process of turning spent solvents into reusable materials, there are some which are more popular due to their versatility and high efficiency rates.

There are three main options for the recovery of spent solvent in commercial industries.

They are:

Carbon Absorption

Steam is utilized to separate and remove solvent before it can be repurposed. During this process, carbon is regenerated and at least two units are used for the operation. This is a highly effective solvent recovery system however it is not recommended for materials with high levels of chlorinated solvents.

Distillation and Condensation

These two processes are used in tandem to isolate solvents from liquids for repurposing. Distillation is one of the most popular methods due to its versatility and high success rate. It can be used for both singular solvents as well as mixtures.

Dissolving

Another less popular method is when the solvent is dissolved using a separate material. Distillation is then used to isolate and recover the solvent from the ‘resting’ solution. There are not many companies that will use this method as its success rate is lower when compared to distillation and condensation or Carbon Absorption.

Waste disposal is a top concern for many businesses, but the cost of properly disposing of your waste is often more than business can bear. Traditional recycling has had limited success, so innovative processes are becoming popular. Chemical and solvent recycling provides an eco-friendly method for handling your by-products, revamping them into new products or materials without harming the environment. Innovations in this field help innovative leaders always find ways around their business’s wastefulness.

The Following Solvents are Commonly Recycled and Repurposed:

Mineral Spirits

Paint Thinner

Acetone

IPA (Isopropyl Alcohol)

MEK (Methyl Ethyl Ketone)

Xylene

Hexane

Various Alcohols

Chlorinated Solvents – Microcare Solvents

Terpenes Toluene

Aromatic Solvent

Most systems use the power of Distillation Systems. These utilize vaporization to distill contaminants in used solvents.

Recovery machines will typically use distillation recovery to isolate volatile substances and remove it from the solvent, allowing the solvent to be reused and repurposed. Providing that the solvent has a boiling point of less than 425 F, the solvent recovery machine will distill almost any solvent.

Solvent Recovery Makes Sense

There are many reasons why solvent recovery makes sense. Solvent recovery is cost efficient, reduces chemical disposal costs, and can reduce solvent purchases. All of this for a machine that takes up just a few square feet of valuable workshop space.

A solvent recovery machine is an essential tool for removing solvents at various points throughout the manufacturing process. Solvent recovery machines prevent solvent loss, maximize your solvents’ effectiveness, and help you save on chemical disposal costs.

Knowing the value of unused solvents can give you better control over purchasing. In addition, a solvent recovery machine saves time and increases efficiency in removing leftover solvents from equipment or parts cleaning applications for reuse or disposal. Solvent recovery equipment is an excellent investment for business across most industries and can reduce the amount of resources spent on virgin solvents.

The amount of solvent that your company processes will determine exactly which type of machine will suit your needs the best. Use our handy ROI tool to calculate your solvent needs, and see which solution will be most efficient for your bottom line.

What is the General Recovery Range of Solvent in all Industries?

While the typical range sits somewhere between 70% and 80%, this can be boosted to over 90% too. Not only can the right solvent recovery solution recover spent solvent, it can also reduce solvent waste disposal cost by over 90% and reduce solvent purchases by over 95%. This effectively reduces demand for virgin solvent purchase- a high cost in almost every industry.

How Solvent Washer can Help You Achieve This Goal

Solvent Washer offers a comprehensive solvent recovery solution for your company. Use our ROI tool to discover the exact machine that will take your solvent recovery to 90%.

Having a solvent recycling system helps to make the most of your used solvents, removing dangerous chemicals while allowing you to extract valuable materials for reuse. A solvent recovery unit is typically easy to install, operates with few moving parts, and can sometimes even be installed on existing piping for reliable results.

Easily recover solvents to reduce manufacturing waste and mitigate your carbon footprint with industrial solvent recovery systems. Solvent Washer allows you to generate significantly less chemical waste and repurpose instead of dispose– its one simple way of streamlining your business’s productivity.  

We make waste solvent recovery easy. Just another step in our process of making your life easier, and your bottom line better. Our recycling systems are designed to make recycling simpler, ensuring that this part of your business is completely hassle free.

At Solvent Washer, we understand there is no one-size-fits-all approach to solvent recovery and we strive to offer the most effective solvent recovery services for our customers. We have a range of solvent recovery services and thereby can provide tailored packages and solutions. Solvent Washer has an effective solution, contact us today to find your company’s ideal solvent recovery solution.