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Wide Range of Benefits of SMT in the Marine Industries

No matter if you are working with small fishing boats or large ferries, you will rely heavily on printed circuit boards. Many pieces of equipment in these vessels use PCBs to function and each piece relies heavily on another to deliver high performance. Surface mount technology assemblies, also known as SMT assemblies, offer many benefits in the marine industries, regardless of your vessel’s size, specific devices, where you are heading, etc.

Here are several benefits of surface mount assemblies in the marine industries.

Reduced Sizes

One of the greatest advantages of SMT assemblies is the reduced size. This type of technology allows for much smaller units than in-hole assemblies. You can attach very small components to your boards and in high densities as well. This allows you to create a more advanced unit without sacrificing space on your vessel.

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North Attleboro, Massachusetts ,  02763

Phone:  508-316-1492

Email:  info@starengineeringinc.com

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Maintenance of Cables for Durability and Ease of Performance

When it comes to any sort of cable assembly from manufacturers, even the highest quality setup can be inhibited by poor maintenance. That is why everyone needs to know what kind of maintenance they should be doing for their flat cable assembly or any other sets of cables.  https://bit.ly/3edUNzf

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How to Increase Yield of PCB Assemblies

By getting an experienced PCB assembly manufacturer to handle your printed circuit board assemblies, it can help to save your company a significant amount of time and resources that would otherwise be spent trying to create this technology yourself. Plus, it can help you to achieve significantly higher-quality PCBs since these exceptional PCB assembly companies are going to know how to optimize the performance of these components.

One of the ways that they can help to do this is by increasing the yield of the printed circuit board assemblies. Here is how they are able to accomplish the process of increasing the yield of PCBs.

Use Solder Paste Wedges

Anyone who is even somewhat familiar with PCB assembly will likely know that one of the most common methods of applying solder paste to the PCB is going to involve applying it in the form of a rectangle. This is because the pads are likely going to be rectangular, which means that the average PCB assembly manufacturer is going to see applying the paste in this shape as being the best option.

However, this is not the case and using applying the solder paste in a rectangular shape can actually be just as limiting for the PCB performance as it would be if they applied too much or too little of the solder paste.

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What are the Different Types of Labels for Wire Bundles?

Cable harness manufacturers label a wire harness assembly in a number of ways depending on the intended use of cables. 

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Tips for Selecting the Proper Thickness of PCB Copper

Choosing the right copper thickness plays an integral role in circuit board assembly. When considering the thickness of your PCB copper, there are two things to keep in mind. The first element to consider is the barrel’s current capacity for heat rise. The second is mechanical strength, which is determined by the thickness of the copper, as well as the size of your plated-through hole (PTH) and the presence or absence of support vias.

Choosing Materials

There are a number of materials that circuit board assembly services can choose from when designing a PCB. Such options include the standard FR4, which operates at a temperature of 130 degrees celsius. High-temperature polyimide is another option — this material can stand up to 250 degrees celsius. If the application you are building will be subjected to harsh or high-temperature environments, a material like polyimide should be considered.

Tests have been made specifically for circuit board assembly services to find the thermal fortitude of a printed circuit board assembly. Thermal strains come from different PCB assemblies and repair processes. During these times, the distinctions between the coefficient of thermal expansion (CTE) and the PCB laminate drive enough power for crack nucleation as well as the growth-to-failure of the circuit. PCB manufacturers use thermal cycle testing (TCT) to check for increases in a circuit’s resistance while it goes through thermal cycling from approximately 25-260 degrees celsius. Increases in resistance are indications of a reduction in electrical integrity. This is often due to cracks in the copper circuit.

Thermal cycle testing results show manufacturers that the rate of failure can become inadmissible, no matter the material of the board. Studies done on standard boards (FR4 with 0.8-1.2mil copper plating) show that after 8 cycles, 32% of circuit boards fail. Boards with more exotic materials can show impressive improvements to this rate of failure—boards with cyanate ester only have a 3% fail rate.

Read full post at original source: https://www.starengineeringinc.com/tips-for-selecting-the-proper-thickness-of-pcb-copper/

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Star Engineering Inc - High Quality Cable Assembly Manufacturers in USA

Star Engineering Inc is one of the leading cable assembly manufacturers in North America offering a wide range of cable assemblies including Multi-conductor Cable Assemblies, Coaxial Cable Assemblies, Battery Cable Assemblies, IDC Flat, Ribbon Cable Assemblies, Wire Jumper Assemblies, Military and Medical Assemblies.

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What are the Different Types of Labels for Wire Bundles?

A wire harness assembly is a collection of wires and/or cables held together with conduit tubing, straps, or cable ties. Alternately known as cable harnesses or cable assemblies, they can send data and give power to the device or system they are connected to. The grouping of these wire provides an easier time to tell which single wires should be connected to which ends — it can still be helpful to label the wires anyway.

Identifying Individual Wire Harness Cables

Cable harness manufacturers label wires to convey different types of information. Types of labels include:

Barcodes: there are many formats of barcodes available that can provide engineers with different information in a simple, scannable form.

Text: wire harness manufacturers normally include date codes, ID numbers, and other similar information in the form of text so that engineers can find and understand the information quickly without having to look up any signals or scan barcodes.

Certification codes: wire harness assemblies are labeled with these codes if they are to be used in UL-certified products.

Color Coding

There are many cases in which building a wire harness assembly composed of differently colored wires is enough for engineers to differentiate between them. Nonetheless, a color used by one business may have an entirely different meaning compared to the same color used by another. This can create problems if the bundle needs to be wired into the other business’ product. To prevent this kind of confusion, it is much safer for wire harness manufacturers to label their wire bundles with numbers, images, words, and barcodes.

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5 Factors That Affect Fiber Optic Cabling Performance

The major factors affecting the performances of these cables come down mostly to human error or wear and tear.

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How to Cut Costs on Electronic Cable Assemblies

Electronic cable assemblies can be more expensive than you may think. Cutting costs is an easy way to not only save some money, but time as well. 

Visit: https://bit.ly/2Ztr01F

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Cable Assembly vs Wire Harness: What’s the Difference?

Cable assemblies serve a similar function to wire harnesses, but are designed to better protect in harsher environments. 

https://bit.ly/35Y592S

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Why You Should Outsource a Wire Harness Manufacturer

When it comes to running your business, there are many things you can tackle on your own or even learn how to do with some patience and research. There are other things, however, that are better left to the professionals and outsourced appropriately. One area where this is particularly relevant is when it comes to choosing wire harness manufacturers.

Wire harnesses are bundles of cables or wires that are used to transmit signals and send power. With the fine details and electrical component involved, having the appropriate manufacturer to complete the job is critical for several reasons:

Safety and Guarantee

Building wire harnesses and completing wire harness assembly, involves paying particular attention to the safety aspect of the product and the work it performs. Wire harnesses deal with electricity, and if not manufactured properly or by individuals who have training in the field, the product may not be safe for the long-term. Outsourcing to a certified cable harness manufacturer ensures the safety, guarantees the product, and certifies that it is optimized for you, your employees, and your clients.

Customized Design

The other benefit of outsourcing to certified wire harness manufacturers is that you can request a customized design that is exactly what you need for your company. Simply purchasing pre-made wire harnesses or trying to fabricate them yourself, will not only be time-consuming and cost-inefficient, but it doesn’t guarantee you get what you need. Ordering a customized design from a reputable outsource cable harness manufacturer is the best way to get what you want for a competitive price.

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Star Engineering offers electronic gatherings, printed circuit boards & sheets, flat cable assemblies, surface mount assembly, wire harness, cable harness, link congregations and wiring bridles to OEMs serving a wide range of industries. Call Star Engineering today for more details.

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Star Engineering is one of the leading and most advanced manufacturers of wire harness and cable harness across the USA. Visit Star Engineering online to get more information.

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At Star Engineering, we provide RF coaxial cable assemblies which passes through extensive testing to ensure that you receive only high-quality products. Contact Star Engineering today!

[starengineering]

Star Engineering offers electronic gatherings, printed circuit boards & sheets, flat cable assemblies, surface mount assembly, wire harness, cable harness, link congregations and wiring bridles to OEMs serving a wide range of industries. Call Star Engineering today.

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Star Engineering Inc provides the high-quality PCB manufacturing and assembly services for all your requirements. Visit Star Engineering to know more details.

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Whether you are a current PCB assembly manufacturer or thinking of entering into the world of PCB board manufacturing, here are the steps you need to be familiar with when it comes to PCB assembly.