#FBGsenors

[optromix]

Fiber optic sensing solutions for extreme conditions

Electrical sensing systems (strain sensors, string-based, potentiometric, etc.) have been the main method of measuring physical and mechanical phenomena for decades. Despite their widespread application, electric sensing systems have a number of disadvantages, such as loss of signal transmission, susceptibility to electromagnetic interference, the need to organize an intrinsically safe electrical circuit (if there is a danger of explosion). 

These inherent limitations make electrical sensors unsuitable or difficult to use for a number of tasks. The application of fiber optic sensing solutions is an excellent way to overcome these problems. The signal in fiber optic sensors is light in the optical fiber used instead of electricity in the copper wire of standard electrical sensors.

Over the past twenty years, a huge number of innovations in optoelectronics and in the field of fiber optic telecommunications have led to a significant reduction in the price of fiber sensor components and to a significant improvement in the quality of fiber optic systems. These improvements allow fiber optic sensors to move from the category of experimental laboratory devices to the category of widely used devices in such areas as monitoring of buildings and structures, etc.

One of the most commonly used fiber optic sensors is considered to be fiber Bragg grating sensors (FBG). The fiber Bragg gratings in these sensors reflect a light signal whose spectral characteristic (wavelength) shifts along with changes in the measured parameter (temperature and/or deformation). During the manufacture of gratings, a region with a periodic change in the refractive index is created inside the optical fiber core, herewith, this region is directly called the FBG.

Optical fibers and fiber sensors are non-conductive, electrically passive, and immune to EM interference. The interrogation using a tunable high-power laser allows measurements to be made over long distances with virtually no signal loss. Additionally, in contrast to the electrical sensing system, each optical fiber channel can interrogate a variety of FBG sensors, which significantly reduces the size and complexity of such a fiber optic system.

Fiber optic sensing solutions are ideal for applications where conventional electrical sensors (strain gauges, strings, thermoresistors, etc.) have proved difficult to use due to extreme conditions (long distances, EM fields, explosion protection, etc.). Since the installation and operation of fiber sensors are similar to conventional electrical sensors, it is easy to switch to fiber optic solutions. Understanding how such fiber optic systems work and the benefits of using them can greatly facilitate various measurement tasks (for example, structural health monitoring).

In short, the main advantages of FBG sensors include:

● high sensitivity and performance;

● relatively large range of measured deformations;

● the best weight and overall dimensions, small size;

● high noise immunity, insensitivity to electromagnetic interference, such as microwave field, spark discharge, magnetic fields, electromagnetic pulses of various nature and any intensity;

● absolute electrical safety due to the absence of electrical circuits between the fiber optic sensor and the recording module;

● full electrical, explosion and fire safety, high chemical resistance of sensor elements.

The conditions of the environment and controlled conditions in which one or more external factors — radiation, temperature, electromagnetic field, aggressiveness, humidity, pressure, and deformation — have the maximum possible constant values are regarded as extreme. 

In such conditions, primary converters of control systems for dangerous technological processes (oil production, transportation, and processing of oil and gas, nuclear power generation, storage of radioactive waste), monitoring and diagnostics systems for complex construction and engineering structures (dams, bridges, mines, etc.), and military and emergency management systems operate.

Currently, fiber optic technologies are widely used in various fields of science and technology. One of the main applications of fiber optics is the creation of portable high-sensitivity sensors. Pressure, strain, vibration, tilt, linear motion, and temperature sensors are widely applied in the industries of structural health monitoring pipelines, heating lines, power cables, mines, etc.

Radiation

Compared to fiber sensors, the lack of power supply at the location of electrical sensing systems does not prevent continuous remote monitoring of dangerous objects, such as nuclear power plants, in an emergency beyond design situations. For instance, the well-known events at the Japanese nuclear power plant "Fukushima-1" in 2011 were characterized by the fact that during the two weeks when the nuclear power plant was completely de-energized, there was no information from electronic sensors, which was extremely important for monitoring the technical condition of the emergency station.

Temperature

Problems of standard sensing systems control of tightness of tanks with liquid hydrogen, which is the fuel of modern rocket engines, has a temperature of -253 °C and very high fluidity, due to the fact that at such temperatures, most materials become very fragile, and the sensitivity of palladium sensors quickly decreases. 

It is problematic to measure the pressure and dryness of superheated steam in gas generators and superheated gas in jet engine nozzles at temperatures up to + 600 °C since piezoelectric sensors quickly degrade at temperatures above + 300 °C. Modern FBG sensors of physical quantities are heat-resistant (up to +2300 °C) and cold-resistant (up to -270 °C). This provides reliable and long-term monitoring of the technical condition of high-temperature and cryogenic objects.

Electromagnetic interference

Measurements of physical quantities using electrical sensing systems in conditions of high-power electromagnetic interference, including guidance on coaxial electrical cables and sensors from lightning discharges, in conditions of monitoring the patient's pulse in a medical nuclear magnetic resonance facility, as well as measurements of high voltages and high currents in electrical engineering, are highly problematic.

Fiber Bragg grating sensors are completely immune to electromagnetic interference and are stable insulators. This makes it possible to measure high voltages up to 800 kV and high currents up to 200 kA with high accuracy (class 02s) by fiber optic sensing technology.

Aggressive environment

Measurements of physical quantities of chemically aggressive media, long — term measurements of deformation of dynamically loaded objects and structures, as well as multi-sensor measurements-with the number of control points in several hundred and thousands, are also problematic for electrical sensing systems since the volume of measuring electrical cables is unacceptably increasing.

Distributed fiber optic sensors are multi-sensors: up to 10 thousand consecutive intra-fiber sensors can be used in one optical fiber (fiber optic cable) to measure physical quantities (temperature, strain, seismoacoustics, pressure, radiation, etc.). Multimode fiber optic cables allow performing remote measurements with high accuracy using borehole video cameras, and temperature fields — using pyrometers and thermal imagers.

Metrological calibration

A serious problem of electrical sensing systems embedded in objects (in the concrete of hydraulic dams and bridges, in the pylons and walls of high-rise buildings, etc.) presents the practical difficulty of their periodic calibration (metrological verification).

Modern fiber sensors have the function of metrological self-monitoring (FMSM) due to the multimodality of the optical signal, which allows for self-calibration of fiber optic sensors in real-time without stopping the controlled processes and without verification standards.

In the last decade, there were implemented many similar applications of modern fiber sensors and systems in extreme environments of nuclear, oil and gas and aerospace industries, shipbuilding, hydraulic engineering, energy, construction, military, and natural emergencies.

Moreover, the durability of FBG sensors in these extreme conditions creates an obvious advantage of their use in the energy, oil and gas, aerospace, construction, and transport industries in comparison with non-optical types of measuring systems.

Thus, the extreme operating conditions of fiber Bragg grating sensors, for example in wells (extreme parameters, flammable, aggressive and abrasive environments) or power plants (ultra-high currents and discharges, voltages and fields, significant ionizing radiation), actually belong to the usual operating conditions of fiber optic sensors.

If you are looking for reliable fiber optic sensing solutions for structural health monitoring, you should choose the Optromix company. Optromix is a fast-growing vendor of fiber Bragg grating (FBG) product line such as fiber Bragg grating sensors, FBG interrogators and multiplexers, Distributed Acoustic Sensing (DAS) systems, Distributed Temperature Sensing (DTS) systems. The company creates and supplies a broad variety of fiber optic solutions for monitoring worldwide. If you are interested in structural health monitoring systems and want to learn more, please contact us at info@optromix.com 

[optromix]

FBG sensors: a comprehensive review

A fiber Bragg grating is an optical interferometer embedded in an optical fiber. At the same time, fiber optics combined with certain substances (usually germanium) can change its refractive factor when the fiber is exposed to ultraviolet light. If such a fiber is illuminated with ultraviolet light with a specific spatial periodic structure, the optical fiber becomes a kind of diffraction grating. In other words, this optical fiber will almost completely reflect the light of a certain, predetermined range of wavelengths, and transmit light of all other wavelengths.

The FGB application includes the following fields:

• Point sensors (that is able to measure deformation, temperature, pressure, tilt, displacement), embedded in composite materials and others;

• Laser systems and amplifiers (filters, mirrors);

• Telecommunications (dispersion compensation modules, WDM technology);

• Research and development.

For decades, electrical sensors (tensor-resistive, string, potentiometric, etc.) have been the main method of measuring physical and mechanical phenomena. Despite their widespread use, electrical sensors have several disadvantages, such as loss during signal transmission, sensibility to electromagnetic interference, the need to organize a spark-resistant electrical circuit (if there is a danger of explosion). These mentioned above limitations make electrical sensors unsuitable or difficult to use for a number of applications.

The use of fiber optic sensors is an excellent solution to these problems. In fiber optic sensors, the signal is light in the optical fiber instead of electricity in the copper wire at traditional electrical sensors.

Over the past twenty years, a huge number of innovations in optoelectronics and in the field of fiber optic telecommunications has led to a significant reduction in prices for optical components and to a significant improvement in their quality. This factor allows fiber optic sensors to move from the category of experimental laboratory tools to the category of widely used devices in various areas.

A fiber Bragg grating or FBG acts as a sensitive element of point fiber optic sensors, which is capable to reflect certain wavelengths of light and transmit all others.  This effect is achieved by periodically changing the refractive index in the core of the fiber optics.

When the laser light passes through an optical fiber, a part of it is reflected from the fiber grating at a certain wavelength. This peak of reflected light is registered by measuring equipment. As a result of the numerous parameters influence, the interval between the FBG bundles and the refractive index of the fiber optics change.

Consequently, the wavelength of the light reflected from the fiber Bragg grating changes. In addition, it is possible to determine the exact characteristics of the changes by changing the wavelength. In fiber optic sensors based on Bragg gratings, the measured value is converted to a Bragg wavelength offset. The recording system converts the wavelength offset into an electrical signal.

The sensing element of such FBG sensor does not contain electronic components and therefore it is completely passive, which means it can be used in the area of increased explosiveness, aggressiveness, strong electromagnetic interference. Numerous fiber Bragg gratings can be installed on a single fiber, each of which gives a response at its own wavelength. In this case, instead of a point sensor, we get a distributed sensing system with multiplexing along the wavelength.

The use of the light wavelength as an information parameter makes the FBG sensor insensitive to the long-term changes of the parameters of the source and radiation detector, as well as random attenuation of power in the optical fiber.

The following types of fiber optic sensors  based on FBG technology are used for automated monitoring:

FBG strain sensors;

FBG displacement sensors;

FBG temperature sensors;

FBG pressure sensors;

Fiber optic tilt sensors;

Fiber optic acceleration and vibration sensors;

Data recorders for fiber optic sensors;

Additional equipment for data recorders.

The principle of FGB sensor operation is based on the modulation of one or several properties of a propagating light wave (intensity, phase, polarization, frequency), which change occurs with a change in the measured physical quantity.

The basis of fiber-optic sensing technology is optical fiber - a thin glass thread that transmits light through its core. The optical fiber consists of three main components: core, shell, and coating. The shell reflects the scattered light back into the core, allowing light to pass through the core with minimal loss.

It can be achieved by a higher refractive index in the core relative to the shell, resulting in a complete internal reflection of light. The outer coating protects the fiber optics from external influences and physical damage. It can consist of several layers depending on the required protection.

The advantages of FBG sensors include:

• Wide sensing range;

• Possibility to integrate the FBG sensing system into the object structure;

• Full fire and explosion safety;

• Long distance signal transmission;

• Integration of several fiber optic sensors in one channel;

• Insensitiveness to electromagnetic and radio frequency influences;

• No need for recalibration (stable over time under constant external conditions).

At the moment, most of the sensors used in the world are electrical sensors. As it was mentioned above, in optical sensors based on fiber Bragg gratings, the signal is light passing through an optical fiber (instead of an electric current passing through a copper wire). This fundamental difference allows FBG sensors to overcome many problems typical for electrical sensors.

Optical fibers and sensors are non-conductive, electrically passive and immune to electromagnetic interference. Monitoring with a tunable high-power laser system allows sensing over long distances with virtually no signal loss. In addition, each optical channel is able to monitor a variety of FBG sensors unlike the electrical channel, which significantly reduces the size and complexity of such a sensing system.

Optical sensing systems are ideal for use in conditions where conventional electrical sensors (strain gauge, string, thermistor, etc.) can be difficult to use (long distances, EM fields, explosion safety, etc.).  It is easy to switch to fiber optic solutions since the installation and operation of optical sensors are similar to traditional electrical sensors.

Understanding the principles of FBG operation and the benefits of Bragg grating sensor application can greatly facilitate the solution of various problems in the field of sensing measurement (for example, monitoring of structures).

Nowadays FBG sensors are applied in various fields that require precise and fast measurements. Fiber Bragg sensing systems can be used in aeronautic, automotive, civil engineering structure monitoring, undersea oil exploration, in the mining industry, geotechnical engineering, structural engineering, tunnel construction engineering, etc.

The most promising application of FBG sensors is medicine. Now FBG technology is highly used for fiber-based biomedical sensing including biosensing, safety or security, and structural health monitoring. FBG sensors offer a new and effective way of real-time measurements. They can be applied in laser systems, medical tiny intra-aortic probes and body sensors for biochemical analysis making. For example, today fiber Bragg gratings apply optical-fiber sensing probes that are able to dissolve due to such ability as controlled solubility in a physiological environment. Thus,  FBG technology enables safer diagnostic of sensitive human organs and there is no need for a surgical extraction. The development of FBG continues, and it is possible that very soon new FBG sensors with improved characteristics appear. If you want to obtain a highly efficient sensing system, you should choose Optromix company. Optromix is a manufacturer of innovative fiber optic products for the global market. The company provides the most technologically advanced fiber optic solutions for monitoring worldwide. Optromix is a fast-growing vendor of fiber Bragg grating (FBG) products line such as fiber Bragg grating sensors, FBG interrogators and multiplexers, distributed acoustic sensing (DAS) systems, distributed temperature sensing (DTS) systems. If you are interested in FBG sensors and want to learn more, please contact us at info@optromix.com