#Reciprocating Compressors

[coldgroup]

Explore our range of reliable lubricated reciprocating compressors designed to meet your industrial needs. Explore Colt Group's quality compressors for efficient and durable performance.

[pattonsinc23]

Why do we need to filter compressed air?

Filtering compressed air is essential for various reasons to ensure the proper functioning and longevity of compressed air systems and equipment. Here are some key reasons why filtering compressed air is necessary:

Equipment Protection: Compressed air filters act as the first line of defense for your pneumatic equipment. They prevent contaminants from entering the system and causing damage to sensitive components like valves, cylinders, and air motors. By keeping the air clean and free from harmful particles, filters help extend the lifespan of your equipment and reduce maintenance costs.

Product Quality: Where compressed air is used for product manufacturing or processing, the air quality becomes crucial. Contaminants in the air can contaminate products, affecting their quality and even causing health and safety concerns. Compressed air filters ensure that the air used in these processes is of a high standard, free from particles that can compromise the integrity of the final product.

Energy Efficiency: Clean air is essential for the efficient operation of pneumatic equipment. Contaminants in the air can cause blockages, increase friction, and reduce the system’s overall performance. This can lead to higher energy consumption and increased operating costs. By removing these contaminants, compressed air filters help maintain optimal system performance and improve energy efficiency.

Worker Safety: Depending on the industry, compressed air can be used for various applications, including cleaning, drying, and powering pneumatic tools. When the air contains contaminants, it can pose serious health risks to workers. Compressed air filters help ensure that the air used for these applications is safe and clean, protecting workers from inhaling harmful particles or substances.

Pattons offers filters you need for your compressed air system. Contact us today for more information.

Pattons offers ELGI Airmate Filters

ELGI's Airmate Filters(AF) are suitable for all applications that require filtered air for reliable performance. AF series filters provide the customer with best-in-class filtration and the lowest pressure drop. The filters are manufactured in compliance with applicable international standards (ASME, CE, CRN) and designed according to international quality standards.You can schedule an appointment with our Pattons Systems Specialist to understand the right choice of compressed air filters suited for your specific industrial needs based on your temperature and pressure loss tolerances.

Benefits of ELGi Airmate Filters

Types of Compressed Air Filters

Several types of compressed air filters available, each designed to target specific contaminants and provide different levels of filtration. The most common types include:

Coalescing Filters (Pre-Filter) P: Coalescing filters are used to remove oil and water droplets from the compressed air. They work by capturing these contaminants and allowing them to merge into larger droplets that can be easily drained away.

Particulate Filters (Fine Filter) F: These filters are designed to remove solid particles, such as dust, dirt, and rust, from the compressed air stream. They typically use porous media, such as paper or synthetic elements, to trap and hold these particles.

Carbon Filters (Absorber Filter) C: Activated carbon filters are used to remove odors, vapors, and other gaseous contaminants from the compressed air. They contain a bed of activated carbon that absorbs these substances, leaving the air clean and odor-free.

Maintenance and Replacement

Regular maintenance and periodic replacement are essential to ensure the effectiveness of compressed air filters. Filters should be inspected, cleaned, or replaced according to the manufacturer's recommendations or when the pressure drop across the filter exceeds a certain threshold. Pattons offers genuine OEM air compressor parts for major compressor brands, including filters, lubricants, valves, separators, belts, couplings, drains, and more. At Pattons, our systems specialist and service team can assist you in selecting the appropriate compressed air filters for your needs, as well as ensuring that they are correctly installed and maintained. Pattons is the ideal maintenance partner for your air compressor systems. Our comprehensive preventative maintenance program ensures your equipment runs smoothly and efficiently, extending its lifespan and saving you money. With certified technicians available 24/7 and OEM parts, Pattons provides the highest quality service to keep your machines in top condition. Pattons’ service agreements allow you to customize a plan that fits your specific needs, and our skilled service managers monitor and analyze each service to prevent potential failures. Choose Pattons as your compressed air partner and experience worry-free air compressor operation.

FIND AIR COMPRESSOR FILTERS

[pulfordair]

Oil-free Rotary Screw Air Compressors | Pulford Australia

Obtain efficient oil-free screw air compressors from Pulford and enhance your operations. At competitive prices, we offer durable and quality air compressors.

[elgiusa]

ELGi’s oil-lubricated reciprocating air compressors offers cost-effective and long-lasting compressed air solutions for light to heavy-duty industrial applications

[elgiuae]

Understanding the Differences Between Rotary Screw and Reciprocating Air Compressors

The two most commonly used types of air compressors are rotary screw compressors and reciprocating compressors. Understanding the differences between these two types is essential for selecting the right compressor for specific applications.

Overview of Air Compressors

Air compressors are categorized into different types based on their design, operation, and applications. Two prominent types are rotary screw compressors and reciprocating compressors.

Reciprocating Air Compressors

Reciprocating air compressors (or piston compressors), are one of the oldest and most common types of air compressors. They operate using a piston-cylinder mechanism, similar to the engine of an internal combustion vehicle.

Rotary Screw Air Compressors

Rotary screw air compressors are extensively used in commercial and industrial settings, offering higher air output and improved efficiency compared to reciprocating compressors. They operate on a positive displacement principle using two interlocking helical screws or rotors.

Key Differences Between Rotary Screw and Reciprocating Air Compressors

When considering the differences between rotary screw and reciprocating air compressors, several factors come into play, including design, operation, maintenance requirements, performance characteristics, and suitability for specific applications.

Design and Operation:

Reciprocating compressors have a piston-cylinder mechanism, with linear motion of the piston, while rotary screw compressors uses interlocking helical screws with rotary motion. Reciprocating compressors have a higher number of moving parts, including valves, piston rings, and connecting rods, whereas rotary screw compressors have fewer moving parts, resulting in reduced wear and tear.

Temperature:

While operating screw air compressors, the generated internal heat ranges from 80 to 99 degrees Celsius. This heat production is effectively controlled because there is no friction occurring between the screws. By using an oil or lubricant to form a non-wearing seal between the rotors and casing, the heat can be dissipated using a fluid circuit that is thermostatically managed.

In contrast, the piston temperature in reciprocating air compressors ranges from 150 to 200 degrees Celsius. These elevated temperatures are primarily because of the friction arising from the movement of piston rings against the cylinder walls.

Oil filtration:

The likelihood of finding any remaining traces of oil within an oil-lubricated screw air compressor is very low due to its highly efficient three-stage oil filtration mechanism. Typically, the concentration of oil particles in this unit remains below the threshold of three particles per million (PPM). In contrast, a reciprocating air compressor lacks an oil filtration system, resulting in more significant air contamination compared to a screw air compressor. Moreover, when the piston rings and oil rings degrade, permitting oil to ascend to the compression side, the oil content in the air increases.

Air-receiver tanks:

Selecting the right size for an air-receiver tank can be a complex task when using a rotary screw air compressor, given that most applications do not necessitate a tank. This particular apparatus is designed to provide a constant flow of compressed air without any interruptions or fluctuations. If the airflow requirement of your tool is lower than what the air compressor generates, a tank becomes unnecessary. Conversely, piston-based compressors incorporate air-receiver tanks to store air and eliminate pulsations before supplying it to connected applications. Once the tank reaches full capacity, the equipment can be operated.

Maintenance:

Reciprocating compressors require regular maintenance due to their complex design and higher number of components. This includes lubrication of moving parts, inspection and replacement of valves, and monitoring of piston rings. Rotary screw compressors also require maintenance, such as regular oil changes, filter replacements, and monitoring of the air-end temperature.

Performance:

Rotary screw air compressors typically provide higher air output and can deliver a constant supply of compressed air. They are more efficient, consuming less energy compared to reciprocating compressors. Regarding pressure range, reciprocating compressors can achieve higher pressures, making them suitable for applications requiring greater pressure levels. Reciprocating compressors also have a quicker response time when the demand for compressed air changes, as they can start and stop more rapidly compared to rotary screw compressors.

Suitability for Applications:

Reciprocating compressors are suitable for small-scale applications that involve intermittent use of compressed air, such as automotive repair shops, small manufacturing operations, etc.

Rotary screw compressors are more suitable for continuous and heavy-duty applications that require a constant and high-demand air flow, such as large-scale manufacturing, construction sites, and industrial processes.

Applications and Industries

Reciprocating compressors find applications in industries where intermittent use of compressed air is common. They are often used in automotive repair shops for tire inflation, air-powered tools, painting applications and powering pneumatic machinery and equipments. Rotary screw compressors are extensively used in commercial and industrial setups due to their continuous operation capability and higher air output. They are commonly found in manufacturing industries, powering assembly lines, pneumatic machines, and automated processes. They are also used in the automotive industry for powering air tools, painting, and vehicle assembly lines. Construction sites often rely on them for tasks such as operating jackhammers, pneumatic drills, and powering heavy-duty machinery. Additionally, rotary screw compressors are utilized in pharmaceutical and food processing plants, where clean and oil-free compressed air is essential.

ELGi’s Reliable Reciprocating and Rotary Air Compressors.

ELGi offers a comprehensive range of air compressors, including rotary screw and piston-based reciprocating models. While reciprocating air compressors are suitable for low-capacity needs, your facility may require more energy-efficient units as the demand for associated applications grows. Our rotary screw air compressors are known for their compact size, quiet operation, and reliability, ensuring a consistent airflow. They are ideal for a wide range of applications across various industries, providing a stable air supply. To arrange a free consultation for selecting the right air compressor, kindly contact us at https://www.elgi.com/ae/contact-us/.

[penryair]

Buy Reciprocating Compressors Online in USA - Penry Air

Looking for a reliable and high-quality Recip Compressor? Penry Air offers some of the best reciprocating air compressors in the USA which is perfect for a wide range of industries. With our wide selection of compressors, you're sure to find the perfect one for your needs. Browse our selection today!

[chicagopneumatic]

Oil-Free Piston Air Compressors – Chicago Pneumatic

Explore Chicago Pneumatic's range of oil-free piston air compressors, designed for industries requiring contamination-free compressed air. Our reciprocating air compressors offer reliable performance, energy efficiency, and compact designs suitable for various applications. https://compressors.cp.com/en-in/products/piston-compressors

[asequipment]

ELGi Air Compressor Distributor in Uttarakhand & Uttarpradesh

A S Equipment offers a wide range of innovative and technologically sound compressed air systems for industrial use. Our trained service engineers provide on-time quality service.

[parthcompressor]

Maximize Your Productivity with the Right High Pressure Air Compressor

Boost your efficiency with the right High Pressure Air Compressor! Whether for industrial tasks or precision tools, the right compressor ensures consistent performance, reduces downtime, and powers productivity like never before.

[indoair]

Precision Air Solutions for Industrial Demands – INDO-AIR

[ajayseoamr]

Reciprocating Compressor Market to Expand from $4.9 Billion in 2022 to $7.2 Billion by 2032, with a CAGR of 4.2% (2023-2032)

[pulfordair]

Keeping your air compressor cooler clean

Why preventive maintenance pays off when the hot and humid summer weather hits?

With high temperatures and humidity persisting in many parts of Australia, we are currently experiencing a higher call out rate for air compressor breakdowns, stemming from air compressor cooler blockages. However, this unnecessary downtime can be avoided by following one simple rule.

High ambient temperatures created by a hot and humid summer mean your compressed air system has to work harder. If maintenance has lapsed then it’s likely your cooler will be dirty, and a dirty cooler will increase the compressors running temperature, creating an array of issues within your compressed air system, that can ultimately cause the compressor to breakdown, leading to costly unplanned downtime and maintenance.

What are the likely outcomes of an air compressor cooler blockage?

Firstly, this means your compressed air system will be working overtime to maintain required output and have a detrimental effect on the lubricating properties of your oil. This would result in shortened service intervals and additional costs that could be easily avoided.

Secondly, a higher running temperature will increase the amount of oil passed downstream into the reticulation system. This can lead to high differential/early spoilage on plant filtration that will increase energy costs. It will also reduce service intervals and increase the chance of machine breakdown.

However, the other impact that shouldn’t be overlooked is the long-term effect this will have on the lifespan of the air compressor. As we mentioned, a higher running temperature will increase oil carry over and create a lower oil level in your compressed air system. Without adequate lubrication, the internal components of the air compressor will prematurely wear – and even fail. This means that wearing parts will have a shorter life span and need replacing sooner than expected (creating extra expense). It could also cause longer term damage to the compressed air system which significantly reduces its overall useful life, meaning it will need replacing sooner than under normal conditions.

How can this be avoided?

It’s actually quite simple. By following the manufacturers recommended maintenance schedule you can ensure your air compressor cooler is clean and your compressor is ready to handle the higher temperatures and humidity of the summer months. In addition, don’t forget to consult your user manual and perform the daily and weekly checks as prescribed. As they say, an ounce of prevention is worth a pound of cure.

[precoengineering]

In need of a genuine air compressor for your industry? PRECO is one of the leading high-performance reciprocating air compressor suppliers in Mumbai, Maharashtra, and it is assured of performance and durability for all your needs. Air compressors are the very basic components of several industries, and they offer power to several applications. In particular, reciprocating compressors are commendable in their vast efficiencies and long life expectancy and produce high-pressure air. Because these compressors utilize a piston-driven scheme to compress air, they are particularly appropriate for use in manufacturing, automotive, construction, and other applications. When looking for a reliable manufacturer of reciprocating air compressors, you may safely rely upon PRECO. Founded in Mumbai, Maharashtra, PRECO is situated in Mumbai, Maharashtra, India. is a leading reciprocating air compressor manufacturer of high-quality compressors engineered from the design stage to suit the specified requirements of the industrial end-user.

[elgiuae]

Experience powerful air compression with reciprocating compressors or piston compressors, using a crankshaft-driven piston and cylinder system to achieve high-pressure air compression.