#acrylicsheetscuttosize

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The Toughest Plastics in Construction!

Did you know that the construction sector is the second highest user of plastic after packaging? You don’t really to expect to find plastic in your home or in the building where you work. Yet various types of plastics are being used in the construction industry, from PVC for pipes and conduit, to flute board for waterproofing barriers.

Plastics are used widely in the construction industry due to a range of benefits they provide, such as excellent strength to weight ratio, reduced costs, low maintenance, and corrosion resistance among others. The main areas of application for plastics are piping, cladding and profiles, insulation, seals and gaskets, and base for adhesives and sealants.

In the last years, recycled plastic materials have started to represent an increasing percentage of overall production of plastic for construction, helping to solve the global problem of the disposal of plastics.

Plastic Materials Used in Construction

A large variety of plastics are used in construction, with the most popular being the following:

Flute Board

Flute board, also known as fluted polypropylene. This product is a hollowed fluted plastic board made from polypropylene. One of its versions is print grade flute board, which is specifically developed to meet the needs of print and signage companies for various digital printing and laminating processes. Packing grade flute board, on the other hand, is used for surface protection, packaging, and concrete forming.

Advantages of flute board include:

-          Fully recyclable;

-          Lightweight material;

-          Resistant to water, chemicals, and impact;

-          Low price and durability;

-          Easy to print on;

-          Having improved UV resistance which makes it suitable for outdoor applications.

Flute board is used as floor protection on building sites, for reinforcing and insulating layers, for knockdown boxes, and for point-of-sale displays.

Corrugated Flute Board

Corrugated flute board is actually called twin wall polypropylene sheeting. This type of material can be cut to size to obtain products that are both strong and durable.

Main benefits of corrugated flute board are:

-          Non-toxic;

-          High impact resistant;

-          Hygienic;

-          Water resistant;

-          Chemical resistant;

-          Weatherproof;

-          100% recyclable.

Typical applications for corrugated flute board include: signage, display stands, packaging, surfaces, and protection.

Acrylic Cut-to-Size

Acrylic sheet cut-to-size represents a large part of the market share in the construction industry. Acrylic is known under various different brand names and is found in multiple forms, such as clear Perspex sheet cut to size. It is a versatile, transparent thermoplastic, with excellent optical properties and resilience to impact and scratch. Unlike glass, it conducts light better and shatters into large, dull parts in case of large impact.

Properties that make acrylic sheet cut to size the perfect option for applications such as roofing and greenhouse construction are:

-          Flexibility and elongation;

-          Carbonation resistance;

-          Environmental friendliness;

-          Stability to ultraviolet radiation;

-          Excellent adhesion.

Composites

A composite material is a one which is composed of two or more different materials. Joining these materials together produces a unique finished product that boasts different material properties to those that each material began with.

Advantages of plastic composite materials such as Kevlar, PVC polyester, FRP (fibre-reinforced polymer) and other such materials are:

-          Improved resistance and durability;

-          Can be made fire resistant;

-          Low maintenance;

-          Lightweight composition;

-          Availability in different colours, textures, and shapes.

One of the latest trends in the construction sector is represented by biocomposites, an important part of the green building movement. They enable the construction of green buildings, which are environmentally friendly, healthy to live and work in, and economically viable.

Polycarbonate

Polycarbonate or PC is an amorphous thermoplastic which is naturally transparent. Main reasons why polycarbonate is being used in construction include:

-          Flexibility

PC can be formed into multiple shapes and structures.

-          Withstanding shock and fracture

Polycarbonate sheets have a higher impact resistance compared to glass. This makes PC easier to transport and install. It does not become brittle with age, enabling constructors to avoid high maintenance and repair costs.

-          Two times lighter than glass

Polycarbonate lowers construction costs as it weighs less than glass, reducing the size of foundations and structural members.

-          Excellent insulating properties

Polycarbonate is a popular choice for cladding and roofing, with multiwall PC sheets doing even a better job at improving thermal performance as it creates additional air pockets around buildings.

-          Light transmittance

Forget about yellowing and hazed plastic, which happens with GRP. PC sheeting is treated with UV protection to extend its life and reduce glare.

PVC

PVC (abbreviation for polyvinyl chloride) accounts for approximately 20% of all plastic manufactured around the world.

There are two main types of PVC: rigid and flexible. Rigid PVC is intrinsic flame retardant offers good electrical insulation and vapor barrier properties, but becomes brittle at 5°C (when not modified with impact modifiers and/or processing aids). Flexible PVC is easier to process than rigid PVC and has good resistance to corrosive inorganic chemicals. Disadvantages include that it tends to degrade at high temperatures and its properties can change in time because of plasticiser migration.

PVC applications include: window and door profiles, pipes, fittings, wiring and cables, internal and external cladding, ducting, flooring, roofing membranes, and wall coverings.

Polypropylene

Polypropylene is a synthetic textile material originally developed by the American corporation Phillips Petroleum in 1951.

Its properties include:

-          Chemically inert;

-          Mould resistant;

-          Heat resistant;

-          Accepting colour and dye without degrading;

-          Inexpensive;

-          Does not contain bisphenol A.

This material is used in a variety of plastic building materials products that need to withstand heat, fatigue, and shatter, such as carpeting, piping systems, electrical cable insulation, and plastic machine parts.

Polyethylene

Polyethylene is most commonly used in packaging due to properties such as:

-          High ductility;

-          Low friction;

-          Good electrical insulator.

Its two main disadvantages, however, are being no-biodegradable and having a low melting point (around 80 °C).

Common applications of polyethylene in construction include:

-          Protection for materials and sealants;

-          Damp-proof membranes;

-          Lining material for foundations;

-          Concrete protection during the curing process;

-          Temporary flashing material for door and windows.

Expanded Polystyrene

Expanded polystyrene or ESP foam is a lightweight, closed cell insulation providing the following benefits:

-          Resistance to heat flow;

-          Energy efficiency;

-          Strength;

-          Sustainability;

-          Hygienic as it does not encourage the growth of bacteria;

-          Low cost;

-          Being environmentally friendly as it has always been CFC- and HCFC-free.

In the construction industry, expanded polystyrene is mainly used for exterior insulation and finish due to its high energy efficiency. It is also a part of structural insulated panels that can be used to build exterior walls, roofs, ceilings, and floors.

ETFE

ETFE stands for ethylenetetrafluoroethylene and consists of the modified copolymers of ethylene and tetrafluroethylene. It has the appearance of a flexible film, which makes it suitable for curved transparent facades.

Properties of ETFE include:

-          Nor degrading under UV light;

-          Resistant to weather and pollution;

-          Being self-cleaning;

-          East to repair by fixing tears with welding replacement patches;

-          100% recyclable;

-          Its manufacturing process does not require the use of solvents.

Typical uses of ETFE include: covering electrical wiring in conditions of high stress, for wall coverings, being installed as a thermoplastic liner in pipes for corrosion and heat protection, and solar panel applications.

How the Construction Industry Benefits from the Use of Plastics

Plastics have gained a prominent role in constructions near to metal, glass, masonry, and wood due to their immense benefits:

-          Durability

Some plastics can be stronger than certain materials, including metals.

-          Low Cost

Many plastic materials are economical, lowering the costs of construction projects;

-          Recyclable

Some plastics can be recycled completely without losing their properties.

-          Saving Energy

Because plastic consumes less heat than metal, they help with improving the energy efficiency of buildings.

-          Easy to Transport and Install

Plastics are lightweight so they allow quick and easy installation. Transportation is easier and also cheaper as the weight of plastic materials is lower.

Do you require construction materials made from plastic, such as acrylic cut to size? Plastic Online is a plastic fabrication company providing a full turn-key service from design to manufacture. Contact us for the highest quality flute board and a variety of other plastic materials!

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Top Benefits of Acrylic Sheets Cut-to-Size

Acrylic is the preferable choice for many applications due to the multiple benefits it provides. Also known as plexiglass, acrylic plastic is one of the oldest synthetic materials available and has been successfully used for DIY projects, picture frames, furniture, aquariums, windows, displays, and many others. Plexiglass is actually a clear acrylic petroleum-based product that can be bent and shaped in a variety of forms when warmed at a specific temperature.

The latest months have seen a surging demand for acrylic sheets cut-to-size due to the Covid pandemic. Businesses whose staff has direct contact with the public are required to use plexiglass barriers for protection. Using plexiglass is not a new idea and will continue to be a popular solution after the end of the Covid crisis as well due to the amazing advantages it provides:

Hygienic

As part of protocols of hygienic sanitary measures taken to prevent the spread of Covid-19, new regulations include placing protective glass or plexiglass between employees and clients. These screens are usually installed in places with counters, but are also required in banks, doctor’s offices, canteens, cafes, waiting rooms, and so on. Plexiglass screens and acrylic sneeze guards allow you to protect your staff and customers at the same time without affecting the quality of service.

Easy To Clean

Acrylic cut to size can be easily cleaned with soap and water; certain cleaning products such as those containing ammonia and alcohol should be avoided because they can make plexiglass foggy due to tiny scratches. The first step of cleaning plexiglass is blowing dust and dirt off with a hair dryer set on cool air. After the largest particles are removed, wet the plexiglass with a solution made from water and dish soap (1 teaspoon of dish soap and 1 l of water). There are also products specifically designed for plexiglass that will clean plexiglass without damaging its surface. The final step of cleaning is using a microfiber cloth to wipe the plexiglass; avoid paper towel and tablecloth as they are abrasive. Wipe the plexiglass until it is dry as allowing it to air dry will leave behind visible water spots.

As long as you follow the rules surrounding acrylic cut to size care and cleaning, you will benefit from a material that is both easy to maintain and durable.

Impact resistance

Acrylic sheets cut-to-size are more resistant to impact than glass – up to 20 times more resistant. The tensile strength of acrylic exceeds 10,000 lbs per square inch. If it does break, it doesn’t shatter and will break in large pieces with relatively blunt edges. Its safety also comes from its flexibility; when installed in large sheets, it supports more pressure than glass and will rather flex than break. This safety feature makes plexiglass the best choice for shower doors, sliding doors, windows, and enclosures for ball fields and hockey rinks. Security barriers at correctional facilities are also made from acrylic sheets. Plexiglass is softer and does not shatter, while glass shatters easily because it is made from amorphous materials.

Weight – lighter than glass

Plexiglass is less dense and lighter than glass. It weighs approximately half the weight of glass and is easy to work with and manoeuvre both in DIY projects and industrial works. You will also be surprised that this material’s light weight makes it suitable for dentures, artificial nails, and acrylic shoes. Acrylic is even used in cosmetic surgery, where microspheres of PPMA in fluids are injected under the skin to reduce the appearance of scars and wrinkles.

Durability

Acrylic has an impressive durability and can be used over a broad temperature range. Compared to glass and other forms of plastic, it has better weather resistance, which is a great advantage if we consider Australia’s harsh climate. Acrylic can be used up to 20 years without damage in all weather conditions, which makes it perfect for glazing or outdoor projects.

Insulation

Acrylic cut to size is more efficient than glass in terms of insulation; it will reduce your heating and cooling bills as it is 20% more effective than glass in reducing temperature flux. When you install plexiglass at your business, cool or warm air from outside penetrates less than it does through usual glass, thus allowing you to regulate temperature.

Transparency

While glass has a light transmittance level of 90%, acrylic performs slightly better at 92%. It is actually the clearest material available and reflects less light than glass, reducing reflection and glare. However, the net superiority of acrylic comes from another feature: you can use thicker sheets without losing transparency. Glass panes, on the other hand, can start to look cloudy or green when they are too thick, thus allowing less light to pass. Acrylic transparency maintains with old age with minimal yellow tinting, even when you expose your plexiglass to sunlight.

Can cut to size

Acrylic is easy to cut to size and can be used in a variety of applications as it becomes malleable when heated and can be moulded into many shapes. Being a thermoplastic makes it soft under high temperatures, making it possible to form it into virtually any shape. When heated to 100 degrees, acrylic plastic can be used to obtain a variety of shapes such as bottles, tubes, and figurines. As it cools, acrylic holds its formed shape and it can even be shaped to large sheets. Moulds from plastic or wood are used, which allows manufacturers to reduce costs. When it cools down, acrylic is cut and drilled just like wood, thus obtaining acrylic sheets cut-to-size.

Can apply coating

Acrylic sheets cut-to-size can be treated with UV coatings for protection and can also be tinted to any colour. Coatings are applied for aesthetical reasons but also to reduce UV radiation.

Suitable for artistic projects

Plexiglass has been used for artists since the 1960s due to its light weight and flexibility. Intricate geometric designs can easily come to reality by using acrylic cut to size and a great deal of customisation is possible, unlike with rigid glass which is difficult to cut. Plexiglass is a lot easier to cut and its flexibility also makes it easier to position.

Cost effective

Acrylic sheets cut-to-size are cheaper than glass while providing superior advantages to traditional materials. Being lighter means it costs less to transport and its durability also lowers long-term maintenance and replacement costs.

Do you require high quality acrylic cut to size for your business? Contact us now.

Plastics Online provides a full range of cut to size plastics, including sheet products such as Acrylic, Polycarbonate, PETG,  a range of Polyethylene’s, Engineering plastic materials plus more. Order online and we will cut and pack it for delivery from our Gold Coast facility to any location in Australia.

We have been providing quality plastics since 1991 when we were established as Plastic Online and now we operate two manufacturing plants and retail sales facilities serving clients in Burleigh and Ashmore and throughout Australia. We offer quality products, reliable service, excellent workmanship, more than 20 years of experience in plastic fabrication and forming, innovative manufacturing techniques, and being able to deliver products for a variety of applications. Contact us now for your custom acrylic sheets cut-to-size!

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The Ultimate Guide to Acrylic Plastic Products!

Acrylic, also referred to as Plexiglas, is a common yet the oldest synthetic material which can replace glass windows, glass frames and even the glass used for drinking purposes. Over the years, the use of the acrylic sheets has become frequent and now has several applications. In addition, many industries offer acrylic sheets cut-to-size and colored acrylic. It is almost identical to Perspex, which is a premium version of acrylic sheets. Its characteristics comprise extreme strength, stiffness, and optical clarity. Its property of being as clear as glass makes it the best surrogate for glass. It is nearly indistinguishable from the regular glass and its characteristic of being stronger than it makes the glass material lag behind. It is also not as fragile as glass, it does not break easily, and it is safer to cut and makes a number of things easy that used to be a little difficult in the presence of glass. Acrylic sheets have numerous advantages; we will be discussing a few of them below:

·        Easy To Fabricate and Mold:

Acrylic fabrication has contributed a lot when it comes to technology and industries. Basically, acrylic fabrication is a process of renovating the previous form of acrylic into something new like a table, a chair or letters for signage. The process requires a special type of tool to initiate the process. This is where laser cutting comes into action. The aforementioned letters for signage are the example of laser cut acrylic, the letter or design required need to be cut in a specific shape which requires the work of laser cutting. A cost-effective way of molding acrylic into different form is by heating it and pouring it into the mold of the shape to be taken, once it cools down it can be drilled, hammered and sawed just like the wood. Furthermore, Plexiglass Sheets Cut-to-Size are also available in many areas which are obtained with the help of the above process.

·        Lighter Than Glass:

Another advantage of the acrylic is that it weighs half of what the glass weighs but is still much and stronger than the glass. Its lightweight opens doors to many other uses. The acrylic can resist many forms of weather that glass or wood cannot do. Under high impact, it has the ability to resist the force or shock but even if it breaks, it gets split into big and blunt pieces, this contributes to the safety property of the acrylic sheet. If the acrylic is fabricated in the cast or extruded form, it remains cheap and a 100 times more shock resistant than glass. The density of glass is two times the density of Plexiglass. The plexiglass sheet cut-to-size weigh a lot less than glass sheets.

·        Stronger Than Glass:

Aforementioned, we know that the primal qualities of acrylic are its strength, clarity, and stiffness. Acrylic is a hundred times better and stronger than the glass, it can resist stroke up to 10-20 times. Additionally, it is lightweight and has a high caliber of impact resistance. Under high impact, it has the ability to resist the force or shock but even if it breaks, it gets split into big and blunt pieces, this contributes to the safety property of the acrylic sheet. Acrylic is rigid and has 10 times the impact resistance of glass. Many industries also produce acrylic cut-to-size sheets.

·        Highly Transparent:

Acrylic, a synthetic fiber of polyacrylonitrile is a strong material that is almost identical to the plastic only better. Growing age doesn’t affect the health of any acrylic, thus avoiding the yellowness and maintaining transparency. This property might prove useful when acrylic is used in plane windows, greenhouses, skylights and storefront windows. Its durability is valued in a lot of places. It is used as food sneeze guards and grocery take-outs as well. It is defiant to ultraviolet rays and the manufacturers add an extra layer of acrylic for further protection.

·        Easy to Clean and Maintain:

Stuff made up of acrylic is usually windows, tables or something that need frequent cleaning. It is the only material that is so easy to maintain. Acrylic is a quite old synthetic material that has very common use in today’s world and is almost everywhere around us. It has done a lot of benefit to the world. It provides us ease in many ways which includes cleaning and maintaining it. It is always better to blot the acrylic stuff you are cleaning with a wet cloth and making sure that the cloth doesn’t have any particles or shingles before using it to clean as the particles can scratch the acrylic. It is always better to clean acrylic materials very slowly and gently. Using clothes that have a coarse surface will cause scratches rather than removing them. Avoidance of home glass cleaners will be great since they contain ammonia and can be harmful to the material. The easiest way to clean the entire surface area of acrylic stuff leaving them looking new and shiny is to use soapy water.

Pros of Acrylic:

·        Ultraviolet Resistance:

The acrylic or Perspex material is great for creating various products. The UV rays, that are harmful to almost any living or non-living thing, are resisted by the acrylic materials. Their heat resistance is up to 160 degrees which means that it cannot get ruined in the scorching heat and will refrain from getting turned into yellow color.

·        Reusable:

Acrylic, as well as the Perspex crockery and cutlery, is used in several households and restaurants due to the reason that they are durable, strong as compared to glass, and easy to clean. It is the property of reusing it that makes the restaurants and households very fond of it.

·        Eco-Friendly:

Aforementioned, acrylic or the Perspex material is very easy to reuse as it is a synthetic material. There are several ways in which they can be put to use, for instance, plates, spoons, tabletops, laser-cut acrylic, etc. That is why it is considered to be an eco-friendly choice.

·        Wide Variety of Colors:

Acrylic sheets are available in a wide range of colors and designs. Acrylic sheets are of use in many fields, be it art and craft or industrial. You can find a wide range of colors and designs available in many vicinities so that you can choose a color or prefer a clear acrylic sheet according to your needs. Industries also offer Perspex sheet cut-to-size which is basically acrylic or Perspex cut to the desired size you wish or is required. Perspex cut to size has great importance when one wants something to cut to size according to their specifications.

·        Cost Effective:

The great substitute for glass, acrylic, is cost-effective due to the reason that its production is cheap and is easy to purchase.

Plastic Online, Services and Products:

Plastic Online is the best you can ever think of when you want quality fabricated plastic. Plastic Online is a reliable and professional fabrication company that provides a wide range of plastic cut to size products as follow:

1. Acrylic (Perspex or Plexiglass)

2. Polycarbonate

3. PETG

4. Polyethylene

5. Prismatic diffuser

6. Engineering plastic materials

And many more products can be cut, packed and delivered to you according to what you specify to them. They can also manufacture a product for your project according to your requirements. Their other products include Marine Plastics, Residential Plastic Products, storage tanks made from Plastics and so much more.