#micro vickers hardness tester with software system
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hsmleindia · 2 years ago
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Micro Vickers Hardness Tester With Software System
Micro Vickers hardness tester with a software system is an advanced testing instrument used to measure the micro hardness of materials using the Vickers hardness testing method. It combines the capabilities of a Micro Vickers hardness tester with specialized software to enhance data analysis, reporting, and test automation. Micro Vickers hardness tester with a software system offers advanced capabilities for precise and efficient micro hardness testing. The integration of software enhances data analysis, test automation, and reporting, enabling users to obtain comprehensive insights into material hardness properties and streamline their testing processes. The tester is specifically designed for micro Vickers hardness testing, which involves measuring the hardness of small and thin samples or localized areas of larger samples. It is suitable for materials with fine microstructures or thin coatings.
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takumiprecisioncom · 4 days ago
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hardness tester malaysia
Elevating Precision Standards in Malaysia: CMM Measuring Machines, Optical Measuring Machines, and Hardness Testers from Takumiprecision.com.my
In today’s high-stakes manufacturing and engineering environments, precision isn’t a luxury—it’s a necessity. Whether it's ensuring the reliability of aerospace parts, the structural integrity of automotive components, or the flawless finish of electronics, high-accuracy measurement tools are the unsung heroes behind the scenes. In Malaysia, industries increasingly turn to advanced metrology solutions to maintain global standards. One name that’s emerging as a trusted partner in this field is Takumiprecision.com.my.
From cmm measuring machine malaysia to optical measuring machines, hardness testers, and specialized devices like the Rockwell and Vickers hardness testers, Takumi Precision offers a full suite of precision solutions tailored for modern industry needs.
Why Metrology Matters in Manufacturing
In manufacturing, quality control isn't optional—it determines your product’s credibility. Inaccurate measurements can lead to costly recalls, production delays, and damage to brand reputation. Here’s where Coordinate Measuring Machines (CMMs), optical measuring devices, and hardness testers become indispensable.
These tools allow companies to:
Validate dimensional tolerances
Ensure component compatibility
Test material strength and durability
Improve production throughput and reduce rework
Now, let’s explore how Takumi Precision delivers top-tier solutions for each of these metrology needs in Malaysia.
CMM Measuring Machines in Malaysia – Accuracy in Every Dimension
Coordinate Measuring Machines (CMMs) are essential for achieving high-precision, three-dimensional measurements of complex parts. Takumi Precision supplies CMM measuring machines in Malaysia that are equipped with touch-trigger probes or scanning probes to ensure superior repeatability and accuracy.
Whether you're dealing with tight tolerance requirements or detailed geometric inspection, a CMM measuring machine from Takumiprecision.com.my ensures your product complies with ISO and industry standards. These machines are suitable for sectors such as:
Aerospace
Automotive
Tool & Die
Medical Devices
Electronics Manufacturing
With software-driven automation and real-time analytics, these machines don’t just measure—they optimize your workflow.
Optical Measuring Machines Malaysia – Fast, Non-Contact Precision
While CMMs use physical probing, optical measuring machines use advanced camera and laser systems to capture high-resolution images of components. These are ideal for measuring delicate, soft, or extremely small parts without physical contact.
Takumi Precision’s optical measuring machine Malaysia feature:
High-speed image acquisition
2D and 3D measurement capabilities
Digital zoom and pattern recognition
Non-contact measurement ideal for thin films and micro-components
Perfect for applications in semiconductor fabrication, watchmaking, PCB manufacturing, and other microengineering tasks, these systems ensure ultra-fast and accurate inspection with minimal operator intervention.
Hardness Tester Malaysia – Material Integrity Redefined
Beyond dimensional checks, material hardness testing is critical in industries where strength and durability matter. From metals and alloys to plastics and ceramics, Takumi Precision offers a variety of hardness tester malaysia that cater to different scales and standards.
Hardness tests are vital for:
Assessing heat treatment results
Ensuring product reliability under stress
Quality checks for incoming materials
Research & development applications
At Takumiprecision.com.my, you’ll find robust machines engineered for both lab and shop-floor environments, supporting standards like ASTM and ISO.
Rockwell Hardness Tester Malaysia – Industry Standard Testing
When it comes to quick and standardized hardness testing, the Rockwell method remains the most popular. rockwell hardness tester malaysia, available via Takumiprecision.com.my, are ideal for production environments requiring rapid and repeatable results.
These machines:
Use multiple Rockwell scales (A, B, C, etc.) for different materials
Feature digital displays for easy readings
Offer automatic load application to reduce operator influence
Require minimal surface preparation
Perfect for metals like steel, aluminum, brass, and other alloys, the Rockwell hardness tester provides a straightforward solution for mass testing in factories and inspection labs.
Vickers Hardness Test Malaysia – Precision for Thin Materials
For extremely thin materials or small parts, the Vickers hardness test offers unmatched accuracy. Using a diamond pyramid-shaped indenter, this method provides precise measurements, especially for micro-hardness testing.
Takumi Precision’s vickers hardness test Malaysia are:
Ideal for coatings, foils, and thin components
Equipped with high-magnification optics for precise indentation measurements
Integrated with software for automatic hardness calculation
Compliant with ASTM E92 and ISO 6507
Industries such as electronics, aerospace, and medical device manufacturing rely heavily on Vickers testing for material quality assurance, and Takumi delivers the right tools for the job.
Why Choose Takumiprecision.com.my?
Here’s what sets Takumiprecision.com.my apart in the Malaysian precision equipment landscape:
✅ Trusted Brands and Cutting-Edge Technology
Takumi partners with globally recognized manufacturers to bring state-of-the-art measuring machines to Malaysia.
✅ Industry-Specific Solutions
Each product category—whether it’s a CMM, optical machine, or hardness tester—is tailored to meet the specific demands of your industry.
✅ Local Expertise and Support
With in-country support, calibration services, training, and spare parts availability, Takumi Precision ensures long-term equipment reliability.
✅ Competitive Pricing
Premium technology doesn't always have to break the bank. Takumi offers scalable solutions suitable for SMEs to large enterprises alike.
Applications Across Industries
Takumi Precision's clients span various sectors including:
Automotive: Dimensional and hardness verification of parts
Aerospace: High-tolerance CMM measurements
Electronics: Non-contact optical inspection of micro-components
Metallurgy: Hardness testing of raw and treated materials
Research & Academia: Material testing for R&D
Whether you are optimizing quality control or complying with rigorous standards, Takumi has a precision tool for your every need.
Final Thoughts
If your business operates in an environment where precision is non-negotiable, investing in world-class metrology tools is crucial. From CMM measuring machines and optical measuring machines to hardness testers like the Rockwell and Vickers, Takumi Precision stands as a reliable partner for industries in Malaysia.
Don’t leave your quality control to chance—choose the best tools, backed by local expertise and global innovation. Visit Takumiprecision.com.my today to explore the complete range of high-accuracy measurement solutions and request a custom quote.
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suzukiinstrumentsseo · 2 months ago
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Precision in Every Measure: Hardness Testing Solutions by Suzuki Instruments
In the world of material testing, precision is everything. Whether you are manufacturing high-strength components or ensuring the durability of metals used in critical infrastructure, accurate hardness testing is non-negotiable. At the forefront of this essential field is Suzuki Instruments, a trusted name renowned for its advanced and reliable hardness testing machines.
With decades of experience and a deep commitment to innovation, Suzuki Instruments offers a wide range of solutions tailored to meet the evolving demands of modern industry. Let’s explore their comprehensive lineup and see how each product serves a unique purpose in quality assurance and material characterization.
Rockwell and Combined Hardness Testers: Versatility Meets Speed
The Rockwell Hardness Test is one of the most widely used methods due to its simplicity and speed. Ideal for both ferrous and non-ferrous metals, Rockwell testers from Suzuki Instruments deliver rapid and repeatable results with minimal user input.
What sets their combined hardness testers apart is their ability to perform multiple hardness scales (Rockwell, Brinell, and Vickers) in a single unit. This multifunctional capability not only saves time and space but also provides flexibility for testing various materials without switching equipment.
Universal Load Cell Based Hardness Testers: The Power of Precision
Suzuki Instruments’ Universal Load Cell Based Hardness Testers offer cutting-edge accuracy by using advanced load cell technology. Unlike traditional dead weight systems, these testers provide electronically controlled load applications, ensuring superior consistency and traceability.
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Vickers cum Brinell Hardness Testers: Two-in-One Testing Efficiency
For applications requiring both micro and macro hardness analysis, the Vickers cum Brinell testers deliver exceptional versatility. This hybrid design combines the fine detail of the Vickers method with the robustness of Brinell testing, making it suitable for a wide range of materials — from thin coatings to large metal castings.
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Brinell Hardness Testers: Built for Heavy-Duty Materials
The Brinell method remains a preferred choice for testing materials with coarse structures or surface irregularities, such as castings and forgings. Suzuki��s Brinell Hardness Testers are engineered for high-load testing with maximum stability and accuracy.
These machines are known for their durability and are often used in foundries, steel plants, and fabrication units. With digital enhancements and optional image analysis systems, Suzuki’s Brinell testers combine traditional robustness with modern efficiency.
Vickers Hardness Testers: Microscopic Precision
When it comes to testing small parts, thin materials, or surface coatings, the Vickers Hardness Tester stands out for its fine resolution and minimal sample damage. Suzuki Instruments offers Vickers testers with high-magnification optical systems, motorized stages, and digital readouts for seamless and accurate analysis.
These machines are essential for microstructure research, surface engineering, and precision manufacturing industries. With user-friendly controls and software integration, they support both manual and automated testing environments.
Why Choose Suzuki Instruments?
What truly distinguishes Suzuki Instruments is not just the quality of its machines, but the comprehensive support that accompanies them. From installation and training to after-sales service and calibration, Suzuki provides an end-to-end experience to ensure maximum uptime and productivity for their clients.
Whether you’re operating a small testing lab or managing quality assurance for a global manufacturing facility, Suzuki Instruments delivers the tools and trust you need to get the job done right.
Final Thoughts
In today’s competitive industrial landscape, ensuring the mechanical integrity of materials is more important than ever. With Suzuki Instruments’ range of hardness testing machines — from Rockwell to Vickers, and Brinell to universal testers — you gain access to dependable precision that drives performance.
Measure it right. Measure it with Suzuki Instruments.
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testcoatonline · 4 years ago
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Top industrial Coating Inspection Equipment
A coating inspection may happen at any manufacturing facility. One way which is recommended for a simple and efficient application of coatings on products is to use industrial coating inspection equipment.
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One such equipment is the micro tri gloss meter, which inspects products in nano-scale layers, allowing manufacturers to ensure that their product has the right surface properties before being finalized. Another industrial equipment offered for sale online involves a Micro Vickers hardness test system, a digital device with LCD and Wi-Fi capability that measures collected samples from objects at specified tests. It will also allow the operator to add, update, and edit testing parameters using a smartphone.
The micro tri gloss is high-precision inspection equipment that can measure coatings down to 50 nanometers (nm). This can be extremely useful when using coatings on products, such as cell phones; these coatings may be prone to scratches and bumps that could compromise product functionality.
The micro tri gloss is also used in testing other products such as glass, plastic, paper, and textile. It can be used in an industrial environment or for home use because it comes with a digital display screen that allows for easy readings of sample test results.
Another type of equipment that could be used in industrial coating inspection is the Digital Micro Vickers hardness testing system. This equipment inspects the surface properties of products by using a special electronic probe that delivers a precise signal when it makes contact with the surface under test. The selected product is then checked and analyzed via computer software to determine whether or not it meets the specification requirements. This type of device can be especially useful for manufacturers who make several products that have the same specifications but need to be differentiated by surface properties.
With the help of industrial coating inspection equipment, companies can ensure that their products are free from defects and meet high standards of quality control. This will provide them with the confidence that they can offer the best product to their customers in terms of durability and overall performance.
Tips for Choosing the Best Industrial Coating Inspection Equipment:
Industrial coating inspection equipment is a vital investment for many businesses. Whether you are a manufacturer looking to bring a new product to market or an existing company seeking ways to improve your production capacity, the right industrial coating inspection equipment can make all the difference in making this happen. However, with so many companies providing their services, it can be hard to know where to turn.
Fortunately, we have some great tips for finding the right industrial coating equipment in your area.
1. Define Your Needs
The first step is to define your needs. Do you want to apply a coating manually or automatically? Will you be applying paint to a single object or hundreds? These are some factors that you will need to take into consideration when deciding to invest in coating equipment for industrial use. Gather as much information as you can about how the machine will be used and if it will perform up to your standards.
2. Speak with a Specialist
Once you have defined your needs, it is important that you begin to look for suitable industrial coating equipment. Don't be afraid to ask as many questions as you need to in order to find the right machine for your needs. Many businesses will be happy to provide this information and more, so don't shy away from asking! Today, you can consult online with experts from companies like TestCoat which is among industry leaders in the coating and paint industrial equipment market.
3. Choose the Right Company
Your needs must be considered when deciding which company to work with. Is there a warranty provided? Are there any extra features that you would like added? Will the overall cost impact future production? These are some of the questions that you should ask yourself in order to find the right industrial coating equipment for your business.
These tips should provide you with everything that you need to know in order to make the best choice for industrial coating equipment in your area. For more information about industrial coating equipment, check out TestCoat’s website today.
About TestCoat:
For many years, TestCoat has been a trustworthy partner and leader in the supply and distribution of inspection equipment, laboratory & physical test equipment for the coatings and paint industries. We supply non-destructive quality control and testing instruments such as Paint thickness Mil Gauges, Gloss meters, portable and benchtop metal hardness testers, laboratory mixersviscometers, film applicatorsdrying time recorder, cupping testers, Wet scrub abrasion testers, Coating inspection kits with advanced technology, and of the highest standards.
For more information, visit https://www.testcoat-usa.com/
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qiujumper · 5 years ago
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Why use the Vickers hardness test?
For many quality testing and other procedures, hardness testing holds prime importance.
Hardness tests enable us to evaluate the properties of materials such as ductility, strength and wear resistance that will help us determine to check if the material is suitable for a specific purpose.
The hardness of a material is not its fundamental property, but it's only a way to determine the resistance exhibited by material to permanent deformation.
The hardness test to be performed for a specific material is based on the homogeneity, size, type, and condition of the material you are going to test. There are several hardness tests available, and one of them is the Vickers hardness test.
Vickers hardness testing
Vickers hardness testing is a multifaceted testing method that can be used for both micro and macro hardness testing.
Vickers hardness test was developed by George E. Sandland and Robert L. Smith in 1921 as an alternative to the Brinell method for measuring material hardness.
A wide range of applications and materials can be subjected to Vickers hardness testing, including microhardness testing.
It is generally considered easy to be carried out as compared to other hardness tests since the indenter can be used with all kinds of materials irrespective of their hardness and also because the size of the indenter doesn’t effect the required calculations.
Categorization of Vickers testing method
Vickers testing method is considered as a static hardness testing method that can be characterized further into the following aspects:
Regarded as one of the standardized procedures (ASTM E384, ASTM E92, ISO 6507)
It is an optical method which means the hardness value of a test material/specimen is determined by the size of the indentation.
The indenter has a plane angle of 136° and is an equilateral diamond shaped pyramid.
Vickers testing method can be used across all load ranges used for hardness testing (from micro to macro ranges) as it has a test load range from 1gf up to 120 kgf according to ASTM and 1gf according to ISO respectively.
How is it performed?
Vickers hardness test is incredible in its ability to be performed on both micro and macro hardness scales with a maximum test load of around 50 kgs.
Vickers hardness test is performed by putting a controlled force on the indenter that is usually a square-shaped diamond pyramid over a period of time.
After a particular indenter is pressed into the surface under testing, the indentation resulting from it is measured with the aid of high-powered magnifying instruments such as microscopes and eyepieces. Sometimes, the software is also used to analyze and generate more precise results.
Two varying forces are used by Vickers hardness tests such as micro ranges at 10 to 100 grams and macro ranges from 1 to 100 kgs.
Both ranges use the same indenter hence producing hardness values that are constant over all-metal hardness ranges.
Sample preparations are mandatory to obtain precise results. A sample is required that is small enough to fit into the tester adequately.
Moreover, to achieve accurate measurement and regular shape of indentation, the preparation must have a smooth surface. This also makes sure that the indenter can conveniently hold the subject perpendicularly.
Specimen required for Vickers hardness testing
The surface of the specimen that is needed for the Vickers testing method needs to be prepared first when using Vickers method.
This is because the requirements of specimen surface quality are stricter than other testing procedures.
The specimen needs to meet the given requirements for Vickers hardness test:
The specimen/ material has to be precision-ground in case of macro-hardness testing or polished for micro-hardness testing.
The specimen/material shouldn’t move during the testing procedure and should be clamped strongly.
Moreover, care should be taken regarding any kind of vibration or disturbance while conducting a Vickers hardness test to avoid poor results.
Importance of Vickers hardness test
Vickers test can be very beneficial for applications such as testing ultra-thin materials like foils.
They can also be very useful for measuring single microstructures, small parts or surfaces and determining a hardness change profile by producing an indentation series.
If the indentation is smaller, the object will be harder. Likewise, the material is expected to lack hardness if the indentation is large.
Vickers hardness testing is used by several industries to determine the right kind of material to be used for machinery and operations.
The material with the best hardness conditions is then chosen for the specific purpose in the industry.
Advantages of Vickers hardness tests
There are several advantages of the Vickers hardness test. Some of them are discussed below:
Vickers hardness tests procedures cover the entire hardness range, and hence it can be used for any kind of specimen or material whether it's hard or soft. Either it's about microhardness testing or macro hardness testing, Vickers hardness tests can generate accurate results for both.
Often considered as Microhardness testing, Vickers hardness tests are used to test any kind of material including composites, ceramics, and metals, etc.
Only one type of indenter is used for various kinds of Vickers methods.
The specimen used in the Vickers hardness test can be used for other purposes as well because the test also accompanies non-destructive testing.
Disadvantages of Vickers hardness testing
Despite many advantages that render Vickers testing to be one of the best hardness testing methods, there are a few disadvantages as well that should be taken into consideration.
As the indent is measured optically, the specimen’s surface quality must be smooth and good. This means that the precise evaluation could be difficult if the test location is not well- prepared (i.e., polished and ground).
Compared to Rockwell hardness testing and other methods, Vickers hardness testing is comparatively slow. The test cycle doesn’t include the time taken to prepare the specimen and takes around 30-60 seconds approximately.
Vickers hardness tests need to be equipped with an optical system due to the necessary optical indent evaluation. This renders Vickers hardness testing to be more expensive to purchase as compared to other testers, including Rockwell tester.
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suzukiinstrumentsseo · 2 months ago
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The Importance of Hardness Testing Machines in Ensuring Material Quality
In the world of material science and engineering, ensuring that materials meet the desired mechanical properties is crucial for their performance and longevity. One of the most common and reliable ways to assess the durability of materials is through hardness testing. Hardness is defined as a material’s resistance to deformation, scratching, and indentation. To accurately measure this property, hardness testing machines are employed across various industries to ensure the quality, reliability, and performance of materials. Among the most popular hardness testing machines are the Vickers Hardness Testers, which provide precise and reproducible results. This blog will explore several models of Vickers hardness testers and their role in quality control.
What is Vickers Hardness Testing?
The Vickers hardness test is widely regarded as one of the most versatile and accurate methods for determining the hardness of a material. In this test, a diamond pyramid indenter is pressed into the material’s surface under a specified load. The size of the indentation left on the material is then measured and used to calculate the Vickers Hardness Number (VHN). This method is suitable for testing a wide range of materials, including metals, ceramics, and composites, and can be performed on both large and small specimens.
Hardness testers like the Vickers models offer precision measurements, ensuring that engineers and manufacturers can trust the results when making decisions about material selection and processing.
Types of Vickers Hardness Testers
The Vickers hardness testers come in various models and configurations, each suited to specific testing requirements. Let’s take a closer look at some of the leading models available in the market today.
1. Vickers Hardness Testers Model: VM-50
The VM-50 is an entry-level Vickers hardness tester designed for general-purpose testing in laboratory settings. This model is equipped with a high-quality optical system, allowing users to easily measure the size of the indentation with great accuracy. The VM-50 is widely used in industries where quality control is essential, such as automotive, aerospace, and manufacturing.
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2. Computerised Hardness Testers Model: VM 50 PC Vickers
The VM 50 PC Vickers is an upgraded, computerised version of the traditional VM-50 tester. This model features advanced software that automates the measurement process, reducing the risk of human error. The computer interface allows operators to control the testing parameters and monitor the progress of the test in real-time.
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3. Computerised Hardness Tester Model: VM-50-TS
The VM-50-TS is a more sophisticated version of the VM series, designed for testing materials with highly specific hardness requirements. This model features a touchscreen interface that simplifies the testing process and makes the machine more intuitive to operate. Additionally, the VM-50-TS is equipped with advanced load and indentation measurement technology that ensures highly accurate and consistent results.
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4. Computerised Microvickers Hardness Testers MV-1 PC
The MV-1 PC is a computerised microvickers hardness tester, designed specifically for testing very small and thin materials or coatings. Microvickers hardness tests are often employed for evaluating thin films, coatings, and small components in the electronics and aerospace industries.
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5. Computerised Microvickers Hardness Testers MV1-Pro
The MV1-Pro takes the capabilities of the MV-1 PC to the next level by offering advanced features that make it perfect for research and high-precision testing. With an integrated digital camera and powerful software, the MV1-Pro allows operators to view and analyse the indentations on a micro-level, ensuring the most accurate measurements.
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Vickers hardness testers play an indispensable role in ensuring the quality and performance of materials across a wide variety of industries. From basic models like the VM-50 to the highly advanced MV1-Pro, these machines offer precise and reliable hardness measurements that are essential for quality control and research. Computerised models, like the VM 50 PC Vickers and MV-1 PC, provide enhanced data management and automation, making them perfect for high-volume testing environments.
As materials continue to evolve and industries demand higher levels of precision and efficiency, investing in the right hardness testing machine is crucial for maintaining the integrity of products. Whether for general-purpose testing or specialized research, Vickers hardness testers remain a cornerstone of material testing and quality assurance.
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hsmleindia · 2 years ago
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Semi-Automatic Digital Micro Hardness Tester
Semi-automatic digital micro hardness tester is a sophisticated testing instrument specifically designed for measuring the micro hardness of materials. It combines the advantages of digital technology and semi-automated features to provide precise and efficient micro hardness testing. In the Micro Vickers hardness test system, computer control the hardness tester working and receiving the information of hardness tester via RS-232 port; Computer control the control box of working stage through RS232, and control box control working stage moving and receiving the information. The optical signal of indentation via digital camera will transfer indentation image to computer screen, then get the Vickers hardness value by manual or automatic reading.
HVHD-1000XY Semi-automatic digital Micro hardness test system integrated with latest professional technique (optical projection, mechanic shift, electric control, digital projection, image analysis, and computer process etc.). The computer can control hardness tester and automatic working stage via software, and indicate the indentation on the screen by digitization, then test the micro hardness of metal parts of non-metal material, plating, harden depth, coating thickness, film thickness, and the distance between two points by automatic.
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