#sitaram spinners

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What are the different steps of yarn manufacturing? | Sitaram Spinners

Yarn manufacturing is an intricate process that determines its quality, applications, and price. India being a predominant hub of yarn manufacturing houses many conventional and advanced spinning mills to meet the plunging global demand for quality cotton and commercial yarn. However, too much manual involvement in the conventional yarn manufacturing unit has not only slowed down the production process but also leads to flawed units of yarn. Hence, advanced and integrated spinning mills like Sitaram Spinners Pvt.Ltd manufactures yarn in the following steps.

Preparing the fibers: This is the beginning step when fibers are shipped in bales for blending. The fibers are then opened by a machine for cleaning and separating, post which blending is done.

Carding the fibers: Soon after blending, the carding machine is set with hundreds of fine wires to form a web of fiber. The process separates the fibers to form a rope-like strand of parallel fibers.

Combing the fibers: To achieve a smooth texture of the yarn, a comb-like device is used to brush the fiber and shrug off short coarse strands.

Drawing out fibers: This process involves elongating the fiber strands which are termed as silver in this process to give the fiber strands a small number of twists and fed them into large cans.

Twisting: The silver is now fed through a roving machine where the strands are further elongated and given additional twists.

Spinning: Ring spinning is done by feeding the roving through constantly rolling spinners, rotating at a speed of 4,000-12,000 RPM, to twist and wind the yarn in a single operation.

Quality control: Equipped with an advanced lab and skilled workforce ensures the international quality of the commercial yarn that has made Sitaram Spinners Pvt.Ltd a leading manufacturer and exporter of commercial yarn in the country.

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Indian textile players to announce new launches and developments at Gartex Texprocess India new Delhi 2024

Anticipating a boost in the manufacturing sector, the signing of the FTAs, the recent growth in the textile exports, bundled with the Indian government’s focus on making India a ‘global manufacturing hub’ has set up encouraging prospects for the stakeholders of the Indian textile value chain. This optimistic industry outlook is also evident in the spirit of the textile technology and apparel manufacturing players participating in the upcoming Gartex Texprocess India which is scheduled from 1 – 3 August 2024 at Yashobhoomi (IICC), Dwarka, New Delhi.

Regardless of the global economic and political landscape, the recent surge reported in textile exports and apparel at 9.59% and 9.70% respectively, in May 2024 as cited by the Confederation of Indian Textile Industry (CITI), marks a positive sign uplifting the spirits of the Indian textile players. As per IBEF, the market for Indian textiles and apparel is projected to grow at a 10% CAGR to reach USD 350 billion by 2030 with the exports expected to reach USD 100 billion. The Indian textile sector is further expected to be strengthened by innovations from the manufacturers of fabrics, garments and apparel, textile machinery companies, allied industries and future plans and policies from the Indian government.

As India’s leading expo covering garment and textile manufacturing, denim, accessories, textile printing technologies, and more, Gartex Texprocess India is slated to showcase 600+ brands, spread over an area of 15,000 sqm at Yashobhoomi (IICC), Dwarka, New Delhi. Besides India, the upcoming edition will demonstrate global excellence in textile solutions from countries like China, Italy, Japan, Singapore, Taiwan, and the USA.

The show floor is sold out with leading Indian brands like AT Inks, Aura Technologies, BABA Textile Machinery, Benz Embroidery, Britomatics India, Chetna Fashions, DCC Print Vision, Jaysynth Dyestuff India, and True Colors amongst others. International brands like Baoyou, Brother, Datatex, Dupont, Jack, Kansai, SinSim, Siruba, Yumei, and more will also add a global touch to the show.

New Product Launches:

The three-show days are lined up with more than a dozen of new product launches and the exhibitors showcasing their latest offerings. Some of the unmissable product launches will be from brands like: Amtex Dye Chem Industries, Behariji Enterprises, Codeverse Technologies, Creative Industries, LNJ Denims, Panchsheel Enterprises, Pro-Pioneer Eco Technologies, Rainbow Denim, Ranjan Fabrics, R&B DENIMS, SBT Textiles, Sitaram Spinners, Stas Biochem, Studio Next Technology, True Colors, The Tenth House, Venus Denims, Vertex Edge Tech, Vinod Denim and more.

Show Highlights:

The first edition to be organised at the state-of-the-art expo centre – Yashobhoomi, IICC, Dwarka, New Delhi

200+ exhibitors presenting 600+ brands from 7 countries

Featuring curated-zones for product categories like ‘Knitting, Sewing Machinery, Digital Printing, Embroidery, Fabrics & Trims.’

Expansion of the Trims segment with new exhibiting companies

International brands directly participating in the show

Curated knowledge-sessions with a panel consisting of Government officials from the concerned Ministries, industry experts and innovators from the textile associations and businesses

Exhibitors Perspective on Government Schemes:

As India shines in its glory of being the world’s 3rd largest producer of textiles raw materials like cotton, jute, silk and wool, it also embodies the strength of manpower, infrastructure, low production costs and innovations needed to push the contours of the Indian textile landscape. In an attempt to gather the view of the participating companies on the government schemes and initiatives – many of them shared that schemes and initiatives like PLI, ATUFs, RoDTEP & RoSCTL, NTTP, NHDP, PM MITRA Parks, Handloom Weavers’ Comprehensive Welfare Scheme, Integrated Skill Development Scheme (ISDS), schemes for MSMEs and amongst others, have served to be beneficial for not only growing their businesses but also expand the technical skillsets resulting in a healthy business atmosphere.

As the preparations for the event gear up, Mr Raj Manek, Executive Director and Board Member of Messe Frankfurt Asia Holdings Ltd shared: “I think India is evolving as a beacon of innovations and economic resilience. With the upcoming edition of Gartex Texprocess India 2024, the momentum has been set to present the transformations in textiles right from the textile manufacturing machinery, garment, fabric and denims to trims and accessories and lots more. Sustainability and Innovations in textiles are at the heart of the show and I am pleased to share that the participating Indian and international companies will display an unparalleled quality of products and finesse.”

Mr Gaurav Juneja, Director of MEX Exhibitions Pvt Ltd, added: “With the recent growth recorded in the textile exports and focus on boosting the manufacturing sector in India – it will take textile under its stride creating more business and job opportunities. Gartex Texprocess India has been known for presenting an exceptional showcase of innovations from the textile industry, primarily in textile manufacturing machinery, garments, fabrics, denim, screen printing solutions and accessories. In the upcoming edition in August, we are excited to share that our esteemed exhibitors are ready to display their latest innovations and many of them are also launching their new products which makes it a must-attend industry event for the textile enthusiasts and professionals.

Organized by Messe Frankfurt Trade Fair India Pvt Ltd and MEX Exhibitions Pvt Ltd, Gartex Texprocess India is a leading exhibition in the textile industry.

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What are the medical uses of spandex yarn? | Sitaram spinners

Spandex yarn is a commercially produced synthetic yarn that is widely used for weaving different kinds of fabric like denim, swimsuits, gym wear, surgical hose, sports apparel, and any such stretchable fabric. Because of the huge industrial demand for spandex yarn, high-capacity spinning mills in India are delivering substantial quantities of spandex fiber to meet the inflating domestic and global market demand.

The prime reasons behind the popularity of spandex yarn are its light and supple texture, unmatched elasticity, and tear and sweat resistance. All these favorable traits have promoted spandex yarn as the most widely used commercial yarn for extensive industrial uses in garment manufacturing.

Besides, garment manufacturing, spandex yarn has wide uses in the pharmaceutical industry. This synthetic polymer fabric is used to manufacture compression garments that are widely recommended for patients with poor circulation, waistbands, bandages, rubber tubing, knee or back braces, and surgical gloves. Besides elasticity, garments made of spandex yarn have usually the perfect fittings and retain their original length and shape even after repeated stretching. Fabrics made of spandex yarn are abrasion resistant and hence are safer and more durable for repeated use.

Considering the huge demand for spandex yarn, many average spinning mills in India are offering low-cost and compromised-quality spandex yarn that is unsuitable for pharmaceutical use. Hence, we recommend buying superior-grade spandex yarn only from leading spinning mills like Sitaram Spinners Pvt. Ltd (SSPL) that produces a wide range of global-quality commercial yarns.

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What is organic yarn? | Sitaram spinners

Nowadays, you can get organic yarn in almost any yarn shop, from small neighborhood fiber shops to big-box retailers. There is something for everyone, from organic merino wool to organic cotton. 

But what does organic yarn actually mean?

What qualifies a yarn to be organic?

Organic yarn

From wool to bamboo, a yarn might be considered organic if it only doesn't use petrochemical dyes, or it can be ultra-organic and clearly show who manufactured it in the neighborhood. When yarn is harvested locally, manually spun, and colored, it is genuinely organic. 

The end product is frequently slightly more expensive as organic cotton crops are typically smaller than non-organic cotton harvests. Because of this, yarn created from organic cotton is frequently more expensive than yarn derived from conventionally cultivated cotton.

Why organic yarn?

Who among us does not acutely recognize the significant impact we have on the earth, our environment, and our world? 

Every day things are starting to be produced in an organic way as more and more people adopt an organic lifestyle. Even huge chains of supermarkets are starting to carry organic goods and offer organic food. Nowadays, organic bath and beauty products are widely available. With yarn, the same thing has occurred. Wool and cotton yarn made from organic materials is both readily available.

Although not all yarn businesses offer organic cotton yarn, more and more of them are starting to include it in their product line-up. Various businesses specialize in recycled and organic crafting supplies. They solely market recycled or organic yarn. These merchants are frequently found online, where customers can explore their site catalogs for mail-order purchases. Physical establishments that specialize in recycled and organic craft supplies are also available.

One such brand is Sitaram Spinners Pvt Ltd. which offers high-quality yarn that is organically processed. 

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List of best Denim yarn suppliers in India | Sitaram Spinners

The denim industry is one of the largest sectors in the entire apparel industry. In India, the denim industry has seen an unprecedented over the last decades. The reason behind the rise in the popularity of denim is that it is super comfy and also highly durable. The quality of any denim apparel, be it jeans or jackets, depends on the quality of yarn it is manufactured from. Denim is made from core spun yarns which uses spandex that renders elasticity and durability to the yarn. 

Here I have come up with a list of the best Denim yarn suppliers in India :-

Sitaram Spinners Pvt Ltd.

Sitaram Spinners Private Limited, a leading brand in the art and technology of yarn making, produces a high-quality core spun yarn that is used for making denim apparel. They use high-quality spandex in the making of yarn which gives extra strength and elasticity to the yarns produced.

Sree Bajali Denim

They have been engaged in producing and delivering indigo denim yarn of the highest caliber. The provide indigo blue yarn undergoes numerous quality assurance procedures in addition to being made from the highest-grade raw ingredients to guarantee a defect-free range.

Surya Laksmi Cotton Mills

More than 50 years have passed since Suryalakshmi Cotton Mills (SCM) first entered the textile industry. The business produces and markets high-end yarns and denim fabric.The company gives innovation, R&D, and development considerable attention.

Shree Singal Spinners

A private company, Shree Singhal Spinners Private Limited was established on March 16, 1994. It is registered with the Registrar of Companies in Delhi and is categorized as a Non-Government Company. They have been in the business of producing denim yarn for a very long time. 

Keppy Yarns

Keppy Yarns was founded in Tirupur, Tamil Nadu, India, in the year of 2013. Since then,they have grown to offer nearly every sort of textile yarn and textile fabric.Customers can buy high-quality denim yarn through their online showroom if they are unable to visit their store which sells a wide selection of reasonably priced yarns. They add a personal touch to all their products.

Choose from the best denim yarn suppliers to manufacture the best quality denim apparel. 

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Sitaramspinners spinning mill is one of the top cotton yarn manufacturers & exporters in India. Best denim yarn supplier & weaving yarn manufacturers in India.

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What is spandex yarn and how it is made? |Sitaramspinners

Spandex is an elastic fabric or more precisely synthetic polymer derived from polyether-polyurea copolymer fabric. It is a very highly demanding product for garment manufacturing. Due to the rising demand for spandex, the market has mushroomed with many average spandex yarn manufacturers delivering compromised quality yarn, too poor to qualify for the fabric manufacturing parameters.

Spandex is not a natural yarn and is spun under strict atmospheric conditions. This particular yarn is blended with other natural fibers like cotton to add elasticity without hampering the comfort and breathability of the natural fabric. The original denim is made of 100% cotton, making it costly and also vulnerable to easy damage and tearing. This is why spandex is blended with cotton, so you can move and stretch in your denim comfortably. Here is the step-by-step process of how spandex is made.

The first step involves the production of prepolymer. In this process, macroglycol is mixed with diisocyanate monomer in a 1:2 ratio under a recommended atmospheric condition.

Following next is the dry spinning process, where the prepolymer is again reacted with diamine.

After this chain extension reaction, the resulting solution is further diluted to make it thinner before feeding into the fiber-producing cell.

In the fiber-producing process, the polymer is run through a metal plate which is called a spinneret. The spinneret has many holes that allow the liquid polymer strands to pass through and solidify in the presence of nitrogen and solvent gas.

As the strands exit the cell, are treated with magnesium stearate that prevents the strands from sticking together. This is the final step before packing and shipping yarn to the fabric manufacturers.

Are you looking for low-cost premium quality spandex yarn for fabric manufacturing? Visit Sitaram Spinners, the country’s leading spandex yarn manufacturer that also produces various grades of other commercial yarn, highly valued by the global garment and fashion industry.

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Properties and applications of Zero Twist Yarn | Sitaramspinners

Zero twist yarn is exactly what it sounds with zero or less twist, making the yarn softer, fluffy and exclusive. Weaved of extra-long cotton fibers, zero-twist yarn are twisted into ply around PVA (Poly Vinyl Alcohol) filament for maximum stability and durability during the twists. The intensity of the twist determines the strength of the yarn which is at its peak during the process and decreases slowly by the end of the process, after which the fabric is ready for washing. During washing, the PVA dissolves leaving the yarn untwisted.

Properties and advantages of zero-twist yarn

Because of no twist, zero-twist yarn is softer and hence widely used for hassle-free weaving of exclusive zero-twist towels. During spinning, zero-twist yarn is wound with PVA filaments that dissolve after the process. Zero twist yarn is abrasion resistant and can also withstand certain tensions during the weaving of towels and other products.

However, the only problem with pure cotton zero-twist yarn is its hairy texture and hair fall, which is why some commercial spinners use spandex with cotton for manufacturing zero-twist yarn.

Applications of zero-twist yarn

One of the lightest yarns in the league, zero-twist yarn is fast-absorbing, fast-drying, and insulating. Because of these exclusive properties, this yarn is also expensive and used for manufacturing kid’s friendly zero twist towels, besides the softest blankets, baby bath poncho sets, and the plushiest baby wraps.

While there are many spilling mills in the market producing zero twist yarn, the problem happens when they fail to qualify the industry parameters by the fabric manufacturers. This is why we suggest extracting quality zero twist yarn from Sitaram Spinners, the leading yarn manufacturer and exporter in India that produces other types of quality yarn, trusted by renowned garment manufacturers all over the world.

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Sitaram Spinners: 5 advantages of core-spun yarn: Sitaram Spinners

Core spun yarn is the most widely used yarn made of 2 fibers. Also known as composite yarn or covered yarn, core-spun yarn is processed of synthetic fibers as core fibers, along with short fibers such as cotton and wool. Because of its excellent elasticity and durability, this yarn is a staple in denim manufacturing, hemming leather bags, quilts, and mattresses.

Among all types of yarn produced and available in the market, core-spun yarn tops the demand chart for its unlimited advantages. Let’s have a look at the top 5 benefits of core-spun yarn.

The main reason for the use of core-spun yarn in denim manufacturing is because of flexibility and stretchability. This composite yarn with spandex lends denim elasticity and durability, making it comfortable to wear.

Friction-resistant during high-speed garment manufacturing.

Coupled with spandex, core-spun yarn adds elongation to denim apparel.

Apparels made of core-spun yarn are easy to wash and dry with low static electricity.

Shirts made of core-spun yarn offer maximum breathability and hence, are a good choice for summer.

Core spun yarn is primarily manufactured through any of the three processes, which are core twin spinning, conventional spinning, and rotor spinning. This yarn is 40-50% tougher than the regular spun yarn and other standard yarns to be used for denim manufacturing and hemming. Because of its excellent physical and surface properties, the demand for core spun yarn in the garment industry is always high over other yarns. From sewing denim and mattresses to other heavy-duty fabrics and apparel, core-spun yarn is the only solution for a durable smooth finish.

Looking for quality-tested core-spun yarn for your garment business? Seal the deal only with Sitaram Spinners, a top yarn manufacturer and exporter in the country to produce premium quality core-spun yarn, trusted and recommended by the industry experts.

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Top cotton yarn manufacturers in India

Indian cotton yarn industry has earned a global repute right after China for producing quality yarn which is the most in-demand supply to the local and global fashion and garment industry. With a staggering yearly production of nearly 73%, pure cotton yarn is the most sought-after product of the Indian textile industry that no global competitors can match in terms of quality and price. So here we are presenting the elite list of top cotton yarn manufacturers in India that the best garment brands vouch on to lead the fashion game.

Sitaram Spinners (SSPL)

With nearly a decade of expertise in spinning art, Sitaram Spinners is an award-winning yarn manufacturer and a leading exporter of core-spun yarn, zero-twist Yarn, 100% single yarn, slub CSY yarn, open-end yarn, PV CSY TFO yarn, dual FX/dual-core, and Eli twist yarn. SSPL yarns are the best-in-class products manufactured with the best implementation of spinning art and advanced technology in a highly-equipped modern testing laboratory. As a leading yarn exporter in the nation, Sitaram yarns are of the assured highest quality, tested and confirmed by the experts.

Amberly Textiles

A renowned manufacturer and exporter of world-class cotton yarn and fabrics, the top-selling products of Amberly Textiles are spun yarns, silk yarn, knitting yarn, compact cotton yarn, and polyester spun yarn.

Ramkrishna Mills

One of the well-known yarn manufacturing companies in India produces O/E yarns, ring-spun cotton yarn, and special slub yarn, certified by GOTS and FLO.

RSWM Limited

RSWM is a reputed fabric producer to earn several awards and recognition for its global-standard yarn and fabric. The brand also specializes in domestic and commercial textiles.

Ambika cotton mills

Ambika cotton mills is a leading manufacturer of premium quality compact yarn, and Eli twist yarn catering to the domestic and international textile market. 

Here is your sorted list of India’s top yarn manufacturers that you can trust to weave your dream as a successful fashion designer or launch your apparel line.