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Know the various types of cable connectors!

From military to space and from medical to electrical industries, everywhere cable connectors play an important role in connecting different circuit boards. They have multiple uses and the basis of electricity generation through the wire. They have some complex features and here I will explain a little about how they work. Most custom connectors have male and female parts where the male parts have pins projecting outward and the female parts have sockets that are recessed below the insulator surface!

Both the parts are “polarized” so that they do not “mate” in a disoriented manner. This is extremely essential for their joining otherwise no electric signal will flow through the circuit. They are used for many consumer electronics. The Custom cable assemblies as the name suggests are integrated in a manner that the specific requirements of a user are fulfilled. The added advantage is that custom connectors come in various shapes and sizes to fit your needs. It not like a ‘one size fits all’ theory! The exact print requirements of a user is analyzed and then the work on actual design and manufacturing is started.

AdamTech is a company that uses the latest technology and very careful analysis of your requirements before jumping off with the manufacturing work. All its products are environment friendly and it makes sure not to release hazardous materials into the air in the manufacturing process. Ideally you should choose such a company and it also delivers high quality cable design engineering, drawing and sampling reports. 

How waterproof connectors are helpful?

Now connectors can easily catch dust and moisture. The small amount of moisture may get accumulated over time and cause erosion of wire and faulty behaviour in their operations. To avoid some harsh weather conditions like rain/storm and to generally enhance the life-span of the cable, waterproof connectors are used. An IP67 waterproof connector provides resistance against sand, dust, salt spray, UV radiation and temperatures up to 200 degree celsius. The term IP means ‘Ingress Protection’ and these types of cable connectors also provides protection against any liquid ingress. Adam Tech is a huge warehouse, manufacturing all types of waterproof connectors which align with IP67 specifications. 

Because of their ability, the waterproof connectors are mostly used in high intensity industries like industrial machinery, test and measurement industries and many industries that use high amount of heat and pressure. 

Pogo pins for small electronic devices

While waterproof connectors solve most problems, pogo pins are used in cases where small electronic devices needs connectors between printed circuit boards. They are small sharp pins that make secure contact between two circuits and enhance the flow of electricity. They are used in mobile phones, automotive, medical devices, aerospace and much more. 

Thus, after knowing these types of connectors and their usages, you would be able to take a wise decision of which type of connector does your industry needs.

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Electrical wire connectors are basically electromechanical devices used to make a low impedance tight contact between two or more electrical wires. These connectors are encased in a tough material cover so that it prevents two metal wires from coming in contact with each other.

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How to choose a connector wisely?

Connectors are basically electro-mechanical devices which are used to easily connect or disconnect electrical circuits paths. Depending on your needs you can choose from their various shapes, sizes, complexities and quality levels. To provide resistance against various outside factors like friction, water, varying temperature, dirt and other contaminants there is a wide variety of connectors that you can choose from! Some of the connectors are Pogo pin, waterproof connectors, pcb connectors, power connectors, space connectors, etc. 

Some of the factors to consider for a good connector are:

1.Ease of connection

2.Mating type(male and female plugs)

3.Durability- How long the connector will last and the overall robustness of the connector.

4.Proper insulation- In order to avoid the release of any electrical noise in the environment the connectors are shielded.

5.Polarity- Most of the connectors can only be connected in one orientation. So to prevent their wrong connections in another direction, polarization is performed.

While looking for a company that provides good quality connectors and ease of custom cable assemblies you can consider Adam Tech company which boasts of having distributors in North America, South America, Europe, Middle east. The services that it provides are of high quality material and at a very reasonable price.

They also believe in saving the environment by manufacturing such materials which are lead free and free of any hazardous materials. 

Types of connectors and their uses

Pogo pin connector: This device is used in electronic devices like mobile phones, communication devices, smart watches, DSLR cameras, medical devices, automotive and aerospace devices. It is mainly used as a connection provider between electrical circuit boards. It contains spring loaded pins and is cylindrical in shape.

Some types of pogo pins are: 

1.SMT/SMD type

2.Though Hole type

3.Right angle

4.Double head type

Pcb connector: A PCB connector(Printed circuit connector) will utilize multiple pins to carry electrical signals. PCB connectors are mounted on PCB and use a PCB’s power to carry signals from one PCB to another or another device connected to the unit. They are used in various applications ranging from mobile phone’s internal circuit to the car’s electrical signal flow.

In pcb mostly board-to-board connection is used and is oriented in the following ways:

1. Parallel- where both the connectors are kept vertically

2.90 degree- Here one connector is kept vertical and another is kept vertical

3.180 degree or coplanar- Here both connectors are kept in horizontal position

Waterproof Connector: They are IP67 rated waterproof connectors. They contain a seal ring which protects them from moisture, dirt, scratches and cracks! They are applicable for supreme moisture conditions and underwater/submersive conditions like waterproof camera, automotive and other moisture prone devices! 

Waterproof connectors are also used to minimize installation costs and thus economical.

All these connectors and many more types are provided by Adam Tech company.

They provide industry solutions for vast network area like medical, lighting, wireless services, telecom, testing and measurement, climate control, home automation and much more!

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Improve connectivity with the help of Pogo Pins

The increasing requirement of quality interconnects for various types of electronic applications has been successfully fulfilled by spring loaded connectors. The robustness of spring-loaded connectors makes them useful even in working conditions where vibrations are involved. The spring-loaded connectors or pogo pins provide a precise and highly reliable interconnect solution for a range of electronic applications. 

Pogo pin is a metallic device used to establish a contact between two printed circuit boards. It consists of two spring-loaded pins, when pressed the sharp ends of pins will connect the two circuit boards together.

Because of the various advantages of pogo pin connectors, they are preferably used in various types of industries such as industrial automation, medical, telecommunication, and military. Especially the applications in fields such as medical and military require high degree of precision and quality, the waterproof connectors are proved to be highly effective. The rigorous testing has proved that pogo pin connectors are highly reliable in harsh working conditions. 

The basic purpose of using the pogo pins is to have a reliable contact in electronic circuits. The use of these connectors in medical and military applications requires them to operate precisely. So, one must ensure the quality of the product before buying them. 

The advantages of using SLC (spring loaded contact):

 SLC’s or spring-loaded contact devices also called as pogo pins can be used for uneven mating surfaces.

Pogo pin connectors are useful in blind mating applications where the connector needs to make a contact with circuit board land.

 They are easy to use.

 They are highly useful where engineers are required to have solderless interconnections.

At Adam Tech, we are committed to providing high-quality connectors such as pogo pins and cable assemblies to our customers. We promise you the best of the products at affordable prices. The quality standards that we maintain during design and manufacturing of the products help us to deliver the best of the products to our clients from all around the world. At Adam Tech, we make sure that our products are free from any kind of hazardous material which will cause damage to the environment. We assure you best of the services through our various offices worldwide. 

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Benefits & Advantages of Pogo Pins

Pogo pins are spring-loaded probes are pressed into a hole to connect two PCB boards together. It allows an electrical connection to any component with a copper pad. There are different types of Pogo pins to allow for different connection policies, as well as different signal types and voltages. They are mostly used for testing electrical signals on printed circuit boards.

Advantages of Pogo Pins:

Easy to maintain: If an electronic component failure occurs while implemented with connectors can quickly replace the failed component parts.

High Life Span: The pogo pins have a great life span as compared to other connectors. 

Improves the production process: Pogo pin Connector not only simplify parts of electronic products but also simplifies the production process.

Strong Durability: When reduced, the pogo pin connector contact point position unchanged can maintain a stable connection point. Pogo pin connectors are common in our daily lives and are widely used.

Like pogo pins, waterproof connectors have a thin body that is easy to carry for the user. It is used in a wet, areas where water pipes are used or raining climate for connecting purposes due to its double-layered metal body. And A PCB Connector connects electrical components on a conductive track or between pads on the board. Some devices hold more than one PCB and will utilize a type of equipment to build a connection between the boards. PCB is typically used to transfer signals or power from one PCB to another or to transfer to or from the PCB from another source within the unit.

Adam-tech is the custom connectors and waterproof connector service providers. Their ability is to provide all types of connecting cable assembly at a convincing and fair price. We promise you to provide you with the best connectors of great quality. For us, customer satisfaction is the first promise.

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Waterproof Electrical Connectors

Rubber Molded Connector with Integral Gripper is a waterproof electrical connector specifically produced for the sewer and waste-water industries. It is a variation of the standard Rubber Molded waterproof electrical connector range but incorporates a grippable serration allowing for handling and unplugging in slippery and wet conditions.

Rubber Molded Series typically consists of an in-line female neoprene connector mated to a glass reinforced epoxy (XS) bulkhead connector. Various sizes are available ranging from single contact connectors up through 12 contact connectors. Most are available with pins and sockets reversed to help prevent mismating of connectors, which otherwise look identical. This also allows for socket type contacts in a connector where there is a possibility of a “power-on” situation. Many of the bulkhead type connectors are available in 316 Stainless Steel, and can also be manufactured of any of the exotic metals. Male in-line connectors round out the series allowing for in-line mated sets not requiring bulkhead penetration. In addition, the WOC (without cable) type connectors allow for field installation in the event that a connector is damaged while at sea and needs replacing, or for long cable lengths that make cable transportation cost prohibitive.

The time proved Rubber Molded Series is one of our most inexpensive lines and has been used on all types of underwater instrumentation including underwater lighting, communications, ROV’s, thermistor arrays, hydrophone arrays, and all types of sonar systems. The contacts are gold plated per ASTM-B-488 and the series is rated up to 20,000 psi in a mated condition. These connectors have a longer track record in the subsea industry than any others dating back to the 1950’s.

Key Features

•4 connector sizes

•Up to 12 contacts

•Up to 20,000 psi

•Up to 600 VDC (on standard cable)

•Up to 300 amps

•Neoprene, Glass Reinforced Epoxy, Stainless Steel, Delrin® (DuPont trademark for Resin)

•SO cable as standard

•Typical uses; Lights, cameras, swimming pool lighting & ROV’s

KEY FEATURES

•Easy mate and demate even with wet and contaminated hands

•Small in size

•Inexpensive

•Ideally suited for the sewer and water treatment industries

•Various sizes available from single contact up to 12 contacts

•Available with pins and sockets reversed to avoid mismating

DESIGN SPECIFICATIONS

•Max working pressure 20,000psi (mated)

•Temperature rating up to 60°

•Voltage rating 600 VDC – contact factory for higher voltage requirements

•Current rating – dependent upon cable requirements

APPLICATIONS

•Sewer inspection

•Underwater lighting

•Communications

•ROV’s

•Thermistor arrays

•Hydrophone arrays

•All types of sonar systems

Waterproof electrical connectors

Article Source: http://EzineArticles.com/7513581

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If you are looking for the custom cable assemblies and  pogo pin connectors in affordable rates then Adam-tech is one of the top-rated custom connectors providers. Also, they provide waterproof connectors harsh environment connectors, PCB connectors and different types of connectors.

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How useful these custom connectors are?

As we all know that there are so many products available for the custom connectors,custom cable assemblies or for the harsh environment connectors. Even if it has to be for the extreme environment, the demand is growing for the power, signal, and data to be made available. These cables will provide the connectivity and have to work reliably under tough conditions, like, inside the heavy machinery, exposed to outdoor elements or even underwater. The most common points for potential damage in any electrical system is any place where these cables get plugged in – the connectors.

The question is what do these engineers do whenever they are in need of these custom connectors?

Custom connectors

You should be aware that the right custom cable assemblies can add significant device value. As these custom connectors are allowing today’s devices to be smaller, more reliable, more user-friendly, and more attractive.

Proper cable assembly is critical to realize the benefits of the custom connectortechnology. Our special tooling and specialized technicians always ensure that your job is done to precision.

We design and build custom electro-mechanical connecting devices to solve all our customer problems. After receiving the basic parameters of the application, our staff provides the best design solution at the lowest overall cost.

Due to our unique manufacturing and tooling methods, custom work is less expensive than one might imagine. Whether it’s a light-duty circuit board application or a heavy-duty hard-wiring problem, send custom connector your requirements and we’ll design the product to fit your need.

We welcome inquiries for standard items as well as custom designed and manufactured products to satisfy specific applications.

Harsh environment connectors

Harsh environment connectors are designed by the experts, for extreme environments where technology is being pushed to new frontiers.

Things that play an important role in the creation of a truly rugged and reliable connector are: shape of the connector, thread pattern or mating mechanism and positioning of pins also. Custom connectors allow for better ease of engagement and disengagement as well as capacity for a wider variety of contacts and voltages. These custom connectors are also easier to seal and less likely to wear or break, and an intelligent ‘scoop proof’ design can avoid damage to the pins if the connector is not mated.

You design an entirely new custom cable assembly solution or updating existing designs, we offer quality, attention to detail, and exceptional customer support. We can also customize off-the-shelf cables or create entirely new cable designs to meet the individual needs of each application.

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Materials used for Waterproof Custom Connectors

No matter how extreme the surrounding is, custom connectors designed with premium quality material can give required enclosure against environmental hazards. The component materials used in the waterproof connectors provides resistance from vibration, abrasives, corrosion, heat and cold. Pogo pins and electrical custom connectors can ensure long lasting stability and reliability.

Component Material for Waterproof Connector:

Our innovative design of custom connectors can be used for high pressure & high temperature applications. Spring loaded pogo pins utilizes gold plated contacts and o-rings. Waterproof connectors are used typically for lights, cameras, CCTV & ROV’s. Electrical connectors exposed to heat and humidity, can be the weak link between the terminals. If you take look in the construction and materials used are mostly standard components like Stainless Steel, Copper Alloy, Neoprene Rubber, Nylon, Polyester Resin and silicone.

304 Stainless Steel:

Ideal choice for resisting corrosion & rust, waterproof connectors are used for high moisture applications.

Nickel Plated Aluminium:

Under extreme cold or heat, severe corrosion, friction, custom connectors with nickel plated used in assembly lines. But nickel plated aluminium is apparently expensive.

Nylon:

It is a light weight material used in damp and moist environment to provide durable and corrosion free applications.

Gold plating & Copper Aloy:

For environmental concern, pogo pins are given gold plating for better connectivity under low voltage. For extreme flexing and movements, copper alloy can give better protection from strain and corrosion.

A good material can provide custom connectors long term performance and reduce frequent maintenance. For caustic environments like chemicals, fluids and other hazardous elements require molded waterproof connectors for extra durability. Pogo pins incorporate with spring ring which gives it enough flexibility to sustain strain & vibration to generate proper power flow. These are from relatively in small size and able to give better connection for any vertical mismatches between components.

For stable electrical and environmental properties, metal probe of pogo pins can give higher conductivity between high frequency electrical components. Custom connectors and pogo pins can provide trustworthy and reliable solution for many application in wireless, electrical & medical purpose. Receptacle materials include gold plated tungsten, nickel alloy, stainless steel, beryllium copper are used for connecting in cell phones, laptops, computers and other electronic devices.

To have physical flexibility in high speed applications, pogo pins are having sharp mating point are made typically by gold plating. For real application, custom connectors are cost effective solution to meet the need of upcoming next generation technology.