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Polystyrene Recycling | Guide to Polystyrene Disposal

Since its exploration in 1839, the versatile plastic polystyrene has found global charm, being made into toys, food boxes, packaging products, insulation and even more. With an approximated 15.6 million tons generated annually, what happens at the end of its life span? Is polystyrene recyclable?

In this blog, we'll explore how to dispose of polystyrene. First, let's take on the main question: Do you know which polystyrene you're disposing of?

How to Identify Polystyrene

Polystyrene is among the most widely used plastics. It can be found as solid plastic, or rigid foam. Its capability to be created in any type of color and a variety of types makes it a typically used material, and our group receive regular enquiries from clients keen to know how and where their particular polystyrene product can be disposed of.

General Purpose Polystyrene (GPPS).

This kind of polystyrene is a thermoplastic polymer, which implies it can be softened via heating, molded into shape and afterwards left to cool down and harden.

Its capacity to be both transparent and rigid makes it a prominent selection for polystyrene product packaging for food, cosmetic packaging, medical devices and toys.

High Impact Polystyrene (HIPS).

High-impact polystyrene is a thermoplastic polymer made from a mix of polystyrene and rubber. By consisting of rubber, the result is a tough and impact-resistant plastic.

From polystyrene packaging to car components, toys and kitchen appliances, HIPS plays a significant role in daily life.

Extruded Polystyrene (XPS).

To create this type of plastic, polystyrene granules are mixed with special additives and foaming agents at a particular temperature level and pressure. These are pushed with a specialist shape called a die. This produces a closed pore structure where air is locked and sealed. With its high thermal and moisture resistance, XPS is most frequently made use of for insulating buildings.

Expanded Polystyrene (EPS).

This kind of plastic is produced from solid beads of polystyrene, which have a small amount of expansion gas. These expand when heated up and can be molded to form large foam blocks and customized into shapes.

As EPS is 98% air, it is extremely light and has low thermal conductivity. But it is also tough, making it a popular choice for packaging. From protecting food to keeping fish products cool and delivering new appliances, polystyrene packaging solutions have been solving delivery problems for years.

Are Polystyrene and Styrofoam the same thing?

Styrofoam is a trademarked name for polystyrene foam, XPS. The business brand name Styrofoam is usually utilized in building and construction. Although it can puzzle the polystyrene world, consider it similar to how the brand name Hoover has actually taken over utilizing the term 'vacuum cleaner'.

Now that we're clear on the different sorts of polystyrene let's look at disposal approaches.

Is Polystyrene Recycled in Australia?

All kinds of polystyrene can be reused in Australia. The current figures show that over 100 tons of EPS are recycled monthly. Even CD and DVD situations made from GPPS can be recycled at specialist facilities.

With the price of garbage dump tax having risen to $ 103.70 per ton on 1 April 2024, it's not only eco-friendly to recycle polystyrene but also becoming a lot more profitable. Businesses can make up to $ 600 per ton of recycled polystyrene. In France, the potential for recycling polystyrene is considerable. Yet, it encounters difficulties such as its bulkiness, the requirement to be devoid of contaminants, and possible high costs related to the reusing process.

At GREENMAX, we can arrange, clean and recycle your polystyrene and guide you to which polystyrene is recyclable in your area. We can manage the entire process from start to finish. Find out more today.

Choose recycling machines for your company

Your polystyrene waste challenge might seem complex, yet several options are offered to companies to ensure your waste is dealt with.

Polystyrene compactor: To collect enough polystyrene to make it worthwhile for recyclers to buy it, consider purchasing a polystyrene compactor. They transform vast quantities of polystyrene into neat blocks, reducing volume by 90%.

Polystyrene Pelletizer: Polystyrene pelletizer is also called waste polystyrene pellets recycling machine, which can produce foam pellets without destroying the original molecular structure, and the pellets produced are extensively used. EPS pelletizer is the waste EPS foam through crushing- melting- pumping- cooling- granulation and other processes, the final product into pellets.

Why Do We Need to Dispose Of Polystyrene Responsibly?

In January 2024, the coasts of Lake Tahoe in California were dusted with a white layer that resembled snow. As curious locals went to explore, they found thousands of little EPS beads covering the sand.

A winter season tornado had broken up a polystyrene floating dock, releasing pollutants into the water and posing severe threats to the aquatic life and health of the environment.

When polystyrene is not disposed of responsibly, it can cause severe problems. Polystyrene packaging plays a vital role in decreasing food waste by protecting items, extending the shelf life of perishable products, and making certain the safe transport of food, consequently reducing food waste in the food services industry. However, using creative methods to recycle waste polystyrene is vital to avoid it from causing environmental harm, given its slow biodegradability and the challenges associated with recycling waste polystyrene on both a local and global scale. 

Polystyrene can occupy to 500 years to break down, and there are worries that damaging chemicals are leached into the soil and waterways as they decompose in landfills.The approximated stats surrounding polystyrene are grim:. 15.6 million tons of polystyrene are produced each year. 30% of land fill waste is polystyrene. 20% of general trash is polystyrene. And only 12% of polystyrene is recycled.

Conclusion

Polystyrene is commonly used in numerous industries, including food packaging, and is extensively recyclable in France. Nevertheless, only 12% is recycled.

The good news is that companies can use an experienced waste management company to find recycling solutions. This isn't just good for the environment but also profitable—businesses can make up to $ 500 per ton of recycled polystyrene by selling it to the INTCO Recycling.

If you would like to find out how to recycle your polystyrene waste more effectively in a way that's both good for the environment and for your business, speak to a member of our team today.

Let's work together to create a future that's a few shades greener.

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Why choose GREENMAX for your Loose Polystyrene Compactor?

GREENMAX supply low, medium and high volume polystyrene compactors which turn loose polystyrene right into blocks which cost up to $600 a ton.

Reduce disposal costs-EPS Recycling

Polystyrene, otherwise referred to as Expanded Polystyrene (EPS) or Styrofoam, is 98% air. For something that weighs so little, just how much are you actually paying to transport it to landfill?

If you are spending more than $ 75 a week disposing of EPS polystyrene waste in skips containers, it will pay to have a polystyrene compactor, also known as an EPS recycling system. The value of the compressed EPS or the reduction in disposal costs could pay for the machine alone and even generate revenue for you.

What Are EPS Polystyrene Compactors?

Loose polystyrene waste is costly to dispose of. However compacted polystyrene has a high value, as much as $ 600 a ton (at 2024 rates).

To obtain that resale value, you need a polystyrene (or EPS) compactor to form it into blocks that can be gotten by the recycler. The real worth of any kind of compressed polystyrene you have will certainly depend on the volume and quality you have and the amount the recycler can collect on one trip.

Inform us about your polystyrene waste problem and we can work out if you can save, or even earn money from your waste polystyrene.

Why Choose GREENMAX?

We have 15 years' experience with this kind of machine

Experience: It is a specialized machine which needs to be established appropriately to work efficiently and we have the ability.

Installation: We carry out the installment, training and maintenance using our own engineers

Volume Based Models: We provide 3 models of EPS polystyrene compactors for low, medium and high volumes. Regardless of how much polystyrene you will certainly be recycling, we're confident we'll have the right machine for you.

Buy-Back: We can buy back your compacted polystyrene meaning what once was a waste disposal cost, can become a revenue stream which can pay for the machine and generate an extra revenue, specifically currently as rates are around $ 600 a ton.

Nationwide Service and Repair: Benefit from GREENMAX's nationwide service and repair, ensuring your waste recycling machine continues to be efficient, durable, and dependable always.

Twelve-month warranty: On all new machine, your 12-month parts and labor warranty give you satisfaction.

If you 'd get a quote from us today on any of our machines, please click here and a member of our team will be in touch.

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Australia Lismore City Council Invests GREENMAX Polystyrene Melting Machine to Improve Polystyrene Recycling Efficiency

Lismore City Council is located at the border of Queensland, Australia, and Southwest Wales, 200 kilometers from Brisbane city and 130 kilometers from the famous Gold Coast, covering an area of 1,290 square meters.

Why Lismore City Council need invest polystyrene melting machine？

The Lismore City Council is a model council for recycling and environmental protection in Australia. It has started recycling-related projects in 2009. At that time, Lismore City’s introduction to this project was “This project will implement new waste and recycling bins across several parks and sporting facilities in Lismore. In addition to constructing and installing new bins, Lismore City Council will undertake a litter check and community education strategy to maximize the benefits of recycling bin infrastructure. This project will be undertaken over the 2104–15 financial year, and is estimated to recover over 11 tons of recyclables per year once concluded.”

In 2015, GREENMAX visited the Lismore City Council and learned about the Polystyrene recycling model in Lismore and found that Lismore’s recycled polystyrene quality control is not very good, so GREENMAX conducted on-site guidance, and the city of Lismore has been recycling polystyrene waste of great quality until now.

Lismore City Council chooses GREENMAX’s latest fully automatic polystyrene melting machine

In 2021, due to the aging of the machine, the slow production capacity, and the need for more automatic supporting devices, Lismore decided to replace the previous polystyrene melting machine. The new polystyrene melting machine includes an automatic cutting system, a water-cooling system, and an automatic packaging system. GREENMAX can provide one-stop service including after-sales, maintenance, and purchase of the machine. And GREENMAX will share logistics, training, and market conditions with Lismore City. After comprehensive consideration, Lismore City Council chose Polystyrene melting machine newly launched by GREENMAX, which is equipped with a full set of automation equipment.

The melted foam ingots will be sold back to INTCO Recycling, where these polystyrene scraps will be turned into high-quality PS pellets use for new items production. INTCO gives polystyrene waste a new life by making them into beautiful picture frames, and sell them to retail stores, such as Walmart, Zara Home, and Target, around the world.

INTCO Recycling not only helped Lismore City Council improve the efficiency of the polystyrene recycling process but also helped it achieve a circular economy, turning polystyrene waste into truly valuable products.

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Why is expanded polystyrene recycling so important?

Expanded Polystyrene (EPS) can be recycled and is recycled in Australia and around the world. It is one of the most efficient and economical insulating materials. Its low rate of thermal conductivity makes it extremely reliable for transporting temperature delicate items.

100% Recyclable: Not several individuals understand that EPS is 100% recyclable. Clean material can be reused in the production procedure of new EPS boxes. Any kind of a little infected material can be compacted and turned into recycled rigid plastic products.

EPS is 98% Air: Expanded Polystyrene is extremely comparable to a party balloon due to the fact that what you see, when you consider a piece of EPS or a balloon is just the 2% of what composes the things final shape. The 98% of the item that you do not see is thin air!

EPS has an ODP of Zero: EPS has an Ozone Depletion Potential (ODP) of absolutely no and causes no damages to the ozone layer because no CFC's or HCFC's are used during the manufacturing procedure. EPS is inert, does not seep any kind of chemicals and is completely food contact safe.

Why is Expanded Polystyrene a Good Insulator?

Expanded Polystyrene is an effective insulator since it's packed filled with tiny air pockets. Air is a very bad conductor of heat so heat transfer is minimized.

EPS is a closed cell foam, meaning every cell is closed off to the other cells that border it. The cell wall surfaces assist to provide strength to the material and trap air inside.

Expanded Polystyrene Recycling Case Studies

The Lismore City Council is a model council for recycling and environmental protection in Australia. It has started recycling-related projects in 2009. At that time, Lismore City’s introduction to this project was “This project will implement new waste and recycling bins across several parks and sporting facilities in Lismore. In addition to constructing and installing new bins, Lismore City Council will undertake a litter check and community education strategy to maximize the benefits of recycling bin infrastructure. This project will be undertaken over the 2104–15 financial year, and is estimated to recover over 11 tons of recyclables per year once concluded.”

In 2015, GREENMAX visited the Lismore City Council and learned about the Polystyrene recycling model in Lismore and found that Lismore’s recycled polystyrene quality control is not very good, so GREENMAX conducted on-site guidance, and the city of Lismore has been recycling polystyrene waste of great quality until now. Find out more.

In April 2022, JB HI-FI purchased GREENMAX hydraulic compactor, the latest polystyrene compacting technology in the world, integrating the benefits of standard polystyrene screw compactor and also hot melting machines. Equipped with high-efficient automated hydraulic system, the waste polystyrene is crushed and after that moved right into a storage bin of the GREENMAX Heracles Series polystyrene Compactor via a screw and then compressed right into dense and uniform blocks with a volume reduction proportion of 70:1, reducing the volume of waste polystyrene, as a result saving storage space and also transportation prices. Find out more.

Extra work is required by the government and local authorities to manage materials at the end of their life to reduce the influence on the environment.

There is growing concern and even more scrutiny than ever highlighting the environmental impact of all the materials that we utilize daily. EPS is a lightweight, rigid molded foam widely utilized in the food services industry for its outstanding thermal properties for both reuse and recyclability.

How to recycle expanded polystyrene？

Granulation

Foam plastic pelletizing systems are generally designed for foamed plastics. As foamed plastics have a large volume, light density, and even gas containing air inside the material, multi-screw conveying has certain requirements during the granulation process to achieve a certain capacity requirement.

GREENMAX foam plastic pelletizing systems are mainly for EPS, EPE, EPP and other foam plastics. Whether it is compressed EPS, EPP, EPE plastics, or uncompressed and volume-reduced foam plastics, GREENMAX can provide customized solutions and help to take these foams directly into plastic pellet products and back into the circular economy.

Compacting

GREENMAX foam recycling machine can reduce the volume of EPS foam to 1/50 and 1/90 of the original, effectively saving the storage space of waste EPS polystyrene foam, saving transportation and storage cost, and then turn it into recycled particles through recycling technology for the production of plastic products, which are widely used in the field of environmental protection frame, environmental protection picture frame, environmental protection mirror frame, foot line, top corner line, outdoor floor and other indoor and outdoor decorative materials.

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Introduction to Industrial Plastic Granulator - All You Need to Know

The Industrial Plastic Granulator is the equipment for re-grinding or recycling waste plastics to the injection molding, blow molding or extrusion procedure. It is used for recycling plastic products such as PP, PE, PVC, ABC or pipelines, plates, and product packaging materials. There are lots of designs of industrial plastic granulators for size reduction, granulation, recycling machines and accessories. Whatever your needed capacities are, take 5 minutes to read this blog and you will have a total understanding.

What is Industrial Plastic Granulator Machine?

Industrial Plastic Granulator is a machine that recycle plastic. It can be used for a variety of plastic and rubber materials such as plastic profiles, pipelines, rods, films, and plastic products. GREENMAX Industrial Plastic Granulator is a machine that processes plastic raw materials into pellets.

It is commonly used in plastics recycling and reuse processes, as well as in the production of new plastic products, and can help to easily achieve recycling and ESG goals!

How does Plastic Granulator Machine work?

Rigid plastic granulator is a kind of equipment to process rigid plastic raw materials into granular form. The working principle generally includes the following steps:

● Feeding: Rigid plastic wastes or raw materials are put into the feeding hopper of the granulator.

● Heating and melting: Through the heating device, the plastic is heated to a molten state.

● Extrusion: The molten plastic is extruded under the push of the screw.

● Pelletizing: The extruded plastic is cut into pellets through the granulator.

● Cooling: The pellets pass through a cooling device to solidify and mold.

● Sieving: The pellets are sorted through a sieving device to remove unqualified pellets.

The exact principle of operation may vary depending on the type and design of the granulator, but the general idea is to convert rigid plastics into pellets through the processes of melting, extruding, pelletizing and cooling. This principle of operation allows the rigid plastic granulator to efficiently process the plastic raw material and produce a pelletized product that meets the requirements. The shape and size of the pellets can be adjusted as needed. The advantages of this equipment include:

● Improving material utilization: processing waste rigid plastics into pellets reduces waste and improves resource utilization.

● Lower production costs: recycling and reusing plastic pellets can reduce raw material costs.

● Strong adaptability: It can process many different types of rigid plastics, such as polyethylene (PE), polypropylene (PP), polystyrene (PS) and so on.

● High production efficiency: high degree of automation, able to produce large quantities of plastic pellets quickly.

When choosing a industrial plastic granulator, you need to consider factors such as the capacity of the equipment, power, the type of plastic it is suitable for, and the quality of the pellets. In addition, attention should also be paid to the safety, reliability and ease of operation of the equipment. If you need more detailed information, you can consult GREENMAX.

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GREENMAX EPE Foam Hot Melting Machine Start-up Process

The GREENMAX Foam Hot Melting Machine is a specialist mechanical equipment for recycling waste EPS/EPE foam by processing it right into ingots. It is the automatic production of the whole equipment, with automated control of temperature and automatic discharge. Thus, it conserves a great deal of labor and material resources. In addition to foam hot melting machines, we also provide foam crusher machines, foam compactors, foam pelletizing line, etc.

To start up the foam hot melting machine, it is important for users to take notice of several key points for proper and safe operation.

GREENMAX foam hot melting machine start-up steps

Initially, the foam hot melting equipment need to be fixed the straight floor to avoid vibration and displacement during operation, and foam overflow and leak.

Prior to operation, the operator shall inspect the security of the electrical lines and the state of the machine. They will observe whether there are foreign matters in the feed inlet and barrel, whether all equipment has actually been installed in place.

Then, start the machine for idling after checking, and observe whether the operation conditions of all components are normal, etc.

Start machine after all inspections meet the requirements. The operator shall keep feeding at a continuous speed. The feeding amount can be adjusted properly according to the discharging speed. Keep in mind that continual feeding of huge volume of foam cannot be executed so as to avoid the uneven melting of the foam in the barrel and influence the quality of the foam ingots.

When the foam hot melting machine is in stable manufacturing, the operator just needs to maintain the feed and inspect the parameters of the equipment in time to see if there is any abnormal condition.

Notice

Pay attention to power safety during operation. An air switch shall be set at the line connection. At least one air switch is also set on the main line.

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How to Choose Large and Small Foam Recycling Machines

The foam recycling machine size is only one of the criteria for selecting a suitable waste foam compaction machine. Depending on your warehouse’s conditions and company logistics inside, some require small easy-to-handle foam recycling machines, while others are able to process larger size foam recycling machines. The question is, which foam recycling machine is right for you?

Efficient Waste Management Thanks to Small and Large Foam Recycling Machines

Foam Recycling Machines allow for effective and comprehensive waste foam reduction in your company, facilitate waste management and compact foam waste that you can resell to companies purchasing raw materials. However, it’s worth choosing the right machine to compact waste foam to your needs.

If you need guidance on choosing foam recycling machines when you have restricted space, check out this blog.

The foam recycling machines we offer at GREENMAX provide different technical specifications. It’s a good idea to check when you need a small foam recycling machine for waste and in which cases you should invest in larger foam recycling machines. This blog will help you decide which size foam recycling machine your business needs.

Small Foam Recycling Machines Are Easy to Place

The small foam recycling machines we supply — as the name suggests — are compact in size. Thanks to their small design, they take up little space and you can successfully set them up in places with limited room. These types of machines allow you to reduce waste to small, handy, and light blocks.

The weight of the produced blocks in the MC100 ranges from 60 to 80 kg. Thanks to the correct configuration, small foam recycling machines can produce blocks weighing up to 60-80 kg. For this reason, the small foam recycling machine is a perfect solution for small stores, restaurants, petrol stations or other small-area commercial facilities. The MC100 are very efficient, producing small blocks with a high waste density.

When You Should Invest in Medium and Larger Waste Foam Recycling Machines

Investing in large foam recycling machines is a great way to reduce waste and the workload associated with storing and transporting loose recyclables. The compaction of larger quantities of material facilitates warehousing processes, making it easy to store and significantly reduces transport costs.

For example, MC300 — weigh between 150 to 200 kg. Such blocks can be easily removed from the machine, transported on forklifts and stored on pallets.

A large foam recycling machine will work primarily in companies that have more storage space. Large blocks are ejected onto pallets and can only be transported and stored using forklifts. However, larger blocks sizes reduce the time needed to load blocks for transport and lower waste transport costs to the recyclers. Thanks to this, you can save both time and money on waste management.

It’s an excellent solution for large retail stores, warehouses and industry.

Struggling to Find the Right Foam Recycling Machine for Your Needs?

Choosing the suitable foam recycling machine for your waste foam can be confusing when you don’t know where to start. To properly match the foam recycling machine to your needs, it’s necessary to verify several key factors justifying the selection of the machine, including the amount, type and size of generated waste, logistics, present interior and the amount of space intended for operating the machine.

From the MC50 to the MC300, there are plenty of foam recycling machines available on the market now that satisfy different baler needs. Our brochure is the ideal place to start to work through them and identify the various specifications. You’ll find insights on all of our foam recycling machines, their sizes, use cases and more.

Start your journey towards better waste management by booking a meeting with us today.

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Polystyrene Compactors and EPS Recycling

The GREENMAX Screw Compactor is a versatile solution developed to compact polystyrene (including EPS, EPP, EPE, XPS and PUR) and is utilized in a series of applications including the fish industry (fish boxes), construction, waste handling and for used packaging. The compaction process conserves space at a rate of 50:1 which reduces transport costs and transforms a waste item into beneficial material which can be used in the production of new products.

Waste material is fed into the hopper and the screw breaks down and compresses the material so that the air is squeezed out greatly decreasing the volume. For the majority of items a dense, stackable block is achieved which can be easily stored and transported.

The EPS compactors from GREENMAX do not use heat-- and they utilize extremely little electrical energy in general.

GREENMAX Screw Compactor Advantages

Compaction ratio of 50:1

Customizable hoppers

Stainless steel options

Reduce waste polystyrene transportation costs 

Foam products consisting of EPS, EPP, EPE, XPS and PUR; this can be from recouped waste streams, manufacturing and production procedures among others. The majority of products create a thick, stackable block.

Service & Maintenance

At GREENMAX, we are proud of the specialized product support that we provide. Our team are always delighted to answer any questions you may have and will always endeavor to find a solution to your difficulty.

INTCO Recycling GREENMAX Projects

INTCO Recycling GREENMAX Projects are sector specialists in engineering innovative and advanced recycling plants. We work very closely with our clients to create bespoke solutions to meet their specific needs. From initial concepts, design and build and through to delivery, installation and after care, we are with you every step of the way. INTCO Recycling will buy back your compacted foam blocks and remake them into new products, so you don't have to worry about no one buying your compacted materials.For help with your waste and recycling needs, contact us today.

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VIDEO BLOG: GREENMAX Polystyrene Hot Melting Machine M-C50 Operated by Top-Line Furniture Corp in the USA

Despite the fact polystyrene is made up of up to 98% air and weighs practically nothing, it’s quick to fill up bins and skips.

GREENMAX’s Polystyrene Hot Melting Machines have a compaction ratio of 90:1 and this means that not only will a Polystyrene Hot Melting Machine reduce disposal costs significantly, it will also add an additional revenue stream to your business.

Certain recyclers will pay between $400 and $600 per ton meaning the investment into a polystyrene machine not only pays for itself but allows for profit.

At GREENMAX we offer four models of Polystyrene Hot Melting Machines. Each of these hold a different specification and vary mainly in size.

The MC50 Polystyrene Hot Melting Machine with a capacity of 50kg/h. Our MC100 will handle up to 100kg of polystyrene/hour based upon density. Finally, the MC300 Polystyrene Hot Melting Machine offers perfectly stackable blocks whilst ensuring the maximum payload is maintained for export. INTCO will purchase the compressed polystyrene foam waste and then reuse it to make frame products.

We will advise on the most suitable Polystyrene Hot Melting Machine to suit space and usage in the first instance. Contact us today for a free waste audit!

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Creating Extra Revenue Stream from Used Polystyrene

If your company sends its waste polystyrene to landfill with the rest of its waste, you're missing a big opportunity.

Used polystyrene remains in high demand-- so much so that recyclers pay good money for it. GREENMAX is helping several companies do this, creating an extra revenue stream.

Can you send waste polystyrene to landfill?

You can send waste polystyrene to landfill, yet it's not a great concept. If it is sent to land fill, you incur the costs. And also it's not environmentally friendly-- it's a waste of a material that can be recycled and reused.

What should I do with used polystyrene?

Polystyrene can be compacted and sold on to recyclers. If your company regularly deals with polystyrene waste, it can make a revenue stream.

Organizations in any industry can sell their used polystyrene to recyclers. Small quantities can be uneconomic to recycle, but lots of companies store compacted polystyrene and have recyclers purchase it when there is enough to make it worthwhile.

Recycling polystyrene

The polystyrene recycling  procedure is extremely simple for companies. Initially, polystyrene should be compacted. GREENMAX manufactures a range of compactors, so whether you need a high-capacity polystyrene hot melting machine or a low-capacity polystyrene hydraulic compactor, we can help.

Compressed polystyrene then requires to be stacked onto pallets ready for the INTCO Recycling to collect. INTCO Recycling will turn it into items such as picture frames or skirting boards.

How much money can I get for recycled polystyrene?

The prices differ yet in the present market you can enter extra of $600 per tonne. Numerous companies make their waste into an extra revenue stream. To learn the latest prices and how much you can expect to make, contact us.

Most of the companies we collaborate with find it takes really little effort to organise about the additional revenue they can generate. If your company only produces a small amount of polystyrene, you can invest in a small-capacity polystyrene compactor to facilitate your storage in the warehouse. After it is saved to a certain amount, it can be sold to INTCO RECYCLING at one time to save shipping costs.

Polystyrene and waste backhaul

Polystyrene uses up a great deal of area in site. Instead it can be crushed or compacted, stacked on pallets and returned to your central distribution center. This will substantially minimize the waste costs at warehouses and create a revenue back at the central location.

Can dirty polystyrene be recycled to create revenue stream? 

Dirty polystyrene is fine and can still be recycled. Typical applications include fish box, and this is certainly no problem for recycling. 

Prepared to turn your waste polystyrene right into revenue stream?

GREENMAX can purchase your used polystyrene. Contact us to learn about the process, how much you can anticipate to earn and the best polystyrene compactor to use.

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How to efficiently recycle waste EPS in Australia

In this blog, GREENMAX will explore how to recycle waste EPS, guiding you through eco-friendly, cost-effective, and timely recycle ways. Additionally, we’ll discuss how recycling EPS can be transformed into an opportunity to generate an additional revenue stream for your business.

Polystyrene is a versatile plastic that's broadened right into a foam-like material, making it the best option amongst manufacturing companies for its outstanding cushioning and insulating properties. What's exceptional concerning expanded polystyrene is that regardless of its solid appearance, it consists of 98% air, contributing to its lightweight yet protective attributes.

Who Uses EPS (expanded polystyrene)?

Possibilities are, if you're reading this blog, you're already know EPS in your daily operations. Extensively utilized throughout numerous industries, expanded polystyrene is the go-to material for insulating products and making certain the safety of appliances during transportation. Past its protective uses, it's used by food merchants for packaging and warehouse distribution centers for its light-weight yet durable features.

For some businesses, might find themselves should to deal with substantial quantities waste EPS, possibly needing disposal daily. If your factory gathers more than one skip of loose EPS weekly, investing in an EPS recycling machine might streamline your disposal process whilst turning your waste EPS right into a profitable recycling opportunity.

Is EPS Difficult To Recycle?

EPS is a material that everywhere in business, recycling polystyrene comes with its own set of challenges. Let's discuss why recycling EPS can become complex:

Polystyrene is Bulky: Despite being lightweight, its primarily air composition makes it occupy a great deal of space.

Limited Recycling Options: Not every recycling center can disposal EPS.

Long-lasting Waste: EPS does not easily break down, meaning it can exist in landfills for a long period of time, posing ecological concerns.

Disposal Costs: Its bulky nature can additionally inflate disposal prices, as it inhabits even more area in waste collection and management systems.

Acknowledging and comprehending these challenges is the first step towards finding solutions for recycling EPS waste.

How to Deal With Waste EPS?

Dealing with the concern of how to deal with waste EPS is vital for businesses looking for a reliable recycling method. A useful solution? Investing an EPS recycling machine.

EPS recycling machines provide a triple benefit: they save space, protect the environment, and can also transform waste into revenue stream. By compacting waste EPS into manageable blocks, businesses can sell these compacted EPS blocks to INTCO Recycling. Rates for compacted EPS range $400- $600 per ton, depending on quality.

How EPS recycling machine work to recycle EPS?

EPS recycling machines compact loose, space-consuming EPS into dense blocks, significantly reducing its volume-- simplifying the handling and transport of waste whilst turning it into a recyclable asset. The compacted EPS is then prepared for recycling, adding to a circular economic and decreasing ecological impact.

Here's how EPS recycling machines accomplish this:

Feeding the Material: Load the loosened EPS right into the machine. Compression: A hydraulic press compact the EPS, squeezing out air and reducing its volume. Formation of Blocks: The compacted forms waste EPS right into dense, manageable blocks. Preparation for Recycling: These compacted blocks are easy to store and transport, ready for reusing or selling.

Recycling EPS Waste with GREENMAX

Your company has huge quantities of EPS to recycle. Let's go through GREENMAX's EPS recycling machine.

MC100: A low-maintenance option that can recycle wet and completely dry EPS. The MC100 is very easy to operate and has 90:1 compaction proportion.

MC200: This choice can compact large amounts of material, recycling up to 200kg of EPS per hour (density depending). The MC200 is low maintenance and easy on space.

MC300: The largest of the three mentioned versions, the MC300 will recycle up to 300kg of EPS per hour. Easy to use, this machine works quickly and effectively.

How Much Can I Sell EPS Blocks For?

Compacted EPS can be rather lucrative, with average prices ranging between $400 to $600 per ton. This range shows the capacity for significant revenue, especially for companies creating huge quantities of EPS waste. Evaluating the weight of your EPS blocks can aid determine the viability and financial advantages of compacting as a waste management strategy.

Are you interested in discovering EPS recycling machine further? Our group of experts possesses substantial industry knowledge and is eager to help businesses in navigating their recycling options and unlocking new income opportunities. INTCO Recycling is the pioneer company in the world with a whole expanded polystyrene recycling industry chain: manufactures and sells GREENMAX EPS recycling machines, purchases the recycled waste EPS blocks and reuses them to make photo frames and decoration molding products.

Get in touch with GREENMAX to learn how compacting EPS waste can contribute to your company’s sustainability goals and bottom line.

[australia-greenmax]

GREENMAX at IFAT 2024 in MUNICH

The GREENMAX team is live and ready for an exciting week at IFAT in Munich – The world’s leading trade fair for environmental technologies.

IFAT Munich, 13. May ➡️ 17. May

Come by our booth and check our latest foam recycling machines.

Our recycling specialists are ready to discuss new possibilities for foam recycling with you.

The following foam recycling machine will be exhibiting

In the exhibition, the star product of INTCO Recycling - GREENMAX Zeus Series Cold Compactor has attracted much attention. Equipped with the screw, automatic cutting system and brand new PLC control system, the waste foam can be pre-crushed in the storage bin of the GREENMAX Zeus Series foam compactor and then compacted into dense and uniform blocks with a volume reduction ratio of 50:1.

GREENMAX Zeus Series foam compactors provide various benefits for businesses looking for effective waste management solutions. Let’s explore the key advantages they offer:

1. Space Saving

One of the significant advantages of foam compactors is their capacity to reduce storage space requirements. Compressed foam briquettes inhabit considerably much less space compared to loosened and large foam waste. By reducing the amount of space taken up by waste materials, businesses can much more efficiently use their floorspace, allowing them to allocate it for revenue generating purposes.

2. Expense Reduction & Revenue Generation

Foam compactors can have a positive impact on your profits-- not only can they reduce your waste management costs but there's additionally the opportunity of creating revenue by selling your recycled foam blocks.

Reduced Costs-- By compacting foam waste, companies can minimise costs connected with waste management, including transportation as well as disposal.

Added Revenue-- There's likewise the opportunity of selling your foam blocks to recycling companies, therefore generating revenue for your company.

3. Environmental Impact & Carbon Footprint Reduction

By compacting your waste foam, you will be preventing them from ending up in landfills. Rather, routing the material towards recycling centers or processors and hence supporting recycling efforts and also promoting a circular economic. Additionally, as you'll be making far much less disposal trips, your carbon emissions will certainly be minimized, contributing to a greener and also more sustainable business operation. By opting for a polyethylene compactor, companies can take advantage of the space-saving, cost reduction, and environmental impact of these machines.

How do GREENMAX Zeus Series Foam Compactors Work?

Feeding the machine-- the foam waste must first be fed into the compactor via the hopper.

Shredding-- automatic foam compactors have screws which shred the material into smaller sized pieces.

Heating - there will be a heating device at the discharge port to scald the surface of the waste foam to prevent it from rebounding.

Compaction-- as soon as the foam pieces are small enough, they are compressed into high density blocks.

Outlet – these foam blocks exit on the side of the compactor ready for collection and storage.

We look forward to seeing you in Hall A5 at booth 507.

Please get in touch with us at sales@greenmaxmachine.com.au if you wish to set up a meeting.

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Recycling EPS Fish Boxes | How to recycle your polystyrene fish boxes efficiently?

Fish boxes are usually made of EPS, also known as expanded polystyrene. They are used for gathering, storing, and transporting fresh products, like seafood and vegetables. EPS fish boxes are very matched for this purpose as contact product packaging because of their insulation, protection, and safety properties.

Around 35,000 tonnes of EPS are used for this objective in the Australia every year. In the fishing industry, these EPS fish boxes are one of the most used packaging.

The material in fish boxes is created from PS - polystyrene and 98% air. Fish boxes of EPS are the leading choice for landed fish because of their exceptional insulation properties that maintain them fresh, preventing them from generating food waste. EPS is exceptionally light-weight yet has premium thermal insulation properties that help in reducing the requirement for cooling, e.g., adding heavy ice. This also helps save energy while delivering and during storage for the entire procedure of the logistic chain.

Make the Best Use of Your Waste Fish Boxes by Recycling

Fish boxes are 100 % recyclable but have a low recycling rate in Australia. When not recycled, fish boxes end up in landfills or incinerators for energy extraction. Yet being a mono-material product packaging (significance that it only contains one type of material), the fish box is easy to recycle.

When compacting used fish boxes, we can achieve the following:

A massive decrease in landfills (as this material is of extremely high volume).

Decrease in the consumption of new raw materials, like virgin polystyrene.

Savings on both water and energy usage from the production of new fish boxes.

Reduction of CO2 emissions and, as a result of this, far better climate change.

Reduction of litter in the environment.

Additionally, economic and social advantages are to be anticipated, like the creation of new jobs, the promotion of plastic recycling processes generally, and commitment with the whole worth chain.

How to Recycle Fish Boxes by Compacting

A technological, economical, and eco viable solution for recycling fish boxes is to have them collected after usage, compacted, and recycled right into new EPS materials. This implies a completely closed loop of a life cycle for the fish box.

The utilized EPS boxes are rather valuable and highly desired in the market. This indicates that if you have EPS, the ideal way to manage it would be to compact it and sell it for recycling - This typically creates a good profit, as this price for compacted EPS is excellent.

EPS Foam Provides an Important Edge for Recycling Fish Boxes

As specified, fish boxes made from EPS are one of the most effective material for saving fresh fish, transporting them to the point of sale, and keeping them fresh till they reach the customers.

Fishes are caught, piled in boxes, and afterwards delivered to the market or wherever they are sold. There is a false impression that when fish boxes are empty, remains of fish, seawater, or "smelly contaminations' need to be cleaned to make sure the box is ready for recycling. Nonetheless, neither these remains neither the smell affects the compacting process or the further mechanical recycling. So, there is no excuse not to compact and recycle your used fish boxes.

Compact Fish Boxes Efficiently with GREENMAX Compactor

When it involves finding the best solution for compacting fish boxes, there are a few things to consider:

GREENMAX offers compacting solutions for fish boxes for capacities from 50kg/hour and up to 300 kg/hour and even a double or triple solution for 400/600 kg/hour.

When recycling fish boxes, it usually makes good sense to think about some parts, like the hopper and the discharge port, to avoid them from rusting when touching the material.

Likewise, depending on the specific location and demand, the GREENMAX screw compactor can be built into your production line or adapted to the worker handling the boxes to make compaction and recycling as easy as possible.

GREENMAX provides a buy-back service for compacted fish boxes, saving you time in finding buyers.

Contact us

If you need more information or have any questions about GREENMAX compactor, kindly fill out the form below. We will respond as soon as possible.

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Planet vs. Plastics: 5 Ways to Recycle More Plastic

The global theme for Earth Day 2024: Planet vs. Plastics. With only 16% of plastics and plastic packaging being recycled, the majority finds its way to landfills, incineration sites, or ends up in our rivers and oceans. Earth Day is aiming to raise awareness about plastic’s harm to human and biodiversity health and increase research transparency. 

Recycling is one of the most accessible outlets for celebrating Earth Day on an individual and organizational level, and we invite you and your business to join us in taking five actions to build a more sustainable future together.

Understand the Recycling Process

Gain a thorough understanding of your local recycling guidelines and the types of plastics that can be recycled. This knowledge will enable you to sort and dispose of plastic correctly, increasing the efficiency of the recycling process.

62% of Australians believe a lack of knowledge leads them to recycle incorrectly. Even more telling, the national recycling rate for plastic has never cracked 10%. That means there's a distinct possibility you’ve never learned the numbered plastic recycling symbols. To learn more about your role in the plastics crisis, you can read our post.（https://www.greenmaxmachine.com.au/understanding-and-recycling-dfferent-kinds-of-plastics.html）

Reduce Single-Use Plastics

Minimize the use of single-use plastics such as plastic bags, straws, and water bottles. Instead, embrace reusable alternatives like cloth bags, stainless steel straws, and refillable water bottles.

Support Recycling Programs

Get involved and lend your support to local recycling programs. Encourage your community, workplace, or school to implement recycling initiatives, making it convenient for everyone to recycle plastic.

Recycle Properly

Ensure that plastic items are clean and sorted before recycling. Remove any food residue or debris and place them in the appropriate recycling bin. Proper recycling helps prevent contamination and maximizes the recyclability of the plastic.

Educate Others

Spread awareness about the significance of recycling plastic. Educate your friends, family, and colleagues on the negative effects of plastic waste and how they can contribute to a more sustainable future.

Increasing the recycling of plastic not only benefits the environment but also conserves resources and reduces the demand for new plastic production. By taking these measures, we can all play our part in the fight against plastic pollution and safeguard our planet for future generations.

Let's come together and make recycling more plastic a top priority. By taking collective action, we can create a cleaner and healthier world. It's time to make a positive impact!

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Why GREENMAX develop polystyrene hot melting machines constantly?

In recent years, recycling of waste plastic regrowth in the ascendant. Polystyrene is widely used in the product packaging industry, but it is bulky and difficult to transport. With the tenet of reducing the pollution caused by waste plastic and improving human being's living environment, with problems of no domestic standard and reference information and focusing on the diversity and specialized of waste plastics, GREENMAX established the new type of waste polystyrene hot melting machine successfully and formed our own feature in the field of waste EPS EPP EPE XPS recycling after various and continual tests and researches. In order to avoid the secondary pollution to the water and environments made by the recycling machines, we arranged research personnel again to solve this technical problem and realized the upgrade of the waste polystyrene hot melting machines with the guiding ideology of reducing secondary pollution.

Which benefit does polystyrene hot melting machine have?

This polystyrene hot melting machine has the benefits of high-performance, space saving, easy to transport the finished product. The procedure is pollution-free, can protect environment, and prevent the secondary pollution.

How many types of polystyrene hot melting machine do GREENMAX have?

We have three types of polystyrene hot melting machine.

GREENMAX polystyrene melting machine Mars C100 (M-C100)

Mars C100 polystyrene recycling machine, the heavy duty crushing of which can process solid EPS and EPP boards. Mars C100 is suitable for companies with expensive local labor who want to reduce operation hours or have large and hard materials to be processed.

GREENMAX Polystyrene Melting Machine Mars C200 (M-C200)

GREENMAX Polystyrene Melting Machine Mars C200 (M-C200) is the best-selling model of Mars Series polystyrene recycling equipment for many years. The maximum capacity of Mars C200 can reach 200kg~300kg/h, ensuring that foam manufacturers recycle foam waste in a timely manner during production.

GREENMAX Mars C200 is specialized in waste plastic foam recycling by adding heating parts to melt and extrude purge blocks. The applicable materials included EPS, PE Foam, EPP, PSP, XPS, etc. M-C200 is suitable for end customers with large amounts of foam waste or those who want to do long-term EPS recycling business.

GREENMAX Polystyrene Melting Machine Mars C300 (M-C300)

GREENMAX Polystyrene Melting Machine Mars C300 is the highest-grade model of the Mars Series and applicable to all PS, PP foam, PSP/food trays and cups, which is a model favored by many Fortune 500 companies. Mars C300 has a maximum capacity of 300kg/h and is well suited for companies pursuing long-term economic benefits in large quantities of waste foam.

The upgraded Big Silo System of Mars C300 can save the crushed EPS pieces in its big house, helping to save the footprint space in the warehouse. Besides, the operation of Mars C300 is more flexible with two separate control boxes, and the pre-crusher size is huge enough to handle a big size of EPS, saving labor costs and electronic fees.

What are polystyrene melting machine working principles?

The shaft crushing blades are working, two parallel blade shafts with different rotation direction begin to rotate, form a wave down the grip, so that the material constant downward movement, after going through the cutting blade, and broken into smaller blocks of matter.

The shaft crushing blades in the polystyrene hot melting machine can broke the material into small pieces and go through the screen. The material that can’t go through the screen will be crushed again, and finally go through the screen. The material will be sent by the high speed rotary screw to the heating barrel. The screw of the main machine can convey and heat the material to melt condition, then extrude them for easy storage and transportation.

All GREENMAX polystyrene hot melting machines have a one-year warranty, and we can buy back the compressed hot melting ingots.

If you want to know more information, please click here to contact us.

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Australia Lismore City Council Invests GREENMAX Polystyrene Melting Machine to Improve Polystyrene Recycling Efficiency

Lismore City Council is located at the border of Queensland, Australia, and Southwest Wales, 200 kilometers from Brisbane city and 130 kilometers from the famous Gold Coast, covering an area of 1,290 square meters.

Why Lismore City Council need invest polystyrene melting machine？

The Lismore City Council is a model council for recycling and environmental protection in Australia. It has started recycling-related projects in 2009. At that time, Lismore City’s introduction to this project was “This project will implement new waste and recycling bins across several parks and sporting facilities in Lismore. In addition to constructing and installing new bins, Lismore City Council will undertake a litter check and community education strategy to maximize the benefits of recycling bin infrastructure. This project will be undertaken over the 2104–15 financial year, and is estimated to recover over 11 tons of recyclables per year once concluded.”

In 2015, GREENMAX visited the Lismore City Council and learned about the Polystyrene recycling model in Lismore and found that Lismore’s recycled polystyrene quality control is not very good, so GREENMAX conducted on-site guidance, and the city of Lismore has been recycling polystyrene waste of great quality until now.

Lismore City Council chooses GREENMAX’s latest fully automatic polystyrene melting machine

In 2021, due to the aging of the machine, the slow production capacity, and the need for more automatic supporting devices, Lismore decided to replace the previous polystyrene melting machine. The new polystyrene melting machine includes an automatic cutting system, a water-cooling system, and an automatic packaging system. GREENMAX can provide one-stop service including after-sales, maintenance, and purchase of the machine. And GREENMAX will share logistics, training, and market conditions with Lismore City. After comprehensive consideration, Lismore City Council chose Polystyrene melting machine newly launched by GREENMAX, which is equipped with a full set of automation equipment.

The melted foam ingots will be sold back to INTCO Recycling, where these polystyrene scraps will be turned into high-quality PS pellets use for new items production. INTCO gives polystyrene waste a new life by making them into beautiful picture frames, and sell them to retail stores, such as Walmart, Zara Home, and Target, around the world.

INTCO Recycling not only helped Lismore City Council improve the efficiency of the polystyrene recycling process but also helped it achieve a circular economy, turning polystyrene waste into truly valuable products.

[australia-greenmax]

How Companies Can Improve Their Polystyrene Recycling Process

Business polystyrene waste – while it’s an ever-present item and an ongoing byproduct of business processes – it’s never the first thing on people’s minds. This means that polystyrene recycling process is, more often than you’d think, not up to standard.

This means that there can be very real risks to your safety, productivity and compliance. Issues with polystyrene recycling process can lie under the surface of your concerns ready to strike at the most inopportune moment.

Ensuring you’re improving your waste polystyrene recycling process helps to prevent these risks, while also potentially increasing the cost-efficiency of your business by reducing the overheads associated with waste disposal.

So how exactly is this done? Here’s how to improve waste polystyrene recycling process for businesses.

Measure Your Waste Polystyrene and Set Goals

First of all, measure the individual waste polystyrene you’re producing over a given time period. The weight, volume and number of your waste polystyrene will influence how you can effectively reduce it or streamline how you deal with it.

For example, a large amount of waste polystyrene might call for the purchase of a large hydraulic compactor, a machine with the capability of compacting that lots of waste polystyrene. Not only does this make the waste polystyrene easier to handle and removes it as an obstruction in the workplace, it also reduces the volume of your waste polystyrene and makes it easier to recycle.

At this point, you can also set objectives. Are you looking to reduce your initial waste production? Reduce the volume of your waste? Lower the presence of safety hazards on-site?

If you’re unsure about what objectives are the best options for your specific needs, you can always talk to an experienced waste polystyrene recycling solutions provider.

Discover Your Polystyrene Recycling Options

Polystyrene recycling is an incredibly forward-thinking waste disposal choice. It helps the environment in two ways. First of all, waste polystyrene isn’t going directly to landfill. Secondly, the need for the extraction of raw materials is decreased because still-viable materials make their way back into the supply chain.

However, before you consider polystyrene recycling, you need to think about availability.

Availability is the recycling capabilities open to you, ones that influence your choices. For example, location and waste polystyrene amount have a direct impact on how much you recycle.

Availability is made up of the following factors:

● Regionality: Are there processing facilities close by? Will these take the amount of material you’re producing?

● Locality: Are there counil-specific recycling programs you can utilise? What sort of waste material collection services are on offer in your area? Are there businesses with which you can pool your waste polystyrene in order to cut costs on collections?

● Waste polystyrene recycling solution provider: How can these organizations help you determine your best course of action when it comes to recycling? Can they provide you with the right machinery, servicing or even small, practical items?

Upskill Your Staff Through Training

When it comes to improving your waste polystyrene recycling process, staff capability and engagement is key for seeing the kind of results you want.

Without a company-wide insight and understanding of the waste polystyrene recycling process you’re undertaking; you’ll experience the obvious – no one will use it. Imagine you’ve purchased a polystyrene compactor for compacting your waste polystyrene to hit both environmental and worker safety objectives, but nobody has been trained on how to use it. This defeats the purpose and ruins the potential ROI of the purchase in the first place.

At the end of the day, everyone in your company can make a difference when it comes to a successful waste polystyrene recycling process. In some cases, your waste polystyrene recycling solutions provider can help to train your employees on their new machinery if needed.

In fact, you can take it further and embody waste polystyrene recycling practices within your business as a supplement to company culture, framing them as something intrinsic to a good working environment. Having a real handle on your waste management, framing yourself as a company with true care when it comes to environmental compliance – these can even influence how your brand identity develops.

If this blog has piqued your curiosity and you’re looking to learn more in-depth knowledge about improving your waste polystyrene recycling process, look no further – contact us.