fertilizergranulator

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New designed pelletizing equipment roller granulator with low cost

Mixed fertilizer or compound fertilizer, ammonia fertilizer, potash fertilizer and many other fertilizer granulation use roller granulator. The machine is a double-input shaft granulator, which is a non-drying granulator integrating granulation, forming and grading.

Double roller extrusion granulator uses normal temperature granulation, without drying system, one-time molding, regular shape, simple operation, low energy consumption. Among the many organ​ic fertilizer production equipment in the granulation of potash fertilizer, ammonia fertilizer and mixed fertilizer, it is a relatively cost-effective granule production line processing equipment.The double roller press granulator has a wide range of applicability to raw materials. It can not only be used for the pellet processing of fertilizers, but also for feed pellets and pelletizing in the chemical industry. It is also applicable to environmental protection projects. Such a wide range of use reflects the high cost-effectiveness of the roller press pelletizer in fertilizer granulation equipment, and is more affordable than the organic f​ertilizer granulator.

The advantages of double roller granulator are mainly reflected in the following characteristics:

The roll skin of double roller press pelletizer is made of wear-resistant materials with strong anti-corrosion ability. It has the advantages of beautiful appearance, simple operation, low energy consumption, long life, and high granulation rate. It is a relatively advanced compound fertilizer production at home and abroad. Granule equipment, the products of this machine are spread all over China.Selection of roller granulator fertilizer granulation production line, of course, to choose a reliable manufacturer. Huaqiang Fertilizer Machinery Factory has many years of working experience in the field of npk fertilizer production line design, manufacturing, and service. It also has ten or several years of talents for various fertilizer equipment. The process equipment of the production line we designed has a low failure rate, stable production, and environmental protection. It is a rare high-quality organic fertilizer production equipment.

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How much is the annual output of 5000 tons of organic fertilizer production line equipment?

We all know that the organic fertilizer manufacturing machine can process chicken manure, cow manure, sheep manure and pig manure. The price of the whole set of granular organic fertilizer equipment is higher than that of the powder fertilizer equipment. The early process of both includes fermentation, crushing, screening and mixing. How much is the annual output of 5000 tons of organic fertilizer production line equipment? The specific equipment required for manufacturing organic fertilizer is as follows.

(1) Turn over and ferment. The chicken manure and pig manure are turned over by the trough compost turning​ machine. The temperature rises to 55℃~65℃, and the pile is turned over every 1~2 days. After 10~15 days of fermentation at 55℃, the materials can be put away. (2) Granulation. After the fermented material is evenly stirred by the pulverizer, it enters the organic fertilizer granulator to make solid particles. (3) Screening. Due to the influence of uncertain factors such as moisture and speed, the particles produced by the granulator may have uneven particle size distribution. They must be classified by a sieving machine to obtain organic fertilizer particles that meet market requirements. The drum screening machine is mainly used to separate the finished product and the returned material, and can also realize the classification of the finished product, so that the finished product is evenly classified. (4) Dry and cool. The treated granules are dried and cooled to remove the moisture of the fertilizer granules, so that the organic fertilizer can be stored for a long time. (5) After crushing, the residue is returned to the organic fertilizer granulator for granulation again. (6) Packaging. The qualified granular organic fertilizer can be directly stored and sold after automatic packaging. There is a lot of work to be done in the early stage of investing in organic fertilizer projects. There are roller gra​nulator, roatry granulator, flat die pellet mill for choice. If the customer has his own site, we can plan the organic fertilizer production line and carry out civil design according to the customer's site.

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How to choose the right organic fertilizer machinery manufacturers?

Organic fertilizer production line mainly includes pulverizer, mixer, organic fertilizer granulator, flat die pellet mill, disc g​ranulator machine, compost turner and other equipment, so how to select the appropriate organic fertilizer machine manufacturers? First of all, customers have a look at the scale of organic fertilizer machinery manufacturers. Only a regular production enterprise has the strength to make fertilizer manufacturing eq​uipment to satisfy customers. After all, the cost of making these equipment is relatively high. Then, it depends on whether the manufacturer has a professional design and production team and advanced production process. Only professional technicians can make the product function perfect and control the error very low. The professional after-sales team can also help you solve the problems in the future production process of the purchased equipment. Our company has a strong technical force and high-quality staff, according to customer site planning fertilizer production process, has a complete after-sales service system. Secondly, the price has always been a factor that customers care about. Many customers may choose some irregular npk fertilizer​ production line manufacturers or small manufacturers because of the high price of large manufacturers' organic fertilizer machine. However, the quality and after-sales of these small manufacturers often can't keep up with each other. When customers buy products, there will be one or another problems. Finally, after-sales service of organic fertilizer machine is a link that customers pay attention to. Whether a manufacturer can achieve true after-sales worry-free, customers will find out when purchasing products and on-site inspection of the manufacturer. After purchasing products from high-quality manufacturers, the manufacturer’s after-sales service team will pay a return visit for a fixed period of time, and will also analyze and deal with various problems encountered by customers in the fastest time, so as to seek the maximum satisfaction of customers, so as to improve their manufacturers Comprehensive competitiveness.

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Organic fertilizer production equipment granulation machine collocation is different

Fertilizer production line equipment is not a single equipment, many customers will ask our price when they call for consultation? How many devices, dear? We will patiently answer: whether it is NPK fertilizer production line or organic fertilizer production process, they are composed of a variety of equipment, which is a whole flow process. We can choose different equipment to integrate a production line according to your production needs and actual situation. And the production capacity is different, the equipment model is different, the price is also different. So, what are the common organic fertilizer production equipment? First of all, let's sort out the whole process of organic fertilizer production: first of all, the crushing of organic fertilizer raw materials. After the raw materials are crushed by a grinder, the fermentation and composting equipment will be used, and then the organic fertilizer granulator, dryer, cooler, finished fertilizer packaging machine, etc. In the process of fermentation, it is necessary to adjust the ratio of carbon and nitrogen in composting raw materials reasonably, which is an effective way to accelerate compost maturity and improve humification coefficient. In general, the best range of C / N is 25:1 ~ 30:1, and the reasonable range is 20:1 ~ 40:1.

In the whole process of organic fertilizer production equipment processing, the equipment in each link is not invariable. Customers can choose different equipment composition according to their own economic conditions and final product requirements, such as organic fertilizer granulator, disc granula​tor machine, rotary drum granulator, stirring-tooth drum granulator, flat die pellet mill, etc. Therefore, the whole set of organic fertilizer production line collocation, are also very different.

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Why buy chicken manure products processed by organic fertilizer production equipment

Chicken manure is a kind of high-quality organic fertilizer after thorough fermentation. The nutrient content of chicken manure is very rich, not only a large amount of organic matter, but also a high content of three elements of nutrients, so it is an efficient organic fertilizer. After the raw material is subjected to high temperature and fermentation through chicken manure organic fertilizer production equipment, it can basically degrade 60% ~ 70% of antibiotics in chicken manure, reaching the requirements of harmless treatment.​Keeping proper moisture content during composting is the primary condition for successful composting. The reasonable moisture content of compost fermentation is 40% ~ 60%, and 50% ~ 60% is the best value. If the moisture content is too high, it will hinder ventilation and the temperature will not rise. The decomposition rate is obviously reduced, which is not conducive to the growth of aerobic microorganisms and easy to stink gas after anaerobic state. Low moisture content can not meet the needs of microbial growth, and organic matter is difficult to decompose.

Disadvantages of incomplete fermentation of chicken manure

If the professional organic fertilizer production line is not used for thorough fermentation of chicken manure, when the appropriate temperature and humidity are reached, the chicken manure will start to ferment, and the heat generated will burn seedlings, rotten roots, black roots, yellow leaves and yellowing, and even lead to plant death in serious cases. Especially in winter and spring, the greatest potential safety hazard is the application of chicken manure. Because of the high temperature in the greenhouse, chicken manure fermentation will emit a lot of heat, leading to root burning.

Treatment of compost turning machine

The compost turning machine ensures the circulation of air during the fermentation process. The turner machine has a deceleration drive system, agitating components, and a fixed balance system. The working mode of the pile turning machine is: the instruction time for automatic turning can be set up every day. The machine starts to operate. When the operation reaches the end, it will touch a rotary switch. The machine will crawl back. When it reaches a fixed position, it will automatically stop and disconnect the power supply.To remind you, it is better not to buy manure that has not been treated by farms directly. Organic waste must be treated by professional organic fertilizer production equipment before use. The organic fertilizer sold on the market is highly efficient organic fertilizer which has been fermented, decomposed and processed by machines such as disc granul​ator machine. Therefore, we need not worry about the quality of organic fertilizer.

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Organic fertilizer production project and workshop configuration

The traditional livestock and poultry breeding mode has a great impact on the surrounding ecological environment. How to solve this problem? Carry out ecological breeding mode and take a new way of green ecological and environmental protection. Relying on the organic fertilizer project, through organic fertilizer production equipment, the high-efficiency circular ecological breeding industry chain is continuously extended.

Workshop configuration of organic fertilizer production project

For example, if the annual output of 5000 tons is calculated as 10 months per year, the monthly production capacity is 500 tons. Each ton of fertilizer needs about 2 square meters of raw materials, then 1000 square meters are needed for a month. If the fermentation time of organic fertilizer is calculated as 15 days, the fermentation workshop needs at least 500 cubic meters of organic fertilizer raw material storage space. Calculated according to the turning height of the ordinary trough compost turning machine of 1 meter, the area where the raw materials need to be stacked is 500 square meters. Generally, 20% of the space is reserved to avoid trouble, so the area of the raw material workshop is 600 square meters.

If you want to further process into commercial organic fertilizer, functional microbial agent or inorganic fertilizer can be added according to market demand, and then processed by organic fe​rtilizer granulator to produce microbial organic fertilizer and organic-inorganic compound fertilizer. After a series of treatment of organic fertilizer production equipment such as granulation, drying, metering and packaging, the organic fertilizer can be sold on the market. The fermented pig manure can also be sold to organic fertilizer plants in the form of organic fertilizer raw materials. In this way, not only the manure waste from farms can be profitable. In the early construction of organic fertilizer production project, the cost should be considered. The granular organic fertilizer production line needs to add more fertilizer manufacturing equipment, larger workshop configuration and more complex process.

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Application of roller granulator and granule pressing

In the organic fertilizer manufacturing machine https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html, the working principle of the double roller extrusion granulator is not as well known as the flat die pellet mill. The ring with die groove on the inner circumference of the double roller granulator rolls on two driving supporting rollers. There is a pressing wheel whose diameter is smaller than the ring. It rolls in the mold groove as a pressing tool. The pressing wheel is elastic support and obtains the required pressing pressure by hydraulic pressure.

In the process of fertilizer production, the feed is added to the mold groove in front of the pressing wheel of the double roller granulator, which is pressed into a continuous annular strip. There may be nicks on the belt due to bumps on the surface of the rollers. The compressed strip is constantly moved out of the die slot by a stripping tool or paper. When the roller with groove on the surface is applied, the strip is broken into lumps. When the smooth surface is used for indentation, the strip is broken into an arbitrary shape of briquette.​The ring die pellet mill has one or two die grooves, so its production capacity is less than that of the traditional double roller press granulator. Presumably, this is because in these ring roll presses that have been developed, the change of the press roll is small (therefore , The total die groove width is also small). The roller press granulator is also different from the disc granulator machine.

Usage of roller press granulator:

1. The granulator should be started without load, and it is strictly forbidden to start with material.2. It is strictly forbidden to enter the material with iron block to avoid breaking the roller shaft.3. Apply yellow dry oil to the gear before starting up.4. The chains and sprockets of fertilizer manufacturing equipment should be yellowed with dry oil every 7 days.5. The bearing seat should be refilled or replaced with new yellow dry oil every three months.6. The gear oil must be added once before the reducer is used before it can be used in production. Change the gear oil every four months.

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Don't panic about equipment failure of organic fertilizer production line

Organic fertilizer production line is to make some manure and sludge into fertilizer by organic fertilizer machine. Nowadays, more and more organic fertilizer manufacturing equipment is put into use. How to deal with some problems in the process of using? What should we do in case of mechanical failure? When encountering some small faults of the machine, don't panic, find out the cause of the failure and solve the equipment problems step by step. (1) The granulation effect of the granulator is not good. It may be that the double rollers of the roller granulator are not aligned and re calibrated. The motor rotor is not concentric. The position of motor can be moved left and right, or pad under the motor foot to adjust the concentricity of the two rotors. (2) The original balance of the machine was destroyed. After the motor is repaired, dynamic balance test shall be conducted to ensure the overall balance. (3) The foundation bolts of fertilizer manufacturi​ng equipment are loose or the foundation is not firm. During installation or maintenance, the anchor bolts shall be tightened evenly. The vibration damping device shall be installed between the foundation foundation and the crusher to reduce the vibration. https://www.fertilizergranulator.com/ (4) The hammer piece of the pulverizer is broken or there are hard debris in the crushing room. All of these will cause the rotor rotation imbalance, and cause the whole machine vibration. Therefore, the machine should be checked regularly for hammers with severe wear. During replacement, it is necessary to replace symmetrically; abnormal sound in the operation of the pulverizer shall be stopped immediately for inspection and the reasons shall be found and dealt with in time. (5) The connection between the organic fertilizer granulator production line system and other equipment is not consistent. For example, improper connection of feed pipes and discharge pipes will cause vibration and sound. Therefore, these connecting parts should not be hard-connected, but soft-connected. Once a fertilizer production line has a machine failure, the entire line cannot be used normally, causing waste of resources and delaying fertilizer production. In the process of using fertilizer equipment, all kinds of problems will be encountered, and our factory provides after-sales service and is responsible to customers.

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Small organic fertilizer production equipment is the development trend of fertilizer industry

Small scale organic fertilizer production line uses organic waste to produce organic fertilizer, which is also the trend of fertilizer industry in the future. At present, due to a large number of greenhouse gases emitted by human activities, the global climate is undergoing dramatic changes, which seriously affect the natural environment and human survival. Since the Copenhagen global climate change summit, promoting energy conservation and emission reduction, and developing low-carbon economy have become the consensus of all countries in the world. Organic fertilizer production equipment deals with organic solid waste, promotes ecological circulation and protects the environment.

Promotion of agriculture by small organic fertilizer production equipment

In the process of rapid economic and social development, China has paid a heavy resource and environmental price. Faced with huge pressure to reduce greenhouse gas emissions, and under the premise of ensuring the future economic and social development goals, we transform the economic growth model and energy consumption model, take a new industrialization path, promote energy conservation and reduction, achieve low-carbon development, and build low-carbon society.However, the adjustment of industrial structure and the development of new energy industry is a long-term process, so at least in the short term, small-scale fertilizer manufacturing equipment in order to promote low-carbon development, energy conservation and emission reduction is more direct and effective.

Development trend of small organic fertilizer production equipment

At present, the production of chemical fertilizer has the characteristics of high energy consumption and high pollution discharge, and the use of organic waste (animal and plant residues) to produce organic fertilizer is a resource-based way to make full use of the nutrients and values of waste. Fertilizer plants use organic fertilizer granulator and other fertilizer machines to process waste into organic fertilizer products, which to a certain extent reduces the pressure of environmental pollution caused by waste discharge.

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Attention to the safe use of livestock manure treatment equipment

Organic fertilizer equipment has gradually entered people's life and production, and more people know that livestock manure can be professionally treated through fertilizer equipment to produce organic fertilizer. In the process of using organic fertiliz​er manufacturing machine, we should not only ensure the use effect, but also ensure the safe operation of fertilizer machine. https://www.fertilizergranulator.com/production-line/organic-fertilizer-production-line.html

So here, we will focus on how to ensure the safe operation of livestock and poultry manure treatment equipment, and how to extend the service life of the machine. Now let the fertilizer manufacturing equipment manufacturers to take you together to understand. 1.Firstly, some newly installed wheel tyres should be timely checked, and some parts that are more prone to looseness should be checked frequently, and more attention should be paid to whether the various parts of the fertilizer equipment are working properly. 2. In addition, it is necessary to pay more attention to check the degree of equipment wear of some easily worn parts, such as the roller granulator. Its double rollers are the key to granulation. The roller skin will be worn out due to frequent extrusion of materials. Please pay attention to replace the quilt at any time. Worn double rollers. The machine should be placed on the plane of the bottom frame of the mobile device, and dust and other debris should be removed first to prevent the mobile bearing from moving on the bottom frame when the machine encounters materials that cannot be removed, which may cause serious accidents. 3. On the other hand, if the temperature of the bearing oil rises during the operation of the organic fert​ilizer granulator, in this case, the work should be stopped immediately and the cause of the accident should be checked and eliminated. Stop work immediately and conduct inspections to find out the cause of the accident and eliminate it.

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Tomato organic fertilizer production equipment to produce preferred fertilizer

Tomato organic fertilizer can use plant organic material as the main raw material, add a large number of beneficial bacteria, after being decomposed, processed by organic fertilizer production equipment, green environmental protection, is a kind of ecological fertilizer. Tomato organic fertilizer can fundamentally prevent and control harmful germs and reduce the incidence rate of crops. Long-term application can make the cultivated land enter a benign ecological cycle. Organic fertilizer processed by fertilizer ma​nufacturing equipment contains basic elements of nitrogen, phosphorus and potassium, as well as a large number of organic matter, amino acids and trace elements necessary for crops. It is a high-quality fertilizer that integrates the efficiency of trace elements of chemical fertilizer and the long-term effect of organic matter. Organic fertilizer is processed by disc granulator machine with reasonable formula, balanced nutrition price and long-term fertilizer effect. The organic matter is high, and the total nutrients of N, P and K meet the requirements of crops, so it is a kind of high quality bio fertilizer.

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Techniques of applying organic fertilizer to Tomato

Cultivating strong seedlings is the basis of reducing malformed fruit, enhancing disease resistance and obtaining high yield. The cultivation of strong seedlings requires not only fertile and loose bed soil, but also rich nitrogen, phosphorus, potassium and other nutrients in the soil, with pH value in the range of 6.0-7.0. In the nutrient soil, 60% of vegetable soil, 20% of fine sand and 20% of tianwu EV bio organic fertilizer can be mixed evenly, and then 3 kg of superphosphate and 0.2 kg of potassium sulfate are added to every 100 kg of nutrient soil. If seedling bed is adopted, generally 2 kg bio organic fertilizer is used for each square meter of seedbed soil, which is combined with ploughing and soil in 15cm plough layer before sowing.Organic fertilizer contains a large number of beneficial microorganisms. After application, it can increase the organic nitrogen content in the soil, promote the activity and effectiveness of phosphorus and potassium in the soil, and play a role in nitrogen fixation. The use of organic fertilizer granulator to process organic fertilizer can activate soil with loose nutrients, facilitate the growth of crop roots, and improve plant vitality and vitality.

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Organic fertilizer manufacturing equipment has good profits from processing duck manure

The complete set of organic fertilizer manufacturing equipment has many advantages in processing duck manure. Raising ducks in batches on farms can increase benefits and reduce breeding costs, but also produce a large amount of duck manure that we can't stand. Farms grow up in batches of ducks to get meat and eggs, but also need to deal with waste in time. An organic fertilizer making machine can process it into "feed" that the soil loves to eat. There are many raw materials for processing organic fertilizer, and the manure quality of the farm is particularly good. Duck manure compost is a high-quality organic fertilizer for farmland, but the traditional treatment method is difficult and technically difficult and does not meet the needs of agricultural modernization. The duck manure is fully turned over by the Tianci equipment composting and throwing machine to remove harmful substances, and then made into pellets by a disc granulator machine to become a high-quality organic fertilizer, which is widely used in tea trees, vegetable and fruit trees, and green breeding. Now that we know the usefulness of duck dung, we can no longer throw it away at will and waste its value.

The organic fertilizer manufacturing machine include: crusher, screening machine, granulator, drum dryer, compost turning machine, packaging machine, etc. if it is necessary to process duck manure powder fertilizer, fertilizer granulator and dryer can be removed. In the whole set of equipment and technology, we must pay attention to the use of compost Tipper and select suitable fermentation equipment, so that we can reduce the investment cost and process organic fertilizer better. What is the floor area of an organic fertilizer plant? We have to look at the planning. If you want to know more about the equipment and information about the production of organic fertilizer from animal manure, please contact us.

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Investment cost of 20000 t / a organic fertilizer production project

The annual output of 20000 tons of organic fertilizer production project cost is still relatively low. The production of organic fertilizer requires the fermentation of biological bacteria, and the amount of microbial agent is small. Only 1kg of biological bacteria fermentation agent is needed for the fermentation of 1 ton of organic fertilizer raw material, and a small amount of input can produce a ton of bio organic fertilizer meeting the standard.

Organic fertilizer production project should consider market conditions, organic fertilizer production line, organic fertilizer machine, organic fertilizer granulator, organic fertilizer grinder, complete set of organic fertilizer manufacturing equipment. The annual output of 20000 tons of organic fertilizer production equipment covers an area of 1000 square meters, a granulation plant area of 500 square meters, and a fermentation plant area of 1300 square meters.

Process flow of organic fertilizer production line:

1. Ground strip pile, use ground compost turning machine. Or put materials in fermentation tank, use trough type compost turning machine.2. Evenly sprinkle the bacterial agent, turn over the pile fermentation to achieve warming, deodorization, rotten, killing miscellaneous bacteria grass seeds.3. Fermentation for 7-12 days, according to the temperature of different places, the number of times of turning is different.4. Complete fermentation and decomposition, discharge from the pool (ground type, direct collection by forklift truck).5. Use grading screen for coarse and fine screening, (the screened powder fertilizer can be sold directly).6. The selected large pieces are crushed by a pulverizer and then returned to the grading screen.7. The required trace elements are mixed with a premixer.8. Pelletizing with disc granulator machine.9. Feed to dryer and cooler.10. Automatic packaging machine packaging for sale.The organic fertilizer processed by the organic fertilizer manufacturing equipment meets the standard and the fertilizer effect is good. With the rapid development of chemical fertilizer industry, the utilization rate of organic fertilizer has decreased, but with the rapid development of green organic agricultural food, organic fertilizer has been favored by the agricultural field again.

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Large range of raw material particle size matched by roller granulator

Fertilizer roller extrusion granulator is an organic fertilizer machine which continues to be renewed and rebuilt with the development of agriculture, the improvement of technology and the diversity of demands. The new type of organic fertilizer granulator can realize the diversified selection of materials. After effective fermentation, all kinds of organic matters can be granulated through the granulator.

Raw material size

Extrusion granulation has no special requirements on the particle size of raw materials. 1-4mm granular materials and fine powder materials can be used. For unqualified powder materials and powder products, roller press granulator can be used for granulation, and the cost can be reduced by using powder materials.Compound fertilizer roller extrusion granulator breaks the limitation and obstruction of traditional process, and fertilizer manufacturing equipment does not need to crush and dry raw materials before granulation, which can directly realize batching processing and direct granulation. It not only saves a small amount of power input, but also effectively reduces the cost, and greatly improves the task efficiency, which is convenient and fast.

Installation of fertilizer roller granulator

After the roller extrusion granulator arrives at the plant, the pelletizer is taken as the main machine, which is determined according to the number of units, and is installed in combination with the granulation process flow chart to find out the elevation and horizontal placement. The frame of this machine has corner holes, which can be installed on the concrete (the vibration fixing momentum is not large, and it does not need to be very solid on the concrete foundation).

Application range of small roller press granulator

Roller press granulating machine is suitable for granulation of a variety of raw materials, such as sawdust, rice husk, cotton stalk, cottonseed husk, weeds and other crop straws, domestic waste, factory waste, and material particles with low bonding rate and difficult to shape. It can also be used for granulation without drying of biological fertilizer, organic fertilizer and compound fertilizer.

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Professional compost turner manufacturers recommend fermentation equipment

At present, due to unreasonable chemical fertilizer variety structure, backward fertilization technology, fertilizer management and other factors, farmland in many countries and regions is hardened and soil acidification, which aggravates the soil non-point source pollution, seriously endangers the quality and safety of agricultural products and hyperthyroidism of consumers. Green food planted by organic fertilizer is favored by people. Organic fertilizer manufacturing machine has broad market space and development prospects.

Manure composting is a necessary link in organic fertilizer production. We are specialized in the manufacture of fermentation dumper, sheep manure turner machine, cow manure turner, chicken manure turner, livestock manure tipper, trough turning machine, compost windrow turner, self-propelled turning machine, material fermentation equipment, organic fertilizer tipping machine. As a manufacturer of turning machine, here introduces the hot selling turner equipment.

Compost turning machine

As the whole equipment moves forward, the chain plate rotates continuously, so that the materials in the tank can be tossed and transported to the rear for re stacking. After one stroke of operation along the tank, the hydraulic system lifts the overturning part to a height that does not contact with the material, the trolley moves horizontally for a wide distance, and the working frame retreats to the initial end of the fermentation tank, and then the overturning part returns to its original position and goes deep into the tank to start the next operation. With an annual output of 5000 tons of organic fertilizer from dairy cattle manure, four 50m long parallel fermentation tanks are needed. The fermentation temperature was 50 ℃ after 1 day and 70 ℃ after 3 days, and kept for two to three weeks. The compost treated by turner machine has good quality of organic fertilizer and long duration of fertilizer effect of granular fertilizer. The compost after fermentation is pelleted by organic fertilizer granulator, which can be sold at a higher price in the market.

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Compost turning machine solves livestock and poultry manure pollution

The screws compost turning ​machine produced by our factory can be semi-automatic controlled, with soft starter, which can reduce the cost of organic fertilizer fermentation and improve the efficiency. The turner machine has an important influence on solving the problem of livestock manure pollution. It is widely used in the production of manure organic fertilizer for livestock and poultry. The organic fertilizer manufacturing machine is equipped with a high-pressure forced oxygen supply system, which can use the oxygen at the bottom of the tank to supply oxygen to the materials evenly and facilitate fermentation. The side of fermentation tank is equipped with fixed copper sliding contact cable to ensure the safety, reliability and durability of the machine.

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Characteristics and application of compost turning machine

https://www.fertilizergranulator.com/fermentation-compost-turning-series/double-screws-compost-turning-machine.html

1. The turning machine is a kind of tipping equipment for tank composting, which has complete tipping, long moving distance, short fermentation cycle and strong production capacity. The turning distance is about 10 meters, the fermentation cycle is short, and the annual production capacity is up to 10000-20000 tons. Moreover, the dumper is widely used in the treatment process of various animal excrement, straw, mushroom planting culture material, domestic garbage, etc. After the compost is mature, it can be further processed into fertilizer products by the organic fertilizer granulator to improve the income.2. The trough-type turner can effectively mix and mix livestock manure, sludge, microbial preparations and straw powder. Create a higher aerobic environment for material fermentation. Compost can reach one day heating, 3-5 hours deodorization, sterilization (can completely kill the virus in the feces), seven days into fertilizer. The turning machine is not only faster than other fermentation methods, but also more efficient.3. Tianci factory supplies organic fertilizer machine and NPK fertilizer production line, and our compost turner has been applied in all parts of China. This kind of turning machine has low processing cost and large processing capacity, but it needs the construction of fermentation tank in the early stage, so the investment is large. For small-scale fermentation, windrow turner can be selected.

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How much is the price of organic fertilizer machine and equipment

How much floor space is needed for organic fertilizer manufacturing equipment? How much is the price of professional organic fertilizer machine? These are the problems to be considered in the early stage of processing manure organic fertilizer. With the rapid development of aquaculture and the comprehensive development and utilization of crop straw, organic fertilizer machine has become the main means of recycling organic waste. With the development of biogas manure construction, the reasonable development and utilization of biogas slurry and feces has become a very difficult problem. The complete set of organic fertilizer processing equipment has successfully utilized the biogas slurry manure reasonably. The core machine of the whole set of organic fertilizer equipment is the fermentation compost turning machine and fertilizer granulator. In composting, we need to add some auxiliary materials in order to adjust the carbon to nitrogen ratio, pH, and water content of the raw materials. The main raw materials and various auxiliary materials that are roughly stacked together in proportion can be mixed evenly by the organic fertilizer turning machine to achieve the purpose of tempering. In the operation of the organic fertilizer composting machine, the raw material pellets are fully contacted and mixed with the air, and a large amount of fresh air can be conserved in the pile, which helps aerobic microorganisms to actively generate fermentation heat, and the pile temperature increases; Replenishment can cool down the stack temperature. The formation of an alternating state of medium temperature-high temperature-medium temperature-high temperature is conducive to the growth and reproduction of various beneficial microorganisms in the temperature range where they are adapted. ​ The post-processing of organic fertilizer is mainly fertilizer granulation treatment. The compost powder is made into granules by a disc granulator machine, and then dried and cooled. What is the price of complete set of fertilizer manufacturing equipment? First of all, we need to determine what type of fermentation tipper we want to purchase, and then configure other equipment according to the process requirements and production requirements. Then the equipment price of the whole production line is estimated.