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Our machine delivers top-quality results with minimal effort. Perfect for brass and aluminum parts, this machine is your key to efficient, high-volume manufacturing. Welcome inquiry!
📞/WA +86 189 2454 9850 📫 [email protected] 🌐 http://www.ipowermachinery.com
#production line#globe valve#ball valve#lpg cylinder valve#machine#brass valve#brass ball valves#brass product#forging machine#hot forging#Youtube
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Check out our high-quality brass valves, made with advanced hot forging. Tough, reliable, and built to last for all your needs!
Welcome inquiry!
📞/WA +86 189 2454 9850 📫 [email protected] 🌐 http://www.ipowermachinery.com
#production line#globe valve#ball valve#lpg cylinder valve#brass valve#machine#brass ball valves#brass product#forging machine#hot forging#Youtube
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𝑻𝒂𝒑𝒆𝒓𝒆𝒅 𝒓𝒐𝒍𝒍𝒆𝒓 𝒃𝒆𝒂𝒓𝒊𝒏𝒈𝒔 are mainly used to support combined radial and axial loads, with radial loads being the main focus. The outer ring is separable, making assembly easy. During installation and use, axial clearance and radial clearance can be adjusted, and they can be pre-loaded for installation.
Welcome inquiry!
📞 +86 189 2454 9850 📫 [email protected] 🌐 http://www.ipowermachinery.com
#rollerbearing#hydraulicpress#automaticmachine#ballvalve#brassproducts#copperproducts#brass#copper#aircondition#powerpress#goods#metalworking
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We offer specialized machinery designed to enhance your production line, including equipment for making ball valves, gate valves, stop valves, globe valves, bonnets, Y-globe valves, LPG cylinder valves, and more.
Feel free to reach out if you have any questions or need more information.
📞+86 189 2454 9850 📫 [email protected] 🌐 http://www.ipowermachinery.com
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Saves many human resources😍
📞 +86 189 2454 9850 📫 [email protected]
#valve#brass#machine#forging#metalworking#fire#steel#iron#hotforging#industry#metal#automaticmachine#hydraulicpress#copper#aluminum#industry#bestquality#powerpress#brassvalve#ballvalve#forgingmachine#gasheating#metalwork#aluminiumfabrication#molding
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Auto feeding, gas heating, pressing.
📞/WA +86 189 2454 9850
🌐 http://www.ipowermachinery.com
#hydraulicmachine #hydraulicpress #reels #metalworks ##sheetmetalworker #ironworker #machine #steelwork #ironwork #metalworking #hydraulicpress #ballvalve #valve #copper #brass #aluminiumfabrication #brassfittings
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🔷 Why are brass valves forged (hot forging) instead of cast? Because casting can lead to porosity in the material, resulting in valve leaks. Forging increases the density of brass, preventing leaks and bursts in brass valves.
🔷 Another advantage of our equipment is its temperature control, which tests and manages material temperature to ensure better product quality.
👉 Learn more and step into a new era of efficient manufacturing! 📞 +86-757-81851980 +86-757-86085083 +86 189 2454 9850 📠 +86-757-86085097 📫 [email protected] 🌐 http://www.ipowermachinery.com
#valve #brass #machine #forging #metalworking #fire#steel #iron #hotforging #industry #metal #automatic #machine #hydraulicpress #copper #aluminum #industry #bestquality #powerpress #brassvalve #ballvalve #forgingmachine #gasheating
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🌟 Ipower's Modern Hot Forging Machines 🌟 With 𝐟𝐮𝐥𝐥𝐲 𝐚𝐮𝐭𝐨𝐦𝐚𝐭𝐢𝐜 𝐩𝐫𝐨𝐝𝐮𝐜𝐭𝐢𝐨𝐧 𝐩𝐫𝐨𝐜𝐞𝐬𝐬, our machines boost efficiency and save energy. Perfect for oil and gas, chemical processing, and water supply systems, our ball valves deliver optimal performance. 💪 We specialize in R&D for efficient non-standard machine tools that handle both small and large-scale processing across various industries, including: 🔷 LPG cylinder valves 🔷 Ball valves 🔷 Steam valves 🔷 Brass nuts 🔷 Rocker arms 🔷 Y-shaped valves 🔷 Safety valves 🔷 Stop valves 🔷 Globe valves 👉 Step into a new era of efficient manufacturing! Learn more: ipowermachinery.com 📞 +86-757-81851980 📞 +86-757-86085083 📞 +86 189 2454 9850 📠 +86-757-86085097 📫 [email protected] 🌐 ipowermachinery.com 🔔 Follow us for updates on hydraulic hot forging technology! #product #valve #brass #machine #forgingmachine #chinesefactory #automaticmachine #hydraulicpress #copper #hotforging #aluminum #industry #bestquality #powerpress
#production line#globe valve#ball valve#lpg cylinder valve#machine#chinese factory#forging machine#hot forging#brass valve#brass ball valves#copper#aluminium#brass product
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Forged pieces are stronger than an equivalent casting or machined part. No other metalworking process can equal forging in its ability to develop the optimum combination of properties.
IPOWER GROUP LIMITED is an experienced factory to make automatic hot forging press machine. Looking forward to hearing from you! Website: www.ipowermachinery.com E-mail: [email protected] skype ID: vincent_leung_jh Direct Line: +86-757-81851980; Fax: +86-757-86085097 Mobile Phone/What’s App: +86-18924549850
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Our automatic forging press is including temperature monitor. If burnt fitting's temperature is enough, it will be transferred to auto press. If the temperature of burnt fitting is lower, it will be transferred to another box automatically.
Are you in need of automatic forging production line? Welcome to inquire with your product drawing!
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Our auto forging press is including heating furnance. After heating, the burned brass rod will be transfered to forging press automaticly. The machining speed of vertifical type is about 1500pcs per hour.
Welcome to inquire with your product drawing! Website: www.ipowermachinery.com E-mail: [email protected] skype ID: vincent_leung_jh Direct Line: +86-757-81851980; Fax: +86-757-86085097 Mobile Phone/What’s App: +86-18924549850
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Hot forging
Forging is a manufacturing process, which shapes a workpiece by applying compressive forces on it. According to the temperature at which is performed, forging is classified in “hot”, “warm” and “cold”. The most common configurations use hammers or presses to squeeze and deform the material into high strength parts.
Hot Forging Manufacturing Process The hot forging manufacturing process is performed at extreme high temperature (up to 1150 °C for steel, 360 to 520 °C for al-alloys, 700 to 800 °C for cu-alloys). This temperature is necessary in order to avoid strain hardening of the metal during deformation.
Hot Forging Advantages Hot forged components possess increased ductility which makes them desirable for many configurations. Also, as a technique hot forging is more flexible than cold forging, since customized parts can be manufactured. The excellent surface quality allows a wide range of finishing work as polishing, coating or painting, tailored to customers’ specific needs.
IPOWER GROUP LIMITED is a professional hot forging press manufacturer.
https://www.youtube.com/watch?v=Sxn8vcv421k
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160T horizontal forging press machine is ready. It's in testing now. The forged gas valve looks nice and we will arrange the shippment soon. Welcome to inquire auto forging press machine with your product drawings. We will check which model is suitable for your product.
IPOWER GROUP LIMITED Website: www.ipowermachinery.com E-mail: [email protected] skype ID: vincent_leung_jh Direct Line: +86-757-81851984; Fax: +86-757-86085097 Mobil Phone/What’s App: +86-18924549850
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Advantages of Copper Forging over Copper Casting
Copper forging provides higher production rates over copper casting.
There is greater material strength in forged cooper parts due to the total absence of porosity. Forging improves the mechanical properties, because of the closeness of the grain flow.
The absence of porosity and inclusions also significantly reduce scrap.
The ductility of brass at forging temperatures allows for the easier formation of complex components; further the use of vertical and horizontal sub-presses enhances the application of multiple cores.
The superior surface finish produced from copper forging over casting, means that grinding or sanding is not required before polishing; therefore it is easier to apply wide range of finishes.
The closer tolerances and net shape accuracy provided by cooper forging reduce machining operations.
Substantial material savings are generated due to the coring process along with the reduction in flash.
Longer machine tool life is experienced due to the absence of the inclusions seen in sand casting.
Lower Forge tooling costs over casting tooling.
Many copper castings can be easily converted to copper forgings
We are professional manufacturer in hot forging machine for brass parts.
Welcome inquiry about our forging press.
Website: www.ipowermachinery.com
E-mail: [email protected]
skype ID: vincent_leung_jh
Direct Line: +86-757-81851980;
Fax: +86-757-86085097
Mobil Phone/What’s App: +86-18924549850
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Brass Forging Aims to:
Compared with machining, forging brass billets can form various shapes with metal flows, which will save material and time.
Refine the inner structure to improve its density and mechanical properties.
Brass Forging is usually operated under high temperature, we call this hot forging. Brass can have good plasticity both under room temperature and high temperature, but it has better mobility, which will reduce metal deformation resistance. This will not only increase the forgability of brass, but also make brass easy to flow and form.
We are professional manufacturer in hot forging machine for brass parts.
Welcome inquiry about our forging press.
Website: www.ipowermachinery.com
E-mail: [email protected]
skype ID: vincent_leung_jh
Direct Line: +86-757-81851980;
Fax: +86-757-86085097
Mobil Phone/What’s App: +86-18924549850
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Forged Parts
Depending on the Product specification, Brass Forged Parts are produced with cold forging or hot forging. The Forging Process for variety of products allows for close tolerances.
The Forging Process manufacture parts for stronger than other metalworking process. Brass Forged Parts are widely used where reliability and human safety are critical. Precision Formed Brass Forged Parts are widely known for accurate dimension, perfect finish, advanced technology and defect free construction.
They are available with different types of coating and plating including Nickel, Zinc, Zinc Alloy, Stainless Steel, Chrome Plated, Tin, Electrolyte, Natural Plating or any other as per custom specification. Brass Forged Parts are widely available with different configurations, size, type, plating, threads and characteristics as per valued customer requirements.
We are professional manufacturer in hot forging machine for brass parts.
Welcome inquiry about our forging press.
Website: www.ipowermachinery.com
E-mail: [email protected]
skype ID: vincent_leung_jh
Direct Line: +86-757-81851980;
Fax: +86-757-86085097
Mobil Phone/What’s App: +86-18924549850
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The Hot Press Forging Process
Rod Cutting
At the brass mill, billets cut from a cast ingot are hot extruded into rod which is further processed before delivery to the forge shop. There the rod is cut into slugs of precise length to insure filling the die cavity during forging.
Slug Heating
The slugs are then heated to forging temperature. To insure a quality part, the forger must carefully control the slug temperature, as too cold a slug will not fill the die cavity completely whereas too hot a slug will result in a porous surface.
Forging
The dies are heated to insure proper metal flow, and the heated slug is placed in the lower half of the die cavity. With a downward stroke of the forging ram, the upper die is forced against the slug to form the part. Since copper and copper alloys are readily forged, most commercial forgings are produced with a single closing of the press, no re-strike or reheating being required. This permits the use of single cavity dies rather than the more expensive progressive dies required by hard-to-forge materials, and reduces labor costs, die costs, and heating costs. Forging rates vary between 100 and 1,200 pieces per hour with the majority of forgings being forged at 200 to 600 piece rates. Where quantities are large and the design is simple, considerable savings result from the use of multiple cavity dies, with more than one part being produced at a time.
It is during this process that the dense grain structure of the hot wrought extruded brass rod is further hot worked to assure a dense uniform product with excellent physical and mechanical properties. These superior properties frequently permit the use of forged parts which are lighter than those produced by other processes.
Trimming and Clipping
To insure complete filling of the die cavity, the weight of the forging slug slightly exceeds that required by the finished forging. To allow for this excess metal, a gutter or relief area is provided in the die surface surrounding the die cavity. During forging, the excess metal is extruded into the gutter as overflow or flash which is removed later in a trimming operation. Good forging die design keeps the amount of flash to a minimum for minimum scrap. Since the flash thickness varies with the ram pressure on the die, the amount of excess metal, the slug temperature when forged, and the die temperature, the flash thickness dimension customarily has twice the tolerance allowed for other dimensions of the part. Where tighter outside dimensions are specified, a close trimming operation known as shaving can be substituted.
Dip Finishing
During the forging process surface oxides form and the parts are coated with lubricants picked up from the dies. Both these surface layers are dissolved by dipping the parts in a series of special solutions. After the forgings are clean, they are generally dipped in a passivating bath to insure a clean surface for subsequent handling.
Due to the stringent requirements of the Environmental Protection Agency, some forging suppliers have substituted a steel ball tumbling operation for dipping to clean forgings.
Packaging
The most common containers for bulk packaging are cardboard boxes. For better dent control during shipping, forgers have developed several improved packaging methods such as layering, nesting, and egg crate packaging, where each individual forging is in a separate compartment. These special packaging methods reduce shipping damage although they increase shipping costs slightly.
Welcome inquiry about our forging press.
Website: www.ipowermachinery.com
E-mail: [email protected]
skype ID: vincent_leung_jh
Direct Line: +86-757-81851980;
Fax: +86-757-86085097
Mobil Phone/What’s App: +86-18924549850
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