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Knitcon Solution Pvt. Ltd. is one of the best Wheat Flour Handling Systems & equipment manufacturer -provider in Pune, India. Customized Solution Provider.

In India's wheat flour handling system business, Knitcon Solutions Pvt. Ltd is a leader in the provision of top-notch solutions. Team Knitcons recognizes that each business is distinct, which is why we approach our service with a personalized approach. Our team works hard with each customer to fully grasp their unique demands and requirements before customizing our solutions. We have the knowledge and capabilities to provide the ideal solution, whether you need a full wheat flour handling system or just a single part. We have faith in our ability to present the ideal answer for your company's

requirements. Get in touch with us right now to find out more about how we can help your company succeed.

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Wheat flour handling System in India

Wheat flour handling equipment provider in India: Knitcons

Wheat flour handling system is an important aspect of the food industry in India. India is the second-largest producer of wheat in the world, and as a result, the country has a significant wheat flour processing industry. We all knows that Wheat flour is an important source of carbohydrates. It is the leading source of vegetable proteins, having a protein content of about 13%, which is relatively high compared to other major cereals. In particular, the unique properties of the gluten protein fraction allow the processing of wheat flour to produce bread, other baked goods, noodles and pasta, and a range of functional ingredients.

In India, 65% of the population consumes wheat flour, making it the second most important staple food after rice, and this number is anticipated to rise further due to changes in dietary preferences. A fundamental raw ingredient, wheat is employed in numerous areas of the food business. Wheat is a basic raw material used in many different sectors of the food industry.

Exploring the Multi-Step Process of Wheat Flour Handling in India

Wheat flour handling involves several steps, including transportation, storage, and processing. Let's analyze a few crucial steps.

 A] Wheat Flour Transportation:

Transportation is the first step in the wheat flour handling system. In this process, Tanker Loading and Unloading System plays a major role. because they are efficient, safe, and hygienic as well. The closed system reduces the risk of contamination and spillage, ensuring that the wheat flour arrives at its destination in the same condition as when it was loaded.

Flour Tanker Loading System:

The tanker truck arrives at the wheat flour mill or storage facility and is positioned at the loading point. A loading arm or hose is connected to the tanker, and wheat flour is pumped into the tanker from the mill or storage facility. The loading process is monitored to ensure that the tanker is not overfilled.

2.Flour Tanker Unloading system:

The tanker truck arrives at the destination (e.g., a bakery or food processing plant) and is positioned at the unloading point. The tanker is connected to a discharge hose, and the wheat flour is pumped out and into the plant's storage silos or processing equipment. 

B] Wheat Flour Storage Silos: After transportation, wheat flour is stored in silos or storage containers before it is used in the bakery or food processing plant. The storage containers used in India are typically made of steel or concrete and are designed to prevent contamination and protect the wheat flour from moisture and pests.

c] Wheat Flour Processing: The processing of wheat flour involves several steps, including sifting, blending, and packaging. The wheat flour is sifted to remove any impurities and ensure uniformity in the texture of the flour. The flour is then blended with other ingredients, such as yeast and sugar, to make dough. The dough is then processed into various baked goods, such as bread, biscuits, and cakes.

The Function of Pneumatic Conveying Systems in Wheat Handling Equipment

Pneumatic conveying systems are frequently employed in India's wheat flour handling system because of their effectiveness, dependability, and hygienic operation. Materials can be moved quickly and effectively using air pressure in pneumatic conveying systems. In the quick-paced atmosphere of a bakery or food processing facility, this means that ingredients like flour can be delivered swiftly from one place to another. In addition to being enclosed, pneumatic conveying systems allow for hygienic operation. In the food business, where cleanliness is crucial to preventing contamination and ensuring food safety, this is significant.

Pneumatic conveying is chosen depending on site-specific factors. The finest kind of pneumatic conveying system for the use of wheat flour is a lean-phase pneumatic system, also known as a dilute-phase pneumatic system.

There are two types of dilute-phase pneumatic system

Positive Pressure Type:

 Positive pressure systems are used to transport bulk goods over medium distances with a higher capacity than hoover systems since they operate above atmospheric pressure.

With diverter valves, multiple destination deliveries, one after the other, can be arranged easily with positive pressure systems.

Moreover, many input points into a single line can be offered to guarantee proper air quantity, valve selection, and customized conveyance Rotary air lock valves. 

Vacuum/Suction/Negative Pressure Type:

Negative pressure conveying systems operate with air pressures below atmospheric pressure. The material is drawn into the air stream through a suction tool or the Rotary Airlock Valve (RAL) by applying hoover pressure at the desired location. The benefit of internal gas leakage is that atmospheric dust injection is all but eliminated.

A negative pressure system is critical for toxic and explosive materials, and these materials can operate without a closed system, provided adequate safety measures like exhaust venting are taken care of.

Operations for processing wheat flour

Unloading

Transferring

Storage

Screening

Classifying

Magnetic separation

Conveying

Blending

Advantages

Free

Since it is in powder form, no chance of

Low air pressure

 Conveying Challenges

Hygroscopic in nature, maintain plant humidity under set conditions.

Can be sticky on the absorption of

Need to separate from air using a suitable filter.

can catch fire

  Benefits

Can be picked up from multiple points and conveyed to multiple

Reduction in batch time and process

Low Operating Cost as Air Consumption Is

can be designed to meet any

Safe way of dust free

 Applications

Food Industry

Bakery Industry

Confectionary Industry

Biscuit Industry

In India's wheat flour handling system business, Knitcon Solutions Pvt. Ltd is a leader in the provision of top-notch solutions. Team Knitcons recognizes that each business is distinct, which is why we approach our service with a personalized approach. Our team works hard with each customer to fully grasp their unique demands and requirements before customizing our solutions. We have the knowledge and capabilities to provide the ideal solution, whether you need a full wheat flour handling system or just a single part. We have faith in our ability to present the ideal answer for your company's requirements. Get in touch with us right now to find out more about how we can help your company succeed.

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At Knitcon Solution PVT LTD, we provide specialized powder conveying systems that are made from the highest quality raw materials. Our specialized powder transfer systems are created by taking into consideration the characteristics of the product, the particle size, the quantity of sources and destinations, and the throughput capacity. This careful thought guarantees that you receive the best powder handling system with smooth, effective operations.

We are industry leaders in the production of safe, specialized powder handling solutions. Send us an email with your requests right away or get in touch with us for more details

Please feel free to approach us for any kind of Power transfer system requirement. Our technical team is 24X7 ready to assist you. To know more Visit: https://knitcons.com/contactus/

[knitcon09]

At Knitcon Solution PVT LTD, we provide specialized powder conveying systems that are made from the highest quality raw materials. Our specialized powder transfer systems are created by taking into consideration the characteristics of the product, the particle size, the quantity of sources and destinations, and the throughput capacity. This careful thought guarantees that you receive the best powder handling system with smooth, effective operations.

We are industry leaders in the production of safe, specialized powder handling solutions. Send us an email with your requests right away or get in touch with us for more details

Please feel free to approach us for any kind of Power transfer system requirement. Our technical team is 24X7 ready to assist you. To know more Visit: https://knitcons.com/contactus/

[knitcon09]

Powder Transfer Pneumatic System

Powder Transfer Pneumatic System

When we go grocery shopping, we seldom ever consider the trip of a few items, like flour or sugar. Before being put on store shelves, that is how they were handled. Let's look at how the Knitcon’s powder transfer system functions.

Powder Transfer System by Knitcon

Pneumatic conveying systems are one of the most practical and efficient ways to move bulk materials and tiny particles via an enclosed conveyor line. To move material, these systems employ the ideal proportions of pressure and airflow. This method moved products like cement, starch, sugar, salt, polymers, and plastic powder. Using a powder transfer system, it is possible to transport granular and powdered materials consistently and effectively. It offers a completely dust-free mode of material transfer and vastly improves on any conventional, mechanical, or pneumatic form of material conveyance. The extremely tiny size of powder transfer systems makes them perfect for installation in confined spaces. It also offers the simplest method for automating material handling with the fewest setup adjustments required.

Generally speaking, a powder transfer system consists of a feeder, a conveyor, and a receiver. The powder is introduced into the system by the feeder, and it is transported through it by the conveyor. The powder is gathered in the receiver at the conclusion of the transfer operation.

Powder transfer systems can be designed for various types of powders, including free-flowing powders, cohesive powders, and powders with a wide range of particle sizes. Powders can be handled using a variety of conveyor types, including screw conveyors, belt conveyors, and pneumatic conveyors.

The powder is transported through the system via pneumatic conveyors, which use a stream of compressed air. Due of their cohesive or abrasive nature, these conveyors are frequently chosen for powders that are challenging to manage.

The difference in pressure between the atmosphere and the vacuum is used to move the powder via a vacuum transfer system, which is a version of a powder transfer system. This approach is preferred when transporting powder over long distances or for powders that are easily aerated.

Pneumatic conveying systems come in two primary categories.

Dense phase and diluted phase are the two primary varieties of pneumatic conveying systems. A dense-phase conveying system moves materials over shorter distances in a more controlled manner while a dilute-phase conveying system employs high air velocity to suspend materials and transfer them over larger distances. The qualities of the material being transported, as well as the required transporting distance and efficiency, determine which type should be used because each has advantages and disadvantages.

Why mechanical conveying or gravity flow are not as effective as pneumatic powder transfer systems, which have several advantages.

Powders are useful for large-scale manufacturing processes because they can be transported over great distances and around obstacles.

Because they do not employ mechanical components, which can degrade over time, pneumatic powder Transfer systems are often more effective than alternative methods.

These pneumatic systems are capable of handling many different types of powders, including cohesive and abrasive powders.

Additionally, pneumatic powder transfer systems have a fast transfer rate, which enables them to move huge amounts of powder quickly.

Pneumatic powder transfer systems are an effective and adaptable way to transport powder that can raise the productivity and safety of production processes.

Last but not least, pneumatic systems have a propensity to be cleaner and dust-free, which is crucial in particular industries, like the pharmaceutical industry, where a dust-free atmosphere is crucial.

Benefits of the Powder Transfer System of Knitcon

The powder transfer system from Knitcon is safer, cleaner, and more productive by design. Our powder transfer technique shortens batch times and guarantees flawless process integration. The system is made up of a vacuum pump, a suction device, a tank with automated valves and a regeneration-type filter, intermediate pipes and fittings, a control panel, and other parts. Additionally, compared to mechanical conveying systems, powder transfer systems have more advantages, such as the following:

Increased adaptability as opposed to mechanical conveying systems, which take up more room and are less flexible, pneumatic conveying systems can be engineered to fit around existing machinery. It is possible to obtain longer carrying lengths.

Easy to maintain. Additionally, pneumatic conveying systems are often less complex to maintain and have fewer moving parts than mechanical systems.

Increased safety. Pneumatic conveying systems pose fewer risks to operators since they have fewer moving components and require less maintenance. Additionally, they are quieter, which enhances the working environment for staff members.

Fewer dust and spills. Compared to mechanical conveying systems, a pneumatic conveying system has an enclosed pipeline and is superior at containing dust.

Better sanitation. Pneumatic conveying systems have an enclosed pipeline, considerably reducing the possibility of product contamination and maintaining a clean working environment.

Industries: Chemicals, food, medicines, and fertilizer are just a few industries that use powder transfer systems.

Systems for Handling and Transporting Powder in India

At Knitcon Solution PVT LTD, we provide specialized powder conveying systems that are made from the highest quality raw materials. Our specialized powder transfer systems are created by taking into consideration the characteristics of the product, the particle size, the quantity of sources and destinations, and the throughput capacity. This careful thought guarantees that you receive the best powder handling system with smooth, effective operations.

We are industry leaders in the production of safe, specialized powder handling solutions. Send us an email with your requests right away or get in touch with us for more details.

Please feel free to approach us for any kind of Power transfer system requirement. Our technical team is 24X7 ready to assist you. To know more Visit: https://knitcons.com/contactus/

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Silo Storage Solutions

Silo Storage: The Safe and Secure Way to Store Bulk Materials

Now a days various industries requires Silos for storing any material or substance. Knitcon manufactures or provides silos storage based on client requirements and usability. We have several types of silos for various uses. Let's see some information about Silos.

Storage Silos are structures designed to store material. Basically, silos are used to store materials like grain, hay, plastic resins, cement, activated carbon, calcium oxide, calcium hydroxide, and other materials in bulk or powder.

Most commonly used storage silos are cylindrical shaped. Other than cylindrical silos, there are also square silos and rectangle silos available. All are made of metal, i.e., metal silos. They are very similar to the building tower. Silos are typically tall, with a narrow opening at the top and a wider base. The material with which silos are built can be metal, stainless steel, reinforced concrete, wood, reinforced plastic, fiberglass, etc. Storage silos are used in a variety of industries, including agriculture, mining, and manufacturing, to store and protect materials from the elements and keep them dry and fresh until they are needed. Silos can also be used to store materials that are hazardous or toxic, in which case they are designed with additional safety features to prevent accidents or leaks.

Types Of Storage Silos:

Depending on the raw material to be stored, silos and are classified into 3 types:

Tower silos

Bunker silos

Bag silos.

Tower Silos

Tower silos are the most commonly used structures. It can be constructed or made of steel, wood, cement, and other materials. A tower silo is a large, vertical structure used to store fermented feed crops such as corn, hay, or straw (silage). It can range in size from 4 to 48 meters in diameter and 3 to 40 meters in height, approximately. It is commonly used in the farming industry to store feed or livestock. It is designed to be airtight to keep the silage fresh. The feed is typically placed into the silo using a conveyor or by hand and can be removed by a feeding machine or by hand as per requirement. Tower silos can be a systematic way to store feed, as they take up less area than traditional ground silos and can be easier to access.

 Bunker Silos

Bunker silos are trenches, i.e., a bunker silo is a type of large, rectangular, above-ground storage structure that is used to hold and store silage. It is typically made of concrete or another long-lasting material. It is typically used on farms and other agricultural settings. They are designed to be airtight and watertight to protect the silage from the elements and keep it fresh for as long as possible. The filled trench is covered with a plastic tarp to make it airtight. These silos are mainly unloaded with a truck, loader, or tractor. They are recommended when large quantities of material must be stored and are used in agriculture and other types of industries. In fact, nowadays, the military has also adopted the use of this type of silo for the deposit and handling of missiles.

Bag Silos

A bag silo is a type of storage container made of plastic and hermetically sealed bags or tubes that are strong and durable. They usually measure from 2 to 21 meters in diameter. The length varies according to the material that is going to be stored. These storage silos are used to hold and discharge dry, granular materials such as grains, legumes, animal feed, and powdered metals. Bag silos are typically used in industrial agriculture and commercial settings where dry goods need to be stored and transported easily.

Bag silos are used to dispense and hold flowable, dry materials, i.e., fly ash, cement, lime, and plastics. If we take an industry example, bag storage silos are commonly used in construction and manufacturing applications because they provide a cost-effective and convenient way to store and distribute dry materials. They can be easily moved or transported to different working sites and are relatively easy to install.

Knitcon’s Storage silo advantages:

• Our manufactured silo occupies less area to store the same amount of material than a horizontal warehouse.

• In optimal conditions, products are stored.

• As compared to other storage systems, Knitcon’s storage silos are affordable.

To see more features of our silo storage system, visit our page: https://knitcons.com/silo-bulk-storage-system/

Knitcon is a leading manufacturer of silo storage systems in India. Our manufactured or exported storage silos are quality-cleared products. We manufacture different silos for different purposes. Knitcon Pvt. Ltd. manufactures storage silos for cement, coal, and carbon black, as well as for sawdust and wood chips. Our most popular silos are tower silo. Please feel free to approach us for any kind of silo storage requirement. Our technical team is 24X7 ready to assist you. To know more Visit: https://knitcons.com/contactus/

[knitcon09]

Silo Storage is the Safe and Secure Way to Store Bulk Materials

Now a days various industries requires Silos for storing any material or substance. Knitcon manufactures or provides silos storage based on client requirements and usability. We have several types of silos for various uses. Let's see some information about Silos.

Storage Silos are structures designed to store material. Basically, silos are used to store materials like grain, hay, plastic resins, cement, activated carbon, calcium oxide, calcium hydroxide, and other materials in bulk or powder.