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Roofing Machine

Our Roofing Machine has high Precession quality. Although there are many suppliers for this machine and many machine factory produce this machine, our company is the is a qualified Producer, Highlly Skilled Staff, After Sales Services. So our company is the best choice for you.

D coiler 5 ton cap.

Entry Gate with

Roll Forming Line with 22 station , 10 H.P. electrical.

Control Panel semi auto

Cutting Unit (Hydro.)

Technical Specifications

Maximum sheet width that can be formed : 1450 mm

Maximum sheet thickness in PPGI/PPGL that can be formed : 0.8 mm

Horizontal distance between shafts : 500mm

Number of forming stations : 22 nos.

Total HP for Line : 15

Speed of the machine : 22m-25m/min

Size of machine : 32 Feet

Weight of machine Approx : 11 Ton

Mandrel Uncoiler

Coil weight : 5 MT Max

Coil width : 1450 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a chain. The main drive will be provided by means of 10 HP motor

Tooling

One set of Tooling with EN grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit (Hydro)

Hydraulically operated power pack along with cutting die with 3 HP electrical.

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Gypsum Channel Machine

Gypsum Channel Machine can manufacturing gypsum partition section, gypsum channel, intermediate section, pop cross section, false ceiling channel, Perimeter Channel, Ceiling Angle, Ceiling Section and Metal Stud Channel.

D coiler 200 Kg cap.

Entry Gate with

Roll Forming Line with 8 station, 1 Gear Boxes & 5 H.P. electrical.

Control Panel semi auto

Cutting Unit (Hydro.)

Technical Specifications

Maximum sheet width that can be formed : 500 mm

Maximum sheet thickness in GI Strips that can be formed : 0.9

Horizontal distance between shafts : 165 mm

Number of forming stations : 8 nos.

Vertical station : 2 nos.

Total HP for Line : 7

Speed of the machine : 5mt/minit

Size of machine : 1600 x 1200 x 1100 mm

Mandrel Uncoiler

Coil weight : 200 KG Max

Coil width : 200 MM

Coil bore : 450 MM min, 510 MM max dia

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 55mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 5 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit (Hydro)

Hydraulically operated power pack along with cutting die with 3 HP electrical.

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We offering finest quality Roof Tile Making Machine to clients. This is the fastest machine on the market. The newly servo drive punch simultaneously advances and punches with accuracy as the material continually moves through the machine. Not only does this considerably increase the speed of the roll forming machine, but also increases the life of the equipment tools.

D coiler 5 ton cap.

Entry Gate with

Roll Forming Line with 22 station , 10 H.P. electrical.

Control Panel semi auto

Cutting Unit (Hydro.)

Technical Specifications

Maximum sheet width that can be formed : 1450 mm

Maximum sheet thickness in PPGI/PPGL that can be formed : 0.8 mm

Horizontal distance between shafts : 500mm

Number of forming stations : 22 nos.

Total HP for Line : 15

Speed of the machine : 22m-25m/min

Size of machine : 32 Feet

Weight of machine Approx : 11 Ton

Mandrel Uncoiler

Coil weight : 5 MT Max

Coil width : 1450 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

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False Ceiling Machine

False Ceiling Machine Can Produce Perimeter Channel, Ceiling Section, Intermediate Channel, Ceiling Angle, Floor & Ceiling Channel, Furring Channel, Wall Angle & Channel, Main Channel, Metal Track Channel In Verius Size as per customer requirement.

De coiler 200 KG cap.

Entry Gate with

Roll Forming Line with 8 station , 1 Gear Boxes & 5 H.P. electrical.

Control Panel semi auto

Cutting Unit

Technical Specifications : (Plate body)

Maximum sheet width that can be formed : 500 mm

Maximum sheet thickness in G I Strips that can be formed : 0.5 mm

Horizontal distance between shafts : 165 mm

Number of forming stations : 8 nos.

Vertical station : 2 nos.

Total HP for Line : 7 (ABB)

Speed of the machine : 5 mt/minute

Size of machine : 1600 x 1200 x 1100 mm

Mandrel Uncoiler

Coil weight : 200 KG Max

Coil width : 200 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

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The investment casting process manufacturing casting components with such accurate tolerances because of the nature of the process. It is a meticulous process, but this means that it can create products with high accuracy. In the beginning of the investment casting process first an engineer create a wax pattern on which the shape of the final investment casting product is based. This pattern is identical to the final cast product except in its composition. When the components pattern is completed then after coated in several layers of ceramic materials, which are then allowed to harden. We use aluminum, ch20 stainless steel, titanium, nickel based alloy, non ferrous and copper material on over Investment Casting Process.for more details please visit our website http://investmentcasting.co/investment-casting.html

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(via https://www.youtube.com/watch?v=ol42-oFiBvA)

The investment casting process manufacturing casting components with such accurate tolerances because of the nature of the process. It is a meticulous process, but this means that it can create products with high accuracy. In the beginning of the investment casting process first an engineer create a wax pattern on which the shape of the final investment casting product is based. This pattern is identical to the final cast product except in its composition. When the components pattern is completed then after coated in several layers of ceramic materials, which are then allowed to harden. We use aluminum, ch20 stainless steel, titanium, nickel based alloy, non ferrous and copper material on over Investment Casting Process.for more details please visit our website http://investmentcasting.co/investment-casting.html

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(via https://www.youtube.com/watch?v=yfPxkP97430)

http://investmentcasting.co/steel-casting.html

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We are Pioneer in the field in production of steel castings. Our stainless steel castings use much different application, including steel castings for the military, Aerospace, defense, earthmoving equipment, pimp segment, valve, medical implants, mining & construction. The production of steel castings is demands a complete understanding of our voluble customer's specific requirements. Our hard work, well educate skill person experience and commitment to quality ensure that each product achieves our second to none standards and exceeds our client's needs.

In the field of steel casting industry, we always gave first priority to our customer satisfaction and timely delivery. We have in-house casting foundry and good infrastructure, the ability to supply a quality steel casting components with reasonable pricing and timely delivery. We are a leader in steel castings field just because of maintaining casting quality in the industry. Our first motto is remains developing and retaining long-term business relationships with our valuable customers and suppliers. We are prominent leading in the steel castings field comes from being highly technical staff and complete involved with projects from start to during the steel casting process.

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Gujarat Alloy Cast becomes renowned leader in the industry of Lost Wax Precision Investment Casting Process In Rajkot-India. With the constant watch of experienced technicians and supervisors Gujarat Alloy Cast manufactures best-in-class Investment Casting, which are Manufacturing & Exporting in India and globally also. Gujarat Alloy Cast utilizes the Innovative technology, training to his skill technical staff and technique to produce better quality investment castings. We also offer unmatched Investment Casting Components as per customer requirement.

Company has engaged good team of well experienced skill technical staff and good infrastructure to keep innovation and maintain constantly casting quality on each and every investment casting process. Our manufacturing unit is equipped with all major Quality control equipments, such as Single spark Spectrometer, Impact testing machine Universal Testing Machine, Hardness Testing Machine, CNC Tooling Machine and many more.

We specialize in Precision Investment Casting. We pride ourselves on our status as innovative leaders in the Investment Casting foundry industry, and we give a surety to deliver quality Investment Casting in reasonable prices. The company is offering its Investment Casting as a valve casting, pump casting, non ferrous casting, engineering casting, automobile parts casting, fire fighting equipment casting, aerospace casting, defence casting, Nickel alloy castings, CW6MC Castings, Cobalt alloy castings, CH20 Castings, Stellite castings, Precision Investment Casting, medical & orthopaedic implants casting, feinguss, Super Duplex castings , Steel Casting, microfusione, impeller casting and aircraft casting and investment casting foundry in India.

Investment casting is process makes metal casting of particularly complex parts. Investment casting is also known as as a lost wax casting, is a precision investment casting process used to create metal components from almost any alloy, in Lost Wax Investment Casting Process Generally use so many type of raw material like Cast Iron, cobalt-based alloys, Ductile Iron, chromium stainless steel, Super Duplex Stainless Steel, Aluminium, carbon steel, Gr5A Castings, Nickel Alloy, CH20 Steel and many more. For the first time investment casting are use 1940 as as defence casting for specific tools. After that this Investment Casting Process Method are use Many Industrial and Power plant Application like Automobile, Aerospace, Pump & Valve, Food Processing, Medical, and Aircraft. Gujarat Alloy Cast has become pioneer in investment casting foundry in the India As well As Worldwide.

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(via https://www.youtube.com/watch?v=_I3rum8UNKU)

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(via https://www.youtube.com/watch?v=l3-O1fkZkc8)

We are one of the largest Lost Wax Casting Foundry In India. In the lost wax castings process, high quality investment castings are produced with exactly shapes and high dimensional accuracy. By our technically skill person team and having a experience of the lost wax casting process, we will give you assure you a top quality castings components in India.

Investment casting process is also known as lost wax casting process, is a Lost wax casting process used to create metal components parts from almost any material like duplex stainless steel, alloy, aluminum, nickel based alloy and is typically used to create complex parts castings. The use of lost wax investment casting accelerated during the 1940s as a result of military demand for customized tools. This Casting Process is expanded into many engineering and industrial segment.

Our Lost Wax investment castings facility works with a diverse portfolio of castings. We are offering to our client most ferrous alloys such as carbon stainless steel, titanium grade, chromium-nickel stainless steel, CH20 Steel, nickel-based alloys, Non Ferrous and cobalt alloys. The size of our lost wax casting components is as per requirement. Delivery times will depend on the complexity of the casting components and capacity of the Investment Casting Foundry. Generally, we will take 1.5 month is necessary for tooling and sample casting components and six to eight weeks is required for production of casting parts. for more details please visit our website http://investmentcasting.co/lost-wax-casting.html

[popchannelmachine-blog]

We are one of the largest Lost Wax Casting Foundry In India. In the lost wax castings process, high quality investment castings are produced with exactly shapes and high dimensional accuracy. By our technically skill person team and having a experience of the lost wax casting process, we will give you assure you a top quality castings components in India.

Investment casting process is also known as lost wax casting process, is a Lost wax casting process used to create metal components parts from almost any material like duplex stainless steel, alloy, aluminum, nickel based alloy and is typically used to create complex parts castings. The use of lost wax investment casting accelerated during the 1940s as a result of military demand for customized tools. This Casting Process is expanded into many engineering and industrial segment.

Our Lost Wax investment castings facility works with a diverse portfolio of castings. We are offering to our client most ferrous alloys such as carbon stainless steel, titanium grade, chromium-nickel stainless steel, CH20 Steel, nickel-based alloys, Non Ferrous and cobalt alloys. The size of our lost wax casting components is as per requirement. Delivery times will depend on the complexity of the casting components and capacity of the Investment Casting Foundry. Generally, we will take 1.5 month is necessary for tooling and sample casting components and six to eight weeks is required for production of casting parts.

[popchannelmachine-blog]

(via https://www.youtube.com/watch?v=_GA2KhnJCjg)

Investment Casting is also know as lost wax casting process. here i can mention step by step investment casting process

1. Mould engineering & production:

We are one of the largest lost wax casting foundry in India. In the lost wax castings process, high quality investment castings are produced with exactly shapes and high dimensional accuracy. By our technically skill person team and having a experience of the lost wax casting process, we will give you assure you a top quality castings components in India.

2. Wax model spraying & Tree building:

The mould is filled with liquid waxing . After that wax has been chilled down, ejectors in the mould pushed the wax model out. A wax model has now been sprayed which is identical to the final components of investment casting. These wax models are glued into a so-called wax tree with a casting funnel on top, into which steel is poured in a later stage off the process.

3. Rinsing the wax trees:

After the wax models have been glue onto a wax tree, they are clean. Any contaminations on the surface are detached to ensure a successful attachment of the ceramic into the waxing tree.

4. Building ceramic layers:

After process of rinsing the wax tree, the tree is given a fire with ceramic shell in high temperature. This shell is constructed after repeatedly up to 6 to 9 times in sprinkle it with ceramic sand. The ceramic layers are then hardened in a drying chamber where they are showing to air.

5. Autoclave:

After the layers have been formed and dried, the wax is melted out of the ceramic tree by using steam 120°C temperature. The majority of the molten wax can be regenerated and is reusable.

5. Sintering:

The ceramic tree is then parched at high temperatures of around 1100°C and reaches its final investment casting process.

6. Castings:

The desired steel alloy is melting in a large furnace of 700kg and brought to casting foundry temperatures. The ceramic tree is heated in a oven to prevent thermal shocks during the pouring investment casting process. After the tree has been heated, it is removed from the oven by a robotic facility and filled up in a steel alloy. When the trees have been poured, they are stand on a cooling place where they are chilled down.

6. Finishing:

The trees are then removed from their ceramic shell, by using a hammer to break the shell. The next investment casting process is to cut the products from the trees by vibrating. The steel components are left over will be sorted based on alloy and can be melted again.

6. Blasting, grinding and visual inspection:

The Finishing Department removes the components of ceramic by means of steel, sand and/or water blasting.

The ingrate which remained after the sawing process is grinding from the investment casting components. To grinding the components properly, a grinding fixture is often applied.

After Finished Casting Components a Quality Department checks all products visually for testing equipment. We will check all components according as per international quality standard sheet to ensure that all casting components are corrected properly.

6. Machining and heat- and surface treatment:

We have a good infrastructure and well equipment machine to capabilities to machine castings in house, such as testing machine, cnc machine and other testing equipment. That why we deliver a completely machined component casting parts that is ready-to-install.

6. Final inspection:

The last and final process is another visually checking and when necessary composing a measurement report and investment casting material analysis. After the final checking of casting components, the components are ready for shipment.

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(via https://www.youtube.com/watch?v=YSd-TRl3Sfc)

[popchannelmachine-blog]

Investment Casting Foundry from Investment Casting on Vimeo.

Website:- investmentcasting.co/ Investment Casting is also known as a Lost Wax Casting Process. A wide range of parts can be produce by the investment castings process. Valve components, pump components, general engineering components and medical components, Non Ferrous Components, firefighting equipment components even steel components are regularly produced by lost wax investment casting process. Thus investment casting is used for the producer of industrial or engineering products with perfect profiles in comparatively limited quantities. Generally investment casting process is more expensive as compare to sand casting or other metal casting process. But it can create casting components with more precision and accuracy than other metal casting process.

The investment casting process manufacturing casting components with such accurate tolerances because of the nature of the process. It is a meticulous process, but this means that it can create products with high accuracy. In the beginning of the investment casting process first an engineer create a wax pattern on which the shape of the final investment casting product is based. This pattern is identical to the final cast product except in its composition. When the components pattern is completed then after coated in several layers of ceramic materials, which are then allowed to harden. We use aluminum, ch20 stainless steel, titanium, nickel based alloy, non ferrous and copper material on over Investment Casting Process.

[popchannelmachine-blog]

Investment Casting is also know as lost wax casting process. here i can mention step by step investment casting process

1. Mould engineering & production:

We are one of the largest lost wax casting foundry in India. In the lost wax castings process, high quality investment castings are produced with exactly shapes and high dimensional accuracy. By our technically skill person team and having a experience of the lost wax casting process, we will give you assure you a top quality castings components in India.

2. Wax model spraying & Tree building:

The mould is filled with liquid waxing . After that wax has been chilled down, ejectors in the mould pushed the wax model out. A wax model has now been sprayed which is identical to the final components of investment casting. These wax models are glued into a so-called wax tree with a casting funnel on top, into which steel is poured in a later stage off the process.

3. Rinsing the wax trees:

After the wax models have been glue onto a wax tree, they are clean. Any contaminations on the surface are detached to ensure a successful attachment of the ceramic into the waxing tree.

4. Building ceramic layers:

After process of rinsing the wax tree, the tree is given a fire with ceramic shell in high temperature. This shell is constructed after repeatedly up to 6 to 9 times in sprinkle it with ceramic sand. The ceramic layers are then hardened in a drying chamber where they are showing to air.

5. Autoclave:

After the layers have been formed and dried, the wax is melted out of the ceramic tree by using steam 120°C temperature. The majority of the molten wax can be regenerated and is reusable.

5. Sintering:

The ceramic tree is then parched at high temperatures of around 1100°C and reaches its final investment casting process.

6. Castings:

The desired steel alloy is melting in a large furnace of 700kg and brought to casting foundry temperatures. The ceramic tree is heated in a oven to prevent thermal shocks during the pouring investment casting process. After the tree has been heated, it is removed from the oven by a robotic facility and filled up in a steel alloy. When the trees have been poured, they are stand on a cooling place where they are chilled down.

6. Finishing:

The trees are then removed from their ceramic shell, by using a hammer to break the shell. The next investment casting process is to cut the products from the trees by vibrating. The steel components are left over will be sorted based on alloy and can be melted again.

6. Blasting, grinding and visual inspection:

The Finishing Department removes the components of ceramic by means of steel, sand and/or water blasting.

The ingrate which remained after the sawing process is grinding from the investment casting components. To grinding the components properly, a grinding fixture is often applied.

After Finished Casting Components a Quality Department checks all products visually for testing equipment. We will check all components according as per international quality standard sheet to ensure that all casting components are corrected properly.

6. Machining and heat- and surface treatment:

We have a good infrastructure and well equipment machine to capabilities to machine castings in house, such as testing machine, cnc machine and other testing equipment. That why we deliver a completely machined component casting parts that is ready-to-install.

6. Final inspection:

The last and final process is another visually checking and when necessary composing a measurement report and investment casting material analysis. After the final checking of casting components, the components are ready for shipment.