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STPL Brings Advanced and Revolutionary Technology for the Diamond Industry!

MagikCut™ Launched as a Boon!

The ongoing war for the past two years has severely impacted the diamond industry. Due to the war, the G7 countries have imposed bans on the export of rough diamonds from Russia, causing a standstill in the diamond industry. This has affected both small and large diamond units, creating a recessionary environment. The biggest hit has been on diamond processing units, where the cost of rough diamonds is high, but the selling price is not meeting expectations. In such times, it has become challenging to manage the expenses of large factories.

STPL stands firm to support the diamond industry during this recession with its brand-new, ultra-modern, and revolutionary technology, which will be a game-changer for diamond manufacturers and the entire industry. This advanced revolutionary technology will enable higher production at lower costs, resulting in increased profits. This magical technology is named MagikCut™.

With MagikCut™, the diamond marking process will be completely eliminated, and diamonds will go directly for sawing. This means that after diamond planning, there will be no need for the marking process, and diamonds will go directly to sawing. This revolutionary technology will eliminate the hassle of diamond alignment. Every time, production will be completed faster and at a lower cost, with improved quality. Upgrading to MagikCut™ will increase the weight of polished diamonds, thereby increasing the total profit. This technology can be easily upgraded with any STPL sawing machine and is designed to boost profits for diamond processing units. With STPL’s new MagikCut™ technology, diamond processing will reach a new dimension.

Looking back, the diamond industry relied on human skills, but over the years, robotics, planners, lasers, and other modern technologies have fundamentally transformed our industry. These changes have accelerated with time. At every stage of rough diamond processing—planning, sawing, cutting, polishing, etc.—the use of technological solutions has greatly reduced human error, enabling higher, faster, and more quality production with minimal wastage.

In addition to laser technology, the diamond industry is now seeing the development of automation, robotics, and artificial intelligence (AI)-based solutions at various stages. Progressive diamond units are quickly adopting these advanced solutions.

Speaking of technology, STPL has developed the world's first robot for the diamond industry, which has been instrumental in automating and error-proofing some of the most complex aspects of diamond processing. This has helped the industry boost production in terms of both quality and quantity. Typically, each laser 4P machine requires one operator, but now STPL has revolutionized this by enabling one operator to manage five machines, saving time and increasing production. Intelligent robots complete CAD-CAM solution integration between diamond planners and diamond cutting equipment, reducing yield loss and increasing profit margins. In old-generation, non-robotic machines, profits were reduced due to human errors. With STPL’s incredible combination of multi-sawing and setup stations, fewer operators can achieve higher production.

In a conversation with STPL CEO Mr. Rahul Gaywala, he stated, “MagikCut™ is a boon for diamond processing units and brings us one step closer to our ROBOFACTORY vision. This revolutionary technology will eliminate the entire marking process and undoubtedly increase profits, providing strong support to diamond processing units in these times. Additionally, our R&D unit is continuously working on revolutionary ideas such as ‘Fully Automatic’ and ‘Robotic Diamond Processing Units’.

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WHY ADDITIVE MANUFACTURING IS CHANGING THE PROTOTYPING TREND?

Additive manufacturing or 3D printing has revolutionized the manufacturing industry in recent years. It is an innovative technology that has made prototyping easy and affordable. The additive manufacturing process is the creation of a 3D object by adding layer-upon-layer of material, which is a departure from the traditional subtractive processes that involve the removal of material by cutting, milling, or drilling.

Prototyping is an important step in the manufacturing process. Its purpose is to develop a physical model of a product or component to test its functionality and appearance. The traditional prototyping process can take weeks, if not months, to complete, and can be quite expensive. Additionally, the iterative process of prototyping – wherein a design is developed, tested, and then refined – can be time-consuming and costly. This is where additive manufacturing for prototyping comes in.

Additive manufacturing for prototyping offers several advantages over traditional prototyping methods. It is fast, cost-effective, and allows for the creation of complex shapes and geometries that would be impossible to create using traditional methods. Here are some of the main benefits of additive manufacturing for prototyping:

1. Speed

Additive manufacturing is much faster than traditional prototyping methods. It eliminates the need for tooling and can produce parts in a matter of hours, as opposed to days or weeks. This enables rapid iteration and design testing, allowing manufacturers to identify issues and make improvements quickly.

2. Cost-Effective

Additive manufacturing can significantly reduce the cost of prototyping. The elimination of tooling costs and the ability to produce complex parts cost-effectively means that manufacturers can minimize prototyping costs while producing parts with greater accuracy.

3. Design Flexibility

One of the biggest advantages of additive manufacturing for prototyping is the design flexibility it offers. The technology allows for the creation of complex shapes and geometries, which would be difficult, if not impossible to produce using traditional methods. This means that designers can create more intricate designs and test them to see if they are feasible.

4. Quality

Additive manufacturing produces higher quality parts with greater precision and accuracy. It eliminates human error and produces parts with consistent quality. This improves product performance and reliability, which is essential for successful prototyping.

5. Sustainability

Traditional prototyping methods generate a considerable amount of waste as a result of the material removal process. Additive manufacturing, on the other hand, generates very little waste, making it a more sustainable option. This is particularly important in the manufacturing industry, where reducing waste is becoming an increasingly important priority.

In conclusion, additive manufacturing is a game-changer for the manufacturing industry, and particularly for prototyping. It has the potential to reduce prototyping costs, speed up the design process, and improve product quality. With the continued advancement of 3D printing technology, it is likely that additive manufacturing will become an increasingly important part of the design and manufacturing process. If you haven't already started exploring the benefits of additive manufacturing for prototyping, now is the time to begin.

STPL 3D’s Fused Deposition Modeling (FDM) technology is often regarded as the best 3D printing technology for prototyping. This is because FDM is a relatively inexpensive and accessible 3D printing method that can quickly produce prototypes with a high level of accuracy and detail. STPL’s INDOMAKE series of FDM printers work by extruding melted plastic filament layer by layer to create a 3D object. This process allows for the creation of complex geometries and precise features, making it an ideal technology for prototyping. Additionally, FDM technology allows for the use of a wide range of materials, including thermoplastics and even carbon fibre-reinforced polymers, making it a versatile choice for prototyping in various industries, from product design to medical devices. Currently STPL 3D has 1 model INFD 600 and there are more sizes like 300 and 500 are under development which are supposed to launch soon.