#Dedusting Deburring Unit

[doublerotarytabletpresses]

Achieve maximum output of 2,50,000 tablets per hour with Accura’s state-of-the-art Vibro Machine. Designed for precision and efficiency, this noiseless, maintenance-free unit is equipped with castor wheels for easy mobility. Plus, with the added Brushing Unit, your tablets get a superior clean, ensuring they meet the highest standards of quality.

For more details, visit- https://www.fluidpack.net/product/tablet-deburring-dedusting-vibro-machine

[karnavatiengineering-blog]

Karnavati Engineering - Dedusting and Deburring  Machine have two main functions: Tablet dedusting and tablet cleaning through compressed air. De Burring and De Dusting Pharma Machine can be equipped with rotary tablet press machine. It is an ideal pharma machine for fine de-dusting of tablets and for upward movement of tablets with automatic dust removing system. For more information please visit this url - http://www.karnavatiengineering.com/product-solution/dedusting-deburring-unit/ and contact to us @ 9909910198

[derrickzeng-blog]

Wire mesh blet shot blasting machine

Mayflay wire mesh belt shot blasting machines are specially designed for constant and continuous blasting of de-scaling, de-sanding, cleaning and pre-treatment for different type of medium & small work pieces with great processing capacity. It is especially suitable for work pieces in wide and flat shape. No crush among work pieces during blasting, great blasting capacity, high efficiency, guaranteed sealing system, compact design and easy loading and unloading, all these features make our wire mesh belt shot blasting machine an ideal option for many fields, such as automotive parts, forgings, castings, ship parts manufacturing, aerospace industry, aluminum alloy parts and machinery industry etc.

Wire mesh belt works as the carrier of work pieces in the wire mesh belt shot blasting machine and is available in two types: steel wire mesh belt & wear-resisting rubber wire mesh belt.

 Our Advantages

 l  Top quality

The wire mesh belt, made of Mn 13 steel materials, is highly durable and wear-resisting and driven steadily and stably by the chain and chain wheel. The wire mesh belt transport system ensures efficient shot blasting on parts/components, including sand and die castings, profiled and flame cut and car body parts as well as machined work pieces, which may be too small for a roller conveyor shot blasting machine. Work pieces can be placed on the wire mesh side by side for constant & continuous blasting process to reach high efficiency, save abrasives and have with reliable performance of cleaning & dedusting.

Blasting machine body: 6-10mm thickness Manganese 13 steel plates well-welded in one piece and Manganese 13 steel protective boards, offering excellent wear resistance and protection from even the most aggressive blast media

 l  Smart designs

The position of the high-performance blasting wheels, ideally set at a vertical as well as at a horizontal angle on the blasting chamber, ensures that complicated surface areas of work pieces are fully reached by the blasting shots.

Ultimately compact design for easy operation and wide range of options of models to adapt to diversified production efficiencies and sizes of work pieces.

 l  All-around shot blasting machine

Mayflay wire mesh belt blasting machines are the best solutions for all-around continuous blast cleaning of flat, wide and complex shaped work pieces. This high flexible machine guarantees a high operational efficiency for a wide range of shot blasting applications, especially for deburring, blast cleaning, surface roughening, de-scaling and de-rusting.

 l  High-end technology applied

In front of the blasting chamber inlet, optical grating detecting device is installed to transmits time-lapse signal to the PLC as soon as the work piece goes into the blasting chamber to start the blasting process.

 l  Mayflay technique of sealing system

Blasting sealing: rubber segments are equipped at the roller conveyor inlet & outlet and the blasting chamber to keep the machine nearly 100% tight and prevent accidents of shot spillage.

 l  All-in-one control & operation center

PLC control, all process parameters of work pieces blasting can be configured and saved in PLC control unit, in the result that repeat input, repeat pushing different buttons are completely unnecessary. This means, much shorter time of parameter configuration, much less working hours of operator and high efficiency.

Smart communication with built-in 3D guiding technology UI and 7 Inch colorful touch screen for safe operation, easy maintenance.

 l  Care about environment

Great importance is attached by Mayflay to environment protection: noise and dust emission. We adopt high-end methods to reduce noise to 85DB and dust emission concentration to less than 50mg/m3 (these results can be even better with higher standard of configurations).

 Range of applications

This is highly flexible system that can be applied in many applications such as de-scaling, de-sanding of forgings, castings, stamping parts, aluminum parts and heat-treated parts, rust removal, sand removal of iron, steel and metal castings, in fields of automotive vehicle, aerospace, railway and machinery etc. It is especially suitable for work pieces in wide and flat shape and pipes, wires and work pieces that are not suitable for tumbling.

[doublerotarytabletpresses]

Our Tablet Deburring & Dedusting Machine, the cGMP Deduster model offers a remarkable output of up to 250,000 tablets per hour, ensuring high efficiency and productivity. The upward tablet movement, from bottom to top, guarantees thorough deburring and dedusting, maintaining superior tablet quality. Additionally, the machine is designed for seamless integration with metal detector units, streamlining your process and ensuring compliance with stringent quality standards. Upgrade your tablet manufacturing with precision and reliability! For more details, visit- https://www.fluidpack.net/product/tablet-deburring-dedusting-elevating-machine

[doublerotarytabletpresses]

The Significance of Tablet Press Machines and Accessories in the Pharmaceutical Industry

Overview

Tablet press machines are crucial components for any pharmaceutical manufacturing operation. These machines compress pharmaceutical powder formulations into tablet form, ensuring uniform shape, size, and weight. Referred to as tablet compressing machines, they are invaluable not only to the pharmaceutical industry but also to sectors such as cosmetics and petrochemicals.

Types of Tablet Press Machines

There are two primary types of tablet press machines: single station and multiple station machines.

Single Station Tablet Press Machine

Single station machines are ideal for batch and laboratory production due to their precise filling and tablet size capabilities. High speed tablet machines can be operated manually or automated, and they are particularly effective for producing chewable tablets and effervescent tablets containing ingredients like tartaric acid, citric acid, and sodium bicarbonate.

Multiple Station Tablet Press Machine

Multiple station machines, on the other hand, are designed for high-volume production and require minimal maintenance. They are accurate and efficient, suitable for wet powder granulation and the formulation of tablets. These machines support single-process granulating, tablet compression, and coating, making them versatile for applications in medical food (nutraceuticals) and biotechnology.

Accessories for Tablet Press Machines

Several accessories enhance the functionality of tablet press machines, offering numerous benefits:

Pneumatic Product Feeding System: Improves product inlet feed.

Ejection Force Reducer: Reduces the ejection force needed.

Tablet Quality Control Unit: Ensures uniform weight, thickness, and hardness.

Dedusting, Deburring, and Metal Check Unit: Combines these tasks into a single unit.

Component Carts: Speed up the changeover of product contact parts.

Safer Die Table Transportation: Enhances the safety of transporting die tables.

Importance to the Pharmaceutical Industry

Tablet press machines are essential for several reasons:

High Accuracy

These machines ensure that tablets contain precise dosages as prescribed by doctors, maintaining accurate measurements of all ingredients to produce tablets of perfect size, shape, and weight.

Easy Prescription Management

Patients often need to take multiple medications daily. Tablet press machines facilitate the combination of various ingredients into a single tablet, simplifying the patient's regimen and enhancing compliance.

Affordability and Custom Design

These machines are affordable and can be tailored to produce tablets for specific needs. They streamline the design process, making it easier to create specialized tablets.

Comprehensive Role in Production

The pharmaceutical production process involves numerous specialized machines from ingredient preparation to final packaging. Among these, the tablet press machine is one of the most critical, ensuring uniformity in tablet manufacturing by compressing essential medicinal powders.

Tablet Compression Tooling

Different tooling systems, such as rotary tablet press tooling, involve major components like dies and punches. Tooling systems are classified into several types, including B, D, BB, and DB, each with specific characteristics:

D Tooling: Features a barrel diameter of 1 inch, a head diameter of 1 ¼ inches, a length of 5.25 inches, and dies with an outer diameter of 0.945 inches. This tooling is suitable for compressing large tablets.

BB Tooling: Has a barrel diameter of 0.75 inches, a head diameter of 1 inch, a length of 5.25 inches, and dies with an outer diameter of 30.16 mm.

B Tooling: Similar to BB tooling, but with a lower punch length of 3 9/16 inches.

DB Tooling: Punch length and diameter are similar to D tooling, but with different die diameters.

Conclusion

Tablet press machines are indispensable to the pharmaceutical industry, ensuring the accurate and efficient production of tablets. With the appropriate accessories and tooling, these machines enhance productivity, quality control, and ease of operation, contributing significantly to the advancement of pharmaceutical manufacturing.

[derrickzeng-blog]

www.mayflay.com; derrick@mayflay.com; whatsapp: +8613714769120

high pressure type sand blasting machine

Siphonic-type manual sandblasting machine, high-pressure manual sandblasting machine and automatic turntable sandblasting machine are Mayflay’s main types of sandblasting machine. They differentiate from each other with different ways of blasting to adapt to various missions of sand blasting.

In siphonic-type manual sandblasting, compressed air is feeding power and accelerating power for sand stream, working in the way that sands are sucked into the sand-blasting gun through the sand hose by the negative pressure in the sand-blasting gun by high-speed compressed air and blast on work piece’s surface to have expected treatment result.

In high-pressure manual sandblasting, compressed air is the blasting power, sands are accelerated and pushed by the highly compressed air from the pressure tank out of the blasting gun through the sand hose to blast on work piece’s surface to have expected treatment result.

Automatic turntable sandblasting machine usually works in a siphonic way by loading work piece on the automatic turntable to have expected treatment results of surface cleaning, strengthening and stress relieving.

Features

l  Extremely compact design

The dedusting system is united & integrated with the sandblasting room in a extremely compact way for simple operation, space-saving & convenient shipment.

 l  All-around blasting & customizable configurations

Especially suitable for work pieces with complicated shapes. Manual sand blasting, easy operation at will.

1-8 blasting guns can be equipped to meet all kinds of requirement of surface cleaning according to work pieces type and production capacity.

 l  Cost-effective & durability

Automatically abrasives recycling, very low consumption of abrasives. Costs are saved thanks to the recycling.

Being made and welded into one piece with high-quality carbon steel plates that are treated by our shot blasting machine, our sand blasting machines are sturdy and highly durable for frequent sand blasting under nasty working environment.

 l  Environmental Protection

Nowadays, as living standards and quality improve, noise and dust emission concentration are the two environmental issues that people are most concerned about. For this, we have adopted advanced methods to reduce noise to 85DB and dust emission to less than 50mg/m3 (stricter requirements needs higher standard configuration)

 l  Power & turntable configurations

With high-pressure tank sand blasting system, steel shots can be used to reach higher requirement of blasting.

With main turntable and auxiliary auto-turntable working together at the same time, blasting guns can be adjusted and fixed at specific positions and can wiggle according to work pieces’ shape and type. Variable-frequency speed adjustment technology is used on wiggling and auxiliary turntable rotation speed.

 Product Applications

Surface cleaning, de-rusting, oil-removal, de-scaling, deburring, painting-removal etc. widely applied as pre-treatment technique in painting, electroplating fields to enhance painting or electroplating adhesive on work piece’s surface.

Automatic turntable sandblasting machine is especially suitable for work pieces of flat plate type, cylinder type and square type.

www.mayflay.com; derrick@mayflay.com; whatsapp: +8613714769120