#Grain Bin Monitoring Systems
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binfancontrol · 1 month ago
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Smart Farming in Iowa: The Power of a Grain Moisture Sensor
The Problem: Storage Losses Are Eating Into Profits
You've harvested a great crop, but what happens next can make or break your season. Improper storage, especially with unchecked moisture, leads to spoilage, shrinkage loss, mold, and reduced grain value. Many Iowa farmers face this silent profit drain every year, often without realizing the full impact until it's too late.
The Solution: Monitor Moisture, Maximize Returns
Instead of risking spoilage or over-drying, more farmers are turning to technology to take control of grain conditions. That's where a Grain Moisture Sensor Iowa solution comes into play—giving you the data you need to store smarter, act faster, and protect your bottom line through every stage of storage.
Say Goodbye to Guesswork
Moisture can fluctuate quickly inside a grain bin, especially in Iowa's variable climate. With a moisture sensor in place, you're no longer relying on manual checks or gut instinct. Instead, you get accurate readings that help you decide when to run fans, aerate, or transfer grain. This means less guesswork and more control, reducing the chances of grain loss due to poor timing.
Real-Time Alerts That Work for You
Modern sensors aren't just accurate—they're smart. Set your own temperature and moisture thresholds, and you'll get alerts when conditions shift. You'll know what's happening inside your bin, whether in the field or at home. These updates allow you to take immediate action, preventing problems before they grow. It's even more powerful when paired with a grain bin monitoring system that watches every layer of your stored crop, keeping you informed 24/7.
Built Tough for Iowa Conditions
Iowa farmers deal with everything from humid harvest seasons to freezing storage months. That's why today's sensors are made to last through heat, cold, and heavy use. They're durable, reliable, and simple, whether installing in older bins or installing a new system. These tools are built with long-term performance in mind, offering peace of mind during your most critical storage windows.
Your Grain Deserves Better
Grain is a valuable asset that deserves more than a "wait and see" approach. Moisture sensors allow you to fine-tune storage conditions and prevent damage before it starts. You're managing your grain proactively instead of reacting to issues after the fact. This kind of control turns a good harvest into a great return by preserving grain quality from bin to buyer, and that makes a real difference in your yearly revenue.
Conclusion
Whether you manage a few thousand bushels or full commercial bins, moisture monitoring is a no-brainer. A small investment significantly impacts your operation's efficiency and grain value. It's time to invest in a grain bin monitoring system Iowa farmers rely on to protect their grain and profits, season after season.
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standbysafety · 12 days ago
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The Ultimate Guide to Confined Space Safety and Management
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Confined spaces present unique challenges and hazards in various industries such as construction, mining, wastewater management, and chemical processing. These environments, if not managed properly, can result in life-threatening situations for workers. This ultimate guide covers everything you need to know about confined space safety and management—from understanding what constitutes a confined space to emergency response planning.
1. Understanding What a Confined Space Is
A confined space is defined as an area that is not intended for continuous occupancy, has restricted or limited access, and may contain hazards that put workers at risk. These spaces include tanks, silos, underground vaults, pipelines, crawl spaces, and storage bins. They are often tight, enclosed, and difficult to maneuver in, making the environment dangerous if hazards are not identified and mitigated. Confined spaces can vary in size but share common characteristics such as limited airflow, restricted entry or exit, and a higher likelihood of harboring atmospheric or mechanical hazards.
2. Identifying Hazards in Confined Spaces
Hazards in confined spaces fall into several categories, including atmospheric, physical, chemical, and biological. Atmospheric hazards are the most common and can include oxygen deficiency, toxic gases like hydrogen sulfide, or combustible gases like methane. Physical hazards may involve heat stress, moving equipment, falling objects, and the risk of engulfment in materials such as sand, grain, or water. Additionally, chemical exposure due to residues or fumes and biological risks such as bacteria in wastewater environments must be considered. Identifying these hazards is the first step in implementing effective safety controls.
3. Conducting a Confined Space Risk Assessment
A thorough risk assessment is essential before any worker enters a confined space. The process should start with identifying all potential hazards, evaluating the risks associated with those hazards, and deciding on appropriate controls. This includes atmospheric testing for oxygen levels and the presence of toxic or flammable gases, as well as checking for mechanical and structural risks. The risk assessment should be documented and regularly reviewed, especially when there are changes in the workspace or equipment. Involving employees in the risk assessment process is beneficial, as they may offer practical insights based on experience.
4. Implementing a Permit-to-Work System
A permit-to-work system is a formal written procedure used to control certain types of work that are potentially hazardous. For confined space entry, the permit must be issued by a competent person and should outline the nature of the space, identified hazards, control measures, required personal protective equipment (PPE), and the duration of the work. The permit also lists the names of the workers entering, the supervisor overseeing the entry, and the emergency contact plan. No work should commence in a confined space without a valid and current permit in place, ensuring accountability and safety compliance.
5. Selecting and Using Proper Safety Equipment
Proper safety equipment can significantly reduce the risks associated with confined spaces. Workers should be equipped with PPE such as helmets, gloves, coveralls, boots, and eye protection. In many cases, respiratory protection is necessary—this can range from air-purifying respirators to self-contained breathing apparatuses (SCBA), depending on the atmospheric conditions. Gas detectors are crucial for monitoring oxygen levels and detecting hazardous gases. Other essential equipment includes tripods, winches, harnesses, ventilation blowers, explosion-proof lighting, and communication devices. All equipment must be regularly inspected, maintained, and used according to the manufacturer’s instructions.
6. Ensuring Effective Ventilation
Ventilation is a critical component of confined space safety. In many confined spaces, natural airflow is inadequate, and mechanical ventilation is necessary to dilute or remove harmful gases, supply fresh air, and maintain acceptable oxygen levels. Ventilation systems should be selected based on the type and volume of the space and the nature of the contaminants. For example, axial fans with flexible ducting are often used to deliver fresh air to the working zone. Continuous monitoring is required to ensure that ventilation remains effective throughout the duration of the work.
7. Assigning and Understanding Roles and Responsibilities
Each person involved in confined space operations has a distinct role and set of responsibilities. Entrants must understand the hazards, follow entry procedures, and wear the required PPE. The attendant or standby person must remain outside the confined space, maintain constant communication, and be ready to initiate emergency response procedures. Entry supervisors oversee the entire process, ensure that the permit is properly issued, and verify that all safety protocols are followed. Clearly defining these roles helps reduce confusion, enhances communication, and improves the overall safety of the operation.
8. Providing Comprehensive Training and Certification
Training is the foundation of any effective confined space safety program. Workers should receive formal training in hazard recognition, emergency procedures, equipment usage, atmospheric testing, and rescue planning. Training must be job-specific and based on the actual confined spaces workers will encounter. Periodic refresher training should also be conducted to ensure that workers remain competent and up to date with current safety standards and best practices. Training programs should include both theoretical instruction and hands-on practice, ideally led by certified professionals.
9. Establishing Communication Protocols
Reliable communication is essential for confined space entry, especially in emergencies. Communication devices such as radios or wired intercoms should be used to ensure that entrants and attendants can stay in contact at all times. In noisy environments or when radio signals are weak, alternative communication methods such as hand signals or lifeline tugs can be established. Redundant communication systems should be in place to ensure a backup in case the primary method fails. Maintaining communication ensures that any changes in conditions are immediately reported and addressed.
10. Creating a Confined Space Emergency Response Plan
An emergency response plan outlines the procedures to follow if something goes wrong inside a confined space. This includes steps for raising the alarm, evacuating the space, and conducting a rescue. The plan should be specific to each confined space and take into account the location, potential hazards, available equipment, and the capabilities of the rescue team. All personnel should be familiar with the emergency plan and practice it through regular drills. The plan must also include medical response strategies and coordination with external emergency services if needed.
11. Preparing and Practicing Confined Space Rescue Operations
Rescue operations in confined spaces are complex and dangerous. The preferred method of rescue is non-entry rescue, where the victim is removed using retrieval systems without anyone else entering the space. However, if entry rescue is necessary, only trained and equipped rescue teams should attempt it. Rescue personnel must be skilled in using harnesses, tripods, winches, and SCBA gear. Regular rescue drills are vital for maintaining readiness and refining procedures. Delays or mistakes in rescue operations can be fatal, making preparation a critical element of confined space management.
12. Leveraging Technology for Safer Operations
Technological advancements have revolutionized confined space safety. Wireless gas detection systems, wearable sensors, and real-time data monitoring platforms provide valuable insights into atmospheric conditions. Drones and robotic crawlers are being used for inspections in tight or hazardous spaces, reducing the need for human entry. Digital permit systems allow for streamlined approvals, easier documentation, and faster communication between teams. These innovations not only enhance safety but also improve efficiency and compliance across the board.
13. Ensuring Continuous Monitoring and Documentation
Monitoring and documentation are essential for ensuring accountability and compliance. All confined space entries should be recorded, including the names of personnel involved, the conditions of the space, the atmospheric readings, and any incidents that occurred. These records provide a valuable reference for future entries and serve as evidence during audits or investigations. Continuous monitoring also ensures that the conditions inside the space remain safe throughout the operation. Data should be reviewed in real time and adjustments made as necessary.
14. Promoting a Culture of Safety
Confined space safety is not just about rules and equipment—it’s about fostering a culture of vigilance, responsibility, and care. Employers should encourage workers to speak up about potential hazards, participate in safety planning, and share lessons learned from past experiences. Regular safety meetings, recognition programs, and open lines of communication can strengthen safety culture. When workers feel empowered and involved, they are more likely to follow procedures, look out for one another, and contribute to a safer workplace.
Conclusion
Confined space safety and management demand detailed planning, consistent training, and a deep understanding of potential hazards. It involves far more than ticking boxes—it’s about actively protecting lives and ensuring that workers can perform their tasks in the safest possible conditions. By identifying hazards, using the right equipment, implementing thorough procedures, and fostering a safety-first culture, businesses can not only meet legal obligations but also demonstrate a strong commitment to their workforce’s well-being. Effective confined space management isn't just a regulatory necessity—it's a moral and operational imperative.
FAQs
1. What are the main hazards of working in confined spaces?
Confined spaces can present atmospheric hazards like toxic gases or low oxygen levels, physical dangers such as moving machinery or falling debris, and environmental risks including poor lighting, noise, or heat.
2. Do all confined spaces require a permit for entry?
Not all confined spaces require a permit, but any space classified as a "permit-required confined space" due to the presence of specific hazards must have a permit-to-work system before entry.
3. How often should confined space training be conducted?
Training should be conducted before a worker is assigned to confined space tasks and should be refreshed periodically—typically every 1 to 2 years or when new equipment, procedures, or hazards are introduced.
4. What is the safest way to perform a rescue in a confined space?
Non-entry rescue is the safest method, using retrieval systems like tripods and winches. If entry is necessary, only trained and equipped rescue personnel should enter the space.
5. What types of equipment are essential for confined space entry?
Key equipment includes personal protective gear, gas detectors, respiratory protection, communication tools, ventilation fans, harnesses, and retrieval systems.
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orgrevolution · 6 months ago
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How to Turn Everyday Kitchen Scraps into Valuable Garden Compost
Kitchen scraps often end up in the trash, contributing to landfill waste and environmental pollution. However, these scraps hold incredible potential to be repurposed into nutrient-rich compost that can rejuvenate your garden soil. Transforming kitchen waste into garden compost is an eco-friendly practice that reduces waste, saves money, and enriches your garden. Here’s a complete guide to turning everyday kitchen scraps into valuable garden compost.
Why Composting Kitchen Scraps Matters
Reduces Waste Kitchen waste makes up a significant portion of household garbage. Composting diverts this waste from landfills, reducing environmental pollution.
Improves Soil Health Compost is rich in organic matter and nutrients, enhancing soil fertility and structure.
Supports Sustainable Living Repurposing waste into compost aligns with eco-friendly practices, promoting sustainability at home.
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Step-by-Step Guide to Composting Kitchen Scraps
1. Set Up a Composting System
Choose a composting system based on your living space and needs:
Compost Bin: Ideal for backyards, offering a contained space for composting.
Vermicomposting: Uses worms to break down organic matter and is suitable for small spaces.
Bokashi System: A fermentation-based method for indoor composting.
2. Collect Your Kitchen Scraps
Common compostable items include:
Fruit and vegetable peels
Coffee grounds and tea leaves
Eggshells
Stale bread or grains
Avoid: Meat, dairy, and oily foods, as they attract pests and slow decomposition.
3. Balance Green and Brown Materials
To ensure efficient composting, maintain the right balance:
Green Materials: Nitrogen-rich items like fresh fruit peels and coffee grounds.
Brown Materials: Carbon-rich items like dried leaves, shredded paper, or cardboard.
Layer green and brown materials to optimize decomposition.
4. Manage Moisture Levels
Your compost pile should feel like a damp sponge—not too wet or too dry. Add water if it’s dry, or mix in dry materials like shredded paper if it’s too wet.
5. Turn and Aerate the Compost
Aerate the pile regularly by turning it with a pitchfork or shovel. This adds oxygen, speeding up the decomposition process and preventing foul odors.
6. Monitor the Decomposition Process
Within 2–3 months, depending on the method and materials used, your compost will turn into dark, crumbly soil-like material with an earthy smell.
Tips for Successful Composting
Chop Waste into Smaller Pieces Smaller pieces decompose faster, making the process more efficient.
Avoid Pests Use a tightly sealed compost bin or bury scraps under a layer of brown materials to deter pests.
Use Compost Accelerators Add a handful of garden soil or compost starter to introduce beneficial microbes that speed up the decomposition process.
Using Your Finished Compost
Once your compost is ready, it can be used in various ways to enhance your garden:
Soil Amendment Mix compost with garden soil to improve its structure and fertility.
Mulch Spread compost around plants to retain soil moisture, regulate temperature, and suppress weeds.
Seed Starter Blend compost with potting soil to create a nutrient-rich medium for seedlings.
Top Dressing Sprinkle compost on your lawn to rejuvenate grass and enrich the soil.
Benefits of Garden Compost
Boosts Plant Growth Compost provides essential nutrients for plants, leading to healthier growth and higher yields.
Improves Water Retention Compost increases the soil’s ability to retain water, reducing the need for frequent watering.
Encourages Biodiversity Compost attracts earthworms and beneficial microbes that enhance soil health.
Reduces the Need for Chemical Fertilizers By using compost, you can eliminate or reduce reliance on synthetic fertilizers, making gardening more sustainable.
Common Challenges and Solutions
Odors: Caused by too much green material or lack of oxygen. Add more brown materials and aerate the pile.
Pests: Avoid meat and oily scraps; use sealed bins to deter pests.
Slow Decomposition: Ensure a balance of greens and browns, adequate moisture, and regular aeration.
Conclusion
Turning everyday kitchen scraps into valuable garden compost is a simple yet impactful way to reduce waste, enrich soil, and contribute to environmental sustainability. By adopting composting as a daily habit, you can create a thriving garden while minimizing your ecological footprint. Start today and witness the transformative power of composting in your home and garden!
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vibra1 · 8 months ago
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What is the difference between heated-air and natural-air corn drying?
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Corn drying is a critical process for preserving grain quality and preventing spoilage during storage. Farmers and grain handlers have two primary methods to choose from: heated-air drying and natural-air drying. Each approach of corn dryer has unique advantages and challenges, making it essential to understand their differences to determine the most suitable method based on your specific needs.
Understanding Heated-Air Corn Drying
How It Works
Heated-air drying uses mechanically generated heat to accelerate the removal of moisture from corn. The heated air, typically produced by propane, natural gas, or electric heaters, is blown through the grain using high-powered fans.
Key Benefits
Speed: Heated-air drying is significantly faster, making it ideal for managing large volumes of wet corn during harvest season.
Flexibility: Allows drying even in cold or humid conditions.
Reduced Risk: Rapid drying minimizes the risk of mold growth and spoilage.
Challenges
Energy Costs: High energy consumption for heating and fan operation.
Kernel Cracking: Over-drying or uneven heat distribution may lead to kernel damage, reducing grain quality.
Capital Investment: Requires a significant upfront cost for equipment installation.
Understanding Natural-Air Corn Drying
How It Works
Natural-air drying relies on ambient air, sometimes assisted by low-powered fans, to remove moisture from corn. This method is typically performed in storage bins equipped with aeration systems.
Key Benefits
Energy Efficiency: No need for heating systems, reducing operational costs.
Preserves Grain Quality: Gentle drying minimizes the risk of over-drying and kernel cracking.
Simplicity: Requires less complex equipment compared to heated-air systems.
Challenges
Weather Dependence: Drying is slower and highly dependent on temperature and humidity conditions.
Time-Consuming: Natural-air drying can take weeks or even months, especially in humid climates.
Spoilage Risk: Slow drying increases the risk of mold development if conditions are not optimal.
Comparison Table: Heated-Air vs. Natural-Air Drying
FeatureHeated-Air DryingNatural-Air DryingSpeedFast (hours to days)Slow (weeks to months)Energy UsageHighLowWeather DependenceMinimalHighInitial CostHigherLowerKernel QualityPotential damage if over-driedPreserves quality effectivelyFlexibilityWorks in all climatesLimited by local weather conditionsRisk of SpoilageLowModerate to high
Factors to Consider When Choosing a Method
Harvest Volume
Heated-air drying is ideal for large-scale operations requiring rapid drying.
Natural-air drying works better for smaller volumes where time is less critical.
Weather Conditions
Areas with high humidity or cool temperatures favor heated-air drying.
Natural-air drying performs best in dry, warm climates.
Energy Costs
If energy costs are prohibitive, natural-air drying can provide significant savings.
Grain Quality Requirements
Opt for natural-air drying for high-quality, crack-free kernels.
Use heated-air drying with caution and precise temperature control to avoid kernel damage.
Budget Constraints
Natural-air drying is more cost-effective initially but requires careful management to avoid spoilage.
Environmental Impact
Heated-Air Drying
Energy Usage: Generates higher carbon emissions due to the reliance on fossil fuels or electricity.
Mitigation: Use renewable energy sources or energy-efficient dryers to reduce environmental impact.
Natural-Air Drying
Sustainability: More eco-friendly due to minimal energy use.
Challenges: Potential losses from spoilage may offset environmental benefits if drying is poorly managed.
Best Practices for Each Method
Heated-Air Drying
Monitor Temperatures: Avoid overheating to prevent kernel cracking.
Use Uniform Airflow: Ensure even drying across the grain batch.
Pre-Clean Corn: Remove debris to improve drying efficiency and airflow.
Natural-Air Drying
Proper Bin Setup: Use aeration fans with sufficient airflow capacity.
Monitor Moisture Levels: Regularly check moisture content to avoid spoilage.
Weather Awareness: Start drying during favorable weather conditions for optimal results.
Innovations in Corn Drying
Hybrid Systems: Combining heated-air and natural-air drying can balance speed and cost-efficiency.
Smart Sensors: IoT-enabled sensors monitor moisture and temperature for precise drying control.
Renewable Energy Integration: Solar or wind-powered systems reduce the carbon footprint of heated-air drying.
Conclusion
Choosing between heated-air and natural-air corn drying depends on your operational scale, budget, and quality requirements. Heated-air drying offers speed and flexibility, making it suitable for large harvests or challenging weather conditions. Conversely, natural-air drying is an economical, energy-efficient choice that prioritizes grain quality but requires more time and weather-dependent management. By understanding the advantages and limitations of each method, you can select the approach that best aligns with your farming or storage needs.
FAQs
1. Which drying method is faster?
Heated-air drying is much faster, completing the process in hours or days, while natural-air drying can take weeks or months.
2. What is the ideal moisture content for storage?
Corn should be dried to 15% moisture for safe storage, or 13% for long-term storage.
3. How do I prevent kernel cracking during heated-air drying?
Use moderate temperatures and ensure even airflow to avoid over-drying and uneven heating.
4. Can I use both methods together?
Yes, hybrid systems that start with heated-air drying and finish with natural-air drying can optimize efficiency and quality.
5. What factors affect natural-air drying performance?
Ambient temperature, humidity levels, and airflow are critical for effective natural-air drying.
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indoorverticalfarmingnews · 10 months ago
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Microclimates Expands Precision Farming with Outdoor Monitoring at Hurst Greenery
Key Takeaways: Microclimates installed outdoor weather stations and soil moisture sensors at Hurst Greenery in Missouri. The system offers real-time monitoring of soil conditions and integrates with smart irrigation systems. Partnership with Benchmark Labs delivers farm-specific, 15-day hyper-local weather forecasts. Future projects include grain bin monitoring to automate climate control and…
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sashikantwadghule · 1 year ago
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daily-delight · 1 year ago
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Enhancing Productivity: A Definitive Guide to Optimizing Grain Handling Systems
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Grain handling systems play a pivotal role in the agricultural industry, facilitating the efficient movement and storage of grains from farm to market. Grain handling systems encompass a range of equipment and processes designed to handle, transport, store, and process grains such as wheat, corn, barley, and rice. With the ever-growing demand for grains globally, optimizing grain management systems is crucial for maximizing productivity and minimizing losses.
At the heart of any grain management system lies the grain elevator, a vertical structure equipped with conveyor belts or buckets that lift grains from ground level to silos for storage. These elevators are essential for transferring grains between various stages of production, from harvesting to storage and distribution. Modern elevators employ advanced technology to streamline operations and ensure the gentle handling of grains to prevent damage and maintain quality.
Conveyors are another integral component of grain handling systems, offering a flexible and efficient means of transporting grains within facilities. Belt conveyors, screw conveyors, and pneumatic conveyors are commonly used to move grains horizontally or vertically, allowing for seamless integration with other processing equipment. By automating the transport process, conveyors enhance productivity while reducing labor costs and the risk of manual errors.
Storage is a critical aspect of grain handling systems, influencing the quality and shelf life of grains. Silos are the primary storage structures, capable of holding large quantities of grains in a controlled environment. Equipped with ventilation systems and temperature monitoring devices, silos ensure optimal conditions to prevent spoilage caused by moisture and pests. Additionally, modern silos are designed for easy loading and unloading, facilitating quick turnaround times during peak harvest seasons.
Grain drying is another essential function performed within grain handling systems to reduce moisture content and preserve quality. Drying bins or towers utilize heated air or natural airflow to remove excess moisture from freshly harvested grains, preventing mold growth and ensuring safe storage. By expediting the drying process, these systems enable farmers to harvest grains at the optimal moisture level, maximizing yields and profitability.
In recent years, automation and digitalization have revolutionized grain handling systems, offering real-time monitoring and control capabilities. Advanced sensors and software systems allow operators to remotely manage equipment, monitor grain conditions, and optimize workflow efficiency. Predictive analytics and machine learning algorithms provide valuable insights into grain quality and storage conditions, enabling proactive maintenance and decision-making.
In conclusion, grain handling systems are indispensable assets for the agricultural industry, facilitating the efficient movement, storage, and processing of grains. By embracing technological advancements and best practices, farmers and grain handlers can optimize operations, minimize losses, and meet the growing demand for grains worldwide.
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nave159 · 1 year ago
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Crafting Excellence: The Art and Science of Grain Bin Building in Lake Preston, SD
With a rich history spanning over five decades, our family has been an integral part of the agricultural tapestry surrounding Lake Preston, South Dakota. Our commitment to the grain bin industry stands as a testament to our dedication to providing exceptional Grain Bin Installation & Maintenance solutions. As we embark on this journey, let's delve into the intricate world of "grain bin building," exploring the nuances of constructing structures that not only store harvests but also safeguard the agricultural legacy of South Dakota.
The Foundation of Success: Meticulous Planning
Grain bin building is a meticulous process that begins with detailed planning. Our family, rooted in local knowledge, understands the importance of selecting the right site for construction. Factors such as topography, accessibility, and proximity to transportation are carefully considered to ensure the optimal functionality of the grain bin. By meticulously planning each step, we lay the foundation for a successful and enduring grain storage solution.
Structural Engineering: The Backbone of Resilience
The structural integrity of a grain bin is paramount to its longevity and effectiveness. Our approach to grain bin building involves advanced structural engineering techniques that withstand the test of time and the challenges posed by South Dakota's diverse climate. From the foundation that anchors the structure to the roof that shields the harvest, every element is carefully engineered to ensure resilience against high winds, heavy snowfall, and fluctuating temperatures.
Tailoring Solutions to Local Needs: Customization is Key
In the vast and varied agricultural landscape of South Dakota, a one-size-fits-all approach to grain bin building is insufficient. Our family collaborates closely with local farmers to understand their specific needs, tailoring each construction project accordingly. Whether it's designing bins with additional storage capacity or incorporating advanced ventilation systems, customization is the key to creating grain bins that seamlessly integrate with the unique requirements of South Dakota farms.
Safety First: Adhering to Industry Standards
Building a grain bin is not only about creating storage space; it's about ensuring a safe environment for both the stored harvest and the individuals involved in the farming operation. Our grain bin building processes adhere to the highest industry standards, incorporating safety features such as fall protection systems and fire prevention measures. We prioritize the well-being of both the agricultural assets and the people who rely on them.
Modern Innovations: Beyond Traditional Construction
As the grain bin industry evolves, our family embraces modern innovations in grain bin building. We stay at the forefront of technological advancements, incorporating features such as automated monitoring systems and smart technologies into our constructions. These innovations not only enhance the efficiency of grain storage but also contribute to proactive management, allowing farmers to respond swiftly to changing conditions and protect their harvests.
Long-Term Investment: Maintenance and Upkeep
The journey of grain bin building doesn't conclude with the completion of construction. Our family emphasizes the importance of routine maintenance to preserve the structural integrity and functionality of grain bins. Regular inspections, cleaning, and necessary repairs ensure that the grain storage systems we build continue to serve South Dakota's farming communities for generations to come.
Final Words:
In the heart of South Dakota, where agriculture is a way of life, our family takes pride in being stewards of grain bin building. With over 50 years of dedicated service, we look forward to continuing our tradition of providing exceptional construction solutions tailored to the unique needs of Lake Preston and its surrounding communities. Choose us for the art and science of grain bin building, where tradition meets innovation, and where every grain bin we build is a testament to our commitment to excellence in serving South Dakota's agricultural legacy.
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farmshopmfg · 3 years ago
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What is Moisture migration and how to prevent its occurrence in the grain bin?
Moisture migration is the shifting of grain moisture from one area to another due to the bin's ventilation and natural atmospheric conditions.   Moisture can migrate into areas where there is a higher concentration of moisture and become damp, or migrate out where there is a lower concentration and become desiccated (dried out).   The process of moisture migration, also known as 'breathing', causes the non-uniform distribution of seed quality within the storage unit. However, some agricultural equipment can prevent moisture migration to keep the grains in a safe and secure environment for maintaining the quality of the grains. 
Moisture migration is the process in which moisture from grain kernels moves to an area of the bin that contains a lower percentage of moisture content. This is not uniform throughout the bin and will cause further problems.
What is the disadvantage of moisture migration when storing grains in the storage bins?
The main disadvantage to moisture migration, or unevenness of grain moisture content, is that it can lead to early spoilage during the long-term storage of grains.  The low quality of stored grains means less weight gain per unit intake.
Moisture migration can cause serious damage to stored grain if it results in surface mold growth and subsequent insect infestation. Moisture that moves into an area where kernels are damaged or broken will lead to greater insect infestations and possible mycotoxin contamination. The efficiency of drying equipment such as aeration fans is reduced when moisture comes from within the kernel itself as opposed to moisture from the surrounding air.
When moisture migrates, there is a high chance for mold growth and insect infestation because it creates a wet environment. If insects infest this type of condition, it will cause damage to crops. Furthermore, if you have moldy or damp conditions within your bins then this can cause respiratory problems with people working around them as well as damage crops, especially during threshing time after storage.     Finally, having too much moisture makes it easier for such as weevils and mites within the grain.
How do you prevent moisture migration in a grain bin?
Moisture Migration can be prevented by using a proper moisture meter and monitoring your levels of moisture content. If your bins have over 14% moisture, simply ventilate it outside or put in a new batch of grain with lower moisture content to reduce any chance of mold growth. 
If there is too much humidity, use fans to remove excess water from inside of the bin for better airflow which will hurt insects less likely to infest grains during this process. In addition, adding aeration screens at the top portion of the bin will also help with ventilation inside the bin. Finally, humidity should be monitored during storage till consumption because humidity changes constantly within a storage bin of harvested grains. Temperature and humidity levels can be tracked using the grain temp guard alarm system and probes. 
One way to prevent moisture migration is to increase the air permeability by using aeration fans. The likelihood that moisture will migrate into areas where there is a higher concentration of seed moisture decreases with increased aeration within the bin. Storing grain under protected conditions (e.g., under tarpaulins) also limits fluctuations in temperature and humidity, decreasing stress during grain storage periods. Another technique involves maintaining uniformity in grain distribution throughout each bin at all times through careful management procedures such as proper stacking patterns, regular removal of spoiled crops and pests, minimizing dust build-up surface grains, the periodic turning of stored grains is helpful.
There are many storage bins available for purchase that provide solutions to reducing or eliminating moisture migration issues. One option is using a "tight" sealing bin, also known as an oxygen-limiting bin. These types of seals will greatly reduce the amount of air exchange within the sealed area. In addition, this tight seal will limit the amount of free water that exists on the surface of grains and a possible increase in oxidation levels due to exposure to atmospheric air. 
Additionally, one method that is used to dry grains from high initial moisture levels is aeration. In this process, outside air is blown through the bin causing some "shrinkage" in the grain. This shrinkage occurs due to losing more water than was gained by exposure to atmospheric humidity. Thus, it reduces the potential for mold growth during transit from farm site to mill or storage bin. 
When aerating the grain, the aerating fans are operated for a few days to a week or more. Using EndZone Fan Controls it becomes easy and convenient for the producers to operate the aerating fans.  
EndZone Fan controls are automatic fan controls that operate the fan on their own according to the preset temperature levels. This device is attached to the temperature sensors as well as the alarm system.  It operates the fan automatically by turning it ON and the fans are turned OFF as soon as the desired temperature is attained. Aerating the grain is essential to get the right temperature of the stored grain so they do not attract mold or get deteriorate.  The right temperature of the stored grains is highly essential and EndZone Fan controls help in not just removing the excess moisture but also adding back the moisture to the overdried grains such as soybean, wheat, corn, etc.
In conclusion, Moisture Migration is very bad for storing grains in bins because it increases the risk of mold growth and insect infestations which leads to respiratory problems and more damage to crops during threshing time after storage.  Moisture Migration can be prevented by using a proper moisture meter and monitoring levels of moisture content as well as vents, aeration screens at the top portion of the bin to reduce humidity inside the bin, and finally monitoring humidity constantly throughout all stages of production till consumption.
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binfancontrol · 2 months ago
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The Importance of Grain Temp Guard for Effective Grain Storage Management
Proper grain storage is a crucial aspect of agriculture, ensuring that crops maintain their quality and minimize losses during storage. One of the most effective ways to manage this is through the use of a grain bin temperature monitoring system.
A reliable system ensures that grains remain safe and preserved throughout storage, preventing spoilage, mold growth, and pest infestations. Among the various tools available for grain storage, the Grain Temp Guard stands out as a critical component for maintaining optimal grain health.
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What is a Grain Temp Guard?
A Grain Temp Guard is an advanced grain testing equipment designed for the monitoring of grain temperatures within storage bins. By tracking temperature changes at multiple points within the grain mass, it provides data that is essential for managing the storage conditions of grains. The importance of maintaining stable temperatures cannot be overstated, as fluctuations can lead to severe quality degradation and even crop loss.
Here’s Why Grain Temp Monitoring is Crucial
The temperature of stored grains can impact their quality and shelf life significantly. Even small increases in temperature can encourage the growth of fungi and mold, leading to contamination. A grain bin temperature monitoring system continuously measures and reports temperature changes, alerting storage managers to any potential issues before they escalate. This proactive approach helps in maintaining the quality of stored grains, making it easier to prevent losses and ensure grains are safe for future use.
Temperature monitoring also helps in preserving the moisture content of the grain. If the grain's temperature is not managed, moisture levels can fluctuate, leading to the grain becoming too dry or too moist, which again opens the door for spoilage and infestation. Monitoring grain temperatures can therefore be an essential part of overall grain testing equipment used for quality assurance in storage.
Benefits of Using a Grain Temp Guard
Prevention of Grain Spoilage: By maintaining optimal temperature levels, the risk of spoilage and mold growth is minimized, ensuring that grains stay in good condition for longer periods.
Cost Savings: Monitoring temperature reduces the likelihood of spoilage and pest infestations, which can lead to financial losses. Proper storage management ultimately saves money by preventing unnecessary waste.
Enhanced Efficiency: Data provided by a grain bin temperature monitoring system allows managers to respond quickly to temperature fluctuations, ensuring grain conditions remain ideal without the need for manual checks.
Improved Grain Quality: Consistently monitoring grain temperature helps maintain the grains' original quality, ensuring that they are ready for use when needed.
Conclusion
In conclusion, a grain bin temperature monitoring system offers essential protection and management for stored grains. It ensures the preservation of quality, minimizes potential losses, and enhances operational efficiency. Embracing such technology is a crucial step toward ensuring long-term success in crop management and optimizing grain storage.
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spam-cham · 6 years ago
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Vet visit summary
After having to postpone this very important biopsy due to various reasons, I was finally able to see my vet yesterday. Sadly Incubus' health had spiralled downward and I was no longer content Incubus' body could handle a biopsy, my vet agreed. We discussed ethics and what to do next and we decided on an x-ray to determine internal damage and spread. I feared the worst and pas prepared to return home without a chameleon. The x-ray came in and there was no internal spread to be seen. On the x-ray, you can see his biggest lump has started to eat a hole through his spinous process. It's difficult to determine how much this affects his movements. On the X-ray you can also spot grains of sand in his intestine, my guess it's consumed along with some of this feeders (they all live in naturalistic bins), most likely his fruit beetle grubs which I have to dig up prior to feeding. My vet and I pretty much agreed on that Incubus life are coming to an end and I suspect this will be his final year.
Not much is known about these papilloma or herpes-like lumps appearing in chameleons right now and there is still ongoing research about the subject going on in the USA. We still don't know what these are.
PROCEEDINGS
However, there is still a chance his general health returns to what is considered normal for him since he does have permanent tongue damage since before.  I was told to monitor his weight and when he starts losing weight it's time for one last vet visit. He did barely eat the day before the trip but he ate plenty of feeders today which seems promising.
We are not planning on trying to remove the lumps due to their tendencies to return and the bigger ones are also too big to be removed in any way my vet would recommend. However, my vet did reference a recent paper where imiquimod brought up. This is most likely not available in my country but I will look into it and see what I can do. I've also been advised to take a faecal sample next time he defecates and it doesn't look normal.
THEORIES
Both my vet and I have a few theories around this. I suspect the first lumps appeared in an immune system compromise that happened two years ago when Incubus contracted some sort of fungal infection on his tail and when to the vet to perform a scratch test (I might have mistranslated that term). My vet Bo also has theories regarding this. He believes that all panther chameleons are carrying this "virus" (in lack of a better term) but it won't show symptoms until the immune system is compromised much like wild chameleons and parasites.
CURRENT HEALTH
As I mentioned before, this post is not only in regards to Incubus' lumps. His health also dropped very quickly during this month while I was waiting for the scheduled appointment. He has almost completely stopped moving which also prevented him from a normal shed. Until yesterday he had only shed his forehead and eyes. The stressful situation yesterday forced him to start moving around when transported and examined which made the rest of his body proceed with his unfinished shed which you can see in the picture. His urates were 90-100% white right before he stopped moving which also made him drink less but he stays put beath the mist nozzle. He still reacts to food but I cannot manage to get him to walk to his bugbar for a meal so at the moment he is handfed and as mentioned he had 4 crickets and a superworm today which is one more insect than he usually wants to eat.
I know I'm in a situation where he will magically recover and get rid of his lumps but again, hopefully, his general health returns to a more ethical level so he can experience the natural outdoor sun this year again once it gets warmer.
The article referenced by vet: [LINK]
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benandgawslegal · 3 years ago
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Ben & Gaws - 7 Tips for Long-Term Grain Storage
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Ben And Gaws - Numerous factors must be addressed while maintaining grain storage for the long term. The main thing you consider is that, Moisture is the most difficult problem with long-term storage. How can you avoid your grain from rotting due to excessive moisture? And how can a tiny bit of moisture affect your harvest? 
Hard grains, such as maize, wheat, and millet, may be kept for years if properly prepared. Here are a few tips to ensure effective, long-term storage with no problems or unpleasant surprises.
 Prepare grain bins:
The first step in assuring quality grain is to ensure that your storage facilities are ready to receive the grain. Clean up your bins and if you want to  get rid of any insects that it may have in the grain bin.  Or for any insects discovered in aeration ducts, beneath perforated floors, or within the grain bins itself, proper fumigation and pesticide treatments are necessary. You may also use bin sprays and grain protectants to assist limit the chance of bug infestations causing problems. This is especially crucial if you want to store grain throughout the summer, when insects are more prone to create issues.
 Store quality grains:
You'll recognise grain when you see it, how it is grain. Any grain with a lot of particles or broken kernels, it will matter a great deal when you remove these grains from good grains. Avoid storing grain in long-term storage if it is unlikely to succeed. Ben & Gaws carefully store the grains in the right conditions. Ben and Gaws store their grains in silos to extend grain storage life and preserve production. If any farmers are interested in storing their grains in Silos then you can contact Ben & Gaws.
 Dry Grain to the Proper Moisture Content:
It's crucial to make sure your grains are thoroughly dried before keeping them for a long time whether you buy them from the store, so that's why you need to check them properly. You should do weight tests to check the moisture level of your grains and cross-reference the levels with a grain moisture chart to make sure you're at the correct level for the type of grain and type of storage you intend to use.
Don’t Mix Your New Grain with Old:
The grain that is freshly harvested will always be the best quality. There is one way that storage will make it better, in fact it can actually degrade the quality more, when you mix new and old grains together. It is not advised as the old grains could contaminate any stored products, along with a few other storage issues. Before storing the new grain, you should clean the room or storage bin. This will make your grains safe.
Control Your Grain’s Temperature:
Throughout the storage time, keep an eye on your grain. A tiny amount of hot or stale grain can soon expand out of control. Temperature monitoring devices in conjunction with aeration are the best approach to monitor your grain. Portable grain temperature monitoring is a common and cost-effective option. Remote grain monitoring allows for simple, round-the-clock monitoring. According to Ben and Gaws A steel silo will provide improved aeration for grain storage. Steel silos are also less dependent on outside temperatures to maintain proper grain temperatures, because reduced grain depth results in less heat of compression in the aeration system, requiring lower outside temperatures.
 Keep Grain Cool in Summer:
Old school rules were to keep grain at 10°-15° warmer than outdoor temperature. Nowadays, keeping grain at 40° in the spring and summer is recommended as this will deter insects and also deter mold. For areas with cooler climates, an internal cereal temperature of 50° is best
Check Your Grain Continuously:
Ben & Gaws advises that you inspect your grain at least once every week in the summer and once every few weeks in the winter for quality, temperature, and, of course, moisture. Keep an eye out for odors, moisture on the ceiling, and high pressure created by aeration blowers. because it will affect your grains badly. Ben & Gaws is a leading manufacturer of brewery equipment in India and offers turnkey brewing systems with custom designs to suit the requirements. If you want more information about storing grain for the long term, then visit the Ben & Gaws website. Or you can see customers' Ben and Gaws Reviews, where they will get relevant and good information about Ben and Gaws' work.
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binfancontrol · 5 days ago
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What Every Farmer Should Know About Advanced Grain Bin Ventilation Solutions
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Grain storage management has become a vital component of farming success, requiring more than traditional practices to ensure long-term grain quality. Effective Grain Bin Management begins with understanding how airflow impacts storage conditions over time. Without proper airflow control systems in place, grain bins can quickly become high-risk areas for spoilage and grain loss. The right fan ventilation system plays a crucial role in protecting grain from harvest through to storage. For farmers who understand the value of preserving their products, investing in reliable ventilation is essential. Properly managed airflow supports uniform grain conditions and strengthens the quality and value of stored grain throughout the entire storage cycle.
Here is more detailed information:-
Smart Fan Control Systems for Grain Bin Ventilation Offer Reliable and Targeted Airflow
Modern grain storage requires more than just ventilation fans. It demands controlled airflow that actively manages temperature and moisture inside the bin. When grain bins are equipped with intelligent fan control systems, airflow can be directed precisely where and when it is needed. These systems respond to actual internal conditions rather than relying on guesswork or fixed schedules. By utilizing accurate sensors and fully automated controls, fans can turn on and off at the optimal time and with the appropriate intensity to maintain grain conditions and minimize unnecessary energy consumption.
Reducing Moisture Risks in Grain Storage with Precise Air Movement and Fan Timing
Grain spoilage often begins when moisture levels inside the bin are no longer in balance. If the grain becomes too damp, it risks developing mold. At the same time, overly dry conditions lead to shrinkage and a reduction in quality. Precision fan control systems prevent this by measuring the temperature and relative humidity of both the grain and outside air, ensuring the fan runs only when drying conditions are safe. The Grain Bin Automated Fan Control video clearly illustrates how this system operates in real-world situations to protect stored grain. This reduces the risk of rewetting and maintains consistent conditions across the bin. It also helps minimize fan runtime, which contributes to improved energy efficiency during extended storage periods.
Improving Grain Quality with Fan Efficiency and Condition-Based Controls
Grain bin ventilation that operates without monitoring or feedback can result in uneven conditions inside the bin and wasted energy. Advanced control systems optimize how and when fans operate, helping to eliminate common risks such as over-drying or over-conditioning. These systems are designed for farmers who want to protect their harvest while reducing unnecessary operating costs. By focusing airflow where it is most needed, these intelligent systems maintain consistent grain temperature and moisture levels without requiring frequent manual adjustments. With proper settings in place, grain storage becomes more reliable, safer, and easier to manage year-round.
Final Remarks
Farmers who depend on grain storage for a large portion of their annual success need systems that support reliability control and grain integrity. Smart grain bin ventilation is not just an upgrade but a direct investment in harvest preservation. With condition-based fan systems that adapt to changing environments inside and outside the bin, stored grain remains in optimal condition for more extended periods. Precision control means safer storage, better energy use, and greater peace of mind during every season. Reliable grain preservation begins with proper fan control and dependable ventilation performance from the start of storage through delivery.
Footnote
Safeguard every harvest with high-performance grain bin fan control systems that apply proven grain management techniques to reduce waste. Select airflow solutions designed to safeguard yield quality at every stage.
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computingpostcom · 3 years ago
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Open vSwitch is a multilayer software switch created to provide an open source, production quality switch platform that supports standard management interfaces and opens the forwarding functions to programmatic extension and control. Open vSwitch is widely used as a virtual switch in Virtual Machines environments such as OpenStack implementation. In this article we will install Open vSwitch on CentOS 8 | RHEL 8. These are the core features provided by Open vSwitch. Visibility into inter-VM communication via NetFlow, sFlow(R), IPFIX, SPAN, RSPAN, and GRE-tunneled mirrors LACP (IEEE 802.1AX-2008) Standard 802.1Q VLAN model with trunking Multicast snooping IETF Auto-Attach SPBM and rudimentary required LLDP support BFD and 802.1ag link monitoring STP (IEEE 802.1D-1998) and RSTP (IEEE 802.1D-2004) Fine-grained QoS control Support for HFSC qdisc Per VM interface traffic policing NIC bonding with source-MAC load balancing, active backup, and L4 hashing OpenFlow protocol support (including many extensions for virtualization) IPv6 support Multiple tunneling protocols (GRE, VXLAN, STT, and Geneve, with IPsec support) Remote configuration protocol with C and Python bindings Kernel and user-space forwarding engine options Multi-table forwarding pipeline with flow-caching engine Forwarding layer abstraction to ease porting to new software and hardware platforms Installation on Rocky / AlmaLinux 8: Install Open vSwitch on Rocky Linux 8|AlmaLinux 8 Install Open vSwitch on CentOS 8/RHEL 8 We’re going to use OpenStack repository to pull Open vSwitch rpm packages. Add OpenStack repository to CentOS Stream 8 sudo dnf install -y https://repos.fedorapeople.org/repos/openstack/openstack-yoga/rdo-release-yoga-1.el8.noarch.rpm Add OpenStack repository to RHEL 8 For RHEL 8, you can use Red Hat OpenStack 16 repositories if you have active subscriptions: sudo subscription-manager repos --enable=openstack-16-for-rhel-8-x86_64-rpms sudo subscription-manager repos --enable=fast-datapath-for-rhel-8-x86_64-rpms sudo subscription-manager repos --enable=rhel-8-server-optional-rpms If you don’t have Red Hat OpenStack subscription, use RDO: sudo subscription-manager repos --enable=rhel-8-server-optional-rpms sudo sudo yum install https://rdoproject.org/repos/rdo-release.rpm Install Open vSwitch on CentOS Stream 8 / RHEL 8 Then install Open vSwitch on CentOS 8 | RHEL 8: sudo yum install openvswitch libibverbs Accept installation prompts that comes your way. Transaction Summary ====================================================================================================================================================================================================== Install 9 Packages Total download size: 16 M Installed size: 48 M Is this ok [y/N]: y Once the packages are installed you can disable repositories used: sudo dnf config-manager --set-disabled centos-rabbitmq-38 ceph-pacific openstack-yoga centos-nfv-openvswitch Start and enable openvswitch service: sudo systemctl enable --now openvswitch Confirm service status: $ systemctl status openvswitch ● openvswitch.service - Open vSwitch Loaded: loaded (/usr/lib/systemd/system/openvswitch.service; enabled; vendor preset: disabled) Active: active (exited) since Fri 2020-06-05 23:24:15 CEST; 24s ago Process: 9704 ExecStart=/bin/true (code=exited, status=0/SUCCESS) Main PID: 9704 (code=exited, status=0/SUCCESS) Jun 05 23:24:15 centos.computingpost.com systemd[1]: Starting Open vSwitch... Jun 05 23:24:15 centos.computingpost.com systemd[1]: Started Open vSwitch. Check if ovs-vsctl command is usable. $ sudo ovs-vsctl show 2b6b3af2-7d50-4156-a4f6-c86b8f45f2ad ovs_version: "2.15.6" Optionally install os-net-config if you plan on configuring Open vSwitch with it. sudo yum install os-net-config Updating Open vSwitch To update the packages first enable disabled repositories: sudo dnf
config-manager --set-enabled centos-rabbitmq-38 ceph-pacific openstack-yoga centos-nfv-openvswitch sudo dnf update openvswitch libibverbs Configure and use Open vSwitch The next article below covers configurations of Open vSwitch bridges and network interfaces for use in your actual virtualization environments such as KVM. Configuring Open vSwitch on CentOS | RHEL | Fedora How To Use Open vSwitch Bridge on KVM Virtual Machines
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don-lichterman · 3 years ago
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Farm Shop Mfg., LLC Offers Grain Temp Guard® — A Grain Bin Temperature Control System in Illinois
Farm Shop Mfg., LLC Offers Grain Temp Guard® — A Grain Bin Temperature Control System in Illinois
Farm Shop Mfg. LLC ARMSTRONG, IOWA, UNITED STATES, August 9, 2022 /EINPresswire.com/ — Farm Shop Mfg., LLC had recently introduced Grain Temp Guard® for farmers looking for grain bin monitoring and temperature control systems in Illinois. The company considers farm innovation as a never-ending process and makes sure to meet all the demands to get planting and harvest done in the most…
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ultra-greenmojo-me · 4 years ago
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Peace of mind
When it comes to your stored grain, what’s it worth to you? If you’ve stored grain before, you know how quickly conditions can change inside your bin and that a bin monitoring system allows you to be responsive to those changes. If you’re using old cables with a handheld device where you have to walk... Read More source https://www.realagriculture.com/2021/11/peace-of-mind/
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