#Horizontal cartoning machine automatic bottle filling machine powder filling machine tin packing machine horizontal flow wrap machine bulk b

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How Nichrome’s End of Line Machines benefits businesses with efficiency

In today’s fast-paced industrial environment, efficiency is key to staying ahead of the competition. Businesses are constantly on the lookout for innovative solutions that can streamline their operations, reduce costs, and enhance productivity. As a leading name in packaging solutions, we offer a range of end of line machines designed to meet these needs. Let's explore how our end of line machines can benefit your business with unparalleled efficiency.

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In today’s fast-paced industrial environment, efficiency is key to staying ahead of the competition. Businesses are constantly on the lookout for innovative solutions that can streamline their operations, reduce costs, and enhance productivity. As a leading name in packaging solutions, we offer a range of end of line machines designed to meet these needs. Let's explore how our end of line machines can benefit your business with unparalleled efficiency.

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Automatic Carton Case Erector | Integrated Packaging Solutions | Nichrome

Nichrome’s case erectors are reliable and designed to specifically address the usual problems in automatic erection of cases owing to the quality of the corrugated board and the imperfections in its forming process.

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Nichrome At AGROPRODMASH 2022

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Nichrome at AGROPRODMASH 2022

About Nichrome India Ltd

 Nichrome is one of India’s foremost packaging machine manufacturers and offers integrated packaging solutions for a wide range of applications across the Food, Pharma and Non-food industries. With more than 4 decades of industry experience and bonafide expertise, over 10,000 successful installations and a presence in 45+ countries - Nichrome brings a product range and the capacity to deliver the ideal cost-effective solutions.

Nichrome has a custom of partnering with its customers to provide them with the ideal solution. Its expertise, technology, R&D and manufacturing chops allow Nichrome to provide the optimum customised solutions. Nichrome also provides training to their customers’ employees on the operation of their packaging machines and promises swift service and maintenance support. With Nichrome as your packaging partner, you can be sure of surmounting your packaging problems! 

Nichrome at AGROPRODMASH 2022 

Nichrome is exhibiting at AGROPRODMASH 2022 - held in Moscow, Russia between 10-14 October. The 27th edition of the International Exhibition for Equipment, Technologies, Raw Materials and Ingredients for the Food Processing Industry – Agroprodmash 2022 – can be called a landmark and eminently anticipated event of the year for food manufacturers and food machinery companies. 

Agroprodmash is a unique exhibition as it brings for its participants numerous benefits as it showcases equipment, technologies and services for the entire industry chain - from the production of raw materials and ingredients to the finished product, food packaging, quality control, refrigeration, storage and logistics solutions. 

The expo consists of meetings for industry professionals that provide immense opportunities for finding the optimum solutions for sustaining and developing businesses in new environments, building order books, signing contracts, and entering new markets.

Types of Packaging Offered by Nichrome:

Primary Packaging Primary packaging is defined as the packaging that comes in direct contact with the product and is the first level of protection for the product. The main objective of primary packaging is to contain, protect, and preserve the finished product - particularly against contamination. This kind of packaging is mainly intended for the end-user/consumer. Primary packaging makes it more convenient for consumers to handle the products whilst also making the product packaging more visually appealing. It can also display statutory information regarding the products that can be printed on the packaging. Secondary Packaging Secondary packaging is an extra layer of packaging for products that is applied after the primary packaging so as to bunch a certain number of products into a single SKU. The main role of secondary packaging is to provide protection to the products as they are carried through the supply chain. It also preserves the elements of the primary packaging. Secondary packaging also makes it convenient to transport huge quantities of the packaged product from the manufacturer’s setup to the end-user or point of sale.

Tertiary Packaging Tertiary packaging is the final layer of packaging - used to protect the manufactured products during shipping or storage. Its purpose is not only the protection of the products but also the protection of their primary and secondary packaging. Tertiary packaging is usually not visible to consumers as it is normally removed by retailers before the products are placed on shelves for sale. Some examples of tertiary packaging include brown cardboard boxes, wooden pallets, and shrink wraps. 

Integrated Packaging Solutions from Nichrome

Packaging line efficiency in addition to the choice of packaging partner is a significant consideration for food manufacturers. Among the main requirements of these manufacturers is the capability of the packaging solution supplier to build and configure a completely integrated line - going from primary to secondary to tertiary packaging. The advantages of having such a packaging partner include single-source convenience, improved consonance between machines part of the line, and flexibility in the overall layout. The objective of integrated packaging solutions providers like Nichrome is to provide entirely functional end-to-end packaging lines that have been set up according to their customers’ particular requirements. The installation and commissioning of such an integrated packaging line simplify their customers’ operations and save them time. 

Nichrome offers highly proven expertise and single-source convenience - from product handling to the end of line solutions & warehousing for the provision of complete end-to-end packaging solutions. Nichrome’s primary packaging solutions are: 

●     Bottle filling line

●     Jar filling line

●     Tin filling line

●     Bulk bag filling line

●     Blow Fill Seal (BFS) line

 Nichrome also has the capacity to deliver secondary packaging solutions that can be integrated into the primary packaging for effective integrated packaging solutions: 

●     Vertical cartoner

●     Horizontal cartoner

●     Case erector

●     Smart case packer

●     Auto case packer

●     Flexiwrap ST

●     Flexiwrap 700

●     HDPE bag filling

●     Flexibale 450

●     Pick and place solutions 

Nichrome’s range also includes end-of-line systems that can be integrated into the packaging line for highly effective end-to-end integrated packaging solutions. Nichrome’s end-to-end packaging systems can package both bags and cases and include bespoke solutions such as:

 ●     Automatic pallet dispensing

●     Collation using pick and place (Robotic/Gantry)

●     Palletizer (Robotic/Gantry)

●     Multiple line configuration and integration

●     Stretch wrapping 

Conclusion

Whether you are making the decision to purchase a Horizontal cartoning machine, automatic bottle filling machine, powder bottle filling machine, oil tin packing machine, horizontal flow wrap machine, bulk bag filling machine, ghee jar filling machine, powder jar filling machine,sugar packing machine,oil packaging machine- whatever your requirements, you should get in touch with Nichrome.

Make optimal use of the available space, and enhance efficiency and use of resources with Nichrome’s customized primary, secondary and tertiary packaging solutions. With expertise that Nichrome has developed over the course of over 4 decades in the packaging industry, and demonstrated in more than 10,000 installations across 45 countries over the globe, Nichrome is your bonafide single-source partner for the most cost-effective and practical end-to-end integrated packaging solutions.

Visit www.nichrome.com to find out more!

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Why you Need a Case Erector and Case Sealer

Why you Need a Case Erector and Case Sealer

The ultimate goal of a packaging line is the creation of the perfect and most functional package box. Machines have taken up the various tasks and procedures previously carried out by people in distribution centres, which has led to an increase in the speed and accuracy of operations. Now, companies of all sizes can access the most advanced technology with the initial investment becoming…

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The Benefits of having Nichrome’s Bulk Bag Filling System for your Agrochemical Industry

The agricultural industry is highly competitive, and agro-chemical manufacturers are always looking for ways to increase efficiency and productivity while reducing costs. One way to achieve these goals is by using bulk bag filling machines or bulk bag filling systems. Agro-chemicals play a critical role in the success of modern agriculture, and agro-chemical manufacturers face many challenges when it comes to packaging and distribution. One way to streamline this process is by using bulk bag filling machines, which offer many benefits to manufacturers. 

Bulk bag filling machines are designed to fill large bags with a high degree of accuracy and efficiency. These machines can handle a wide range of agro-chemical products, including powders, granules, and liquids, making them highly versatile and adaptable to the needs of the industry. 

Here are some of the key benefits of using these machines for agro-chemicals. 

1.     Increased Efficiency 

Bulk bag filling machines by Nichrome can fill multiple bags at once, significantly reducing the time and labor required to fill each bag manually. This allows manufacturers to increase production rates while reducing labor costs and improving overall efficiency. Additionally, using an automatic bottle filling machine or powder bottle filling machine can speed up the process of filling individual bottles, further increasing efficiency. 

2.     Reduced Waste

 Nichrome’s Bulk bag filling machines can accurately dispense the exact amount of product needed for each bag, reducing waste and maximizing the amount of product that can be packaged. This is especially important for agro-chemicals, where precise dosing is critical for product efficacy and safety. The use of a shrink wrapping machine for bottles or bottle capping machine can also help reduce waste by securely sealing each bottle. 

3.     Improved Product Quality and Consistency 

Bulk bag filling machines ensure that each bag or bottle is filled with the same precise amount of product, resulting in improved product quality and consistency. This is important for agro-chemicals, where inconsistent dosing can lead to crop damage or even failure. 

4.     Regulatory Compliance 

Bulk bag filling machines from Nichrome are designed to meet regulatory requirements for packaging and labeling, ensuring that agro-chemical manufacturers comply with relevant regulations. Using a bottle filling line that incorporates a bottle capping machine and shrink wrapping machine for bottles can also ensure that bottles are properly sealed and labeled, meeting regulatory requirements. 

5.     Customizable to Specific Needs 

Bulk bag filling machines can be customized to meet the specific needs of agro-chemical manufacturers, including the type of product being filled, the desired production rate, and the available space and resources. This allows manufacturers to create an integrated packaging solution that fits their unique needs and requirements. 

In conclusion, using a bulk bag filling machine or bulk bag filling system, as well as an automatic bottle filling machine or powder bottle filling machine, can provide significant benefits to agro-chemical manufacturers, including increased efficiency, reduced waste, improved product quality and consistency, regulatory compliance, and customizable packaging solutions. By investing in Nichrome’s bulk bag filling machines, agro-chemical manufacturers can achieve their production goals while maintaining the highest quality standards.

 Nichrome is also a prime manufacturer of tin filling machine, oil tin filling machine, tin can filling and sealing machine, can seamer machine, ghee jar filling machine, cartoning machine, box packing machine, automatic carton box packing machine, secondary packaging, flow wrap machine as well as horizontal flow wrap machine.

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NICHROME’S AUTOMATED PACKAGING SYSTEMS: A VITAL ROLE IN MEETING THE PHARMACEUTICAL INDUSTRY DEMANDS

The pharmaceutical industry has seen rapid growth in recent years, with an increasing demand for innovative and safe packaging solutions. To meet these demands, automation packaging solutions have become a key player in the pharmaceutical packaging industry. Nichrome has been a leading manufacturer of the most high tech packaging systems that not only provide efficient and accurate packaging but also help to ensure the quality and safety of the pharma drugs. 

With constant research and development, Nichrome has been able to develop filling systems that are quality proven and gives the most high-end integrated packaging solutions. 

TIN FILLING SYSTEMS 

One of the most common applications of automation in the pharmaceutical packaging industry is tin filling. Tin filling machines are specifically designed to handle the delicate and precise packaging of pharmaceutical products. These machines use advanced technology to fill tins with the exact amount of product, ensuring that the packaging is accurate and consistent. The use of tin filling systems reduces human error, increases production speed, and helps to improve product quality. 

BOTTLE FILLING SYSTEMS 

Bottle filling machines are another important automated pharma packaging machine that uses advanced technology to fill bottles with the exact amount of product, ensuring that the packaging is accurate and consistent. The use of automatic bottle filling systems helps to eliminate the risk of contamination and reduces the risk of human error. It also improves production speed and product quality, making it an essential tool in the pharmaceutical packaging industry. 

BLISTER FILLING SYSTEMS 

Blister packaging machines use advanced technology to package pharmaceutical products into blister packs, which are commonly used for pills, capsules, and other small products. The use of blister packaging machines helps to ensure that the packaging is consistent and accurate, providing a safe and convenient way to dispense the product. 

TOP-BLISTER FILLING SYSTEMS 

Top-blister packaging machines use modern technology to package pharmaceutical products into top-blister packs, which are commonly used for pills, capsules, and other small medical products. These machines provide a secure and efficient way to package the product, reducing the risk of contamination and wastage of materials. They also improve production speed and product quality, making them an essential tool in the pharmaceutical packaging industry. 

In conclusion, Nichrome’s automated packaging solution plays a vital role in the pharmaceutical packaging industry. The use of tin filling machines, automatic bottle filling machines, blister packaging machines, and top-blister packaging machines helps to ensure the quality and safety of the drugs, reduces human error, and improves production speed. Automated packaging systems are essential for the pharmaceutical industry to meet the increasing demands for innovative and safe packaging solutions. 

Nichrome is also a top-solution provider for oil tin filling machine, shrink wrapping machine for bottles, powder bottle filling machine, carton box packing machine, bulk bag filling machine, flow wrap machine, horizontal flow wrap machine, powder filling machine which are just a few to name. 

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Nichrome’s snack pack line has the ‘knack’!

Nichrome India, a global leader in integrated and automated packaging solutions, is counted among the best in the world for its precision manufacturing, plethora of products for several use cases, and bespoke sales and service. The name Nichrome has become synonymous with integrated and automated packaging solutions especially in India and across the world.

For start-ups, SMEs or large MNCs; for current or emerging needs, Nichrome offers endless possibilities and value in packaging solutions. That too, with one-stop convenience. We partner with customers, studies their specific application, and offer integrated solutions that deliver cost savings and efficiency.

Nichrome Packaging Solutions

Think automated packaging machines, think Nichrome India. Nichrome offers a wide array of products for Multilane Vertical Form Fill Seal (VFFS), solid packaging, liquid packaging, viscous material packaging, Horizontal Form Fill Seal (HFFS) and tin & jar filling systems renowned for their performance and ease-of-use. 

Nichrome India’s integrated packaging solutions take packaging tech to the next level of capability because they are backed by extensive R&D and tailor-made design.

Nichrome’s powder filling machine, tin filling machine, jar filling machine, can filling & sealing machine, carton packing machine, flow wrap machine and horizontal flow wrap machine are the preferred products in India and worldwide.

Nichrome’s Tin Filling Line

Nichrome's tin filling line is a sturdy, low-maintenance system made for accurate performance and safety. The PLC-controlled line has a digital LCD touch screen displaying settings, and safety enclosures with interlocks for rotary parts. Tin sterilization and cleaning options are on offer.

Nichrome is a superior snack packaging machine manufacturer, focused on providing high quality packaging solutions ensuring that the freshness and quality of food products is maintained.

 Nichrome’s Snack & Namkeen Packaging Machine

Nichrome’s SnackPack, is a food packaging machine that provides packaging solutions for a wide range of snack and namkeen products with dedicated design solutions for snack & namkeen packaging.

Nichrome’s snack packing machines have applications in safely and aesthetically packaging Chips, Puffed Snacks, Dry Fruits, Wrapped Candies, Biscuits, Pasta, Breakfast Cereals, Potato Chips, Kurkure, Macaroni, Indian Namkeen, Nuts, Soya Chunks, High Counts Biscuits.

Nichrome’s Wing-200 E-line Snack Pack, Excel Vertipack 320, Excel 400 Plus Multihead Weigher and Sprint 250 Plus Multihead Weigher are making industry buzz.

Nichrome Jar Filling Machines

Nichrome offers a wide range of liquid packaging machines – including bottle filling machines, oil tin filling machines, and ghee jar filling machines – that can be used to package diverse liquids.

Nichrome presents a versatile jar filling & packaging system which is widely used to fill solids like tea, small biscuits, nutraceutical powders, health drinks, wrapped candies, viscous fluids like ghee, peanut butter, and mayonnaise.

Nichrome’s jar filling and sealing line can also be used to pack Chyawanprash, powders, granules, candies, and biscuits into bottles or jars. We provide end-to-end solutions for all kinds of bottle filling, foil sealing, capping, labelling and batch coding requirements.

Nichrome Wing 200 E-Line Snack Pack

The Wing 200 E-Line Snack Pack is an exclusive packaging solution for start-ups and SMEs. Nichrome Wing 200 E-Line Snack Pack demonstrates superior expertise and reliability of Nichrome, and is available in a compact, affordable format designed to fit your space and budget.

Nichrome Flow Wrap Machine (Flexiwrap 700)

In the Nichrome Flexiwrap 700, secondary CSPP Flow-wrapped pouches are formed for a wide range of lay flat widths, up to 700mm. It operates with manual product feeding into a specialized conveyor and does automatic flow wrapping.

The sterling features of the Nichrome Flow Wrap Machine (Flexiwrap 700) are intermittent motion, robust construction, quick change-over friendly design for use of different forming size parts and convenience.

Nichrome Horizontal Cartoner

Enjoy fast & efficient cartoning with Nichrome’s Horizontal Cartoning Machine. This secondary packaging machine has a rated output of up to 180 cartons per minute and handles a variety of cartons with options of both side tuck-in, both side gluing or top tuck-in with bottom gluing.

Nichrome offers both continuous and intermittent fully automatic horizontal cartoners integrated with primary packaging. The main features are flexibility for size range and quick change-over, additional positive product inserter before flap closure (special for rigid products & pouches).

This Nichrome carton packaging machine also features unique and invaluable features like auto pre-folded leaflet insertion, machine guards with positive safety interlocks, sensors for monitoring carton and pouch, and speed up to 180 cartons per minute. It is the secondary and tertiary packaging solution of choice in India and markets abroad.

Conclusion

If integrated and automated packaging systems, is your ask; then give us the task!  At Nichrome India, having developed India's first indigenous milk packaging machine in 1977, we have been at the forefront of cutting-edge packaging technologies. Nichrome is a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in fully integrated packaging systems.

Our sales & service networking spans is based in Pune and is spread across all over the globe and India. Nichrome has a footprint in more than 45 countries and has successfully done 10000+ installations worldwide.

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NICHROME’S POWDER PACKING SOLUTIONS RULE THE ROOST

Tins (or cans) are used mainly in the food and pharma industry where quality packaging is paramount. Tins are commonly used for packaging of powders because they ensure safety, durability, and convenience. This makes them the preferred choice for packaging coffee powder, milk powder, baby formula, spice powders, nutritional supplements and more.

…And Nichrome India Limited’s integrated tin packaging solutions such as its powder filling machines, and tin packaging machines are regarded as the industry standard. Nichrome can provide both standardized and fully customizable powder packaging solutions for both the food and nutraceutical industry.

Nichrome’s Powder Packaging Solutions

Nichrome's tin filling machine line for powders and tin packing line for powders are robust, low maintenance-driven and made for accurate and efficient performance for powder packaging in tins.

The programmable logic controller (PLC)-fitted line features a digital liquid crystal display (LCD) touchscreen with settings. It also has safety enclosures with interlocks for rotary parts. Various tin sterilization and tin cleaning options are available from Nichrome.

Tins for powder filling come in various formats like tin with sealing, tin with capping and composite tins. They are used to fill snacks, ready-to-eat food, liquids, powder, spice, coffee etc.

Why Nichrome?

Nichrome offers an efficient tin powder filling line system that helps you meet your packaging needs. Just change the filler to fill different products, and this innovative packaging solution will enable powder tin packaging in stock keeping units ranging from 100 gm to 1000 gm.

Whether it is milk powder, spice powders, seasoning powders &pharma powders or pulses, grains, sugar or tea, Nichrome’s tin packaging machine, powder filling machine, oil tin filling machine, and tin filling and sealing machine are always the talk of the industry.

Nichrome’s tin filling and sealing machines, tin packaging machines, powder filling machines, oil tin filling machines, denote peace of mind for the packaging industry.

Powder Packaging Par Excellence

Nichrome’s tin filling and sealing machines for powders guarantee high-speed, accurate filling. Nichrome’s powder tin filling line system includes a turn table for empty tins, and an inverted tin cleaning machine.

The line system also features a UV chamber, dial indexing unit for twin tin filling, two servo auger fillers, seamer, date batch coding system, capping machine (lid pressing unit), cap elevator with storage silo and turn table for filled tins.

Powder Filling and Sealing

In a Nichrome powder tin filling and sealing machine, by changing the filler, one can pack a wide range of food and non-food products in tin or composite tin containers. Our line is especially geared for pharma powders and detergent powders.

Secondary Packaging

Nichrome can also help with secondary packaging solutions, and integration with existing systems.Secondary packaging is the first thing your customer sees when picking up your products and browsing retail shelves.

Nichrome also provides a wide range of automated packaging systems for bulk packaging machines, secondary packaging solutions such as wrapping machine, horizontal wrap machine, cartooning machine, and box packaging machine. Nichrome trains your staff in machine operations and provides after-sales support.

Nichrome’s fast and efficient box cartooning machines, is a secondary packaging machine has a rated output of upto 180 cartons per minute and handles a variety of cartons with option of both side tuck-in, both side gluing or top tuck-in with bottom gluing.We offer both continuous and intermittent fully automatic cartooning machines which we integrate with primary packaging.

Other Automated Packaging Lines

Nichrome’s automatic bottle filling system  is an integrated packaging solution that can pack liquids and powders in stock keeping units (SKUs) ranging from 100 ml to 200Litre.

For producers supplying non-free flowing powders such as milk powders, coffee powder, tea/coffee premixes, etc. to food chains, travel and hospitality industries, Nichrome offers unmatched efficiency through its range of Vertical Form Fill Seal (VFFS) machines like High-Speed Double Head Wing Servo Auger Filler,can be used for packaging powders like salt.

The Saltpack Vertical Form Fill Seal Machine is a high-speed packaging solution. It is a robust machine with open construction, made of special grade material suitable for salt handling.It involves the lowest running cost through reputed control engineering (CE) marked Programmable Logic Controller (PLC) housed in dust tight electrical panel for machine control.With optional fillers, Saltpackcan also be used for packaging other free flow products and viscous products.

Nichrome’s Horizontal Form Fill Seal (HFFS) packaging machines bring you new generation, linear technology from Europe. The series is versatile and can be used for packing a wide range of powders, grains, snacks, liquids, and viscous products using different fillers. The series also offers a range of pouch formats with superior pouch aesthetics.

Conclusion

Nichrome offers a range of proven powder packaging machines for a plethora of free-flowing and non-free-flowing powders across food, pharma, and other industry verticals. Food powder packaging machine or coffee powder packaging machine, detergent powder packaging machine or milk powder packaging machine–Nichrome has a suitable solution for every need. While one machine may not be able to package all powders, Nichrome’s powder packaging machines are especially versatile, and one machine can handle several powder applications with easy changeover.

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Nichrome’s Packaging Technology at ANUTEC International FoodTec India 2022

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Nichrome’s Packaging Technology at ANUTEC International FoodTec India 2022

India is projected as a sunrise sector for food processing - with a profusion of business and growth opportunities - which is why a number of significant food processing and packaging expos are conducted across the country - connecting suppliers and buyers for the growth and advancement of the industry. ‘ANUTEC International FoodTec India’ is India's leading supplier trade fair for the food and beverage processing industry that covers all aspects of this industry. The 16th ANUTEC - International FoodTec India exhibition will be held between the 14th and 16th of September at the Bombay Exhibition Centre in Mumbai. The exhibition in Mumbai 2022 connects suppliers and buyers from all across the globe under one roof for the exchange of new developments and to showcase the future of India's food and beverage processing industry. Nichrome India Ltd - the leading packaging machine manufacturer in India - is showcasing its wares at this food packaging exhibition in India. 

About Nichrome India Ltd 

Nichrome is among India’s foremost packaging machine manufacturers and provides integrated packaging solutions for a diverse range of applications across Food, Pharma and Non-food industries. With over 4 decades of industry experience and authentic expertise, more than 10,000 successful installations and a presence in 45+ countries - Nichrome offers a product range and the capabilities to deliver the ideal cost-effective solutions. Nichrome has a practice of partnering with its customers to configure the ideal solution. Its expertise, technology, R&D and manufacturing facilities allow Nichrome to deliver the perfect customised solutions. Nichrome also offers training for their customers’ staff on the operation of the machine and promises prompt service and maintenance support. With Nichrome as your packaging partner, you’re certain of overcoming your packaging challenges! 

Integrated Packaging Solutions from Nichrome

Packaging line efficiency as well as the choice of packaging partner are significant considerations for food manufacturers. Among the primary requirements these manufacturers have is the capability of the packaging solution supplier to manufacture and configure a fully integrated line - from primary to secondary to tertiary packaging. The benefits of such a packaging partner include single-source convenience, improved compatibility between machines in the line, and overall layout flexibility. The goal of integrated packaging solutions providers like Nichrome is to provide fully functional turnkey packaging lines configured according to the customers’ specific requirements. Installing such an integrated packaging line simplifies the customers’ operations and saves time Considerations for Integrated Packaging Lines 

Some of the considerations when configuring integrated packaging lines include: 

●     Desired production speed

●     Layout design and floor space utilization

●     Possibility of further expansion

●     Packaging line workflow 

Nichrome at ANUTEC International FoodTec India 2022 

Nichrome will be showcasing its products at ANUTEC International FoodTec India 2022, where the star of the show will be their Flexiwrap 700 Flow Wrap Machine - a high-grade secondary packaging horizontal flow wrap machine in their range.

What is Secondary Packaging? 

Secondary packaging is the additional layer of packaging for products applied post primary packaging to group a certain quantity of products into a single SKU. The main role of secondary packaging is to provide protection to the products moving through the supply chain. It also preserves the robustness of the primary packaging. Secondary packaging also permits the transportation of large quantities of the packaged product from the manufacturer to the end-user or point of sale. 

Benefits of Secondary Packaging: 

●     Saves time, space, labour, reduces waste material

●     Eases handling during transportation & storage

●     Overcomes manual and possible disorderly packaging

●     Ensures accuracy of weight and pouch count

●     Enhances productivity

●     Provides excellent ROI

●     Allows the conveying of branding and marketing information 

Nichrome’s Secondary Packaging Solution - Flexiwrap 700 Flow Wrap Machine 

The Flexiwrap 700 Flow Wrap Machine forms CSPP flow-wrapped pouches with a wide range of layflat widths up to 700mm.

It operates as follows: 

●     Manual product feeding to a specialised conveyor

●     Automatic flow wrapping 

Salient Features: 

●     Intermittent motion

●     SS 304 construction material for contact parts

●     Quick changeover design

●     Storage of different recipes through PLC programs

●     Center seal and center conveyor driven by a Servo motor

●     Side seal driven by pneumatic cylinder

●     Compatible with BOPP/PPE laminates

●     Speed of up to 60 packs/min 

Conclusion

Whether you are deciding on a Horizontal cartoning machine, bottle filling line, powder filling machine, tin filling machine, horizontal flow wrap machine, bulk bag filling machine, ghee jar filling machine, powder bottle filling machine - whatever your requirements may be, get in touch with Nichrome.

Make the most of the available space, and enhance efficiency and use of resources with Nichrome’s bespoke secondary and tertiary packaging solutions. With expertise developed over 4 decades in the packaging industry, and proven in more than 10,000 installations across 45 countries over the globe, Nichrome is your definitive single-source partner for the most effective end-to-end integrated packaging solutions. 

Visit www.nichrome.com to learn more!

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Primary Packaging and Secondary Packaging with Nichrome.

Nichrome developed and manufactured India's first milk pouch packaging machine four decades ago. Since then, it’s been a continuous journey of advancing expertise, indigenous innovation, growing product range and technology tie-ups – all aimed at offering clients a superior experience in packaging solutions.

Today, Nichrome boasts an enviable portfolio of automated packaging machines for primary packaging. Primary packaging is the packaging in direct contact with the product, the material that most closely protects and contains the product. For snacks, it could be the flexible pouch; for beverages, it could be the tin or bottle; for pharma tablets or capsules, it could be the aluminum blister strip or bottle.

NICHROME PRIMARY PACKAGING Nichrome offers a comprehensive range of primary packaging machines in India. These can be broadly divided into 3 categories:

Vertical Form Fill Seal (VFFS) machines VFFS machines are used primarily in the Food packaging industry, for a wide variety of powder, liquid, granular, viscous products. The product to be packed is dispensed vertically. The machine constructs the bag or pouch out of a roll of film, fills the bag and seals it. Even formed, bulk good like nuts, cookies, and even nuts & bolts, can be packed using automated VFFS packaging machines.

VFFS machines require less floor space and cost less than HFFS machines.

Horizontal Form Fill Seal (HFFS) machines HFFS packaging machines operate horizontally, and are suited for larger packs and heavier products that do not flow. HFFS packaging machines are also better suited for packing fragile products that cannot withstand a high drop. Companies prefer these machines when they require a stand up pouch or a pouch with a zipper and/or spout that facilitates ease of opening and comfortable consumption of products.  

Bottle/Tin Filling solutions Nichrome offers an efficient integrated system for bottle filling and packaging that covers a turntable, UV sterilisation chamber, automatic liquid filling machine, cap feeding elevator, rotary capping machine, induction sealer, labeling machine, date & batch coding system, and packing table.

SKUs range from 100 ml to 20 ltrs. Applications include a wide range of food & beverage liquids such as flavoured milk, soft drinks, energy drinks, water & buttermilk; non-food liquids such as perfumes, oil, shampoo, handwash; viscous products such as ghee, ketchup, chocolate sauce and more.

Nichrome's Tin Filling Line is a sturdy, low-maintenance system made for accurate and efficient performance. The PLC-controlled line has a digital LCD touch screen displaying settings, and safety enclosures with interlocks for rotary parts.

Machine construction is available in SS3014, SS316 and MS painted material. Various tin sterilisation and cleaning options are available.

NICHROME SECONDARY PACKAGING In any trade transaction, where logistics is involved, secondary packaging forms an important part of a shipment. Secondary packaging is the outer packaging primarily used for collating smaller individual units for storage and transportation of mass quantities of the product to the end user or point of sale.

In the beverage, food & cosmetic sectors, secondary packaging is sometimes used for display and branding on retail shelves.

Good external packaging or secondary packaging offers many benefits. These include:

- Eases handling and transportation of goods

- Reduces chances of pilferage and theft

- Helps preserve and protect the product from weather conditions like rain and heat, and reduces damages due to accidents

- Facilitates timely and correct delivery as secondary packaging usually feature handling instructions, weight & dimensions, deliver address etc.

Nichrome’s secondary packaging offerings include:

- Crating – for milk pouches

- Cartoning – Bag in Box

- Multiple sachets in a Carton

- Collating / Bundling and Over Wrapping

- Labelling

- Automated inline / offline Case Erecting and Case Packaging

- Palletizing

Nichrome also provides complete packaging line integration with fully engineered solutions delivering highly efficient flexible lines to maximise your line's OEE, with real time operator-specific production and diagnostics data.

For the full range of primary and secondary packaging solutions tailored for your individual needs, connect with Nichrome, India’s leading integrated packaging solutions provider, with over four decades of industry expertise and indepth knowledge of diverse application requirements.

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Innovative Packaging Systems from Nichrome

Packaging Systems Bottle Filling Line Liquids

Nichrome is a leading packaging machines manufacturer, with a range of automatic packaging machines in both VFFS and HFFS formats for a broad spectrum of application. Food, Pharma & other industries depend on Nichrome’s superior technology, manufacturing and customized service for their flexible packaging needs.

Nichrome also offers end-to-end packaging solutions including complete project design & execution, secondary packaging solutions, and customized project integration services.

Nichrome believes in partnering with clients to understand their needs and challenges, and then customizing the appropriate packaging solution that delivers enhanced productivity and optimum ROI. However, right now Nichrome has six new packaging systems ready in its portfolio. These are:

Tin Filling Line

Nichrome’s tin filling line is a sturdy low-maintenance system made for accurate and efficient performance.The PLC-controlled line has a digital LCD touch screen displaying settings, and safety enclosures with interlocks for rotary parts.

Machine construction is available in SS304, SS316 and MS painted material. Various tin sterilisation and cleaning options are available.

Horizontal Cartoning Machine

Discover fast and efficient cartoning with Nichrome’s horizontal cartoning machine. This secondary packaging machine has a rated output of 50–55 cartons per minute, and handles a variety of cartons: parallel tuck in, opposite tuck in, lock bottom and gluing.

The machine structure is of MS sheet metal for durability. Some key features include adjustable carton conveyor with chain type design, servo indexing drive to carton and product chain, motorized carton pick up with vacuum cups, and facility for product insertion inside carton through motor-driven product pusher.

Automatic Pouch Stacking & Wrapping System

Nichrome’s high speed stacking & wrapping system for single and double head machines enables auto pouch stacking as per desired matrix. The system includes an inclined conveyor, pouch orienter, pusher and flow wrapping machine.

It is a PLC-controlled, single operator driven system offering easy changeover. The system can be aligned in linear or right angle direction as per floor space.

Bottle Filling Line — Liquids

Nichrome offers an efficient integrated system for bottle filling and packaging that includes a turntable, UV sterilisation chamber, automatic liquid filling machine, cap feeding elevator, rotary capping machine, induction sealer, labeling machine, date & batch coding system, and packing table.

SKUs range from 100 ml to 20 ltrs. The bottle filling line serves a wide gamut of food & beverage applications such as flavoured milk, soft drinks, energy drinks, water & buttermilk; non-food liquids such as perfumes, oil, shampoo, handwash; and viscous products such as ghee, ketchup, chocolate sauce and more.

Bottle Filling Line — Solids

Nichrome presents a versatile bottle filling line for solids. Applications range from milk powder, spice powders, seasoning powders & pharma powders to pulses, grains, sugar & tea to tablets, dry fruits, soya chunks & whole spices. Just change the filler and use the filling line for any powder and solid application.

The PLC-controlled system is fitted with a unique ‘no bottle no filling’ safety device, and safety enclosures with interlocks for rotary parts. It works well for glass, HDPE and PP bottles and offers fast changeover for different bottle sizes.

Hdpe Bag Filling System

This system is a PLC-controlled system with digital LCD touch screen for display and settings. The user-friendly design and fast changeover for different bag sizes makes this a must-have for companies packaging their products in pack sizes of 500 to 5000 gms.

The line includes a VFFS machine, pouch take up conveyor and a rotary bag holding & filling system. Machine construction is available in SS304, SS316 and MS painted. Both HDPE and PP bags may be used.

To know more about these automated packaging systems or to discover the ideal packaging solution for your needs, partner with Nichrome India.