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Double diaphragm pumps for greater reliability in chemical processes
Product Manager Stefan Anstöter knows the requirements of the chemical industry and knows what users value.
"From the material to the design and the accessibility for repairs: Chemical pumps must function flawlessly in practical application," says Stefan Anstöter, Product Manager at Timmer GmbH. "We know: Here there is no room for error. That's why we have optimised our pumps so that they meet – and even exceed – all industry requirements. This starts with deliberate use of suitable pump materials. For example, stainless steel, which has proven to be effective in other industries, is often not suitable for chemical applications because it is subject to attack by alkalis and acids. Instead, the pumps in the ‘Tim Chem’ product line are equipped with a plastic housing. The polytetrafluoroethylene (PTFE) that we use is compatible with the chemicals that are used.”
External influences such as significant temperature fluctuations change the shape of the material, and the housing then tends to leak at the connections. “We use a design for our pumps that connects the highly-resistant plastic components that are in contact with media, by means of tie rods. The force exerted by the tie rods is distributed by the large-area reinforcement plates – a measure that significantly minimises deformation of the plastic,” says Anstöter.
The Tim Chem series chemical pumps come factory-standard with a sensor that monitors the status of the pump and that can be integrated directly into the user's process control system.
To ensure maximum protection, stainless steel sheets encompass the pump and provide stability for the entire construction. Metal does not come into contact with the medium. Plastic, and plastic only, which has been tested for resistance, completely encloses the processed medium. The material is FDA-compliant and thus it is food-safe.
Optimal sealing of a pump is a major aspect of process reliability. It is a characteristic that plays a central role in product development at Timmer. In this regard, the design follows a simple rule: The fewer sealing surfaces, the fewer possibilities of a leak. Consequently, chemical pumps from Timmer have only four sealing points – and these pumps are Atex-compliant.
Easy access for repairs
A look inside the pump shows the sealing concept, which significantly minimises the risk of leaks. The design enables easy access for repairs and fast on-site service.
These double diaphragm pumps come factory-standard with an intelligent sensor for condition monitoring. The sensor can be integrated directly into the user's process control system. Integrated in a process control system the sensor shows the real-time status of the pump and by means of an additional system, immediately sounds an alarm should an error occur. The company decides how the pump should be integrated into the system and what data it should display. If an error message occurs and if repairs are required, service technicians benefit from the easy accessibility offered by the pumps. For example, valve balls and valve cages can be replaced without dismounting the side covers. Use of special tools is not necessary.
The heart of the pump, a special, extremely low-wear, ceramic latching valve, ensures smooth operation. All of the valve's friction pairs are made of ceramics in conjunction with precision-ground, high-performance plastics. The result is minimum wear in the valve itself. The reduced stroke path provides long-term protection of the diaphragm.
www.timmer.de
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Chemical pumps are ideal for many applications from filtration and circulation to storage of fluid and chemicals. Due to their harsh nature, corrosive chemicals must be handled carefully. Using rotational energy supplied by an impeller, these pumps are able to move liquids safely and efficiently. Here we highlight 5 features that are helpful in industrial process.
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