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[fabtech01]

Chilled Water Systems: The Cool Backbone of Modern Infrastructure

Introduction

What Are Chilled Water Systems?

Chilled water systems are essential components in the heating, ventilation, and air conditioning (HVAC) industry. They provide a reliable method to cool large buildings and industrial processes by circulating chilled water throughout the system, effectively removing heat from the space.

Importance in Modern Infrastructure

In today's world, where energy efficiency and environmental impact are crucial considerations, chilled water systems play a vital role. They are used in various settings, from commercial buildings to industrial facilities, ensuring comfortable and safe environments while minimizing energy consumption.

How Chilled Water Systems Work

Basic Components

A typical chilled water system consists of chillers, cooling towers, pumps, and a network of pipes. The chiller is the core component, responsible for removing heat from the water, which is then circulated through the building or process.

The Cooling Cycle

The cooling cycle begins with the chiller, where refrigerant absorbs heat from the water. This chilled water is then distributed through the building via a network of pipes. As it flows through air handlers and fan coil units, it absorbs heat from the air, effectively cooling the space. The now-warmed water returns to the chiller to begin the cycle again.

Types of Chilled Water Systems

Air-Cooled Chillers

Air-cooled chillers use air to dissipate heat from the refrigerant. They are typically used in smaller installations or where water availability is limited. These systems are easier to install and maintain but can be less efficient in extreme temperatures.

Water-Cooled Chillers

Water-cooled chillers use water from a cooling tower to remove heat from the refrigerant. These systems are more efficient and suitable for larger installations but require more space and higher maintenance.

Applications of Chilled Water Systems

Commercial Buildings

In commercial buildings, chilled water systems are crucial for maintaining comfortable indoor temperatures. They are commonly used in office buildings, malls, and hotels.

Industrial Uses

Industries such as manufacturing, pharmaceuticals, and food processing rely on chilled water systems to maintain process temperatures and ensure product quality.

Data Centers

Data centers, which generate significant amounts of heat, use chilled water systems to keep servers cool and operational, preventing overheating and downtime.

Hospitals

Hospitals utilize chilled water systems to ensure a comfortable environment for patients and staff, as well as to maintain the proper functioning of medical equipment.

Benefits of Chilled Water Systems

Energy Efficiency

Chilled water systems are known for their energy efficiency, particularly water-cooled systems, which can significantly reduce energy consumption compared to traditional air conditioning systems.

Cost Savings

By reducing energy consumption, chilled water systems can lead to substantial cost savings over time. Additionally, their longer lifespan and lower maintenance costs contribute to overall savings.

Environmental Impact

These systems have a lower environmental impact due to their efficient use of energy and the ability to use eco-friendly refrigerants, reducing greenhouse gas emissions.

Challenges and Considerations

Installation Costs

While chilled water systems offer many benefits, the initial installation costs can be high, especially for water-cooled systems, which require extensive infrastructure.

Maintenance Requirements

Regular maintenance is crucial to ensure the efficiency and longevity of chilled water systems. This includes checking refrigerant levels, inspecting pumps and pipes, and ensuring the cooling tower is functioning correctly.

Space Considerations

Water-cooled systems require significant space for cooling towers and associated equipment, which can be a limitation in urban areas or buildings with limited space.

Choosing the Right Chilled Water System

Assessing Needs

Choosing the right system involves assessing the cooling needs of the building or process, including the required capacity and efficiency.

Budget Considerations

Budget plays a crucial role in the decision-making process. While water-cooled systems are more efficient, they come with higher upfront costs compared to air-cooled systems.

Long-Term Planning

Considering the long-term benefits, including energy savings and maintenance costs, is essential when choosing a chilled water system. Investing in a more efficient system upfront can lead to significant savings over time.

Advancements in Chilled Water Systems

Smart Technology Integration

Modern chilled water systems are incorporating smart technology, allowing for real-time monitoring and adjustments, which enhances efficiency and reliability.

Eco-Friendly Refrigerants

The use of eco-friendly refrigerants is becoming more common, reducing the environmental impact of chilled water systems and complying with stricter environmental regulations.

Improved Efficiency Designs

Advancements in design, such as variable speed drives and improved heat exchangers, are increasing the efficiency of chilled water systems, making them more effective and economical.

Case Studies

Successful Implementations

Numerous case studies highlight the successful implementation of chilled water systems in various settings, showcasing their benefits and efficiency.

Lessons Learned

These case studies also provide valuable lessons on the challenges faced during installation and operation, offering insights for future projects.

Future of Chilled Water Systems

Emerging Trends

The future of chilled water systems is bright, with trends such as increased automation, smarter controls, and more sustainable practices leading the way.

Sustainability Initiatives

Sustainability is a key focus, with efforts to reduce energy consumption and environmental impact driving innovation in the field of chilled water systems.

Conclusion

Recap of Key Points

Chilled water systems are essential for modern infrastructure, offering efficient and reliable cooling for various applications. Their benefits, including energy efficiency, cost savings, and environmental impact, make them a preferred choice in many settings.

Final Thoughts

Fabtech is technology advances and sustainability becomes a priority, chilled water systems will continue to evolve, providing even greater benefits and efficiencies. Investing in the right system today can lead to significant long-term gains.

FAQs

What is a chilled water system?

A chilled water system is an HVAC solution that uses chilled water to cool buildings or industrial processes by circulating the water through a network of pipes and heat exchangers.

How do chilled water systems save energy?

Chilled water systems save energy by efficiently removing heat from spaces using chilled water, which requires less energy than traditional air conditioning systems.

What are the main types of chilled water systems?

The main types are air-cooled chillers, which use air to dissipate heat, and water-cooled chillers, which use water from a cooling tower.

[raifuujin]

Feeling the pull of 'there's a lot I could do and I don't know what to prioritize', so.

I tend to clean up my raw scans from time to time, but rarely put them out there because I hold off updating my archive until an entire book looks presentable. I'm currently working on the easiest one (Wonder Quiz Book), and not doing a perfect dedusting, it's just a book I can get finished/update quickly and get in a groove.

2. RP icons are the type on @dcmk-icons. I have a few groups of icons when I picked certain characters to work on that have been sitting for a while.

3. I don't have it in me to do typesetting or really put effort making a translation read well, but I know a lot of raw material is hard to look through when it's just Japanese. I can definitely transcribe stuff to where it can be plugged in sentence by sentence to offer something. (And if the machine translation is a grievous error, I'll work it out, just not things like. Grammar.) If I go with transcriptions, I'll probably put them on @dcextra, but. With less effort than what I was doing there.

4. Comparisons are just a little thing I like doing as a sort of challenge.

[adinathinternationalindia]

Tablet Deduster Machine

Tablet Deduster Machine very commonly used to De bur or dust tablet from the powder remain after it is punched. The machine is designed in such a way that it can be placed parallel to the tablet machine discharge and after the tablets travel through the brushing unit which has a screw thread like makes the tablets travel while being brushed to the outlet thus providing a clean polished tablet. The brush has a surrounded SS 316 Cage with perforation from where the excess powders are discharged.

The powder is collected in a tray or can even be collected in a dust extractor. The speed of the brush can be set used a VFD which is attached to a ½ HP Geared motor. The machine is capable to output around 2 to 2.5 lac tablets an hour. Depending on tablet size and shape.

[bizzybloger]

Tablet Compression: Techniques and Equipment

Tablet compression is a critical process in pharmaceutical manufacturing, where powdered ingredients are compacted into solid tablets of uniform size, shape, and dosage strength. This process involves specialized techniques and equipment to ensure the quality, consistency, and efficiency of tablet production. Let's explore the techniques, equipment, and key considerations involved in tablet compression.

Tablet Compression Techniques

1. Direct Compression:

Direct compression is a preferred method for formulations that are flowable and compressible without requiring granulation. Key steps include:

Blend Uniformity: Mixing of API, excipients (e.g., fillers, binders), and lubricants to achieve uniformity.

Compression: Feeding the blend directly into the compression machine, where punches compress the powder into tablets.

Direct compression is efficient, reducing processing time and minimizing heat exposure to sensitive APIs.

2. Dry Granulation:

Dry granulation involves compacting the powder blend into granules before compression. Steps include:

Pre-compression: Compacting the powder blend into slugs or ribbons using a roller compactor or tablet press.

Milling: Breaking down the slugs into granules of uniform size.

Compression: Feeding the granules into a tablet press for final compression into tablets.

Dry granulation is suitable for moisture-sensitive APIs or formulations requiring controlled release.

3. Wet Granulation:

Wet granulation involves wetting the powder blend with a binder solution before granulation. Steps include:

Granulation: Mixing the wetted powder blend to form granules.

Drying: Removing moisture from the granules through drying processes.

Compression: Feeding the dried granules into a tablet press for compression.

Wet granulation enhances flow properties, improves compressibility, and facilitates uniform tablet formation.

Equipment Used in Tablet Compression

1. Tablet Press:

The tablet press is the primary equipment used in tablet compression. It consists of:

Hopper: Holds the powder blend before feeding into the compression zone.

Die and Punches: Shapes and compresses the powder into tablets of specified size and shape.

Compression Zone: Where punches compress the powder, and excess air is expelled to form tablets.

Ejection Mechanism: Removes the compressed tablets from the die cavity.

Modern tablet presses offer advanced features like automated controls, variable speed settings, and quality monitoring systems to ensure precise compression and tablet quality.

2. Granulators:

Granulators are used in dry and wet granulation processes to prepare granules from the powder blend:

Roller Compactors: Compress powder into sheets or ribbons before milling into granules.

High-Shear Granulators: Mix and granulate powder blends with binder solutions in wet granulation processes.

Fluid Bed Dryers: Dry wet granules by fluidization for subsequent compression.

Granulators vary in capacity, design, and functionalities to accommodate different formulation requirements.

3. Auxiliary Equipment:

Mills: Reduce particle size of raw materials or granules before compression.

Blenders: Ensure uniform mixing of API and excipients in powder blends.

Dedusters: Remove excess dust and improve tablet appearance and quality.

Metal Detectors: Ensure tablets are free from metal contaminants before packaging.

Key Considerations in Tablet Compression

Formulation Optimization: Selecting suitable excipients (binders, fillers, disintegrants) and APIs for desired tablet characteristics.

Compression Force and Speed: Adjusting compression force and speed to achieve uniform tablet hardness and weight.

Tablet Design: Choosing appropriate tooling and die configurations for desired table

t shape, size, and embossing.

Conclusion

Tablet compression is a fundamental process in pharmaceutical manufacturing, transforming powder blends into solid dosage forms with precise characteristics. By employing advanced techniques and using specialized equipment, pharmaceutical companies can ensure the production of high-quality tablets that meet regulatory standards and patient expectations for safety and efficacy. Continuous advancements in compression technology and process optimization contribute to the ongoing evolution of tablet manufacturing, supporting innovation and excellence in healthcare delivery.

[doublerotarytabletpresses]

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[pmgequipment]

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We concentrate in providing 𝐃𝐞-𝐃𝐮𝐬𝐭𝐞𝐫 because we have a wealth of knowledge and experience in this area. 𝐃𝐞-𝐃𝐮𝐬𝐭𝐞𝐫 is commonly used in the pharmaceutical and food processing industries. Our team of experts creates this machine using top-notch components and cutting-edge technology in compliance with well recognized industry standards. These 𝐃𝐞-𝐃𝐮𝐬𝐭𝐞𝐫' primary function is to remove any lingering, minute amounts of unwanted dust from tablets and other products. 𝐓𝐚𝐛𝐥𝐞𝐭 𝐃𝐞𝐝𝐮𝐬𝐭𝐞𝐫, 𝐃𝐞𝐝𝐮𝐬𝐭𝐞𝐫, 𝐃𝐞 𝐝𝐮𝐬𝐭𝐞𝐫, 𝐏𝐡𝐚𝐫𝐦𝐚𝐜𝐞𝐮𝐭𝐢𝐜𝐚𝐥 𝐃𝐞𝐝𝐮𝐬𝐭𝐞𝐫 𝐌𝐚𝐜𝐡𝐢𝐧𝐞 ,𝐓𝐚𝐛𝐥𝐞 𝐃𝐞-𝐃𝐮𝐬𝐭𝐞𝐫, 𝐃𝐮𝐬𝐭 𝐄𝐱𝐭𝐫𝐚𝐜𝐭𝐨𝐫, 𝐓𝐚𝐛𝐥𝐞𝐭 𝐃𝐞𝐝𝐮𝐬𝐭𝐞𝐫, 𝐓𝐚𝐛𝐥𝐞𝐭 𝐃𝐞𝐝𝐮𝐬𝐭𝐞𝐫 𝐌𝐚𝐜𝐡𝐢𝐧𝐞, 𝐃𝐞𝐝𝐮𝐬𝐭𝐞𝐫 𝐌𝐚𝐜𝐡𝐢𝐧𝐞, 𝐂𝐚𝐩𝐬𝐮𝐥𝐞 𝐃𝐞-𝐝𝐮𝐬𝐭𝐞𝐫, 𝐂𝐚𝐩𝐬𝐮𝐥𝐞 𝐃𝐞𝐝𝐮𝐬𝐭𝐞𝐫, 𝐃𝐞-𝐃𝐮𝐬𝐭𝐢𝐧𝐠.

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[singhaniatableting]

5 Must-Have Tableting Tools for Optimal Tablet Production Process

In the pharmaceutical industry, the production of tablets is an important process that requires the use of various tools and equipment to ensure high-quality tablets. Here are five must-have tableting tools for an optimal tablet production process: 

Tablet Press: 

A tablet press is a machine that compresses powder or granules into tablets of uniform size and shape. It is one of the most critical tools for the tablet production process. Singhania Tableting is a Tablet press manufacturers in India offer a variety of tablet press machines that can cater to different tablet production requirements. It is essential to choose a tablet press that suits your production needs and quality standards. 

Tooling (Punches and Dies): 

Punches and dies are another essential tool for the tablet production process. They are used in the tablet press to compress the powder or granules into a tablet shape. The quality of the punches and dies is crucial in ensuring the uniformity and consistency of the tablets. Choosing high-quality punches and dies manufacturers is important to ensure the durability and longevity of the tooling. 

Tablet Deduster: 

After the tablets are compressed, they need to be cleaned to remove any excess powder or debris. A tablet deduster is a machine that removes excess powder and debris from the surface of the tablets. A high-quality tablet deduster is essential to ensure the cleanliness and quality of the tablets. 

Tablet Coating Machine: 

Tablet coating is a process that applies a layer of coating material to the tablets to protect them from moisture and oxidation, improve their appearance and taste, and facilitate swallowing. A tablet coating machine is used for this process, and it can be a critical tool in ensuring the quality of the tablets. Tablet press manufacturers in India offer a range of coating machines that can cater to different coating requirements. 

Tablet Hardness Tester: 

The hardness of a tablet is an essential quality attribute that affects its dissolution and disintegration. A tablet hardness tester is a device that measures the hardness of the tablets. This tool is crucial in ensuring that the tablets have the required hardness and disintegration time. 

In conclusion, the tablet production process requires the use of various tools and equipment to ensure high-quality tablets. A tablet press, punches and dies, tablet deduster, tablet coating machine, and tablet hardness tester are some of the must-have tools for optimal tablet production. It is essential to choose high-quality equipment from reputable tablet press manufacturers in India 

and punches and dies manufacturers to ensure the quality and consistency of the tablets. Using the right tools and equipment can help improve tablet quality, increase production efficiency, and reduce production costs. 

[kbbanana]

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[titanrx]

How Tablet Deduster Machine is used in a different industry? Well, that is a common query of many people who know about this machine. Let's go through this guide to know everything about tablet deduster. A guide to knowing everything about Tablet Deduster Machine & Tablet Hardness Tester.

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[jeusussavearmyveteran1205]

#ThrowbackThursday - April, time for "Der Frühjahrsputz" ... the annual spring cleaning blitz. And for some "lucky" housemaids there was help in 1906. One of the first domestic vacuum cleaners, this Siemens 'Dust suction pump' weighed 150 kilos, 300 pounds. Heavy special lifts were often used to transport them from one floor to another, while the housemaids were not totally convinced by the new machines. Afraid of the new technology and worried it would make them redundant. The word "putz", clean, has been known since the 15th century, and the tradition since the Middle Ages, when it was an absolute necessity. Especially after the cold and wet season, when the dirt of months had accumulated in the simple houses. Dirt from muddy streets caked on clay floors, there were no sewers, no pavements, no dirt scrapers and no house shoes. Nowadays, for many, just the thought of the Frühjahrsputz is a nightmare, or a least an unloved chore, while others really seem to enjoy their time as a Putzteufel. Photo credit: Siemens dedusting pump, 1906, Pressebilder BSH Hausgeräte GmbH Siemens Coporate Archives

[anilv89-blog]

Octagonal Blender Information : Medi Pharma

Our range of pharmaceutical machines caters to the requirements of various industries like pharmaceutical, chemicals, cosmetics, food and beverage. We are specialized in tailor made solutions.

Octagonal Blender

Quality Assurance

Compliance with International quality standards which keeps our organization ahead of our counterparts. Our whole range of products is widely appreciated for high quality and durability. We lay emphasize on the quality of the products to ensure our customer a flawless range. Also, our quality controllers keep a strict vigil in each stages of manufacturing starting from sourcing raw material to the final stage of products' delivery.

We test the products on the basis of following parameters:

Corrosion Resistance

Designs

Dimensional Accuracy

Durable Finish

Strength

Sturdy Construction

Temperature and Pressure Resistance

Our Infrastructure

Our sound infrastructure equipped with latest machinery, support us to offer high quality and innovative range of machinery. We invest regularly on technical research in order to develop our whole range of products. We also strictly adhere to international standards and existing norms of the industry during our operation. Divided into various departments, our infrastructure ensures us to carry out all our processes in a highly efficient manner.

We have CNC machines at our manufacturing unit to make Punches & Dies, spares, assemblies, Octogonal Blender, etc. This also assures high quality, perfection and time & cost saving.

Aim

Our aim is to offer international range of products by continuous improvement in quality with innovative technology. We have achieved trust and support of our customers by ensuring a matchless range of products and customer services.

Focus & Vision

We believe to perform on the world canvas the big portrait ought to be our focus. We have yet many miles to travel, many milestones to cross, but the goal is clear in our vision, the path planned with pro-active management principles to get there! It is this focus, which drives us to share our customer's vision! After all, we are what we are because of the faith and confidence reposed in us by our large customer family. To deliver efficient and high quality products at reasonable prices, meeting client's deadlines as well as their requirements. To analyze, develop, engineer and manufacture advanced pharmaceutical as well as chemical plant equipments.

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Why Us ?

We have led the industry as the most reputed manufacturer and supplier of various Pharmaceutical Machines & Equipment. Thus, we have won the trust of our customers by establishing a healthy relationship with them. Driven by quality, we have earned a high position as noted manufacturer and supplier of Pharmaceutical Machines.

Some reasons that make us preferred over other counterparts are as follows :

Fast service

Wide spread infrastructural setup

Production unit is installed with latest machines and equipment  for a smooth manufacturing process

A highly experienced and qualified team of professionals to handle all tasks effectively

100% customer satisfaction with international quality products

Goodwill in the market

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Strict quality testing procedures

Completely customized solutions 

We manufacture & export complete Tableting line from granulation to packing (excluding Blister / Strip packing). The equipment that we manufacture are equipped with all the salient features that need to be fulfilled in the current competitive world which shall achieve money's worth for what the customer spends.

Medi Pharma manufacturer and supplier best quality products compression bolus machine, tablet polishing pan, paste kettle machine, deblister tablet machine, tablet compression spares, comminuting mill machine, tablet drying machine, mass mixer machine, packing conveyor machine, granulation machines, multi mill machine, double rotary tableting machine, tablet deduster machine, deblister machine, tablet inspection machine, polishing pan machine, octagonal blender, multi-mill in mumbai, India.

[pharmamachineries]

At #APM, we have both the Tablet Deduster Machine and Tablet Coating Machine in #tabletmakingmachine category for post-processing of tablets. Call +18643243247.

[cdeasia]

Facilitating 5% of India's total sand requirement through a sustainable

10 August 2022

Manish Bhartia, Promoter & Managing Director, CDE Asia, discusses the company’s role in increased manufactured sand penetration in India, their aim to create a sustainable sand ecosystem, and making improvisations to the Combo range of sand production technology.

What new business strategies is the company planning in the short term for business growth and expansion?

Having attained critical mass in business through solutions for producing manufactured concrete and plaster sand in India, we are currently focusing on two business strategies to create and maintain a sustainable M-Sand ecosystem. This includes investing in a new range of Combo solutions to produce IS standard M-Sand; and large-scale promotion of M-sand, which is a superior alternative to river sand and thereby arrest environmental decay.

CDE Asia has a total of 400+ installations in India, most of which are dedicated to the production of M-sand for concrete and plaster sand manufacturing purposes. Being the largest player in the M-Sand segment, the company has created a sand production capacity of 56 million tons per annum, and a market share of 5 percent, making us one of the largest contributors to the sand industry whose volume requirement stands at 1 billion tons per annum. We are also setting up an additional production unit in Kolkata to meet the increasing demand for M-Sand.

Respecting this significant milestone, we are now looking to leverage our market share and wide experience to further improve our processing technologies so as to deliver quality sand as per specific project requirements and ensure that there is minimal loss of sand during processing.

At what rate is demand growing for M-Sand in India?

The demand for M-Sand is growing at the rate of 15-20 percent every year. This comprises close to 7-8 percent demand from the ready-mix concrete industry and the significant demand from the infrastructure & household construction sectors.

Currently, the total consumption of sand is projected at 1 billion tons per annum. Keeping this in perspective, estimates show that the per annum penetration of river sand is about 450 million tons while the rest 550 million tons is constituted by M-Sand, VSI fines and quarry dust. It clearly indicates that the market is drifting away from river sand.

This gives us ample scope to promote superior quality M-Sand producing solutions through our patented wet processing technology. We are continuously striving to deliver high quality sand at high yields by leveraging our global expertise in process engineering involving fluid dynamics. Also, we have a decided advantage over most of our competing players who are delivering unprocessed VSI / Crusher Dust that contains excessive levels of ultra-fines and particles and do not conform to IS383 specifications.

While CDE offers solutions for producing M-Sand through both the wet and dry processes, we recommend the wet process technology for producing M-Sand required for making concrete. The dry process can be used for asphalt road construction for dedusting of crusher dust to reduce the level of ultra-fines before feeding the Asphalt batch mix plants, so as to optimize the heating cost.

What recent upgrades have been made in your Combo plant?

The new range of Combo solutions from CDE Asia is creating industry benchmarks in producing superior quality M-Sand. Ever since Combo technology was introduced by us in 2014, the product has undergone more than two dozen changes based on user feedback and the experiences and learnings of our team.

A vital change has been made in the classification process itself for utilizing the waste silt and sludge (which constitutes 10-15 percent of the input) for making byproducts from this waste. This has added significant material value to the final output while ensuring that 95 percent of the process water gets recycled during the production of M-Sand.

Our improvisations in the rated output of the machine based on extensive research on rocks / materials such as limestone, granite, and so on, used for manufacturing sand, are helping us guide the customer in selecting the right solution.

We have made technological improvements to Combo’s water treatment process, which is now equipped to handle acidic water properties better, and new features have been introduced for the removal of oversize particles during the sand production process.

In fact, advancements have been made in all the models of our Combo series ranging from 30tph - 200tph capacities. For instance, Combo Alpha displayed in Excon 2022 can produce three product variants and features a turbo dual wash technology. Additionally, our Cloudlink remote connectivity feature always keeps the Combo Software up to date for optimum performance of the plants.

How is CDE enabling the quarry owners to optimize their operations?

CDE Asia has provided growth opportunities for quarry owners by providing technology that facilitates the production of high quality M-Sand and washed aggregates from quarry waste, ensuring that the quarry operations are fully optimized.

Our eco-friendly technology helps produce superior and uniform quality M-Sand, resulting in reduced cement consumption, consistent absorption rate, and, most importantly, no loss of sand during processing. This comes with the added benefit of silt being recovered as a byproduct and being converted to bricks. The optimal utilization of the plant at the highest running capacity provides the best possible return on investments to the plant owners. We ensure maximum plant availability to our customers through AMCs including customized packages.

Through our revolutionary Doctor Sand initiative, we are helping plant owners maximize their plant utilization. We are supporting them to optimize their working capital cycles and giving them a platform for retailing their sand outputs to interested end users at the best market value. Through this strategy, we hope to create a stable and sustainable ecosystem for the increasing demand of M-Sand in India, which will eventually save our rivers and help gain environmental immunity.

Our extensive R&D activities and vast experience in processing diverse materials in more than 100 countries have been the secret to our success in regularly exceeding our customer expectations.

For more information please visit us : https://cdeasia.com/news/2022/august/facilitating-5-of-india-s-total-sand-requirement-through-a-sustainable-ecosystem .

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Company Name: CDE Asia                                                           

Address: Ecospace Business Park Block 4A/Floor 6, Action Area II New Town Rajarhat Kolkata 700 160 India

Phone: +91 33 3029 3800

Fax: +91 33 3029 3802

Url: https://cdeasia.com/

Email : info@cdeasia.com

[charlottejoe]

Top ten printing dust removal methods in book printing companies

1、 Dust removal method on tape winding paper feeding wheel

Tape dedusting refers to winding double-sided tape or fiber tape on the paper feeding wheel to remove dust through the viscosity on the tape. This method has the advantages of obvious dust removal effect in the early stage and convenient installation. The disadvantage is that after using for a period of time, more paper scraps will be stuck on the tape to form hard blocks. In serious cases, the face paper will be pressed out of the pit and easy to fall on the paperboard, resulting in printing paste or white exposure. Therefore, after using for a period of time, most of the book printing companies must clean the dust on the wheel.

 2、 Dust removal method by sticking adhesive tape on paperboard

When the printing plate is stuck by dust, resulting in white printing, stick the double-sided adhesive tape on the position of white leakage in the printing, and then print. The dust on the printing plate can be removed by double-sided tape, so as to avoid wiping the printing plate. The disadvantage is that it may stick to the printing plate or other positions.

 3、 Straight row brush dust removal method

The printing press usually has a row of brushes. Due to the long use time, the hair on the brush is worn and the brush will be crowded with dust. The brush should be cleaned and maintained regularly. If the brush is worn, the brush has no dust removal function. The installation height of the brush should also be checked regularly. If it is a row of brush, it can be changed into a double row of brush, so the dust removal effect is the best.

 4、 Drum brush dust removal method

Generally, a printing unit is added, on which two brush rollers are installed. The rotation speed of the brush is lower than that of the equipment. Dust removal is carried out through the rotation speed difference of the brush, which is relatively large.

 5、 Water dedusting method

Install a whole printing plate with the first color, and then apply water. Clean the paperboard dust by dipping the printing plate with water. This effect is OK. It is suitable for winter. In this way, the paperboard is not easy to burst. The disadvantage is that it is easy to deink after printing with water, and it takes a long time to clean the mesh roller.

 6、 Equipment cleaning and dust removal method

Because the dust in the carton and paperboard workshop is relatively large, the paper ash is easy to fall into the top of the printing machine and the baffle of the machine, which is an easy problem for many book printing companies. If the equipment is not cleaned in time, there is a lot of dust accumulated on the top of the equipment for a long time. Due to the vibration when the equipment is opened, the dust falls into the cardboard or printing plate, resulting in poor printing. Equipment cleaning is very important.

 7、 Ground sprinkling dust removal method:

The dust on the ground mainly comes from the slotting unit. The paper dust generated in the slotting process is easy to fly inside the equipment, so it is necessary to spray water on the equipment ground. In this way, the paper ash falls into the ground and will not fly again. This is easy to use.

 8、 Dust removal method of dust washing pipe

A row of dust suction devices are installed on the edge of the brush, which is similar to the vacuum cleaner, but the dust suction port runs through the width of the printing press. The dust suction pipe can be closed individually to remove dust by adjusting the suction force.

 9、 Paperboard runaway dust removal method

Pass the paperboard directly through the printing machine unit, remove dust while idling, and then print. This method is relatively time-consuming and the cardboard is easy to crush. Not recommended.

 10、 Dust removal method

This method is the simplest and time-consuming, and the effect is relatively good. Is a piece of cardboard, brush with a brush, and then sort it out for printing. The quantity of cardboard is small and can be used, which is not very time-consuming.

[doublerotarytabletpresses]

The Significance of Tablet Press Machines and Accessories in the Pharmaceutical Industry

Overview

Tablet press machines are crucial components for any pharmaceutical manufacturing operation. These machines compress pharmaceutical powder formulations into tablet form, ensuring uniform shape, size, and weight. Referred to as tablet compressing machines, they are invaluable not only to the pharmaceutical industry but also to sectors such as cosmetics and petrochemicals.

Types of Tablet Press Machines

There are two primary types of tablet press machines: single station and multiple station machines.

Single Station Tablet Press Machine

Single station machines are ideal for batch and laboratory production due to their precise filling and tablet size capabilities. High speed tablet machines can be operated manually or automated, and they are particularly effective for producing chewable tablets and effervescent tablets containing ingredients like tartaric acid, citric acid, and sodium bicarbonate.

Multiple Station Tablet Press Machine

Multiple station machines, on the other hand, are designed for high-volume production and require minimal maintenance. They are accurate and efficient, suitable for wet powder granulation and the formulation of tablets. These machines support single-process granulating, tablet compression, and coating, making them versatile for applications in medical food (nutraceuticals) and biotechnology.

Accessories for Tablet Press Machines

Several accessories enhance the functionality of tablet press machines, offering numerous benefits:

Pneumatic Product Feeding System: Improves product inlet feed.

Ejection Force Reducer: Reduces the ejection force needed.

Tablet Quality Control Unit: Ensures uniform weight, thickness, and hardness.

Dedusting, Deburring, and Metal Check Unit: Combines these tasks into a single unit.

Component Carts: Speed up the changeover of product contact parts.

Safer Die Table Transportation: Enhances the safety of transporting die tables.

Importance to the Pharmaceutical Industry

Tablet press machines are essential for several reasons:

High Accuracy

These machines ensure that tablets contain precise dosages as prescribed by doctors, maintaining accurate measurements of all ingredients to produce tablets of perfect size, shape, and weight.

Easy Prescription Management

Patients often need to take multiple medications daily. Tablet press machines facilitate the combination of various ingredients into a single tablet, simplifying the patient's regimen and enhancing compliance.

Affordability and Custom Design

These machines are affordable and can be tailored to produce tablets for specific needs. They streamline the design process, making it easier to create specialized tablets.

Comprehensive Role in Production

The pharmaceutical production process involves numerous specialized machines from ingredient preparation to final packaging. Among these, the tablet press machine is one of the most critical, ensuring uniformity in tablet manufacturing by compressing essential medicinal powders.

Tablet Compression Tooling

Different tooling systems, such as rotary tablet press tooling, involve major components like dies and punches. Tooling systems are classified into several types, including B, D, BB, and DB, each with specific characteristics:

D Tooling: Features a barrel diameter of 1 inch, a head diameter of 1 ¼ inches, a length of 5.25 inches, and dies with an outer diameter of 0.945 inches. This tooling is suitable for compressing large tablets.

BB Tooling: Has a barrel diameter of 0.75 inches, a head diameter of 1 inch, a length of 5.25 inches, and dies with an outer diameter of 30.16 mm.

B Tooling: Similar to BB tooling, but with a lower punch length of 3 9/16 inches.

DB Tooling: Punch length and diameter are similar to D tooling, but with different die diameters.

Conclusion

Tablet press machines are indispensable to the pharmaceutical industry, ensuring the accurate and efficient production of tablets. With the appropriate accessories and tooling, these machines enhance productivity, quality control, and ease of operation, contributing significantly to the advancement of pharmaceutical manufacturing.

[truerocksalt]

Himalayan salt processing steps you need to know about

Premium Quality Pink Salt for the Consumer, Retailers, and Manufacturers to Use.

In terms of pure Himalayan pink salt, True Rock Salt is the best Rock salt supplier and manufacturer. In addition to retail and wholesale clients, we provide bulk Himalayan Salt to manufacturers and food processors as well as private label customers for use in importers and exporters in India who package and sell salt under their own brands.

Because of our unwavering dedication to product quality and safety and as the best Rock salt suppliers and manufacturers, our pink salt is the greatest in the world. Himalayan pink salt is sought after by customers, merchants, food producers, and processors because of its attractive hue, rich trace mineral content, and diverse salt flavor.

Food and ingredient suppliers for use in importers and exporters in India must be transparent about their origins, even to the most basic substances like salt. Natural pink Himalayan salt will continue to rise in importance as a result of food industry trends including farm-to-table, bean-to-bar, and other origin-driven trends.

Himalayan SALT PROCESSING STEPS

Location of Himalayan Salt

The Location of Himalayan Salt's Origin Pakistan is the sole source of Himalayan pink salt. We have been working with a respected, FDA-registered supplier to ensure that we have total control over the raw salt that we distribute to our clients.

Salt extracted from mines and transferred to a state-of-the-art salt processing plant in sealed superbugs. All secondary processing and packaging of salt products are always done utilizing unique technology, equipment, and highly qualified salt experts in order to meet rigorous Food Safety and quality requirements.

Salt analysis ensures that the Himalayan pink salt is the purest and most consistent available.

With an SQF certification, True Rock Salt offers the highest salt quality and food safety requirements to meet the stringent food laws. There are the same quality and safety norms and processes for every True Rock Salt.

Adhere to the safety standards

Manufacturers, suppliers, co-packers, retailers, and consumers all benefit from the use of Pink Salt Processing Technology and solutions. Companies that produce or prepare food must abide by rules set out by the industry as well as be audited by independent third parties. For whatever reason, merchants and suppliers typically do not have to adhere to the same standards of quality and safety as manufacturers.

All of our customers receive the same high-quality salt regardless of where they are in their respective businesses. Supply chain, equipment, procedures, and packaging are never sacrificed for cost-cutting.

Examination of salt grains

There are sifters, aspirators, the strongest rare-earth magnetic in the business, de-dusting machines, and chemical analysis and metal detectors in the salt processing system. Without the use of any chemicals or processing agents, these methods examine every grain of salt that enters the facility to remove insoluble debris, foreign contaminants, and crystals that do not satisfy tight criteria.

The high-definition cameras evaluate salt crystals in free fall using the complete color spectrum, unlike earlier technology frequently utilized in the industry. If there are any components that seem like salt but are actually rocks or clay particles or crystals that do not fulfill the color and quality standards, the system will eliminate them.

Observing salt crystals and other items on a conveyor belt

We examine every aspect of a material's properties as it is falling through the air in free fall. Additionally, we can recognize and reject crystals of salt that have minor flaws and inclusions of stone or clay. Crystals with only a single side or a tiny fraction of the salt grain affected by these inclusions may still be inspected by the less sophisticated processing equipment.

Dedusting process

Dust is naturally present in Himalayan salt when it is extracted from the ground. Finely powdered salt and other finely ground materials make up this powder. Salt from the Himalayas that has been improperly prepared or of lower quality may contain dust. Simple visual and taste tests may be used to tell it apart from other items in a container.

The problem is that without adequate chemical analysis or de-dusting, it is hard to tell what that dust powder includes or completely separate it from the salt. Powder cannot be cleaned either. Using a sifter and dedusting process, we make certain that only the purest, most uniform salt grains are packed and sent to our consumers.

High-Quality salt produced

You cannot tell the difference between a dark bit of Himalayan salt and a dark piece of clay without this color sorter. Sifting or aspirating will not remove salt crystals and clay or stone that are almost the same size and density. 

The quality of Himalayan pink salt is not the same across the world.

Himalayan salt that has been improperly prepared elsewhere before being imported directly by commodity importers and other providers was of much poorer quality.

Reduced food safety is a side effect of worse prices and lower quality. Impurities, insoluble, and inedible elements, such as metal shards, rock or stone fragments, clay particles, dust, and powder made of finely crushed salt and other organic material, may present non crudely processed Himalayan pink salt.

Inferiority Salt shakers and salt grinders get clogged and even shatter when Himalayan salt is used because of the clay particles or dust in the salt.

It takes a variety of equipment to detect and separate the many types of insoluble, inedible, and unwanted elements from the salt, which is why a comprehensive, multi-step processing system is needed to do so.

Clay and stone that are the same size as salt crystals cannot be sorted away, for example. They will all pass screening if they have the same height and weight.

The salt's flavor might be affected by the powder's composition. Pink salt's performance in salt shakers and grinders may suffer as a result of its greater clumping susceptibility. Because we manufacture Himalayan Salt, we can guarantee its authenticity and cleanliness.

Final Thoughts

Our Himalayan Pink Salt from the Ancient Ocean is the finest pink mineral salt available anywhere. When it comes to our Himalayan salt, unlike other companies, a variety of natural unique processing processes are done to preserve the salt's original beauty and trace minerals. It is our goal to provide the widest range of consistent grain sizes to meet the needs of a wide range of manufacturing, processing, and retail applications with our Ancient Ocean.

Explore our True Rock Salt Ancient Ocean Himalayan Pink Salt grain sizes below by dragging the blue slider from left to right to scroll from grain size to grain size.