#Robot TCP Calibration

[dynaloginc]

Why Robot Accuracy Matters in Automation — and What Dynalog-US Does

In today's ever-evolving world of manufacturing, robot accuracy is not only a benefit, it is a necessity. In every manufacturing sector, whether it is automotive, aerospace, electronics, or medical device manufacturing, the level of robot accuracy can affect the bottom line. Errors, even as small as a millimeter, can lead to defective products, more rework, and loss of productivity due to downtime. This is where Dynalog-US can help, transforming industry views on robotic precision and system calibration.

What Is Robot Accuracy?

In its simplest form, robot accuracy refers to the robot's ability to reach a point in space, not just on the first attempt, but every time. It's not to be confused with repeatability, which just means hitting the same point each time, and not necessarily the correct point. For industries where correct reference of absolute positioning is required - welding, machining, or assembly, etc. - true robot accuracy is paramount.

To put it another way: If you have a robotic arm as a laborer assembling smartphones, a misalignment of 0.2 mm could result in malfunctioning buttons, cracked screens, or circuit boards that just do not work. In aggregate, this could lead to increased return rates, loss of brand reputation, and wasted materials.

Why Routine Calibration Can’t Do the Job

In many facilities, the use of default manufacturer settings or basic calibration is enough to get by in ensuring accuracy. However, modern robotics requires more than that. With regards to the working environment, payload being handled, attachment of the tool, and wear on the robot over time, robot positioning can and will be off.

This is the main reason that robot calibration and TCP (Tool center point) correction is now seen as a necessary step to ensure peak robotic performance. No one is more aware of this than Dynalog-US.

Dynalog-US: Setting the Standard for Robot Performance

With decades of experience in robotic inspection, calibration, and automation optimization, Dynalog-US has established themselves as a trusted name to industry clients laying on the line the ability to do their job well. Their specialty is the enhancement of robot performance, providing an array of calibration tools and methods that redefine accuracy.

One of offerings is robotic calibration systems, that enable automated and accurate identification and correction of robot parameters. Regardless of base frame calibration, tool centre point calibration, or the calibration of an entire robotic cell, Dynalog takes every step necessary to exert your robotic system to perform as advertised, every time.

The Benefits of Superior Accuracy

✅ Less Scrap and Rework

When precision is maximized, manufacturing errors are cut drastically. Parts are assembled correctly on the first try.

Bringing it All Home

From complex weld paths in the automotive sector, to the delicate assembly of microelectronics, along with many other applications, Dynalog's methods of calibration are making a real difference in industries all around the world. For example, automotive companies utilize systems from Dynalog to calibrate robotic arms on production lines for the precise location of each spot weld with micron to sub-micron accuracy.

Aerospace manufacturers can depend on Dynalog to maintain tight tolerances on mission-critical parts such as wing mounts and gear assemblies. 

Medical device manufacturers use Dynalog's calibration technology to assemble tiny, intricate components with the utmost accuracy.

Regardless of the industry, robot accuracy has a direct impact on worker safety, compliance, and customer satisfaction- that's why companies choose Dynalog.

The Future of Robot Accuracy: Artificial Intelligence Meets Calibration 

Dynalog is currently leading the charge in the realm of integrating artificial intelligence and machine learning into the calibration process of robots, which means that systems will not only be able to self-correct, but they will also have the ability to predict when a robots' accuracy might drift- before it becomes a problem.  This predictive maintenance will arm companies with insight on when to service their robots, which in turn helps 'maximize' the lifespan and reliability of a robot.

Why Dynalog-US?

Years of Proven Experience: Dynalog is not only a subsidiary of Accu-Spec/US, with 60 years of field experience, Dynalog is a leader in robotic accuracy and system calibration.

Best in Class Hardware and Software: Its calibration software and hardware are some of the best and most advanced in the

[messunggroup]

Messung Group: Multiple technology solutions under one roof

Messung is a diversified conglomerate with expertise that spans industries and applications. Messung offers a diverse portfolio of best-in-class products, solutions, and services enabling a wide range of industrial verticals to optimize operations and maximize productivity. The Group’s know-how and offerings keep growing, keeping pace with global trends, market dynamics and new technologies.

Messung in Industrial Automation & Control

In 1981, Messung innovated India's first indigenous PLC - Meprolog-H. From that pioneering start, Messung has grown to become a market leader in industrial automation; a PLC manufacturer who continuously adds to their ever-expanding portfolio of technology solutions. Their solutions cover:

Process Automation: In verticals such as Oil & Gas, Sugar, Power, Pulp & Paper, Water & Sewage Treatment, Messung customises high-end process automation & control solutions in India that meet the highest technical demands for speed, quality, operational reliability, system availability and more.

Servo & Motion Control Automation: In industries such as Plastic Technology, Robotics & Handling Systems, Food & Packaging, Printing & Paper, Textile Machinery, Energy, Machine Tools for cutting & forming, Messung delivers fully integrated solutions incorporating their own Nx-ERA programmable logic controllers and XM-PRO remote I/O modules; motion control systems and drive products from Sigmatek, Austria VFDs from Fuji Electric, Japan; HMIs and much more.

General Purpose Automation: Messung offers smart, compact, economical solutions for automation of varied equipment such as special purpose Machines, Utility applications, Material Handling and machineries of general usage. Messung's technology enables high-performance machines that are information-enabled and easy to integrate.

Messung in Building & Infrastructure Automation & Control

For all types of buildings, from hospitals to shopping malls, IT and industrial establishments, corporate buildings, and power stations – Messung offers solutions under four broad categories:

IBMS: With products from Distech Controls, Canada, Messung’s IOT-enabled BMS solution provides control and supervision of HVAC, Security, CCTV, Intrusion Alarm and Fire systems, including diesel genset, water pumping systems, and other third-party systems, which are now mandatory in all modern buildings.

IOT: The Internet of Things (IOT) allows exchange of information and data, and enables 24x7 monitoring and remote control of equipment, systems, buildings and plants. Customised dashboards provide data on different criteria while advanced analytics help to improve efficiency, response, operation, preventive maintenance, etc.

EMS: Messung offers integrated energy management systems designed to store energy parameters, analyse consumptions, identify areas of wastage, reduce energy consumption, predict electrical system performance and optimise energy usage to reduce cost in a premise.

Lighting Management Systems: Messung provides a complete solution based on advanced technology, service and support from a single source - for Airports, Transportation, Retail, Hospitality, Offices and Residential properties. All products are based on open standards like KNX, DALI, BACnet, Modbus, SNMP, TCP/IP, etc.

Messung in Home, Office & Hotel Automation & Control

To transform interiors into luxurious spaces, enhancing comfort and safety while reducing energy consumption, contact Messung. They offer a wide range of industry-best automation products and customised solutions for:

Home Automation: Messung partners with Zennio, Spain, to provide KNX-based solutions to control all your home appliances, lights, fans, TVs, ACs, curtains & blinds, video door phones, CCTV cameras, media devices, garden sprinklers, etc.

Office Automation: Messung helps in automating existing office procedures, and providing control over an increasingly complex network of devices, for greater convenience, comfort and efficiency. Their partner: Crestron, USA.

Hotel Automation: Guests can control multiple functions including lighting, air conditioning, drapes and audio/video systems using smart, automated bedside consoles and interfaces. Integration of guest rooms with the hotel's property management system enable better monitoring and control.

Messung in Electrical Engineering

Messung provides reliable, intelligent and world-class solutions for Power Monitoring and Distribution in three broad segments:

Distribution & Control: Messung provides smart power distribution control panels with Wohner’s special Busbar systems as per IEC 61439 standards. Messung offers total low voltage power distribution control systems that are Industry 4.0-compatible, Cloud-based solutions to provide “Any time Anywhere” supervisory & control features.

Control Panels: For a wide arena of applications like water and waste water treatment plants, sugar machinery, plastic extrusion, printing, pharmaceutical, automotive assembly and testing lines, electro plating, boilers, material handling, furnaces, mechanical and hydraulic press, in different industry verticals.

Energy Management: Customised energy management solutions to help enterprises optimise power usage, improve power protection and increase productivity by reducing downtime, safety risks and electricity bills.

Incorporating best-in-class Class A power quality analysers, digital energy meters etc. from Janitza and advanced online UPS, Active Harmonic Filters and Servo Stabilizers from Fuji Electric Consul Neowatt, Messung enhances productivity and the reliability of your critical electrical assets in industrial, data centre and commercial applications.

Messung in Workplace Technology

Messung’s rich industrial experience has made them aware of the health hazards, safety risks and challenges of the industrial workplace. Messung is committed to find and deliver meaningful ergonomic solutions.

For Test & Measuring, Messung provides complete setups for R&D labs, calibration centres, training and didactic centres, electronic assembly & testing, spread across the Indian electronic industry. The ergonomic industrial furniture with ESD protection, and intelligent test & measurement solutions are designed to improve efficiency while offering user comfort.

Messung offers a world-class range of indigenous ESD workstations, ESD chairs, ESD storage trolleys, etc. for ESD workplaces; and workstation chairs, lab table, lab chairs, industrial work tables, workshop tables, stainless steel table, etc. for general workplaces.

Last but not least, there are Class 100/ISO 5 cleanroom chairs and stools from Uchida, Japan, for Special Category Cleanrooms, Chemical Laboratories, Inspection & Quality Control Rooms in Chemical, Bio-tech, Pharma, Food & Beverages industries.

Conclusion

Whether you are looking for complex industrial automation solutions or lab chairs for your R&D team, the latest power distribution/monitoring devices or sophisticated hotel automation, a new testing lab set-up as per stringent standards or a lighting management system to save electricity and costs – Messung is your go-to partner for technological excellence with customised service.

[juniperpublishers-robotics-blog]

Full and Partial Pose Measurements in Robotic Applications- Juniper Publishers

Abstract

This paper offers a brief review of full and partial pose measurements with application in robotics. Each type is presented with its main inherent advantages and disadvantages. Typical measuring devices, their complexity, technical properties and requirements are also presented for both types of measurement. Differences and similarities are discussed as well as one technique that can be used to obtain full pose information from a set of partial pose measurement.

Keywords: Full pose measurement; Cartial pose measurement; Calibration; Trajectory tracking

Introduction

Robotics related fields are inherently dependent on various measurements. This review focuses on measurement of position and orientation of certain points in space. Information about these points of interest can be used for robot's positioning, calibration, trajectory tracking, motion capture and many other applications.

In general, position and orientation of a point or a set of points in space is determined by their coordinates in Cartesian space. Usually, full information can be obtained from three coordinates describing position of a point, and three more coordinates describing its orientation [1]. Measurements that provide both position and orientation information, are called full pose measurements.

However, for some applications, it is sufficient to measure only position of a point, which means it can be described using only three position coordinates. Since this type of measurement does not  contain any information about orientation, it is usually referred to as partial pose measurement.

This paper will describe advantages and disadvantages of both types of pose measurements. Second and third sections respectively present full and partial pose measurements, their typical fields of application, devices used to perform them, as well as some typical examples. Fourth section offers a brief discussion about both types of measurements and explains a method to obtain full pose information from partial pose measurements.

Full Pose Measurements

Measurements that provide both coordinates determining position as well as those determining orientation of a point or sets of points are called full pose measurements. Therefore, full pose measurements are used in all applications where it is needed to know distance to an object, as well as its posture. These applications include assembly, welding, milling, and various other tasks that require posture control. Robot calibration, calibration of its workspace and other equipment in its working environment are also some of the applications where full pose measurements are used, since most calibration procedures require information about position and orientation of points of interest.

Coordinates are predominantly given in Cartesian space, and in that case positions are offsets of point from the origin of coordinate system along its x, y and z axis directions. Rotations around x, y and z axes are called yaw, pitch and roll, respectively, and are commonly referred to as the Euler angles. Using Euler angles, any orientation can be achieved using three elemental rotations i.e. rotations about the axes of a coordinate system. Depending on whether these rotations are performed about axes of original, stationary coordinate system, or about rotating coordinate system which is coupled with moving object, these rotations are called extrinsic or intrinsic. Regardless of whether the rotations are extrinsic or intrinsic, in order to properly interpret these angles, it is necessary to know which order of rotations was used. There is a total of twelve possible different sequences of rotation. Proper or classic Euler angles are for sequences while there are also angles for sequences which are sometimes referred to as Tait-Bryan angles.

Devices that provide full pose measurements usually do so by following multiple points attached on a frame or a jig resembling Cartesian coordinate frame. One point is placed in the origin of that frame, and three more on each axis of the coordinate system. By measuring positions of points on the frame, and knowing their location, the orientation of the frame can be calculated. There are other types of frames, like the one shown on Figure 1, which use known position of points to calculate orientation [2,3]. Therefore, full pose measurement is actually formed from a set of partial pose measurements. However, since outcome of measurements of these points is a single six coordinate vector, rather than set of individual positions, they can be considered to be a single measurement. The described measuring frame can be attached to an object whose coordinates need to be measured. Devices that provide full pose measurements can be roughly divided into two main types.

First type consists of devices that need to establish a physical contact with their probe, or other sensing element, with the object in order t perform measurement. One of typical representatives is the CMM- Coordinate Measuring Machine, shown on Figure 2. CMMs are precisely machined devices that can move in a cuboidal space, along three mutually orthogonal axis. Precision of CMMs is usually measured in micrometres, which is their main asset. Measuring arms are one more representative of contact based measuring devices. These articulated devices can be powered, or manually guided. While they tend to be very flexible and easy to use, their accuracy is significantly lower than those of CMMs', and it depends onarm's proper calibration and resolution of sensors it uses. Using a precisely made jig and ballbars, shown on Figure 3, it is possible to perform highly accurate full pose measurements [4]. However, this method is highly restrictive in terms of measuring volume.

Second type of full pose measuring devices is contactless, as they do not require physical contact with measured object. These devices typically use laser, light or ultrasonic beams, which track certain points on a frame attached onto the measured object. By using concepts of trilateration or triangulation, devices can precisely determine position of each tracked point, and by using information from a set of points on a frame, as shown on Figure 1, they can provide also the orientation [2,3]. Compared to contact based measuring devices, contactless measuring devices generally have lower accuracy, which mainly depends on the measuring volume and technology they use. Main advantage of the contactless type of devices is that they can perform measurements while the observed object is moving, meaning they can be used for trajectory tracking, motion capture and similar applications.

One of the devices that use these principles are theodolites, and they have an extraordinary ratio of measuring volume and accuracy. Ultrasonic solutions, such as Nexonar's [5] cannot reach the accuracy of theodolite, but their volume, shown on Figure 4, can be increased by receiving measurements from several devices combining them in the processing unit. This makes them an interesting and affordable solution for applications with lower accuracy requirements. Creaform is another brand that offers contactless measuring solutions for various fields of application, such as quality inspection, 3D scanning, dynamic tracking etc. 3D scanning device attached to a robot mounted CMM is shown on Figure 5 [6]. Their solutions use optical C-tracker devices based on stereo cameras to acquire position of points mounted onto frames, measuring probes, and scanners.

Partial Pose Measurements

Partial pose measurements provide position information of a point in space. For a great number of applications, partial pose measurements are sufficient and even desirable. Main advantages of this type of measurements, is that they are less complex to obtain and require cheaper equipment. Since cost is an ever relevant factor both in research and industry and production in general, partial pose measuring devices always have a competitive advantage over full pose measurement devices.

Although at first glance partial pose measurements may seem incomplete, it is important to understand that most applications in field of robotics suffice with them. Due to their availability, a number of papers have been published [2-4,7,8], where partial pose measurements were used. Besides calibration, robot's positioning, trajectory tracking, TCP parameter identification all can be achieved using only position information.

Similar to full pose measuring devices, partial pose measuring devices can be divided into those who require physical contact with the object, and those who not. Coordinate measuring machines can also be used for partial pose measurements. Since they do not require complex mechanical construction for measuring orientation, they cost significantly less than their full pose counterparts.

As mentioned before, many of devices that provide orientation information do so by performing multiple partial pose measurements. Therefore, in many ways they should be considered as partial pose measurement devices. Various ultrasonic, laser-interferometry and stereo optics based devices output position measurements if they track only a single point.

Discussion

The intention of this article was to offer a short overview of advantages and disadvantages of various methods for full and partial pose measurements in fields related to robotics. Depending on the field of use, both types of pose measuring can find their application.

Full pose measurements are necessary for the more complex tasks which require orientation measurement, such as calibration, assembly, motion capture etc. Due to challenges posed by orientation measurement, they require either more complex construction of devices, or more complex algorithms for processing obtained data.

Although partial pose measurements provide only position information, orientation information can be obtained by combining multiple measurements. An interesting, yet simple, method was proposed in [7] and with some modifications successfully used in [8]. The method is primarily applicable in field of robotic calibration. The idea is to attach a point onto a joint of a robot, in a position that is not located on the axis of the rotation of the joint. When joint is rotated, the point moves in a circular path, enabling formation of a coordinate system, and therefore full pose measurement. In [7], line connecting center of the circle with current point position is declared to be x axis, current point position represents the origin of a coordinate system, vector parallel with axis of the rotation is considered to be z axis, and finally, y axis is chosen in a way that it forms a right-handed Cartesian coordinate system. In presented way, it is possible to perform full pose measurements of robot's end effectors by measuring only position of a single point located on it.

The common conclusion is that for both types of measurement, higher precision is achieved by using devices that require contact with the measured object. Contactless methods offer greater measuring volume and enable applications requiring tracking and dynamic measurement. Although their accuracy may vary, it is safe to conclude that newer generations of contactless measuring devices offer significant improvements in both measuring volume and accuracy.

Acknowledgment

The work on this article was partly supported by the Ministry of education, science, and technological development, Republic of Serbia, grant No. TR35003.

For more open access journals please visit: Juniper publishers

For more articles please click on: Robotics & Automation Engineering Journal

[transparencym-blog]

Robot Calibration Solutions Market SWOT Analysis by Key Factors from 2018-2026

Robot calibration enhances the accuracy of robot positioning through software and other tools rather than by changing the design or the mechanical structure of the robot itself. Calibration plays a critical role in improving robots positioning accuracy. Robots, like other mechanical devices, can be affected by even a slight change, including a drift in position due to wear and tear of parts, dimensional change, component replacement, and calibration, resulting in loss of revenue especially in critical applications. Thus, robot calibration solutions help in minimizing the risks due to the slight changes or drifts caused by the above mentioned factors in a robot system. Robot calibration solutions can be divided into two types: model based parametric calibration and model non parametric calibration. Inability of existing calibration systems to generalize across platforms and sensors, slow calibration times of the traditional calibration solutions, and lack of robustness are some of the major factors driving the demand for robot calibration solutions globally. Robot calibration usually involves two phases: capture phase and calibration phase. The capture phase involves capturing data about calibration targets, and the calibration phase involves optimizing parameters of the system. Currently, robot calibration solutions play an important role not only in robot production but also in robot implementation and operation within computer integrated manufacturing or assembly systems. These solutions are being used for various functions including offline planned and simulated robot tasks, evaluating robot production, and monitoring robot components wear.

The major drivers helping the growth of the robot calibration solutions market include the increasing number of robots, especially in manufacturing industries worldwide. Growing investments in automation within industries, demand for robotics within SMEs in developing countries are some of the major drivers helping the growth of the robot calibration solutions market. However, high installation costs involved during the low volume production applications are some of the major restraints of the market

Want to know the obstructions to your company’s growth in future? Request a PDF sample here

The global robot calibration solutions market can be categorized based on component, deployment type, enterprise size, application, end-user industry, and region. On the basis of component, the market can be classified into hardware, software, and services. On the basis of hardware segment, the global robot calibration solutions market can further be bifurcated into portable and fixed. The services segment can be classified into installation services, integration services, and maintenance and support services. In terms of deployment type, the robot calibration solutions market can be classified into on premise and cloud based solutions. In terms of enterprise size, the global robot calibration solutions market can be split into large enterprises and small and medium enterprises (SMEs). Based on application, the robot calibration solutions market can be classified into programming compensation, temperature compensation, continuous TCP collaboration, and others. Based on end-user industry, the global robot calibration solutions market can be segmented into individuals and enterprises. The enterprises segment can be further classified into aerospace, architecture and construction, automotive, defense, education, transportation & logistics, mining and metals, paper and pulp industry, healthcare, shipbuilding, manufacturing, and others. In terms of region, the global robot calibration solutions market can be segmented into North America, Europe, Asia Pacific, Middle East & Africa, and South America.

Major players operating in the global robot calibration solutions market include FARO Technologies, Inc., Bluewrist Inc., Creaform 3D, ABB Group, TBTS (Thailand) Co., Ltd., Dynalog, Inc., API Metrology, Hexagon Manufacturing Intelligence, Leica Geosystems and many more. These vendors continue to invest significantly in research & development to diversify their existing product portfolio and introduce innovative products to increase their market share. Also, they continue to establish partnerships with local players to expand their presence and increase their share in regional markets.

The report offers a comprehensive evaluation of the market. It does so via in-depth qualitative insights, historical data, and verifiable projections about market size. The projections featured in the report have been derived using proven research methodologies and assumptions. By doing so, the research report serves as a repository of analysis and information for every facet of the market, including but not limited to: Regional markets, technology, types, and applications.

[jobsinmanatee-blog]

Technical Sales - Robotic Solutions

Technical Sales – Robotic Solutions

We are seeking a Technical Salesperson for our Lake Orion, MI office. The Technical Salesperson will promote and sell the advintec robot calibration and laser measurement product lines for the company. Our TCP tool calibration system calculates and calibra Click Here to Apply : Technical Sales – Robotic Solutions

[sarasotajobs-blog]

Technical Sales - Robotic Solutions

Technical Sales – Robotic Solutions

We are seeking a Technical Salesperson for our Lake Orion, MI office. The Technical Salesperson will promote and sell the advintec robot calibration and laser measurement product lines for the company. Our TCP tool calibration system calculates and calibra

Click Here to Apply : Technical Sales – Robotic Solutions

[jobsinpinellas]

Technical Sales - Robotic Solutions

Technical Sales – Robotic Solutions

We are seeking a Technical Salesperson for our Lake Orion, MI office. The Technical Salesperson will promote and sell the advintec robot calibration and laser measurement product lines for the company. Our TCP tool calibration system calculates and calibra Click Here to Apply: Technical Sales – Robotic Solutions

[dynaloginc]

Precision in Automation: Why Robot Calibration Matters – Powered by Dynalog-US

In the fast-paced world of advanced manufacturing, automation is the heartbeat of productivity. As industries rely more heavily on robotic systems to streamline operations, increase output, and enhance accuracy, one thing becomes increasingly critical — robot calibration.

At Dynalog-US, we specialize in empowering robotic systems with the precision they need to perform at peak accuracy. With over three decades of experience and a global reputation for innovation, Dynalog is the trusted name in robot calibration technology — and here’s why it matters more than ever.

What Is Robot Calibration?

Robot calibration is the process of adjusting a robot’s control system to ensure its actual movement aligns perfectly with its programmed trajectory. In simple terms, it's about making sure that where a robot thinks it is — and where it actually is — are exactly the same.

Even the most advanced robotic systems can suffer from inaccuracies due to manufacturing tolerances, joint flexibility, thermal expansion, tool wear, or simple misalignment. Without calibration, robots can deviate from their intended paths, leading to costly errors, reduced product quality, and inefficient workflows.

That’s where Dynalog comes in.

Why Dynalog-US Is the Leader in Robot Calibration

When it comes to high-precision robot calibration, Dynalog-US is the gold standard. Based in the United States but serving clients around the globe, Dynalog offers a complete suite of calibration solutions that ensure robotic accuracy, improve repeatability, and extend the lifespan of robotic systems.

Here’s what sets Dynalog apart:

✅ Industry-Leading Technology

Dynalog’s robot calibration tools combine advanced mathematics, cutting-edge hardware, and intelligent software to precisely measure and correct robotic motion. Our calibration systems are designed to work with all major robot brands, including ABB, FANUC, KUKA, Universal Robots, and more.

✅ Real-World Application

Our calibration systems are used in industries where precision is non-negotiable — automotive assembly lines, aerospace manufacturing, medical device production, and even nuclear energy applications. Whether it’s a single robot arm or an entire multi-robot cell, Dynalog’s technology delivers unmatched accuracy and reliability.

✅ Fully Integrated Solutions

From Robot TCP Calibration and Base Frame Calibration to Tool Center Point Validation and Offline Programming Validation, Dynalog offers a full ecosystem of solutions tailored to real-world manufacturing challenges.

Key Benefits of Robot Calibration with Dynalog-US

Let’s take a look at what you can expect when you implement a Dynalog calibration solution in your facility:

1. Improved Accuracy

Precision is the cornerstone of automated manufacturing. A calibrated robot can consistently hit targets within sub-millimeter tolerance, essential for applications like welding, drilling, painting, and 3D scanning.

2. Enhanced Quality Control

Eliminate defects and inconsistencies by ensuring your robots perform as intended every time. Calibration reduces deviation and increases process repeatability, which means better products and fewer returns.

3. Faster Commissioning and Programming

A well-calibrated robot reduces the need for tedious manual adjustments and trial-and-error programming. Dynalog’s systems allow for faster setup times and smoother integration with digital twin environments and offline programming systems.

4. Reduced Downtime

Poorly calibrated robots often result in production halts due to misalignment or inaccuracies. With Dynalog calibration tools, you get systems that work right — the first time and every time — minimizing costly downtime.

5. Cost Savings

Fewer mistakes, faster cycle times, less rework — all add up to significant operational cost savings. Dynalog’s calibration technology pays for itself quickly, especially in high-volume manufacturing settings.

Advanced Calibration Products Offered by Dynalog-US

Dynalog’s suite of robot calibration products includes:

DynaCal – A complete calibration system for identifying robot geometric parameters and improving absolute positioning.

DynaGuide – Real-time tool position and orientation verification.

TCP Calibration Station – Quickly determine the robot’s Tool Center Point with incredible accuracy.

Base Calibration Kits – For aligning robot coordinates with work cell coordinates.

Each system is backed by Dynalog’s industry-best support, training, and documentation, ensuring you get the maximum value from your investment.

The Future of Manufacturing Demands Precision

As automation continues to evolve and robotic systems become increasingly autonomous, robot calibration will play a pivotal role in maintaining competitive advantage. Whether you're running a multi-million-dollar manufacturing line or a small robotic cell, calibration is no longer optional — it’s a necessity.

Dynalog-US is at the forefront of this movement, enabling manufacturers to reach new levels of precision, productivity, and performance. When your business depends on robots, you can depend on Dynalog for calibration solutions that deliver.

[dynaloginc]

Revolutionizing Precision: How Automated Measuring Systems Are Changing

The Game In today’s high-tech manufacturing and robotic landscape, precision is no longer a bonus—it's essential. As industries have stricter tolerances, faster production times, and flawless quality control, you can push the limits with specialized automated measuring systems—precision, efficiency and reliability in ways traditional measurement cannot support—and Dynalog is leading the way. 

What are Automated Measuring Systems? 

 Automated Measuring Systems (AMS) use sophisticated technology to perform measurements automatically, without operator input. Automated Measuring Systems use a combination of sensors, robotics, software and analysis to provide measurements with extremely high accuracy, in real time. AMS can verify dimensions on a complex piece of material, check the position of the end effector on a robotic tool, or complete an entire inspection routine---and can do this quickly, at a consistent level of accuracy. For the manufacturer or production facility, AMS provide lower risk of error, faster throughput, and a better quality of product quality. It is not surprising that companies, like Dynalog, are advancing these systems for industries such as automotive, aerospace, electronics and medical device manufacturing.  

The Importance of Accuracy is UndeniableIn manufacturing, 

a difference of just 0.01mm can mean the difference between a product that works perfectly and one that does not work. As parts become smaller and more complicated, the margin of error is decreasingly smaller! Manual measurement is often human error-prone, slow, and inconsistent.

That’s why Dynalog has automated measuring systems. 

Automated measuring systems take human error out of the equation and provide repeatable, consistent, real-time measuring data. With real-time feedback, manufacturers can change their processes on the spot, eliminating scrap and saving money.Dynalog: The Leaders in Robotic Accuracy and CalibrationAt Dynalog, accuracy is not just a marketing statement, accuracy is at the core of everything they do. With extensive experience in robotic measuring, calibration, and inspection systems, they build state-of-the-art solutions for the next generation of manufacturing.Automated measuring systems integrate with robotic arms and production lines, every movement and measurement is accurate and traceable. From Robot TCP Calibration to validating robot performance, Dynalog measuring systems are for manufacturers that cannot afford to be inaccurate.Key Dynalog Solutions for Automated MeasurementDynaCal® – A cutting-edge robotic calibration system providing sub-millimeter accuracy

Advantages of Automated Measurement Systems in ManufacturingLet's look at the rationale of why automated measurement is becoming the new standard in the industry:

1. Superior PrecisionAMS (Automated Measurement Systems) eliminate the subjectivity of the human eye and achieve measurements to the micron level of precision. For high-stakes industries like aerospace and medical equipment where safety is a stringent criteria, this level of precision is critical.

2. Accelerated Production Cycles Manual inspections hinder production, whereas with AMS, measurements occur in real-time—in-line or near-line—removing bottlenecks and even shortening delivery times.

3. Minimized Scrap and ReworkBy identifying deviations early in the process, manufacturers can take steps to correct defects prior to irreversible mistakes, resulting in more yield and less scrap.

4. Data-Driven DecisionsDynalog's systems not only measure, but they analyze. The real-time data can be accessed and input into process control systems to help engineers make informed data-based decisions for continuous improvement.

5. Easy Updated IntegrationToday’s AMS systems, like Dynalog's, can actually integrate with the existing robotic systems and software, creating a quick, affordable transition to your automated solution.

[dynaloginc]

Optimizing Precision in Automation: The Importance of Robot Calibration by Dynalog-US

In today's fast-evolving world of industrial automation, precision is not just a luxury—it's a necessity. Whether in automotive manufacturing, aerospace engineering, electronics assembly, or robotic surgery, the accuracy and repeatability of robotic systems can make or break operations. One key process at the heart of achieving this high level of precision is robot calibration.

At Dynalog-US, we specialize in helping companies unlock the full potential of their robotic systems through advanced robot calibration solutions. With decades of experience, our technologies are trusted globally to optimize performance, reduce downtime, and ensure consistently high-quality output in automated environments.

What is Robot Calibration?

Robot calibration refers to the process of identifying and correcting inaccuracies in a robot’s positioning and movement. Even the most advanced robotic systems can have discrepancies due to mechanical wear, thermal expansion, installation errors, or slight variations in joint angles. These small deviations can add up and significantly impact the end-effector’s ability to reach precise coordinates.

Calibration involves comparing the robot's real-world behavior with its digital model and applying correction parameters to align the two. The result? Enhanced positional accuracy, improved repeatability, and optimized system performance.

Why is Robot Calibration Crucial?

Many manufacturers assume that robots are perfectly accurate straight out of the box. However, that’s rarely the case. A typical robot may have repeatability within ±0.02 mm but a positional accuracy of ±1 mm or worse. For high-precision applications—like welding seams, laser cutting, part assembly, or robotic inspection—that level of inaccuracy is unacceptable.

By investing in robot calibration, companies can:

Ensure product quality by minimizing variation

Reduce rework and scrap due to positional errors

Boost throughput by allowing robots to operate faster with confidence

Optimize programming time by simplifying offline simulation and path planning

At Dynalog-US, we understand that in the world of robotics, accuracy equals efficiency—and efficiency translates into profit.

Dynalog-US: Your Robot Calibration Partner

At Dynalog, we go beyond basic correction. We offer comprehensive calibration and measurement solutions tailored to industrial robots of all sizes and brands. Our proprietary systems and software are designed to ensure your robots perform at their highest potential—no matter the task or environment.

Our calibration tools and services include:

1. Robot TCP Calibration

Tool Center Point (TCP) calibration ensures that the robot knows exactly where the end-effector is located. An inaccurate TCP can throw off entire production sequences. Our TCP calibration tools provide fast and precise identification of the tool's position and orientation.

2. Robot Base Calibration

Base calibration aligns the robot's coordinate system with the real-world environment. Misalignment here can lead to major inaccuracies, especially in multi-robot cells. Dynalog’s solutions ensure your robots are correctly oriented within their workspace.

3. Kinematic Calibration

This is the heart of robot calibration. Dynalog uses advanced algorithms to identify deviations in joint parameters and correct them with high precision. This process compensates for the robot's geometric imperfections and leads to dramatic improvements in accuracy.

4. Robot Workcell Integration

When robots work alongside conveyors, vision systems, or other machines, precise coordination is critical. We provide calibration systems that align all components within a unified frame of reference, ensuring seamless integration and real-time performance.

Real-World Benefits of Dynalog's Robot Calibration

Companies using Dynalog’s calibration systems often see a measurable return on investment in a matter of months. Here’s what sets us apart:

Traceable Accuracy: Our solutions are based on ISO and NIST traceable standards, providing confidence in your results.

Brand Agnostic: Whether you’re using FANUC, ABB, KUKA, Yaskawa, UR, or another manufacturer—our systems are compatible across the board.

Global Trust: Trusted by Fortune 500 companies and leading research institutions, our reputation speaks for itself.

Automation-Ready: Dynalog’s systems are designed with Industry 4.0 in mind, making it easy to integrate with smart factory workflows.

Future-Ready with Robot Calibration

As robotics continues to expand into sectors like e-commerce, medical devices, renewable energy, and beyond, the demand for high-precision automation is only increasing. Forward-thinking companies are already investing in robot calibration to prepare for this shift. With AI, machine vision, and real-time data processing becoming standard, the ability for a robot to “know” its position in space—accurately and in real-time—is more critical than ever.

Partner with Dynalog-US

When you choose Dynalog-US for robot calibration, you're choosing a partner that understands both the technical and practical challenges of modern automation. We’re not just calibrating machines—we’re calibrating success.

Whether you’re a manufacturer looking to improve output quality, an integrator designing a multi-robot cell, or a research lab pushing the boundaries of robotics, Dynalog’s solutions provide the accuracy, reliability, and support you need.

Get in touch with Dynalog today to learn more about how our robot calibration solutions can transform your operations. Let us help you fine-tune your automation for optimal performance.

[dynaloginc]

Dynacal: Precision Robot Calibration by Dynalog-US That Powers the Future of Automation

In an era of automation that is changing rapidly, precision is everything. Whether it’s aerospace, automotive, or advanced manufacturing, accuracy around robot calibration is critical. The difference between success or failure in your operations rests on the quality of the robot calibration. This is where Dynacal—developed by Dynalog-US—enters the equation as an industry leader of robotic calibration and validation solutions. Dynalog has established its position as a leader by providing accurate, scalable, and innovative tools to the largest industries as well as rising technology companies. 

So, what is Dynacal? Why is it important in the world of automation? 

What is Dynacal? 

Dynacal is Dynalog's corporate robot calibration software and hardware system. It provides accurate calibration for industrial robots at scale by driving robot operational precision, minimizing robot operational positional error. Through Dynacal, users can calibrate their robot kinematic model and find offsets, significantly increasing precision and repeatability of their TCP (Tool Center Point). 

In simple terms, Dynacal is the means of getting the maximum performance from robotic arms used in high-precision applications. 

Significance of Dynacal in Automation

Robots are being integrated in to more complex tasks than ever before in manufacturing or other automation types. From laser welding to fly drilling, anything over a few millimeters can result in production lapses, losses, and worse, potentially cause harm to employees. Dynacal helps reduces these negative consequences by ensuring your robot is operating within the smallest tolerances.

Dynalog's Dynacal robot calibration system delivers benefits on multiple levels, including:

- Shorter production downtimes

- Less re-working and waste

- More accuracy on complex tasks

- Furthermore, we help customers achieve compliance to industry standards and quality control processes

We all work in industries with stiff competition and limited margins. The improvements that Dynacal offers our customers translates directly to profit loss/profit appreciate on balance sheets.

What is the technology that drives and enable Dynacal?

How does Dynacal deliver such reliability? Dynacal employs very precise measurement devices like laser trackers or photogrammetry systems to retrieve the actual positions of the robot in a 3D space.  The Dynacal software compares these actual measurements to the positions that are expected from the robots internal model. This software then refines the robot's measurements and automatically updates the robot's control system kinematic parameters. The end result, a robot that didn't accurately perform a task before calibration, can do the task many times more precisely after calibration! 

Further, Dynalog-US is a company dedicated to robotic calibration and validation.

Who Is the Dynacal System Used By? 

Dynalog-US has always been preferred by OEMs, Tier 1 suppliers, and systems integrators. The Dynacal system has been used in:

Automotive manufacturing (body-in-white, final assembly)

Aerospace component fabrication

High-end electronics manufacturing

Industrial automation research

Robotic quality inspection configurations

The Dynalog system is trusted by big names because they are resilient, repeatable, and compatible with most major brands of industrial robots such as, FANUC, ABB, KUKA, and Yaskawa.

Dynacal Versus Conventional Calibration Procedures 

Traditional robot calibration procedures are manual, laborious, and prone to human error. In contrast, the Dynalog Dynacal system automates much of the calibration procedure and incorporates advanced measurement tools and statistical models to produce accurate and consistent results.

Some of the primary benefits of Dynacal include:

Reduced set-up time: Dynacal’s intuitive software workflows and automation enable you to reduce setup times.

Higher accuracy: Dynacal can achieve sub-millimeter accuracy.

Better robot-to-robot consistency: Calibrating multiple robots to work together is easy with Dynacal.

Integrated reporting: Calibration results are retained for audit and compliance.

TCP Calibration & Robot Accuracy equated via Dynacal

One of the most valuable tools that Dynacal provides is the ability to correctly complete TCP calibration. TCP is the point of the robot where it interacts with the workpiece whether it’s a welding tip, a cutting blade, or even a sensor.

If the TCP is out by even a small amount, the movement for the robot, which is reliant on TCP, can become misaligned.  All the TCP calibrations Dynalog does for its clients allows the robot to always know exactly where the tip of its tool is. This is particularly critical in multi-step processes where the effects of cumulative errors would result in larger errors.

Integration with Robotic Inspection Systems

One of the most crucial selling factors of Dynacal is how easily they are compatible with robotic inspection validation systems. Many manufacturers have in-line inspections using CMMs (coordinate measuring machines) or robotic vision systems. Since Dynacal allows for accurate robot calibration, the inspection data becomes significantly better.

In fact, Dynalog's fleet of calibration and validation tools work together with vision-based robotic systems to enhance not just positioning, but inspection data reliability.

Dynalog - US: The Company Behind Automation

For more than 20 years Dynalog - US has led the industry in robotic precision solutions. Located in the United States, they provide industry tested products which include:

Dynacal (robot calibration)

DynaPose (robot positioning accuracy validation)

DynaGuide (guidance system calibration)

DynaCompare (in-process robot accuracy monitoring)

What makes Dynalog different than others is their dedicated focus on robot calibration and robot validation. Unlike others who want to dabble in all of these areas, Dynalog is focused on helping their clients maximize their robotic systems' accuracy and efficiency.

Conclusion - Why Dynacal is a Smart Investment

If your business depends on robotic automation, consider investing in Dynalog's Dynacal system. Dynacal improves accuracy accuracy.

[dynaloginc]

Simplifying Automation with Offline Robot Programming: A Smarter Approach by Dynalog

In the industrial automation landscape, efficiency and precision have never been more critical. As factories pursue smarter factories, robotics is increasingly becoming a necessity—not simply an option. Because programming robots in a production environment can be slow and chaotic, offline robot programming (OLP) can help manufacturers make the leap to programming robotic systems. Dynalog Inc.—a leader in developing robotic calibration and automation solutions—has supported many manufacturers as they transition to OLP. 

What is Offline Robot Programming?

Offline programming (OLP) is a way for engineers and technicians to program an industrial robot in a virtual environment without stopping production. Instead of setting the robot into a teach pendant mode on the shop floor, the OLP software builds a digital twin of the robot model in conjunction with the working environment. Movements, tasks, and commands can be virtually created, optimized, and tested before finally moving to the robot.

Why is Offline Robot Programming a Game-Changer?

Before OLP, programming a robot had to take the robot offline. Businesses had to stop production, and sometimes for hours or days the programmer would have to teach the robot its tasks by positioning teach pendants. All of this downtime is lost productivity and increased labor costs. With OLP, these obstacles are no longer drawbacks.

Here's why more and more manufacturers are opting for an OLP solution: Reduced downtime.

Dynalog's Contribution to the Progress of Off-Line Programming

At Dynalog, Off-Line Robot Programming is more than a solution — it is part of a larger mission to maximize robotic systems from the floor up. Dynalog specializes in robot calibrations, robot TCP (tool center point) calibrations, and workcell accuracy checks. All of which are important for successful OLP. 

It is important to understand that even the best OLP software is only as good as the accurate real-world data put into the software. If a robot is not calibrated, there is no way to guarantee that the digital twin of the robot will act the same as the physical robot. Dynalog enables manufacturers to get the most out of OLP because of the collaborative approach to use robot end-of-arm tooling.

Calibration: The Key to Enabling Consistency in Off-Line Programming

OLP is only as good as the accurate robot model in the OLP software. If the real robot is not close to matching the digital twin robot, it is only a matter of time before even perfectly programmed robot movements lead to a collision, an error, or excess inefficiency. Dynalog eliminates this gap in capability from the use of:

Robot Calibration Systems: Increase the absolute positioning of the robot.

TCP Calibration: Allow tools to be precisely orientated in three-dimensional space.

Workcell Calibration: Establish if the environment, fixtures, and parts correlate to their virtual models.

Accuracy of robot movements coupled with the accuracy of the environment leads to manufacturers with the ability to use OLP and be sure of their outcomes.

The Real-World Uses of OLP with Dynalog

Whether it's automotive assembly, electronics production, or almost any other area of manufacturing, companies around the world are leveraging Dynalog's technologies and capabilities to put offline programming into their production programs. Here are a few examples of real-world uses:

Welding: Exact path programming and torch orientation without taking robots offline.Material Handling: Simulating pick-and-place operations in complex environments.

Assembly: Fine adjustments to discrete processes such as screwdriving or insertion.Painting and Coating: Planner consistent coverage without running a test with actual parts.In every one of the applications referenced, an OLP powered by Dynalog's calibration tools can produce more efficient processes, faster production, and better quality control.

How Does Dynalog Integrate with Popular OLP Software?

Dynalog can be used seamlessly with leading Offline Robot Programming software such as:

RobotStudio (ABB) RoboDK Delmia (Dassault Systèmes) Process Simulate (Siemens)

Their products can be woven into these environments, achieving a level of accuracy and real-world fidelity. That means with Dynalog, your robot models are not only "good" - they are 'production-ready'.

Benefits on the surface Let's summarize why manufacturers depend on Dynalog for your OLP needs:

✅ No downtime during programming

✅ Exact zeroing

✅ Increased productivity and ROI

✅ Cross-platform compatibility

✅ Less human error

Future-proofing your automation strategy

As Industry 4.0 develops and evolves, it is crucial to be able to adapt quickly. Dynalog's advanced calibrating technology for Offline Robot Programming puts manufacturers in a position to:

Implement changes quickly.

Respond to customizations and shifts in demand.

Train new staff without stopping operations.

Rehearse "what-ifs" safely and effectively.

This is not about just automation, this is smart automation - and Dynalog is helping organizations lead the way.

Final thoughts

Offline Robot Programming is changing the way the manufacturing world thinks about automation. No longer does a team need to "stop" production to prove, test, re-program, or refine tasks. Thanks to Dynalog's precision calibration technologies, off line programming has never been so reliable, effective or scalable. 

If your facility is looking to reduce downtime, increase precision - and pull ahead of the competition, it might be time to find out how Dynalog can assist with integrating Offline Robot Programming into your workflow.

Visit www.dynalog-us.com to learn more.

[dynaloginc]

Precision Starts Here: Understanding Tool Center Point Calibration with Dynalog-US

In the world of advanced manufacturing and robotics, precision isn’t just a luxury—it’s a necessity. Whether you're in aerospace, automotive, or industrial automation, the smallest deviation in your robot’s tool position can lead to major quality issues and costly downtime. That’s where Tool Center Point Calibration (TCP Calibration) comes in, and Dynalog-US is leading the way with innovative solutions that make calibration faster, easier, and more accurate than ever.

What is Tool Center Point Calibration?

Tool Center Point Calibration is the process of determining the exact location of the tip of a robotic tool in 3D space. In simple terms, it’s figuring out where the “business end” of your robot is at all times. Without accurate TCP data, a robot might think it’s applying a weld or picking a part in one place, but in reality, it’s slightly off. That tiny error? It adds up—fast.

Whether you're using a welding torch, gripper, or inspection probe, accurate TCP is critical for consistent performance. TCP calibration ensures your robot can move precisely and predictably, even when switching between tools or performing multi-step operations.

Why Is It Important?

Imagine a car manufacturer where hundreds of robots are working in sync on a single vehicle. If even one of those robots has a miscalibrated tool, it can cause alignment issues, reduce weld quality, or cause collisions with other equipment. TCP calibration ensures that each movement is as precise as the software thinks it is.

In high-precision industries like aerospace, this isn’t just about efficiency—it’s about safety. That’s why leading manufacturers trust calibration experts like Dynalog-US to deliver pinpoint accuracy in every operation.

How Dynalog-US Elevates TCP Calibration

Dynalog has been at the forefront of robotic accuracy for over two decades. Their cutting-edge systems are designed to not only calibrate robots and tools but also verify their accuracy in real-time. With a strong foundation in metrology and automation, Dynalog brings deep expertise to the table—helping companies around the globe fine-tune their robotic systems to perform at peak precision.

Their Tool Center Point Calibration systems are built with one goal in mind: making high-accuracy calibration fast, simple, and repeatable.

Here’s how Dynalog’s approach makes a difference:

1. Fast and Reliable Calibration Process

Dynalog’s TCP calibration kits can be used on nearly any industrial robot, from FANUC to KUKA, ABB, or Universal Robots. The process is streamlined to minimize downtime. In just a few minutes, the robot tool tip can be precisely located with minimal human intervention.

This saves time on the shop floor and ensures consistent calibration every time.

2. High Precision Measurement Tools

Dynalog uses advanced measurement devices and software algorithms that calculate the exact position of the tool center point to sub-millimeter accuracy. This level of precision ensures better repeatability and long-term reliability—critical for production environments where consistency is king.

3. Seamless Integration with Robotic Systems

Whether you're implementing a new robotic cell or fine-tuning an existing one, Dynalog's systems integrate smoothly with major robot brands and programming environments. Their software outputs compatible TCP data that can be directly fed into your robot’s controller—reducing human error and speeding up deployment.

4. Verification and Documentation

Unlike traditional calibration tools, Dynalog doesn’t just stop at the calibration step. Their systems include built-in verification, so you can be confident your robot is operating within acceptable tolerances. You also get detailed reports and logs, which are crucial for traceability, audits, and quality assurance.

Real-World Applications of TCP Calibration

Tool Center Point Calibration is critical in a wide variety of industries:

Automotive: For robotic welding, sealant application, and part handling

Aerospace: For precision drilling, fastening, and composite manufacturing

Medical Device Manufacturing: Where micro-level accuracy is required

Electronics: For robotic assembly of circuit boards and small components

Inspection and Metrology: For robots equipped with sensors and scanners

In all of these industries, TCP calibration isn’t optional—it’s essential for maintaining high-quality standards and reducing waste.

Why Choose Dynalog?

When you partner with Dynalog-US, you’re not just buying a calibration tool—you’re gaining a precision partner. Their team understands the complexity of robotic systems and brings a proven track record of delivering turnkey calibration solutions.

✅ Trusted by Fortune 500 manufacturers

✅ Compatible with all major robot brands

✅ Backed by expert support and training

✅ Customizable to fit your exact application

With Dynalog, your robotic processes will be more accurate, efficient, and reliable—giving you the competitive edge you need in today’s fast-paced manufacturing world.

Final Thoughts

Tool Center Point Calibration might sound technical, but the concept is simple: get your robot's tool where it needs to be—every time. And with Dynalog-US, that process becomes faster, smarter, and more dependable.

Whether you're scaling up your automation efforts or fine-tuning existing workflows, TCP calibration is a foundational step toward operational excellence. Dynalog helps you get it right from the start.

Discover more about TCP calibration and robotic accuracy at www.dynalog-us.com and take the first step toward precision-driven automation.

[dynaloginc]

Advanced Robot Guidance Solutions with Dynalog-US

In today’s fast-evolving world of manufacturing and automation, robot guidance technology is playing a pivotal role in helping industries achieve greater precision, efficiency, and flexibility. As industries increasingly adopt robotic automation for complex tasks, the demand for highly accurate and intelligent robot guidance systems continues to grow. This is where Dynalog-US comes in — a trusted leader in robotic calibration, verification, and guidance technologies.

Whether you're in automotive, aerospace, electronics, or general manufacturing, the ability of a robot to “know” where it is in 3D space and how to interact with parts, tools, and the environment is critical. Robot guidance isn’t just about moving a robot from point A to point B — it’s about empowering robots with the intelligence to dynamically adjust to variations in the workspace, ensuring optimal performance under real-world conditions.

What is Robot Guidance?

At its core, robot guidance refers to the systems and technologies that allow industrial robots to accurately navigate their environments and perform tasks with minimal human intervention. This can include everything from vision-based systems that help robots detect and adjust to object positions, to advanced calibration solutions that fine-tune a robot’s movements for maximum accuracy.

Robot guidance helps bridge the gap between the digital programming of a robot and the physical realities of the factory floor — where slight variances in part placement or environmental conditions can affect performance.

Why is Robot Guidance Important?

In any automated production line, repeatability and precision are essential for maintaining quality and efficiency. Even the best industrial robots can experience drift or inaccuracies over time, caused by mechanical wear, temperature changes, or shifting work environments. Without proper guidance systems, this can lead to reduced product quality, increased downtime, and higher operating costs.

Dynalog-US offers industry-leading robot guidance technologies that ensure robots operate with consistent accuracy — even as factory conditions change. The result is higher quality output, reduced waste, and improved production flexibility.

Dynalog-US: A Leader in Robot Guidance Solutions

For over two decades, Dynalog-US has been at the forefront of developing advanced calibration and robot guidance systems for manufacturers worldwide. The company’s innovative solutions help customers achieve the highest levels of robot accuracy and performance, while streamlining operations and reducing costs.

Dynalog’s robot guidance systems leverage a combination of precise measurement tools, intelligent software, and deep industry expertise. Their solutions address a wide range of applications, including:

Tool Center Point (TCP) calibration

Robot kinematic calibration

Vision-based robot guidance

Fixture verification and compensation

Robot performance verification

Multi-robot and multi-station coordination

Key Benefits of Dynalog Robot Guidance Systems

Increased Accuracy: Dynalog systems can dramatically improve robot positional accuracy — often achieving results within fractions of a millimeter.

Reduced Downtime: Advanced calibration and guidance systems minimize the need for manual intervention and troubleshooting, keeping production lines running smoothly.

Flexibility in Production: Robots equipped with Dynalog guidance can easily adapt to changes in product designs, fixture positions, or batch sizes, making them ideal for high-mix, low-volume manufacturing.

Improved Quality: Consistent accuracy and repeatability result in higher-quality products and reduced scrap rates.

Cost Savings: Better performance and fewer errors translate into lower operating costs and faster ROI on automation investments.

Applications of Robot Guidance in Industry

Robot guidance systems from Dynalog-US are used across a wide range of industries and applications, including:

Automotive manufacturing — robot guidance for welding, assembly, painting, and inspection

Aerospace — precision drilling, fastening, and composite layup

Electronics — high-speed pick-and-place and circuit board assembly

Packaging — flexible part handling and sorting

General industrial automation — multi-purpose material handling, machine tending, and more

Vision-Guided Robotics

One of the most exciting areas of robot guidance is the integration of vision systems with robotic controls. Vision-guided robots can dynamically adjust their movements in response to real-time feedback from cameras and sensors. Dynalog-US offers cutting-edge vision-based robot guidance solutions that enable robots to detect, locate, and manipulate parts with extreme precision — even when those parts are moving or presented in variable positions.

Why Choose Dynalog-US for Robot Guidance?

When it comes to selecting a partner for advanced robot guidance, few companies can match the expertise, innovation, and proven results of Dynalog-US. With decades of experience and a global reputation for quality, Dynalog delivers solutions that work seamlessly with all major robot brands, including FANUC, ABB, KUKA, Yaskawa, and Universal Robots.

In addition, Dynalog’s expert team provides comprehensive support — from system design and implementation to training and ongoing optimization — ensuring customers get the most out of their robot guidance investments.

[dynaloginc]

The Future of Precision: Why Robot Calibration is a Game-Changer in Modern Manufacturing

The main purpose of robot calibration is to determine the location of the robot tools in their working environment to enable accurate movement, so the technology can be relied upon as it moves throughout the work zone. 

Why is Robot Calibration Important? 

As modern manufacturing improves and speeds up productivity and throughput, increased production demands can lead to more mistakes if robots are not correctly calibrated. The greatest risk of not performing calibration is rejecting defective product. Across industries, the overall cost penalty of rejecting defective product, one error, not a dozen errors that went through the system is enormous. Even just one part rejected, these decisions can cost upwards of hundreds of thousands, and even millions of dollars, depending on specific circumstances. In fact, some companies will even become more cost effective by performing complete calibration every day, because they know how many defective parts must be manufactured to break even, Their computer programs can inform the organization whether calibration applies to their robots every shift.

All of this said, the purpose of calibration is still to be able to in a physical sense measure the range of operational potential of the applications. And, if we know that the applications can operate with unreasonably high levels of precision, at all times, their efficacy or usefulness is supported by production reliability.

How is Dynalog Innovating the Automotive Industry

As a company evolving toward the Future of Precision, Dynalog is studying how the automotive sector is utilizing robots. These newer applications have boast numerous possibilities, but

Likewise, Dynalog continues to focus on advanced problem solving for existing and new applications outside the automotive sector, as well. Its pedigree in the automotive sector has allowed it to explore and take advantage of advanced machine learning algorithms and visualization applications.

In conclusion, with recent advances in robot calibration, the knowledge gained from the applications of robotics and advanced machine learning applications is exponentially increasing. This will lead to sweeping changes in how robots are used across all sectors. Looking ahead, Dynalog is leading the arena for organizational efficacy, as the ability for robots to make precise calibrated movements within the production ecosystem is changing.

Robotics has greatly increased the reliability and accuracy of manufacturing processes to a point where defects are few and far between. By leveraging the potential of robotics innovations in tandem with advanced calibration processes, manufacturers can expect less wasted time and resources on defective products.

Why Robot Calibration is Mandatory More often than not, industrial robots take the form of "repeatable" by default but not "accurate." In other words, they can produce the same motion over and over with minimal variability, but the motion can still be hundreds of millimeters off their intended path. In many cases this discrepancy can mean defects, down time, or wasted time and materials. This is where robot calibration is important. 

 increased accuracy:  By calibrating the robot, you ensure the robot performs exactly as it was designed to in their digital twin or CAD model, which reduces offsets. 

 reduced downtime:  The more accurate the robot, the less errors, less rework, and increased cycle time. 

 cost savings:  Greater first-panel yield rates and efficient work processes will cut costs in the long run.

 interchangeability: Calibrated robots can switch tasks and/or tooling quickly and with little recalibration.

Dynalog:  The Premier Robot Calibration Company

Dynalog is the name manufacturers trust when it comes to world-class robot calibration.

Based out of the U.S. , Dynalog (dynalog-us.com) provides robotic system calibration, robot TCP (Tool Center Point) calibration, and dynamic robot performance monitoring. Dynalog has worked with just about every major robot brand including FANUC, ABB, KUKA , and Yaskawa, and has helped world-class manufacturers achieve levels of robotic accuracy that

Here are a few of the main products and services provided by Dynalog:

1. Robot Calibration Systems

Dynalog’s DynaCal system is a complete mechanism which calibrates a robot's kinematic model by measuring its actual joint and end-effector positions across the kinematic model with the use of external sensors and then comparing those to theoretical values.

Once calibrated, the robot's internal kinematic model is updated to align with its real-world performance and positioning accuracy improves substantially.

2. TCP Calibration (Tool Center Point)

Tool accuracy is as vital as robot positioning. Dynalog’s DynaTCP system accurately measures the position and orientation of any tool, accordingly to the robot flange, which is important for any application requiring welding, painting or material handling, where the smallest misalignment can create errors.

3. Robot Performance Monitoring

Robots may drift out of alignment, over time. Dynalog offers systems which provide the ability to continuously monitor robot performance and allow engineers to identify and rectify problems before they affect production. This proactivity leads to improved time savings, lowers maintenance costs and increased uptime.

4. Robot Simulation and Validation

Dynalog also offers high precision simulation and validation products which ensure the robot path that was created during offline programming or pathing is congruent when implemented in the factory environment. This "what you see is what you get" process is very important to companies approving towards

Why Work With Dynalog?

When you think about Dynalog, it’s not all about the technology. It’s all about knowledge, support and continuing to innovate.

We support the future today: You’ll see Dynalog solutions on the factory floors of the leading manufacturers from around the globe.

Calibration solutions tailored to you: Dynalog scaling is never an issue, whether you want to calibrate one robot or an entire fleet of them.

Calibration accuracy you can rely on: Dynalog systems will consistently provide you with submillimeter accuracy - that’s why we are the trusted choice for high precision applications.

Support from the U.S: Headquartered in Michigan, Dynalog is there to provide your ongoing support, quickly and reliably - whether you’re in North America or across the globe.

In summary: the future is calibrated

As automation continues to evolve and robots become essential for manufacturing success, the need for precision will become ever more important each day we operate. Organizations who embrace robot calibration products now will position themselves for the future of smart factories ahead. 

So, if you are committed to ensuring robotic accuracy, and want to make sure your systems are performing to their full capabilities, it’s time to explore robot calibration with Dynalog - your ideal partner.

Check out dynalog-us.com today to learn more how our state-of-the-art calibration solutions can help with your robotic operations.

[dynaloginc]

Unlocking Precision in Robotics with Dynaflex: A Dynalog-US Innovation.

Precision is paramount in today's fast-paced world of automation, with industries such as aerospace, automotive, electronics, and advanced manufacturing requiring robot systems to function with precision, in order for the process to deliver quality and consistent performance. This is where Dynatrol-US Dynaflex provides an unparalleled solution to improve robot calibration and motion control for industrial environments. 

So, what exactly is Dynaflex?

Dynaflex is sophisticated real-time calibration developed by Dynalog-US- a leader in robotic accuracy solutions. These advanced dynamic performance assessment tools were developed specifically for robot systems. Dynaflex measures the dynamic performance (how robots behave while they operate), versus static calibration tools (preset calibration baked into the robots programming) by evaluating robot compliance and flexibility in real-time. This type of dynamic assessment provides potential for accuracy to industries where tolerances must be tight and conditions demand high levels of performance reliability.

Simply put Dynaflex gives practitioners visibility and insight into how a robot responds dynamically while at work and if sufficient stress or force signatures, behaviour is exhibited. In many cases, this is no different than creating significant and costly rework..

Why is Dynaflex so Important?

When robots perform jobs such as welding, painting, and assembling, even the most minor deviation in motion can create defects or misalignment. Traditional calibration methods consider positioning, but often don't consider the dynamic changes in robot posture due to many different factors such as: gravity, speed and payload. Dynaflex effectively takes calibration to the next level by adding dynamic variables to the calibration equation.

With the Dynaflex system, manufacturers can:

Measure and minimize robot compliance (flexibility under load)

Achieve better path accuracy with complex work processes

Validate robot performance in real-world conditions

Identify mechanical anomalies before they can become major catastrophes

Maximize repeatability and process consistency

These are meaningful relationships to ensure that the robot moves correctly on paper, but that it also can perform accurately on the production floor. 

How Does Dynaflex Work?

Dynaflex implements a series of highly sensitive measurement tools and calibration routines that allow engineerings to visualize how the end effector of a robot moves while under load, or at high speed. By measuring real-time flexing, oscillation and inertia, Dynaflex creates a comprehensive map of the robot's behavior.

Once the data has been collected, the data is used to adjust the robot's motion algorithms and account for mechanical variation. 

Who is Dynaflex for?

Dynaflex is ideal for companies and industries that expect critical congruency and which themselves use robotic automation, including:

Automotive manufacturing

Aerospace and defence

Medical devices

Electronics assembly

Metal fabrication

3D printing and additive manufacturing

If your company relies on multi-robot cells, automated welding cells, or pick-and-place systems, introducing Dynaflex to your calibration operations will provide great benefit.

Dynalog-US: The Experts in Robot Calibration

Dynalog-US was founded to provide accurate and reliable robotic systems and has been a leader in robot performance technology for several decades. Their products are being used by leading world manufacturers, many of whom are in the Fortune 500.

Whether it is for robotic inspection, Tool Center Point (TCP) calibration or improving robot cell accuracy, Dynalog has a history of introducing products to the marketplace that demonstrate thoughtful engineering, industry leading performance, and great customer support.

Dynalog's market leading solutions, to include Dynaflex, come with documentation, field training, and technical consulting, which is more than just selling a product; Dynalog provides a partnership to achieve your production success.

Many companies have seen measurable improvements after adding Dynaflex to their robotic workflow:

Up to 40% improvement in path accuracy Considerably less joint stress and less component wear Reduction of rework and scrap percentage Faster ROI from robotic systems

One aerospace customer even found that Dynaflex helped them to achieve their tolerance requirements that they previously thought could be accomplished only with standard robots or off-the-shelf robotic equipment.

Future of Robotic CalibrationAs AI, machine Learning, and Industry 4.0 technologies evolve, the need for ongoing performance validation to and compliance will become more valuable. Also, autonomous systems will validate performance more often, and human interventions will be using tools like Dynaflex to ensure safety, quality, and efficiencies.

With Dynaflex by Dynalog-US, businesses now have a scalable and future-proof calibration platform to leverage for future use and to enhance work processes while accomplishing productivity and accuracy improvements in the immediate.

Conclusion

When you invest in robots, investing in robot performance has to be a given. Properly calibrating robot performance starts with the initial calibration when it is stationary, when it is in motion, while it is under load, and evaluating at the full-speed capability.

Dynaflex by Dynalog-US is a calibration device that provides the measurement data (metrics) to give you a competitive advantage for an ever-evolving automated world.

Ready to take the next step in robotic precision? Visit www.dynalog-us.com to learn more about Dynaflex and schedule a consultation with the experts at Dynalog-US.