alpscranedrives-blog

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Pump Repair

Refurbishing pumps is one of our expertise. In the repair, we focus on improving pump efficiency thereby reduce energy cost.

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox   https://alpsmsi.com/alps/pump-repair/

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ENERGY EFFICIENCY LUBE

The more there is friction on the rolling element of bearing; motor exerts more power thereby increase your energy consumption. Suitable and correct amount of lubricants feed into the bearing will lessen friction, reduces load (HP), and make the whole drive system more efficient.

Bearing failure is a major cause of equipment downtime in today‘s industrial environment, most often resulting from improper lubrication. Improper lubrication scenarios include the contamination of the lubricant by dust, dirt and moisture, inadequate amounts of lubricant applied to the bearing, and/or over-lubrication of the bearing.

Each bearing failure directly impacts the production cycle. While bearings can be expensive, replacement cost alone is often miniscule compared to lost production and the cost to repair the damage.

Fig 1 shown that 51% of motor failure is caused by bearings. This is our experience in the repair of motors. According to a recent study as shown in Fig. 2, 15% is caused by insufficient lubrication; 5% liquid contamination; 20% solid contamination (grease container exposed to environment not properly covered or sealed).

Contamination is caused by foreign substances getting into bearing lubricants or cleaning solutions. These include dirt, abrasive grit, dust, steel chips from contaminated work areas and dirty hands or tools.

Why, in the age of technology, is this a problem? It is because many bearings are still lubricated manually. No matter how diligently a maintenance staff adheres to a lubrication schedule, it is a difficult task. Because employees are expected to manage multiple responsibilities in the lean environment of today‘s plants, it is common that proper lubrication is not considered a priority.

Solutions:

Use the appropriate type and correct amount of lubricant, avoid grease loss, and follow appropriate     re-lubrication intervals.

Filter the lubricant using automatic lubricators and clean work areas, tools, fixtures and hands to reduce the risk of contamination.

Reference: http://www.slideshare.net/dmanney/why-electric-motors-fail      http://vmpauto.com/article/v-debryakh-tribologii

Automatic Lubrication for Manufacturing Applications   ATS Electro-Lube manufactures self contained single-point and multi-point automatic lubrication products that provide effective, dependable lubrication for manufacturing equipment of all types. Our self-contained mechanical lubricators can deliver up to two full years of continuous lubrication, and can be installed almost anywhere—including remotely, as much as 30‘ from the lubrication point. Our devices are a safe, efficient alternative to daily manual lubrication.

We also offer a variety of accessories, including mounting brackets, control options and power options. ATS‘ motor-driven units, the ULTIMATE, TITAN, OILER and JACK series can all lubricate multiple points with a single unit via distribution blocks. Our TITAN, OILER and JACK units are refillable, for added convenience.

ATS‘ innovative auto lubers are ideal for bearing lubrication, engine lubrication, and any other machine lubrication needs your manufacturing processes may have. Our automatic mechanical lubricators deliver a reliable, consistent solution for any machinery that requires regular lubrication.

#Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox

http://alpsmsi.com/alps/energy-efficiency-lube/

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ENERGY AUDIT

An energy audit is an inspection, survey and analysis of energy flows, for energy conservation in a building, process or system to reduce the amount of energy input into the system without negatively affecting the output(s). Reference:  https://en.wikipedia.org/wiki/Energy_audit

ALPS MSI offers to conduct free energy audit 2 – 5 rotating machines whose methodologies are in compliance to International Performance Measurement Verification Protocol (IPMVP). www.evo-world.org

NOTE: ECM – Energy Conservation Measure

ALPS MSI has the expertise in energy audit, engineering and project management by drive specialists with extensive experience in nearly all branches of industry. These services save time and minimize the project- related personnel needed in the company.

Our Procedures 1. Identifying potential energy savings

The energy requirements are determined and potential energy savings are identified:

Identification of the existing energy consumption of the plants;

Representation of the energy flow and possible savings potentials;M

Measurement  of the power and grid quality;

Analysis of electric motors in terms of their workload and energy efficiency; and

Compilation of energy costs to deter- mine the potential energy savings.

2. Evaluating the collected data

The identified areas of potential savings are evaluated using different methods to establish a solid foundation for decision-making:

Incorporation of experience from similar plants through comparison with known applications;

Calculation of potential savings using SinaSave energy efficiency software;

Determination of investment costs taking lifetime, amortization, and feasibility into account ; and

Definition of measures and proposed solutions.

3. Implementing the energy optimization measures The suitable products and specific implementation measures are determined and carried out. Selection of suitable components:

Retrofit  and modernization of plant parts;

Provision of order support;

Project management and administration;

Engineering, project planning, set up, modifications, assembly, installation, commissioning, acceptance testing, and training; and

Review of results after a specified period of time.

Benefits

Improved energy balance and production conditions over the long term

Efficient     energy use through the installation of state-of-the-art energy-saving     motors;

Optimized     energy use through retrofits on variable-speed drives;

Adaptation     of energy consumption to meet the specific requirements of the     application;

Less     grid demand for reactive power;

Improved     motor starting performance;

Lower     network load through fewer harmonics;

Less     wear and tear thanks to adjusted speeds;

Optimized     production conditions through lower maintenance requirements; and

 #Alignment, #VibrationAnalysis, #MotorEnergySavings, #MotorRepairs, #MotorRewinding, #Coolingtower, #EnergyefficiencyHVAC, #pumps, #blowers, #gearbox 

http://alpsmsi.com/alps/services/energy-audit/

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ABOUT US

ALPS Maintaineering Services, Inc. (ALPS MSI) is a family owned corporation, has been in the business of improving the energy and operating of existing motors and its drive systems in industrial plants nationwide since 1996 through:

1.       Employing vibration analysis & power analysis, and correcting if not improving efficiency of drive systems

2.       Improving motor efficiency after rewound using high-end technologies;

3.       Efficient use of energy through installation of modern energy-saving motors;

4.       Adjusting the energy expenditure to the specific requirement of the application;

5.       Improving motor start-up behaviour; and

6.       Providing operations and maintenance (O&M) services to guarantee its energy savings performance.

Year 2007

·         We improved our facility with SAMATIC 8080—computerize motor rewinding (CMR).

·         SAMATIC 6000R motor tester, and rewinding software to restore motor efficiency.

·         Qualistar a power and energy quality analyser to help our clients diagnose any inefficiency on motors and its drive systems.

Year 2014

We invested on Schenk Horizontal Balancing machine to meet ANSI/NETA ATS-2009 or NEMA standards,. MG 1, 7.8.2 Table 7-1 for newly repaired motors and its drive systems.

Year 2015

ALPS MSI strengthened its mechanical expertise, ensuring best quality of workmanship and reliability of motor mechanical aspects and its drives through investing on machines for machining and fabrication to facilitate repairs and manufacture parts for electric motor industry. Metalizing, Hard surfacing, Welding, Milling, Boring, Turning, Grinding, Engineering, Fabrication and more…

ALPS MSI is always and will always look into future expansion that will help our clients experience the value of their money and peace of mind.

Company’s Certification

·         Professional Electrical Engineer PRC#2030, Registered Mechanical Engineer and Registered Electrical Engineer

·         Vibration Institute Category II Vibration Specialist

·         Mobius Institute Category III Certified Vibration Analyst ISO 18436-2

·         Certification of Attendance CAT III Vibration Institute of USA

·         Level 2 Condition Monitoring Engineer, FIS Services, Germany

·         Laser Alignment Specialist, Fixturlaser Sweden

·         EPRI Motor/Generator Rewind, TECO—WH

·         Understanding Power Quality Problems & Solutions, APQi Philippines

·         Member, Electrical Apparatus Service Associa7on of USA

·         Industrial Users Training on Energy Management System based on ISO 50001 Framework sponsored by Gef, DOE and UNIDO.

http://www.alpsmsi.com/

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