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Medical Titanium Wire

Pure titanium wire, titanium alloy wire, titanium eyeglass wire (TB5 titanium wire), pressure vessel titanium welding wire, titanium straight wire, titanium coiled wire, titanium welding, titanium hanging wire, titanium bright wire, medical titanium wire (gr23/Gr5Eli titanium wire), and 3D printing titanium wire are the different types of titanium wire available. The most popular titanium alloy for 3D printing is the titanium alloy Ti6Al4/gr5 and Ti6Al4V ELI/Gr23.

Titanium Wire Specifications

Material

gr1 gr2 gr3 gr4 gr5 gr7 gr9 gr12 gr23 tc11 tb5 tb9 tc20

Standards

ASTM B863, AWS A5.16 (titanium welding wire standard), ASTM F67, ASTM F136

Size

0.1-8mm

Surface

1) Black surface with oxide

2) Picking surface (removing the oxide)

3) Bright surface (titanium original color)

Delivery status

Hot working status (R), cold working status (Y), annealing status (M)

Packaging

1. Straight wire: 1-8mm, 5kg/plastic box,

2. In spool: 0.1-1mm, 0.8kg/spool, 1kg. spool, 10kg/spool

3. In coil: 1-8mm, 20-80kg per coil

Medical Titanium Wire Applications

The attributes of titanium wire are light weight, high strength, metallic sheen, and strong resistance to corrosion. It is referred to as a ''space metal,'' ''smart metal,'' ''biometallic metal,'' and ''versatile metal'' because of its stable chemical properties, which also provide it good resistance to high temperature, low temperature, strong acid, and strong alkali, as well as high strength and low density.

At the moment, titanium welding wires make up more than 80% of all titanium and titanium alloy wires. For instance, welding pipes, repairing jet engine turbine discs and blades, welding gearboxes, and welding other titanium equipment.

Due to its exceptional corrosion resistance, titanium wire is widely utilized in sectors such as the chemical, pharmaceutical, paper, and jewelry industries. For instance, a filter screen is woven using pure titanium wire.

Due to their exceptional all-around performance, titanium and titanium alloy wires are used to manufacture fasteners, load-bearing parts, springs, etc.

Medical titanium wire: The production of medical equipment, implant dental crown fixation, skull fixation, etc. in the human body all use titanium and titanium alloy wires.

Because titanium nickel alloy wire has a form memory property, it is utilized to make satellite antennae and shoulder pads for apparel.

Different electrodes are made with titanium and titanium alloy wires in the water treatment and electroplating sectors.

Gr5 and Gr23 titanium wire are two types of titanium wire that are frequently used in 3D printing. Gr5 titanium wire is frequently used in high-performance industries like aircraft, medicine, shipbuilding, and chemical engineering because of its high specific strength and resistance to corrosion. Gr23 titanium wire is printed into surgical instruments, spinal orthopedic rods, plates, screws, and other goods for medical implants because of its biocompatibility, corrosion resistance, and hardness.

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Medical Titanium Sheet

In the medical industry, Titanium has almost zero activity and salt solubility in the human body, the metal materials must be absolutely harmless to the human body. When metal corrodes, it can dissolve metal ions and have an impact on the cellular tissues of living organisms (human bodies). Therefore, it is necessary to choose metal materials that are not easy to corrode and have high corrosion resistance. Titanium is a type of high corrosion resistance material, Medical titaium sheet is used for surgical implants and orthopedic instruments.

Medical Titanium Sheet Specification

There are three American standards for medical titanium sheet, and each corresponding material is as follows:

corresponding material

ASTM F67 is for medical grade F-1, F-2, F-3, F-4 pure titanium sheet.

ASTM F136 for Ti6Al4V ELI (UNS R56401) alloy titanium sheet.

ASTM F1295 for TC20/Ti6Al7Nb alloy titanium sheet.

Size

Thk(0.5 - 60 )mm*(W<1000)mm*L

Production method

Hot rolled or cold rolled

Surface

Bright, polished, acid washing

State

Annealed

Medical Titanium Sheet Applications

Plastic Surgery

Medical titanium mesh, titanium plate, titanium nail and other implants have been widely used for internal fixation after oral and maxillofacial injuries, as well as functional repair and reconstruction after maxillofacial bone tissue resection. Skull plates can also be made for skull repair, and titanium mesh can be used to repair damaged skull and dura mater. Implants, personalized abutments, and denture brackets can be made in the oral cavity, Titanium alloy materials such as crowns and bridges have also achieved good results.

Heart Valves

The American Active Metal Company provides a titanium material for making aortic valves. Surgeons place the heart valve made of medical titanium sheet in a proper position without suturing.

Artificial Lung

Microbubble oxygenator (artificial lung), the second generation of Cardiac surgery in China, uses microporous titanium sheets in its key parts. It serves as a gas diffusion element to diffuse oxygen into the blood of patients undergoing cardiopulmonary bypass. Transforming venous blood into arterial blood serves as an artificial lung during surgery when the patient's own lung pauses.

Artificial joints

Medical titanium sheet are commonly used for artificial femoral joints, artificial knee joints, and bone plates, which are suitable for plastic surgery. Rheumatism, which means severe joint and muscle pain, is also an allergic disease, which makes it difficult to walk. If patients with this disease undergo artificial femoral joint and artificial knee Joint replacement, the pain can be completely eliminated and they can walk.

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Medical Titanium Rod

In the modern medical field, the selection of materials plays a crucial role in the treatment effectiveness and quality of life of patients. Titanium, as a unique metal material, has become the focus of attention in medical device manufacturing due to its biocompatibility, high strength, and corrosion resistance. The emergence of medica titanium rods,kind of titanium alloy rod,not only brings new breakthroughs in the medical field, but also ushers in a new era of health revolution. CS titanium supplier provides medical titanium rods, titanium surgical rods in medical aspect, if you want to know more about the specifications of medical titanium rod, Please contact CS Titanium rod medical supplier.

Medical Titanium Rod Specifications

There are three American standards for medical titanium rods, and each corresponding material is as follows:

Corresponding material

ASTM F67 is for medical grade F-1, F-2, F-3, F-4 pure titanium rod.

ASTM F136 for Ti6Al4V ELI (UNS R56401) alloy titanium rod.

ASTM F1295 for TC20/Ti6Al7Nb alloy titanium rod.

Quality requirements

The allowable deviation of chemical composition shall comply with the provisions of the above standards.

High and low magnification organization inspection reference standards. Medical titanium rods and titanium alloy rods are not allowed to have cracks, pores, metal or non-metallic debris, or other visually visible defects on the horizontal low magnification. The transverse microstructure of pure medical titanium rods in the annealed state should be uniform, and the grain size should not be lower than level 5. The microstructure of medical titanium alloy rods in the annealed state should comply with A1~A9

Common size

dia.4mm, dia.5mm, dia.6mm, dia.8mm, dia.14mm, dia.16mm and dia.18mm.etc

Production method

hot rolled or drawing

Surface

polished

Tolerance

h7, h8

Medical Titanium Rod Applications

Medical titanium rods have achieved great success in the field of artificial joint manufacturing. Due to medical titanium rods' excellent biocompatibility and corrosion resistance, medical titanium rods have become the preferred material for manufacturing artificial joints. Medical titanium rods play an important role in artificial hip joint, artificial knee joint and artificial Shoulder joint. Medical titanium rod not only provides stable support and strong durability, but also reduces the risk of postoperative infection and rejection.

The field of dental restoration is also an important application field for medical titanium rods. Dental implantation is a common repair method, and medical titanium rods, as the core material of dental implants, have excellent biocompatibility and stability. Medical titanium rod can provide reliable support and firm fixation, making artificial teeth no different from natural teeth.

Medical titanium rods also play an important role in other medical device manufacturing fields. For example, it is widely used in the manufacturing of internal fixation devices, titanium surgical rods,such as bone plates, bone nails, etc. The high strength and corrosion resistance of medical titanium rods can provide stable support and long-lasting fixation, helping fracture patients recover quickly.

In addition, medical titanium rods can also be used to manufacture heart stents, vascular stents and other devices to provide better therapeutic effect and quality of life for patients with cardiovascular diseases.For more information please contact CS Titanium medical titanium rod manufacturer.

Benefits Of Medical Titanium Rod

Strength: CS Titanium Medical Titanium Rods are incredibly strong, making them ideal for applications that require durability and resilience, such as orthopedic implants.

Lightweight: Despite their strength, our Titanium Rods are lightweight, reducing the burden on patients and making them more comfortable to wear.

Osseointegration: One of the key benefits of our Medical Titanium Rods is their ability to osseointegrate, or bond with living bone tissue. This makes them perfect for dental implants and bone replacements.

Corrosion Resistance: Our Titanium Rods are highly resistant to corrosion, ensuring their longevity and reducing the risk of infection or complications.

Biocompatibility: Titanium is biocompatible, meaning it is non-toxic and well-tolerated by the human body. This reduces the risk of adverse reactions or rejection.

Non-Ferromagnetism: Titanium is non-ferromagnetic, so patients with titanium implants can safely undergo MRI scans.

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Falling-film Evaporator

The Falling-film Evaporator finds diverse applications in industries like medicine, food, and chemicals. Operating under vacuum, it ensures high evaporation capacity, energy efficiency, and material integrity. It's integrated into self-reduced membrane evaporators, using gravity and vacuum to circulate solution for efficient evaporation. Its advantages include high heat transfer coefficient, short contact time preventing material degradation, suitability for high-viscosity and foaming solutions, and adaptability to varying conditions.

Falling-film Evaporator Specifications

Designing pressure

0.04Mpa

Designing temperature

130℃

Working temperature

110℃ inlet, 104℃ outlet

working pressure

0.002Mpa

Hydrogen test pressure

0.05Mpa

Volume

21.73m³

Media

strong brine

Main pressure component materials

stainless steel 2205, which needs acid pickling and passivation treatment

Insulation materials/thickness

Aluminum silicate coated metal sheet/100mm

Stainless steel surface undergoes Weight

4282kg

Falling-film Evaporator Applications

The falling-film evaporation device is widely used in water or organic solutions in industries such as medicine, food, chemical industry, light industry and other industries, and can be widely used for waste liquid treatment in the above industries. In particular, it is suitable for thermal material. The device is continuously operated under the low temperature conditions of vacuum. It has high evaporation capacity, energy saving and consumption reduction, low operating costs, and ensuring that the material can not be transformed during evaporation.

The falling-film evaporation device is added to the upper tube box of the heating room of the self-reduced membrane evaporator of the material. After the liquid distribution and the film formation device, it is evenly distributed in the heat exchanges. Under the action of gravity and vacuum induction, Flowing up and down. During the flow, heating and vaporization of the heating medium of the shell, the generated steam and the liquid section enters the separation room of the evaporator. After the steam liquid is fully separated, the steam enters the condenser condensate (single-efficiency operation) or the next effect evaporator is used as the next effect. Heating medium to achieve multi-effect operation, and the liquid phase is discharged from the separation chamber.

Falling-film Evaporator System Characteristics

The solution of the falling-film evaporator is added from the top of the evaporator. The membrane shape is decreased along the tube wall under the action of gravity, and the evaporation will be thickened during this process, and the concentrated solution is obtained at the bottom. The falling-film evaporator can evaporate the solution of concentration and large viscosity.

Because the solution flows in a membrane in a one-way evaporator, the heat transfer coefficient is high.

The stay time is short, which is not easy to cause the material deterioration, and it is suitable for treating thermal material.

The solution retention is small, and the falling-film evaporator can take fast operation based on changes in energy supply, authenticity, feeding amount, concentration, etc. Nearly,

Since the process, the solution is only flowing under the action of gravity, not by the high temperature difference, it can be evaporated by low temperature differences.

The falling-film evaporator is suitable for the evaporation of foaming materials. Because the solution evaporates in the inner membrane of the heating pipe, it is separated from the bottom. Some material solution are separated from all the secondary steam into the separation. The whole process of the material has not been formed too much impact, which avoids the formation of foam.

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Esterification Tower

An esterification tower is a piece of equipment used in chemical processes, specifically in the field of organic chemistry and petrochemical refining. It plays a crucial role in the esterification reaction, which is a type of chemical reaction between an alcohol (or a compound with a hydroxyl group) and a carboxylic acid to form an ester and water. The esterification tower is designed to facilitate the esterification reaction by providing an environment where the reactants can interact, and the reaction can take place efficiently.

Indonesia Project in 2013-T-201B Esterification Tower

Designing Pressure

0.1Mpa

Test pressure

0.41Mpa

Working Temperature

130℃

Material

stainless steel

Net weight

13564kg

Application

For chemical plants to produce ethyl acetate.

Esterification Tower Working Principle

In the process of polyester production, the role of the Esterification tower is to separate the gas phase water and ethan glycol mixture generated during the esterization reaction process, separate the low-boiling water from the top of the tower, and separate the high-boiling ethylene glycol. Currency is condensed at the bottom of the tower, and ethylene glycol, as the main raw material for polyester production, can be re-recovered to reactors for reproduction.

Esterization reactions are a type of organic chemical reactions, which are divided into three types: carboxylic acid reacts with alcohol, or inorganic oxygenic acid reacts with alcohol, or inorganic strong acid reacts with alcohol. The esterization reaction of carboxylic acid and alcohol is reversible, and the general response is extremely slow, so concentrated sulfuric acid is often used as a catalyst. Multi-carboxylic acid and alcohol reaction can generate multiple esters. The reaction of inorganic acid and mellow is generally faster. The typical esterization reactions include the reaction of ethanol and acetic acid, and the generic acetate with aromatic smell is a raw material for manufacturing and medicine. The esterization tower are widely used in areas such as organic synthesis.

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Medical Titanium

Medical titanium is widely used in the field of medicine and healthcare due to its biocompatibility, corrosion resistance, and strength. It is commonly used in various medical devices, implants, and surgical instruments. Here are some key applications of medical titanium:

Orthopedic Implants: Titanium and titanium alloys are extensively used in orthopedic implants such as hip replacements, knee replacements, spinal implants, and bone plates. Titanium's biocompatibility and strength make it an ideal choice for these load-bearing implants that require long-term durability and integration with the patient's natural bone.

Dental Implants: Titanium dental implants are used to replace missing teeth. The biocompatible nature of titanium allows for osseointegration, where the implant fuses with the jawbone, providing a stable foundation for dental prosthetics such as crowns and bridges.

Surgical Instruments: Titanium is used in the manufacturing of surgical instruments due to its excellent corrosion resistance and lightweight properties. Instruments such as forceps, retractors, scalpels, and scissors benefit from titanium's durability, ease of sterilization, and reduced weight, which helps reduce fatigue during long surgical procedures.

Cardiovascular Devices: Titanium is used in the construction of cardiovascular devices such as pacemakers, defibrillators, and stents. These devices require materials that are biocompatible, corrosion-resistant, and compatible with the magnetic resonance imaging (MRI) environment.

Medical Equipment and Tools: Titanium is used in various medical equipment and tools, including bone drills, saws, and fixation devices. Its strength and corrosion resistance are valuable for these applications, where precision and reliability are crucial.

Prosthetics and Rehabilitation Devices: Titanium is utilized in the manufacturing of prosthetic limbs and other rehabilitation devices. It offers strength, lightweight characteristics, and corrosion resistance, which contribute to improved functionality and patient comfort.

Surgical Clips and Staples: Titanium clips and staples are used in surgical procedures for wound closure and anastomosis. Titanium's biocompatibility and corrosion resistance make it suitable for internal use, and its radiopacity allows for easy visualization during post-operative imaging.

Medical Research and Instruments: Titanium is used in medical research applications, including laboratory equipment, implantable sensors, and experimental setups. Its non-reactive nature and compatibility with biological samples make it valuable for research and diagnostic purposes.

The use of medical titanium continues to expand as advancements in materials science and medical technology progress. It plays a vital role in improving patient outcomes, reducing complications, and enhancing the quality of medical care.

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Marine Titanium

Titanium and titanium alloys also find applications in the marine industry due to their excellent corrosion resistance, high strength, and light weight. Here are some common applications of marine titanium:

Shipbuilding: Titanium is used in various components of ships and boats, including hulls, superstructures, and fittings. Its corrosion resistance is particularly advantageous in marine environments where vessels are exposed to saltwater and harsh conditions.

Propeller Shafts: Titanium propeller shafts offer a lightweight alternative to traditional steel shafts. They provide excellent corrosion resistance and reduce the weight of the propulsion system, contributing to improved fuel efficiency and performance.

Heat Exchangers: Titanium's resistance to corrosion and fouling makes it suitable for heat exchangers used in marine applications. Heat exchangers made of titanium are employed in systems such as seawater cooling, desalination, and HVAC (Heating, Ventilation, and Air Conditioning) systems.

Ballast Systems: Titanium is used in ballast systems for ships and submarines. Ballast tanks are filled with water to control the vessel's buoyancy and stability. Titanium's corrosion resistance ensures the longevity and reliability of the ballast system in a marine environment.

Offshore Structures: Titanium is used in offshore oil and gas platforms, subsea structures, and other marine infrastructure. Its resistance to corrosion and high strength-to-weight ratio make it suitable for components subjected to harsh offshore conditions, including underwater pipelines, risers, and connectors.

Underwater Equipment: Titanium is employed in various underwater equipment used in marine exploration and research. This includes submersibles, remotely operated vehicles (ROVs), and sensors. Titanium's corrosion resistance and ability to withstand high pressure make it valuable for underwater applications.

Marine Fasteners: Titanium fasteners, such as bolts, screws, and nuts, are used in marine applications where corrosion resistance is critical. They are commonly employed in shipbuilding, offshore structures, and other marine equipment.

Marine Accessories: Titanium is used for marine accessories such as propellers, anchors, diving knives, and underwater cameras. Its corrosion resistance and lightweight properties make it suitable for these specialized marine applications.

It's worth noting that while titanium offers excellent performance in marine environments, its high cost can limit its widespread use in certain applications. However, in situations where corrosion resistance and weight reduction are paramount, titanium can be a valuable material choice in the marine industry.

The use of titanium in chemical equipment helps maintain the integrity of the equipment, reduces maintenance costs, and ensures the safe and efficient operation of chemical processes.

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Chemical Titanium

Titanium and titanium alloys are widely used in the chemical industry for various equipment and components due to their excellent corrosion resistance, high strength, and durability. Here are some key applications of titanium in chemical equipment:

Heat Exchangers: Titanium is extensively used in the construction of heat exchangers due to its exceptional corrosion resistance. Heat exchangers made of titanium are employed in chemical processes involving corrosive fluids and high temperatures. They are particularly suitable for applications where aggressive chemicals or seawater are present.

Reactors and Vessels: Titanium is used in the fabrication of chemical reactors and vessels that come into contact with corrosive chemicals, acids, and other aggressive substances. Titanium's resistance to corrosion ensures the integrity of the equipment, allowing for safe and efficient chemical reactions and processing.

Piping Systems: Titanium and titanium alloys are employed in piping systems for transporting corrosive chemicals and fluids. Titanium pipes, fittings, and valves provide excellent resistance to corrosion, minimizing the risk of leaks or contamination in chemical processing plants.

Pressure Vessels: Titanium pressure vessels find applications in the chemical industry for storing and transporting corrosive materials under high pressure. Titanium's corrosion resistance and high strength-to-weight ratio make it suitable for containing chemicals such as acids, chlorides, and strong alkalis.

Electrochemical Cells and Electrodes: Titanium-based materials are used in electrochemical cells, such as electrolyzers and electrochemical reactors. Titanium electrodes provide high electrochemical stability and resistance to corrosion, making them valuable in processes such as electroplating, water electrolysis, and electrochemical synthesis.

Distillation Columns: Titanium trays, plates, and internals are utilized in distillation columns where separation and purification of chemical compounds are carried out. Titanium's corrosion resistance and high thermal conductivity make it suitable for withstanding aggressive chemical environments and maintaining efficient heat transfer.

Catalyst Support Structures: Titanium is used as a support material for catalysts in chemical reactions. It offers excellent resistance to corrosion and thermal stability, providing a reliable base for catalytic reactions in processes such as petrochemical refining and synthesis.

Analytical and Laboratory Equipment: Titanium is employed in analytical and laboratory equipment within the chemical industry. It is used in components such as reaction vessels, probes, electrodes, and spectrometer parts due to its inertness, corrosion resistance, and biocompatibility for handling sensitive chemical reactions and analysis.