handrobot-blog
handrobot-blog
Hands On Robotics
2 posts
Don't wanna be here? Send us removal request.
handrobot-blog · 8 years ago
Text
Robotics Automation
Investing in robot tools can be a big leap for a local business. Industrial robots have been automating tasks given that 1961. The first commercial robot, the Unimate, dealt with the die spreading devices at a General Motors plant. In the last years, there has been a surge of robots being integrated right into mid-sized and also smaller sized firms. One factor is the growth and affordability of the utilised robot market. With the leaps made in controls modern technology, companies are updating robots before the existing version has completed its lifespan. However, the general capability of the six-axis expressed arm has not changed in the last decade. As business combine and also reorganise, the factory excess is marketed.
Tumblr media
Automation benefits include saving cash as well as minimising manufacturing time. Automation additionally causes a boost partially quality and dependability. These are some tips to help you get started implementing automation onto your factory floor.
Entail the Production line Workers Consulting the workers that currently generate the component is a high starting factor. This is the person who has the experience to recognise what jobs and also exactly what had not worked in the past. They typically have handy understanding right into the process that you could not acquire by just enjoying. Requesting their involvement in the robotic welding project will certainly help it be extra efficient. The workers who by hand carry out the procedure could provide guidance on the configuration and also requirements of the tools up front, avoiding the possibility that the tools are not as ergonomically friendly or productive as maybe. Failure to entail them disregards the insight they have gotten through experience with the procedure. Choose your Robotic Operators as well as Robotic Programmers Meticulously the use instruct pendants to manage the majority of commercial robotics.
Several of these necklaces now are programmed with an interface that appears to a personal computer. An individual that is computer-literate will certainly have less trouble discovering ways to advise the robot as well as moving it to complete the desired jobs such as welding or product handling. As an example, the challenge of changing a hands-on welding process to a robot welding procedure is best handled by a person with a solid background in hands-on welding. This would certainly be an optimal individual to choose for shows or operating the robotic welder. When choosing robot operators, developers, and professionals, special consideration needs to be given to motivated staff members that agree to learn and also progress their skills.
Make Training a Concern It is imperative when purchasing a robotic integrator to choose one that supplies training on the robot system. This enables your company to be able to fully utilise the robot and reduce later downtime because of mechanical issues. Ideally, the individual decided to receive the training should be the future programmer or operator. With the proper training, the designer ought to be able to generate reliable and also efficient robot programs dependably. Standard groundwork training is a minimum, with the genuine discovering taking place on the shop floor. Usually, your robot integrator will program your robot system to connect with your existing devices and also leave you with a complete remedy that calls for just a press of a button. It is still suitable to have educated personnel handy ought to a future problem occurs. Regular maintenance, such as an annual oil replenishment and also battery substitute, is additionally a concern that you will certainly desire a qualified individual to do. Well-meaning upkeep has damaged many robot systems by people that do not recognise the complex nature of the robot system. Watch Component Fit-U It is still suitable to have educated personnel handy ought to a future problem occurs. Regular maintenance, such as an annual oil replenishment and also battery substitute, is additionally a concern that you will certainly desire a qualified individual to do. Well-meaning upkeep has damaged many robot systems by people that do not recognise the complex nature of the robot system.
Watch Component Fit-UInvesting in robot tools can be a big leap for a local business. Industrial robots have been automating tasks given that 1961. The first commercial robot, the Unimate, dealt with the die spreading devices at a General Motors plant. In the last years, there has been a surge of robots being integrated right into mid-sized and also smaller sized firms. One factor is the growth and affordability of the utilised robot market. With the leaps made in controls modern technology, companies are updating robots before the existing version has completed its lifespan. However, the general capability of the six-axis expressed arm has not changed in the last decade. As business combine and also reorganise, the factory excess is marketed.
Automation benefits include saving cash as well as minimising manufacturing time. Automation additionally causes a boost partially quality and dependability. These are some tips to help you get started implementing automation onto your factory floor.
Tumblr media
Entail the Production line Workers Consulting the workers that currently generate the component is a high starting factor. This is the person who has the experience to recognise what jobs and also exactly what had not worked in the past. They typically have handy understanding right into the process that you could not acquire by just enjoying. Requesting their involvement in the robotic welding project will certainly help it be extra efficient. The workers who by hand carry out the procedure could provide guidance on the configuration and also requirements of the tools up front, avoiding the possibility that the tools are not as ergonomically friendly or productive as maybe. Failure to entail them disregards the insight they have gotten through experience with the procedure. Choose your Robotic Operators as well as Robotic Programmers Meticulously the use instruct pendants to manage the majority of commercial robotics. Several of these necklaces now are programmed with an interface that appears to a personal computer. An individual that is computer-literate will certainly have less trouble discovering ways to advise the robot as well as moving it to complete the desired jobs such as welding or product handling. As an example, the challenge of changing a hands-on welding process to a robot welding procedure is best handled by a person with a solid background in hands-on welding. This would certainly be an optimal individual to choose for shows or operating the robotic welder. When choosing robot operators, developers, and professionals, special consideration needs to be given to motivated staff members that agree to learn and also progress their skills.
Make Training a Concern It is imperative when purchasing a robotic integrator to choose one that supplies training on the robot system. This enables your company to be able to fully utilise the robot and reduce later downtime because of mechanical issues. Ideally, the individual decided to receive the training should be the future programmer or operator. With the proper training, the designer ought to be able to generate reliable and also efficient robot programs dependably. Standard groundwork training is a minimum, with the genuine discovering taking place on the shop floor. Usually, your robot integrator will program your robot system to connect with your existing devices and also leave you with a complete remedy that calls for just a press of a button. It is still suitable to have educated personnel handy ought to a future problem occurs. Regular maintenance, such as an annual oil replenishment and also battery substitute, is additionally a concern that you will certainly desire a qualified individual to do. Well-meaning upkeep has damaged many robot systems by people that do not recognise the complex nature of the robot system. Watch Component Fit-Up and also Repeatability One of the most problematical issue with welding robots is component quality. Robot systems are created to duplicate the same series of occasions. If the robotic system has been damaged, repeatability could come to be a concern. Robotics systems marketed function a repeatability dimension which must be taken into consideration along with payload as well as reach demands. Used robots ought to be examined for accuracy as well as repeatability during the reconditioning procedure. When executing appropriately, robotic systems are extra dependable and also generate components far remarkable in top quality compared to manually welded parts. Touch sensing and also seam tracking can be used to make up for weld joints that are not fixed. However, robots are restricted by the laws of physics. The use of high-quality equipment in conjunction with robotics improves the component fit-up. Attention needs to be paid to lasers, welding and reducing lanterns, welding power products, raw consumables, and also other variables that might bring about a loss of top quality in the ended up product.
Compute Approximated ROI There has been a steady development in the robot sector over the past decade. Professionals forecast that this growth pattern will proceed in future years. Welding Robotics are still the majority of the marketplace. However, numerous applications can be taken care of by robotics. The general rule-of-thumb is that a robot welder can do the job of four hand-operated welders. For that reason when manufacturing is raising, the choice to add robot welders is easily justified. It will certainly additionally enhance effectiveness, productivity, and also part high quality. More Top quality results in a higher need for your product. Improved efficiency will certainly allow you to be much more affordable in your market. The enhanced productivity will certainly enable you to satisfy your manufacturing demands without a bigger labour force.
0 notes
handrobot-blog · 8 years ago
Text
Robotics
Investing in robotic equipment can be a big leap for a small business. Industrial robots have been automating tasks since 1961. The first industrial robot, the Unimate, worked with the die casting machines at a General Motors plant. In the last decade, there has been a surge of robots being integrated into mid-sized and smaller companies. One reason is the growth and affordability of the used robot market. With the leaps made in controls technology, companies are upgrading robots before the current model has finished its lifespan. However, the overall functionality of the six-axis articulated arm has not changed in the last decade. As companies consolidate and reorganise, the factory surplus is sold.
Automation benefits include saving money and reducing production time. Automation also leads to an increase in part quality and reliability. These are some tips to help you get started implementing automation onto your factory floor.
Tumblr media
   Involve the Shop Floor Workers Consulting, the workers that currently produce the part is a good starting point. This is the person who has the experience to know what works and what had not worked in the past. They often have helpful insight into the process that you can not gain by only watching. Requesting their participation in the robotic welding project will help it be more successful. The workers who manually perform the process can provide advice on the configuration and specifications of the equipment up front, avoiding the possibility that the material is not as ergonomically friendly or productive as it could be. Failure to involve them disregards the insight they have gained though experience with the process.    Choose your Robot Operators and Robotic Programmers Carefully Most industrial robots are controlled by the use of teaching pendants. Several of these pendants now are programmed with an interface that resembles a personal computer. An individual that is computer-literate will have less trouble learning how to instruct the robot and moving it to accomplish the desired tasks such as welding or material handling. For instance, the challenge of transforming a manual welding process to a robotic welding process is best handled by someone with a solid background in manual welding. This would be an ideal person to select for programming or operating the robotic welder. When choosing robot operators, programmers, and technicians, special consideration should be given to motivated employees that are willing to learn and advance their skills.    Make Training a Priority It is important when purchasing a robot integrator to choose one that provides training on the robotic system. This allows your company to be able to fully utilise the robot and minimise later down-time due to mechanical problems. Ideally, the person chosen to receive the training should be the future programmer or operator. With the proper training, the programmer should be able to produce efficient and effective robot programs reliably. Basic groundwork training is a minimum, with the real learning happening on the shop floor. Your robotic integrator will program your robotic system to interact with your current equipment and leave you with a turnkey solution that requires only a push of a button. It is still ideal to have trained personnel on hand should a future problem arise. Routine maintenance, such as an annual grease replenishment and battery replacement, is also an issue that you will want a trained individual to perform. Many robotic systems have been destroyed by well-meaning maintenance by persons that do not understand the complex nature of the robotic system.
Tumblr media
   Watch Part Fit-Up and Repeatability The most problematical issue with welding robots is part quality. Robotic systems are designed to repeat the same sequence of events. If the robot system has been damaged, repeatability can become an issue. Robotics systems sold feature a repeatability measurement, and that should be taken into account along with payload and reach requirements. Used robots should be tested for accuracy and repeatability during the reconditioning process. When performing properly, robotic systems are more reliable and produce parts far superior in quality than manually welded parts. Touch sensing and seam tracking can be used to compensate for weld joints that are not static, but the laws of physics limit robots. The use of quality equipment in conjunction with robots improves the part fit-up. Attention should be paid to lasers, welding and cutting torches, welding power supplies, raw consumables, and other variables that could lead to a loss of quality in the finished product.
   Calculate Estimated ROI There has been a steady growth in the robot industry over the past decade. Experts predict that this growth trend will continue in future years. Welding robots are still the majority of the market, but robots can handle many applications. The general rule-of-thumb is that a robotic welder can do the work of four manual welders. Therefore when production is increasing, the choice to add robotic welders is easily justified. It will also improve efficiency, productivity, and part quality. Higher quality leads to a greater demand for your product. Improved efficiency will enable you to be more competitive in your market. The increased productivity will allow you to meet your production requirements without a larger workforce.
0 notes