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Industrial automation is increasingly being adopted and applied in almost every industry now including automotive. The way it opens doors for Smart Manufacturing,

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Common Iron Cutting Machine - Marshall Machine

In the past few years, the use of high-tech iron cutting machines is on the rise. Given the fact that cutting and fabricating a hard metal like iron cannot be done with precision using manual tools.

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Importance of Metal Turning Lathe in Metal Shaping Industry

Science and innovation have consistently been generous towards assembling industry. A little back in time, each and every procedure of assembling an item would be done physically. Read more

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Indications and Advantages of IIOT

IIOT or the Industrial Internet of Things is growing with each passing day. The manufacturing industry is counting on this latest technology and reaping big benefits. The manufacturers, as well as industrialists, are getting many opportunities every day to lead their organisation to a higher level.

The Industrial Internet of Things is allowing them to monitor, as well as automate, all the complex procedures of their organisation. Industrial IoT hasn’t just provided them with a medium to track the progress of their organisation but let them go into all the details pertaining to every single thing going on.

Here are the leading indications and advantages of Industrial Internet of Things:

A better-connected setup

Internet of things allows the entire organisation to stay connected. IoT enabled machines like CNC precision automatic lathe machines and others transmit the relevant operational information to field engineers, as well as equipment manufacturers. This allows the operation managers, as well as factory heads, to manage the unit in a better way from anywhere.

This digital connect also enables a better line of command.

Facility management

IoT sensors are used in manufacturing equipment. This allows them to provide maintenance alerts. Every machine is different from another. All the machines cannot be operated at the same temperature or vibration. Every machine is made in a way that it works under certain parameter and a set range.

The sensors fitted in the machines monitor them and in cases where the machine poses with problems, it sends alerts. An alert is sent even when the machine deviates from the parameters fed in the system by the operators. This helps in averting downtime as the problems are detected in their early stage. This enhances the shelf life of the machine, conserve energy, enhance operational efficiency, and also reduce cost.

Inventory management

Internet of Things allows you to monitor all the activities in the supply chain. You can track the inventory and trace it globally. If there is any alteration in the plan, the users are notified immediately.

With the better visibility across the supply chain, the managers get the realistic estimates of each and everything like the current progress of work, estimates of material available with them, and the estimated arrival of the new materials.

All of this helps in optimization of the supply chain. This also brings down the shared cost in the value chain.

Production flow monitoring

IIOT enables you to monitor the production lines from the process of refining to the packaging of the end product. You get to monitor each and every process in real-time. With this, you can make changes and adjustments in the operations to get a better result and manage the operational cost in a better way.

Quality control

As already said, the IoT sensors are fitted in machinery. They collect the product data from different stages of the product cycle and relate it to the composition of all the raw materials used in making the final product, working environment, temperature, transportation impact, waste generated, etc.

Moreover, if IoT is used in the final product, it allows you to collect relevant information on customer sentiments regarding the product.

All the data collected from each step helps you to rule out your mistakes and rectify them to improve the quality of the end product.

Packaging optimisation

IIOT sensors can also be used in products or packaging to determine the usage patterns, as well as handling of the product. The tracking mechanisms help to trace the deterioration in the product quality during transit. It also gives information on the impact of road, weather, and other such environmental factors.

This information, again, can help in improvising the product, as well as packaging for better customer experience and also, to regulate the cost of packaging.

Logistic and supply chain optimisation

IIOT provides real-time information of the supply chain by tracking the equipment, materials, as well as products, as they move in the supply chain. This information helps the manufacturers to collect, as well as feed, the delivery information into PLM, ERP, as well as other systems.

The internet of things connects plants to the suppliers and this enables the involved parties to trace the material flow, manufacturing cycle times, etc. This also helps the manufacturers to predict the problems, reduce inventories, and capital requirements.

Safety and security

IIOT helps in keeping the safety and security of the workers at the plant intact. It monitors the KPIs or Key Performance Indicators of health and safety, for instance, illness rates, number of injuries, property damages, vehicle incidents, long-term and short-term absence, etc.

Monitoring all these things ensure the safety and security of all the workers at the plant.

These were the common indications and advantages of IIOT.

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Best CNC Machines for Turning

CNC machines have made many complex processes very easy and have made it possible to carry out easy processes with complexity so as to attain more precision in work. The manufacturing industry swears by precision machines. Today, the industry uses the best CNC machines to carry out various kinds of simple and complex processes like milling, turning, boring, drilling, sawing, broaching, and many more.

For each process, there are special CNC machines that perform the task within moments and with finesse. Turning, one of the most common processes of the manufacturing industry is also performed using the best CNC machines.

Turning with CNC machines

Turning is a common procedure of the manufacturing industry that has been practised for years on various materials. The process was carried out to make complex shapes and designs on different materials, most commonly wood. But, today, turning is a very important part of the metal manufacturing process.

Today, this process is carried out using CNC machines to derive a better end result. The automated machines turn any material with finesse and give out the end product with the desired shape, size, and dimensions.

What is turning?

Turning is basically a process whereby a material is rotated and brought into contact with cutting tools. When the workpiece rotates, the rotating motion makes the cutting tool to remove the material from it in order to create different shapes.

The cutting tool moves in a linear and uniform motion, either perpendicular or parallel to the axis of the workpiece. When the workpiece turns, cuts are made and this creates a distinct shape which is determined by the shape and the motion of the cutting tool.

Shapes and surfaces created by turning

The process of turning is used to make conical and cylindrical surfaces. Though spinning motion always causes radial symmetry, sometimes the results differ. For instance, in thread cutting, which is a turning sub-process, the end result doesn’t confirm with radial symmetry.

There are many products and parts that are created by the process of turning. This process creates one or all of the surfaces of the concerned products. The parts that are created by the process of turning include balusters, cylindrical tools, and bolts.

Some parts depend on the process of turning solely for their conical or cylindrical surfaces, as well as other processes like sawing and milling, to make the additional shapes.

Tools used for turning

The most important tool that is used for the process of turning is a lathe. But, today, the best CNC machines for turning don’t use the traditional lathes. The modern CNC machines feature lathes with equipment for multiple operations. Lathes are not just used for turning. They are also used for different machining processes including knurling, facing, reaming, and boring.

Here are the parts of a lathe that are used for the machining process of turning:

Headstock: A headstock features a spindle which keeps the workpiece in place and also rotates it.

Tailstock: Tailstock is present exactly opposite to the headstock. It includes a centre, the main function of which is to orient the workpiece along the axis.

Carriage: This part moves the cutting tool along its rotational axis and also holds the tool. In modern lathes found in the best CNC machines, the carriage holds the turret. It allows switching the tools in the middle of the operational processes.

Cutting tool: The cutting tool is the part that removes the extra material to create cylindrical and conical shapes. It is the part that comes in contact with the workpiece.

CNC interface: As the name says, the CNC interface is only present in CNC lathes. The interface lets the operator set the parameter to govern the motion, as well as the speed, of the lathe.

The turning machines used in mills and machining centres do not use carriage anymore. They have already replaced this part with a more efficient and versatile milling part that makes way for two processes- turning, as well as milling. The milling component holds and moves the cutting tool just like lathe carriage but with better articulation. It also spins the tool at higher RPM in order to perform precise and quick milling operations.

The lathes best CNC machines do not necessarily feature an apparatus for milling but they are always capable of performing basic milling operations via turrets.

Irrespective of the configuration, the turning operations are always the same- the workpiece spins at a specific rotation per minute and the operator sets the cutting tool’s motion.

Buy CNC Machine at Marshall

Marshall Machines Ltd. is a reputed manufacturer of high-precision CNC machines. The company produces various kinds of CNC machines capable of performing complex processes with precision.

So, if you want to buy the best CNC machines for turning, you must trust a reliable name like Marshall.

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How Can You Increase the Productivity of Your Automated CNC Machines?

Automated CNC machines have brought a revolution in the world of manufacturing. The industry is having the time of its life with all the companies, small and large, harbouring the big benefits served by the use of these high-tech machines. But, we cannot deny that this has increased the competition within the industry by leaps and bounds. As all the companies have adapted to this modern machining trend, they are easily providing perfect end results.

Amidst this, every company is looking for ways or newer techniques to enhance efficiency, as well as the productivity of their entire organisation by the means of leveraging their processes and systems.

As CNC machines have become a backbone of the manufacturing industries along with several other industries, enhancing the productivity of CNC machining is really important. By overlooking this one factor, the majority of manufacturers close the doors that lead to better end results and higher productivity.

If you are also looking for ways to elevate the output of your organisation, it is imperative for you to focus on the efficiency of the automated CNC machines. For this, you must first figure out the current production level of your organisation. You can do this by conducting a survey. You can then note the machine output and take an average of the values to find out the operational efficiency.

Here is how you can improve the productivity of CNC machining:

Maintenance  beforehand to keep breakdowns at bay

With regular use, even smart CNC machines show signs of wear and tear. It may stop working altogether at some point in time. But, this is not inevitable. You can certainly abort the chances of this happening is you know when to arrest the work and carry out a maintenance spree.

Predictive maintenance is a sure-shot way of enhancing the shelf life of automated CNC machines. You must give a break to your machines and give time for proper servicing of the machines. This is certainly going to eliminate the downtime caused by the breakdown of the machine.

You must schedule timely maintenance sessions even if everything is going fine. If something is damaged, even if it is the smallest part of the CNC machine, you must call for help and get it repaired or replaced by a new one. This is important because all the components of processing are interconnected. If one machine stops working, the entire process will come to a halt. If you know when to call for maintenance, you will be able to avoid uncalled-for delays.

If you are worried about shelling out money on timely maintenance, you must think about the amount you will be liable to pay if any part of the machine gets damaged. That sum will be humongous as compared to the little sum of money that you will invest in maintenance.

Remove waiting time for operations

The biggest advantage of automated CNC machines is that they do not require an operator. The operator just needs to feed the relevant information and the machine will do its work. But, this does not mean that the machines are left totally unattended.

The operators should devise a time schedule for lunch breaks. During these breaks, at least one operator should stay and keep a tab on the machines. The operators can take a break at different times or as it suits them.

Also, skilled operators should be hired to feed the details in the machines. The smart CNC machines are supremely high-tech and hence, only skilled operators should be allowed to operate them.

Use excellent quality tools, as well as accessories

If you are using low-quality tool and accessories to operate machines, they will show the signs of fatigue quite early. You will then have to call for repair more often. More amount of money will go into the same. This brings us to the importance of using excellent quality tools, as well as accessories.

You must make it a point to use high-quality products in your entire organisation. Using high-quality tools and accessories ensure high productivity. The tools manufactured by reputed names do not damage with constant use. They also ensure a better end product.

Operating old machinery more than the newer one

If your organisation is equipped with a combination of old machines and new automated CNC machines, you should run old machines more than the newer ones. This will prevent the fatigue caused to the newer equipment.

When the old machines give up and become dead, you can then start using the new smart CNC machines in a full-fledged way.

You must keep these tips in mind to improve the efficiency of your automated CNC machines.

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Smart CNC Machine for Drilling

Today, CNC machines are taking over the industrial world. A smart CNC machine does all the functions more precisely, efficiently, and quickly and hence, many industries are now using CNC machines for even simpler processes like drilling.

Talking about drilling, it is indeed a very common technique that is used in manufacturing. The drilling machines are used to create holes. There are other methods to create holes including boring, tapping, and reaming, but unlike these methods, drilling is used to make holes in any unbroken surface.

The use of a smart CNC machine even for this simple process of drilling provides a very precise and fine result. A CNC machine easily performs simple hole drilling to precise multi-feature drilling.

Components of drilling machine

Generally, a simple hand drill is used for the process of making holes on a wooden surface or wall. The tool is easy to carry and easy to operate but it is not an ideal machine to create fine holes on metal surfaces.

For the purpose, the industries use a drill press which comes with a table that keeps the workpiece steady. It has a head which lowers and raises. This holds the drill bit, which spins.

As industry 4.0 enabled machine tools are made to perform complex procedures, the CNC drill functions with the same principle as simple drilling but with layers of complexity.

Listed below are the major components of CNC drilling machine:

Head: Head holds the tool and the spindle. When the drill creates the hole, the head lowers and raises.

Spindle: It is the shaft that connects the head and the chuck. It spins.

Chuck: Chuck holds the drill bit when it spins.

Drill bit: Drill bit is the actual tool that cuts the surface. It comes in various shapes, textures, and sizes for various needs.

Platform: The platform holds the workpiece when the drill creates a hole in it.

With the use of the drill bit, the operator can drill any kind of hole of any degree of complexity. The industry 4.0 enabled machine tools for drilling can easily create holes with more than one diameter or stepped holes, as they are referred to. The operator can use a drill bit with a larger diameter to create a large hole and then use a drill bit of a smaller diameter to dig deep creating a hole with two diameters.

The operator can also use a stepped drill bit to create a stepped hole. A stepped drill bit has built-in cutting surfaces with multiple diameters to create complex holes with multiple diameters. It can also be used to create an angled surface on top of the hole or a chamfer.

Drilling with CNC machines

A smart CNC machine for drilling can work wonders on the workpiece. It can perform various functions like boring, tapping, reaming, and counter-sinking.

As drilling requires very simple and less expensive tools, it is extensively used. The process is used in roughing stages, which means creating an initial hole via drilling. And then, it is refined as per the need using various processes.

A smart CNC drilling machine is apt for making deep holes. It is used extensively while performing advanced mechanical processes. The machine creates very precise holes, both simple and complex, without consuming much time and efforts.

Drilling process using a smart CNC machine

The basic drilling process entails a drill bit that spins continuously and the head of the machine that keeps moving up and down along the axis of the hole. In many manufacturing processes and for various other materials, more complex procedures are carried out using a CNC drilling machine. In these cases, the basic process of drilling is modified to suit the needs and create different dimensions of holes on different materials.

Listed below are the various drilling processes that are carried out using a smart CNC drill:

Spot drilling: It is basically creating shallow holes in order to make space and hold longer tools (drilling, as well as boring tools) in one place to carry out drilling operation.

Peck drilling: In this process, the drill bit is plunged into a hole repeatedly and removes it with swarf or metal ribbons to create a hole. This process is used to create deep holes.

Orbital drilling: There are special drill bits to perform orbital drilling. In this process, a hole with a larger diameter is created using the drill bit. The bit orbits around the hole’s centre. The process shares a resemblance to the process of boring. A CNC drill efficiently performs all these drilling processes swiftly and finely. And, hence, today, no industry can do without this smart CNC machine.

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Automation technology - Need of the Hour

Today, enterprises blossom with robotization. Each industry is utilizing this most recent innovation to its ideal. The makers are swearing by the benefit it has been earning for them. Read more 

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Everything That You Need to Know About CNC Turning Machines

CNC turning is a very detailed and complex procedure of manufacturing customised parts and components with the help of a lathe machine. As the entire process is automated and precisely carried out with the help of a computer system, it offers the desired amount of accuracy.

With the help of CNC turning process, any kind of components or parts are created using utmost precision. The desired details can be easily obtained. Parts can be prepared in any shape or size. Intricate details can be obtained even in any product even if it is the tiniest size.

How does it work?

As said, this latest technology along with skilled operators can create a minute component with intricate details.

The revolving or turning lathe secure, as well as rotates, the raw material or the stock. It rotates along a dual-axis of movements at a very high speed. A boring tool or single-point cutting shapes the raw material. And with this, the desired shape of the component is created.

The lathe is controlled by the computer system running on a program. The program enables the production of identical components. The components can also be reproduced very precisely and swiftly.

What is the difference between CNC milling and CNC turning?

CNC milling, as well as CNC turning, let the operators make patterns and add intricate details to the material, which is practically impossible to do manually.

CNC milling runs with the help of commands, codes that are fed into the computer system and are set to provide desired results. The mill drills and rapidly turns along the axis to cut the material as per the dimensions fed into the computer system. The program fed in the system allows the machines to make intricate cuts at a very high speed. The operator can set the speed from slow to fast as per their wish.

On the other hand, CNC turning utilised the computer-controlled machine to fabricate different end products. In the process, the material is cut by a single-point cutting tool. The cutting tool is inserted parallel to the raw material that has to be cut into the desired shape. The material is then rotated at varying speeds. The cutting tool traverses to form cylindrical cuts with exact measurements fed into the computer system.

The machine is particularly used to make tubular or circular shapes from large material pieces. The process is completely automated and the speed can be adjusted to obtain greater accuracy. The process is much more efficient than turning lathe using hands.

Advantages of CNC turning machines

In the manufacturing industry, CNC turning machines are very advantageous. As they are more efficient than manual labour, they provide excellent results. Various industries are embracing this latest technology shunning the old-school measures.

Listed below are some of the benefits of CNC turning machines:

The biggest benefit of CNC turning machines is that you can operate them continuously. They are capable of operating twenty-four hours a day, seven days a week, and three hundred and sixty-five days per year. They stop only when they require maintenance.

They offer excellent efficiency. The functions are carried out automatically. After feeding the details, the machines produce intricate end results. They even produce identical products.

As the machines work continuously, they offer better productivity. Even if the operator wants to take a break, he doesn’t need to turn the machine off. He can do other works while the machine keeps on manufacturing products. The entire process, irrespective of how intricate it is, needs no supervision.

To manually perform turning tasks, the operator needs to be very skilled. He should be well-versed in creating precise materials. But, with CNC turning, the operator should only know how to use the computer system as the only work that he would need to do would be feeding the details pertaining to the desired dimension of the end results.

CNC turning requires less labour and less maintenance. Owing to the precision it offers, it also does not produce much waste. Hence, it saves a lot of time, money and efforts. Plus, the CNC machine price in India is quite nominal and worth a one-time investment.

CNC turning has proved to be a boon for various industries. Loaded with many benefits, this machine now dominates almost every industry.

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Importance of CNC Lathe Machine for Manufacturing

CNC or Computer Numerical Control is one of the most sought-after technologies that have indications in every industry. It is basically an upgrade of the traditional technologies with the use of computers. Today, this technology is widely incorporated in several other technologies, as well as machinery. It is also widely used in the manufacturing industry. Drills, lathes, routers, and millers- the most commonly used industrial equipment are now driven with the help of a computer system in order to achieve accuracy and better control. The use of CNC lathe machine in the manufacturing industry is gaining momentum. It has replaced almost every old and traditional technology.

CNC lathe offers n numbers of benefits over other technologies used in manufacturing units. Along with an easy set-up and uncomplicated operations, CNC lathes offer more accuracy in the production cycle. It is controlled via a menu-like interface on the computer. Unlike traditional lathes that demand some manual labour, the person operating CNC lathe doesn’t have to go through any laborious task. He just needs to feed some codes and information in the system to get marvellous end results.

CNC lathe machine design

The designs of CNC lathes are highly distinctive. They depend upon the manufacturers of the machine. However, there are some similarities in their design and functions. The parts like turret, spindle, and tool holders are compulsory parts of the composition irrespective of the design and the indication of the lathe machine.

Talking about the computer control system, the manufacturers utilise a plethora of user interfaces with more modern technologies to further simplify the task for the operators. However, the systems are based on similar principles and hence, the basic procedure to operate them remains the same. The systems run on unique software that controls every part of the machine. It also streamlines the process of manufacturing.

Today, CNC has become an important part of the manufacturing industry. Mentioned below is the importance of CNC lathe machines in the manufacturing industry:

It offers great efficiency

The most important reason for using CNC machines in the manufacturing industry is to enhance production efficiency. CNC machines use computers to control the operations and hence, the end result demonstrates the best quality. The processes are automated and so, leave no scope for errors that lead to compromised end-product quality. This also leads to improved speed. Another advantage of using a CNC machine is that you don’t have to switch them off unless they need maintenance. The production can go on without any break. The streamlined and speedy production process benefits the industry at large. It is literally impossible to gain this kind of efficiency manually.

All you need to do is to timely carry out maintenance processes to keep the machine away from wear and tear. And, in cases of wear and tear, the parts of the machine can be replaced. 

More accuracy

It almost gets impossible to gain a hundred percent accuracy through the manual production process. On the other hand, the automated process of CNC lathe machine always offers accurate results.

In the production units, many products with the same specifications are manufactured. On manual labour, the chances of getting identical specifications in each and every product are zero. It is practically impossible.

In CNC machines, the specifications needed are fed in the system. The operator can feed every single detail pertaining to the product. After the production process, every end-product shows identical features.

For instance, a manufacturing unit produces a hundred units of a particular product in one batch; they can be identical in their shape, size, and dimensions only if they are manufactured using a CNC machine. No labourer can create identical parts with his hands.  

This makes it clear that with a CNC lathe machine, the chances of error are nil. This also impacts other factors of the entire process. No error means absolutely no waste. The units don’t have to deal with a heavy wastage of raw materials and of course, the capital.

Higher accuracy also cuts down the possibility of design theft in the industry. All these things boost the reputation of the brand.

Fabrication

CNC machines are absolutely important for fabrication. These machines have made it possible to smoothly and safely carry out the fabrication processes like shearing, welding sheets of the metal, flame-cutting, and punching holes.

Even large machines can be easily made with the help of CNC lathe machines. Furthermore, these machines allow the operators to reprogram and change the dimensions. Hence, various kinds of parts of different dimensions and shapes can also be fabricated using CNC machines.

CNC machines are very important for manufacturing units. They not just boost the production but benefit the manufacturing units in many other ways.

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Marshall Machine CNC has multiple automation CNC machine manufacturing centers all over India. They also have their sales and service center in Bangalore. Know more

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As its name recommends, Altius 2540 is made for 'Higher' execution as far as exactness and surface completion, what's more, is most appropriate for 'Hardturning' to trade pounding and furthermore for those un-solidified parts which require exceptionally close resistances.

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CNC Cutting Machines and Tools

CNC cutting machines or Computer Numeric Control machines are the latest rage in the modern world ruled by technology. These machines are controlled with the help of a computer.

Ever since their inception during the 1940s and 50s, the tools have been catering to the needs of various industries. Used for n numbers of machining operations, almost all the manufacturing industries widely use these machines. CNC machines are the choice of machines for efficient and precise projects.

Different kinds of CNC cutting machines

CNC cutting machines are categorised into five broad kinds. They include:

CNC Milling Machine

The most common kind of CNC machine is a milling machine. The machines are fed with specific programs in the form of numbers and letters. The machine is operated using G code, a kind of programming language.

The machine uses rotary cutting tools that cut pieces of various metals into different shapes and sizes. A CNC milling machine offers high precision, as well as accuracy.

CNC Router

CNC router has a wide range of applications in various industries. It is used in cutting wood, steel, plastic, foam, aluminium, as well as composites. This machine is indicated when you want prototype models and more complex and advanced shapes of the end materials.

Just like the CNC milling machine, this machine also operates with the help of numeric computer control. This results in an improved quality of the final product and excellent productivity. As compared to other machines, a CNC router is capable of manufacturing more products in less time.

They are available as 3-axis, 4-axis, 5-axis, as well as 6-axis machines. 3-axis machines are generally used for industrial applications.

CNC Lathe

CNC lathe machine is responsible for producing more precise cuts and shapes. The rotary machine makes sure to offer an end product demonstrating precise cuts and 3D shapes. The machine works in spinning action.

Ideally, a CNC lathe machine is used in the production of cylindrical and spherical objects.

Electrical discharge CNC machine

As the name says, this machine uses electrical sparks to operate. It is used in cutting metal sheets in an efficient and precise manner. With this machine, it has become possible to get the desired shape, as well as size, of the final product.

Plasma cutter

This machine is particularly used to cut heavy metals such as steel. The machine utilises a plasma torch for the purpose.

The machine works when gases convert, and the cutter blows at a very high speed into plasma which melts the metal.

There are other types of cutting machines available in the market, but these are the most commonly used and offer high precision and accuracy even while cutting the metals in the most complex shapes.

Different types of CNC cutting tools

CNC cutting machines use a variety of cutting tools. The use of tools varies according to the type of machine and the amount of precision required. Hence, the tools used in iron cutting machines, may or may not be used in the machines cutting steel.

Here are the different CNC cutting tools used in various industries:

High-speed steel (HSS)

High-speed steel or HSS is made of high carbon steel. The steel is basically an alloy of many metals like tungsten, chromium, and molybdenum. The use of alloy helps in enhancing hardness, toughness, as well as wear resistance.  Plus, it provides a higher and better removal rate for various metals, as well as other materials.

Carbon steel tool

These tools are used for low-speed operations. They are less expensive as compared to other cutting tools available in the market.

Their carbon composition is of 0.6 to 1.5 percent. It also has traces of silicon, as well as manganese.

They are used in twist drills, milling cutters, as well as forming tools.

Ceramics

The best thing about ceramic cutting tools is that they are resistant to corrosion. Apart from this, they are at least ten times faster than steel.

The tools are usually made of silicon nitride and aluminium oxide. These cutting tools are used in the projects that demand precision.

Cemented carbide

Cemented carbide is indicated for high-speed operations. These tools are amazingly hard. They are made of tantalum, tungsten, and titanium. They are capable of withstanding temperature up to a thousand degree Celsius.

These tools offer high-quality finish and hence, are very widely used.

Endmill

Endmill is one of the widely used rotational cutting tools that is used in removing materials. It resembles a drill bit but is very efficient and versatile.

There are several other CNC machine cutters and tools available for a wide range of applications. These are the most efficient and widely used CNC cutting machines tools.

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Industry 4.0- All You Need to Know

There are many ways in which technology has impacted our lives. Phones and television have become smart and so have industries. Today, every factory is a smart factory that has machines operated via web connectivity. This combination of conventional manufacturing and other industrial applications with modern technologies is dominating the world for good. This latest intervention is referred to as Industry 4.0 or the fourth industrial revolution.

Industry 4.0 denotes smart factories where machinery is connected to a computer system where the operator can feed the production chain to make work easier and more precise.

Fourth industrial revolution entails industrial Internet of Things (IoT), Cyber-Physical System (CPS), Smart Factory, Smart Manufacturing, Industrial Internet of Things (IIoT) or Internet of Things for Manufacturing.

Following this revolution, the cyber-physical systems control physical processes in the factories. The system creates a virtual copy of the entire physical system and decentralized decisions are made. Cyber-physical systems communicate with each other and humans over the Internet of Things in real time. All in all, these modern interventions enhance the quality of products and services.

Design principles of Industry 4.0

Design principles of the fourth industrial revolution include:

Interoperability

The objects, machinery, as well as people working in the industry, should be able to communicate via the Internet of Things (IoT) or the Internet of People. In the absence of this very essential principle, a factory can never be a smart factory. This makes it one of the most important design principles of Industry 4.0.    

Virtualization

The Cyber-Physical System in the factory should be able to perfectly create a virtual copy of the world. It is also important for the system to monitor all the objects present in the surrounding environment.

Decentralization

Cyber-Physical Systems should be able to work independently. This facilitates customised production and also, makes it easy to solve issues cropping up. The production environment becomes very flexible and smooth.

Real-time capabilities

One of the most important needs for any factory, be is small or large, is the capability to collect real-time information. It should be able to collect the data, store, as well as analyse it. This makes decision making very easy. The decision made according to the latest data proves really important and fruitful for the industry as a whole.

The data collection shouldn’t be restricted to market research but should also involve collecting data pertaining to all the internal processes like machine failures in the production line.

Good real-time capabilities allow early identification of defects so as to re-delegate the task to rest of the operating machines. This optimizes the production process and makes it very flexible.

Service-orientation

Production in the factory should be according to the needs of the customers. The people working in the factory and the smart devices should connect via the Internet of Services in order to create excellent products that could satisfy customer needs.

Modularity

Regular factories take almost a week to study the entire market processes and then alter the processes and production accordingly. Contrary to this, smart factories have the capabilities to adapt to the dynamic market fast and quickly. The ability to adapt to seasonal changes, as well as market trends, helps the factories by leaps and bounds.

Benefits of Industry 4.0

The fourth generation of the industry is loaded with many benefits. Here they are:

Optimisation of production

One of the biggest advantages of the fourth industrial revolution is the optimization of the production process.  

Smart manufacturing at smart factories is supported by hundreds and thousands of smart devices. These devices optimise production without any human help, and this results in zero downtime in the production process.

This proves to be very beneficial for the factories that use expensive equipment for manufacturing processes.

Customisation

A customer-oriented market is a key to success and the fourth industrial revolution enables the industries to move forward on this path.

Industry 4.0 allows the factories to change their production according to the demand of the consumers. This helps the industries to meet the demands of the population quickly and smoothly.

This entire process brings manufacturers closer to their consumers as both communicate one on one leaving no chance of loopholes in the entire process. All these things come together to accelerate production, as well as the delivery process.

Research

Industry 4.0 technologies are becoming a launch pad for many new researches in the field of IT security and other related fields. This is surely going to benefit the industries in many ways.

The fourth industrial revolution is revolutionizing the world in true sense. In all the ways it is benefiting every aspect of various industrial processes; it is literally going to introduce us to many new and efficient manufacturing techniques.

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Innovative solutions through CNC

Today, imagining a world without machines and technology is impossible. Technology drives the growth of our world and it’s the driver of innovation. A true dream becomes real with the help of technology. While technology drives everything, it’s the foundation of technology this is where it starts. This is where you will find the machining the parts with the help of CNC Lathe. So, what are the powers of CNC Lathe and what is CNC Lathe?

So, what is CNC Lathe Machine?

The lathe is the universal machine for CNC. The spindle spins with the tool that is fixed and through the fixed piece it chips off the excess material and removes the chips from the point.

The CNC Turning is a process in which the bar is converted into the cylindrical shape. This process takes when the cutting tool moves with the hundred per cent precision. This process is generally performed with the help of a lathe. The Lathe helps to reduce the diameter of the whole workpiece. The lathe can be operated mechanically or electronically with the help of computer programming.

The main piece that will cut and made into a different shape is called as workpiece and cutting off that workpiece is called “Turning”. Therefore, the whole CNC Process is called as CNC Turning.

Due to advancements in technology, the new CNC Lathes are replacing the older form of technology, generally the lathes like the multispindle ones. The Lathes can be used for all the important programs. These CNC Lathes are precisely positioned to do the job and they have better quality and efficiency.

How are the CNC Lathe machines used?

While the CNC lathes, that material used will be sheared away to create a product that is beautifully finished and truly intricate. The results of these CNC Lathe machines are so versatile that they find themselves in many different types of industries like an automobile, aerospace, electronics, sporting, firearm manufacturing and many more applications.

The uses of this machine can be in many different surfaces including some plane surfaces or some of the ornamental lathes that can help in working three-dimensional work and these can produce workpiece with different designs and better finish. Either way, the workpiece should be held firmly with the help of two centres or with the help of clamping systems. However, these clamping systems need to be moved in the horizontal area for the main surface.

Main examples of the CNC Lathe Machines are:

Camshafts and crankshafts of the automobiles.

Baseball Bats and Bowls in Sports

Cue Sticks

Chair Legs and Dining Table

Barrel of a Gun

Musical Instruments

Main Parts of CNC Machine

The machine which performs the operations related to cutting and machining is called CNC Machine. The operation that is performed in this machine is called as CNC machining. Whether you are searching for CNC Machine price in India you should know these important aspects of CNC Machine.

Devices used for input methods

In CNC Machines there are many different types of devices are used for imputing the part of CNC Machine. Generally, there are three types of devices that are used that are magnetic tape reader, punch tape reader or with the help of a computer with R-32 communication

    2. MCU or Machine Control Unit

This part is considered as the main unit or the heart of the CNC Machine. This unit has all the power to control every function of the machine. The different types of function that come under MCU are

Reading the instructions that are fed into the machine

Decoding of coding instructions

Implementation of interpolation for the rotation of the axis

Feeding the axis motion through the axis motion commands for amplification of circuits

Providing the feedback signals and position and speed for the axis.

Implementation of auxiliary functions and coolant or tool change.

Machine Tool:  A sliding table and a spindle for controlling the position and speed. Through the X and Y axis, the slide table is controlled.

Driving Table: The main system of the CNC machine is drive motors, amplifier circuits and ball lead screw. Through the MCU the system gets the instructions to the amplifier circuits on a different axis. This signals then pass on the drive motors that in turn start the rotors.

Feedback: This system is the most important and consists of sensors in the form of transducers. These transducers continuously check the speed and rotation of the cutting section. Through these transducers, the Main Control Unit continuously gets the feedback information and with the help of reference signals, the MCU adjusts the main speed and position of the spindle.

Display Unit: Generally, a monitor for controlling all the programs and functions and giving commands to the CNC lathe.

There are many great CNC Lathe Machine suppliers in India that will provide you with the best CNC machine price in India and provide your manufacturing unit with a new way towards technology and innovation.

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The power of CNC Turning

With higher standards of the industry and changing trends to produce the best and provide the best to the end customers, the use of CNC Turning is a breakthrough in providing the best in class industry products.

CNC Turning today is used in different industries that include Aerospace, Automotive, Defence, Railways, Gas and Oil industries. Every industry has the demand for producing great quality products with the help of using quality drilled machining that can help in providing a great quality machining job that is needed for different industries.

Industries constantly need to be on their heal and toes to provide the most consistent machining as per the current industry standards and the first thing that is required to redefine the steps and the quality that is needed to do CNC machining.

CNC turning is a process under which the bars made up of metal are held by a turret and then a rotated chuck is then eased on that piece to help create the desired shape of that metal piece. This process under CNC Turning is called Subtraction machining because of the process of removing metal from that metal part to create a specific shape. All this process is done under CNC Turning that takes place inside a CNC Machine.

The main material going inside the machine can be round or cylindrical, but the desired shape can be any design either square, hexagonal, etc. Basically, the bar feeder depends on the length that the bar appears. This has a direct effect on certain jobs that require a volume. If a turret can hold many tools, then it can help with different types of complex jobs.

If you are searching for CNC Machine Price in India, then there are different types of CNC Turning Machines that can be employed for different types of tasks. Give your industrial needs a new beat with the Marshall Machines.

The best tips for great CNC Turning:

1. Increasing Speed

This technique is used when you are using carbide tools. While increasing surface feet per minute (SFM) you will feel that material is in contact with short tips for a short time and help in reducing edge building up of tool.

2. Increasing Top Rake Angle

The use of positive rake angles will help in the great and finer finish, requiring cutting forces that are lower. The angle of 45° cutter will act as a downward part that will help to make the total part flex.

3. Feed rate reduction

Reduction of feed rate helps in improving the finish of the surface. This will help in reducing flanking wear and help in insert’s longevity. Doubling the nose radius will also help in producing great finished products.

4. Using a Chip Breaker

A bad and poor finished surface can give improper breaking of chips and thus providing greater down times for removing chips and increase the temperature for providing for the cutting area. A smaller chip area is faced under the cleared surface.

5. Using big nose radius

The basic idea to be used is the use of big and large nose radius and getting the feeding rate and finding the smoother and perfectly finer surface. That is the basic need of using great and large nose radius for getting greatly finished surfaces. There is drawback also, the larger and bigger nose radius will be demanding on the tool. You can use the nose that is smaller, but it will not be effective and a limiter in feed rate.

6. Use of a wiper

In order to get a perfect and smooth finish, you need to use the special wiper inserts that have the ability to modify the nose radius and large corners for a perfectly smooth finish. This process will increase the efficiency.

7. Using tools for finishing or roughing

The most important part is not using the right tools but applying the right technique to get the right results that are fantastic and help task completion with greater efficiency. Choosing the cutter that has a smaller size than the basic nose radius so that it helps in smooth programming.

These are the best tips for doing great CNC Turning. If you are searching for a perfect CNC Machine Price in India and searching for CNC machines that are up to the mark of performing the complex tasks yet provide value to your company and squeeze out the money and yet remain competitive in the market then you need to go get in touch with us.

We are Marshal. We make CNC Machines that are intelligent in Robotron solutions. We are the designers and creators of high precision CNC Machines. Our legacy in CNC Turning is quite effective and we have been in business from last 54 years, founded by Mr Gautam Sarup. If you want the best in the industry and create a standard in the market, then Marshall is the best solution for all your requirements.

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What Do You Need to Know About the CNC Turning Process and Its Tools?

Turing is a process involved in the field of mechanical engineering; wherein a single cutting tool is placed in parallel to the surface of a lathe whether it is manually operated or a Computer Numerical Control (CNC) lathe machine. As per experts, a CNC turning operation is not only an economical to produce symmetrical parts but also allows making these parts faster for large scale manufacturing. For a lay man’s understanding, a doorknob used in our homes is made by using this turning process for a mass scale production. Read on to find more details about this mechanical process and the tools involved in carrying out such operations.

 · CNC turning for shaping:  Every CNC tuning operations involve shaping of various types of materials such as shafts, pulleys, flywheels, automobile parts, door knobs and so on. These shapes are created with different sorts of materials such as Titanium, Brass, Steel, Plastic and many more. More importantly, the process of CNC turning will also be combined with the process of CNC milling and other processes to make critical components for various applications.

 · CNC turning tools:  This simply refers to various parts of CNC machines which are used for different activities like cutting, drilling, and shaping as per the applications. Business owners, who wish to buy these CNC machines, need to know some in-depth knowledge of these tools or hire the experts who can operate these machines as well as program them for various applications. CNC operators are in great demand as these machines are widely used in all the industries across the globe.  Now it is time to know some of these CNC tools that are commonly used in many industries:

 · CNC Machine Drills:  This tool does the function like the hand-held drill, and is used to make holes in the required material. Of course, this drill works with greater accuracy than the manual one. This is mainly because CNC drills operation is based on the software installed and hence the efficiency of the tool is considered to be very high than the manual drills. Also, there is will no element of human error that can affect these CNC drilling.  Also, this CNC process can be repeated at any number of times without any error and will the same accuracy. Perhaps this is the real USP of CNC drilling.

 · CNC Lathes:  This is one of the most important CNC turning tool, which operates in accordance with the computer program setting. As per the instructions are given through the software program, the CNC lathe rotates parts at different speeds in the required axis. Hence, any part can be made easily as per the design by using the CNC lathe in all the 360 degrees. The excess materials which are removed are automatically removed, and human beings cannot do such delicate works while the machine is running. These advanced CNC machines are available in the Indian market, and any buyer can get a free quote by logging on to the CNC machine price in India in the popular search engines like Google or Yahoo.

 · CNC Mills:  CNC milling machines are widely used to create some critical and complex parts that are needed by different industries like automobile, aviation, electronics, surgical tools and many more. Parts that need high precision are done through this type of CNC mills. Computer drive parts are made using this type of machine and the parts like rotating heads in video players, and other parts can be made quickly through this CNC tool.

 Besides, there are a few specialized CNC machines like plasma cutting; laser cutters are done through these specialized CNC machines. With the advancement of technology, many more CNC machines are being developed for making many parts for the robots. Without such CNC machines, robotic surgeries cannot be performed in the health care industry.

 Having learned about CNC turning, readers should also be aware of the fact; the same CNC machine can do the other tasks like threading, reaming, boring, drilling, engraving, knurling and so on. Today, CNC machines are widely used in various industries. The usage of CNC operations in the computer and other electronic part industry is phenomenal. Hence, there is a great demand for CNC operators in many of the manufacturing industries where critical components are made for many business needs including medical-surgical needs in the health industry.