#EV high voltage wiring harness design

[ev-cable-global-supplier]

Electric vehicle high-voltage wiring harness structure design and its function?

New energy vehicle high-voltage wiring harness is mainly composed of connectors, terminals, cables, coverings and other parts.

Introduction of high-voltage connector standards. At present, connector manufacturers basically refer to the four major European OEMs: Audi, BMW, Daimler, and Porsche jointly developed the industry standard LV series standards; in North America, they mainly implement the relevant standards of SAEuscar, in order to better adapt to More and more HEV requirements, the SAE-USCAR 2 standard was updated in 2008, and the voltage level was raised from the original 20V to 600V. China also has its own high-voltage connector standard: GB standard. In terms of content and standards, there are still many areas that need to be improved.

Introduction to the structure of high-voltage connectors. It is mainly composed of four parts: contacts, insulators, shells and accessories. Among them, the contacts are the core components of the connector to complete the optical and electrical signal connection. The optical and electrical signals required by the vehicle during driving are completed by the insertion of the contacts. The insulator and the shell mainly play the role of fixing, insulating and mechanical protection; the accessories are divided into structural accessories and installation accessories, such as clamps, cable clamps, sealing rings, gaskets, etc. Mounting accessories such as screws, nuts, spring rings, etc.

Introduction of high-voltage wire harness crimp terminals. The metal conductor inside the terminal is the core part of the terminal, which transmits the voltage, current or signal from the external wire and cable to the corresponding contact of the corresponding connector. Therefore, the contacts must have excellent structure, stable and reliable contact retention force and good electrical conductivity; the function of the insulator is to keep the contacts in the correct position, and to make the contacts between the contacts and the shell. Insulators are insulated from each other, so the insulating parts must have excellent electrical properties, mechanical properties and process forming properties; the insulator not only acts as insulation, but also provides accurate alignment and protection for the protruding contacts. A feature that is tightly secured to the device. The terminals need to be well fixed to ensure the normal operation of the power transmission and signal control of the control system.

Introduction of high-voltage cables for new energy vehicles. The high-voltage cable material is affected by the environment and function. The temperature near the generator and power battery is high, and there are many corrosive liquids and gases. The cable needs to have high temperature resistance, acid and alkali resistance, corrosion resistance and other properties; the wire on the automatic transmission It needs to have oil resistance, high temperature resistance and other properties; weak signal sensors need to use shielded wires… Automobile wiring harnesses usually use stranded copper wires, and the products need to be flexible, small bending radius, high temperature resistance, acid and alkali resistance, oil resistance, wear resistance, Halogen-free flame retardant and other characteristics, Paige Rui is a manufacturer of energy storage wiring harnesses and new energy electric vehicle wiring harnesses.

Introduction of high voltage wiring harness cover. The covering is mainly divided into corrugated tube and heat shrinkable tube. The temperature resistance level is -40°C-125°C. It needs to meet good elasticity and flexibility, and play a role in insulating and protecting the cable.

For more ev high-voltage cable and ev charging cables,please visit the official website of OMG:https://www.omgevcable.com

[dorleco]

(E/E) EV System Integration

September 3, 2024

by dorleco

with no comment

eMOBILITY CONTROLS

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Introduction

The fast adoption of electric cars (EVs) is causing a seismic shift in the global automotive surroundings. Electrification is being embraced by governments and industry globally as a means of reducing transportation’s negative environmental effects and decreasing dependency on fossil fuels. EV System Integration is one of the most important and challenging aspects of this shift as EVs become more common. The performance, credibility, and efficiency of an electric car depend on the seamless integration of its numerous parts, which range from software and charging infrastructure to battery systems and power electronics.

This blog explores the future of this developing field as well as the significance of EV System Integration for electric vehicles and the essential elements that go into it.

EV System Integration is divided into three main Components:

1. High Voltage Components

2. Low Voltage Components

3. Multiple CAN Networks

High Voltage Components

High-voltage components are found in both hybrid and all-electric vehicles. High-voltage components are directly connected to the power battery in pure electric vehicles.

Battery packs or fuel cells, battery management systems (BMS), electric motors, motor control units (MCU), power distribution units (PDU), electric air conditioning compressors, DC/DC converters, on-board chargers (OBC), EV chargers, charging outlets, PTC heaters, and high-voltage wiring harnesses are some of the most common examples of high-voltage component.

Battery Management System (BMS): Also known as the battery controller, the BMS is the essential component of battery management and protection. Its duties include monitoring the charging and draining of battery packs, assuring the safe and dependable usage of EV batteries, and providing the vehicle control unit (VCU) with basic parameter and fault diagnosis data.

Currently, the normal working voltage of electric car battery systems is between 200 and 600 volts. Additionally, its output current is 500A. EV driving range is directly impacted by battery capacity, which also influences charging time and efficiency.

Lithium-ion batteries currently rule the global market. Since lithium-ion battery technology is limited at this time, most electric automobiles employ them. Meanwhile, high-voltage electric vehicle systems use shielding design to lessen electromagnetic radiation produced by high-voltage components.

A motor controller is a device that controls the flow of energy from the battery to the drive motor. Vehicle advance (motor revolving in a forward direction), vehicle reverse (motor rotating in the opposite direction), DC/AC conversion, and other operations are among its primary duties. It achieves effective control to operate the motor by converting high voltage direct current to alternating current and interacting with other modules of the electric car through signals.

3. Power Distribution Unit (PDU): A PDU distributes high-voltage electricity throughout the vehicle in a manner akin to that of an electrical fuse box in a low-voltage circuit system.

High-voltage electrical equipment, including motor controllers, drive motors, electric air conditioner compressors, PTC heaters, and DC-DC converters, are powered by high-voltage battery distribution. A high-voltage charging current is distributed to the battery pack simultaneously from the AC or DC charging connector to charge it.

Certain DC/DCs convert high voltage to high voltage to support three things: 1) fast charging, 2) connection to standard charging stations, 3) BMS dependability.

Modern e-compressor technology is developing at a rapid pace, leading to the development of innovative, highly efficient heat pumps that are used to warm car interiors.

Low Voltage Components:

Low-voltage parts of an electric vehicle (EV) run independently of the high-voltage battery system that powers the electric motor, often on a 12V or 48V electrical system. These low-voltage parts are necessary for the car’s different support systems. The primary low-voltage parts of an EV are as follows:

1. 12V Battery

provides power to low-voltage electronics, such as lighting, control, and entertainment systems. Function: Supplies power to these components even when the high-voltage system is off by acting as a buffer.

2. Lighting System

Headlights, tail lights, and interior lights operate on a 12V electrical system and provide interior comfort and driving illumination.

3. Information Display System

Contains GPS, radios, touchscreens, and other multimedia interfaces for its intended use. Function: It manages user interactions and media entertainment and is powered by low-voltage technology.

4. Controls for HVAC Systems

HVAC (heating, ventilation, and air conditioning) controls and displays perform this role.

Function: Controls the temperature within the cabin using low-voltage electronics, even if the high-voltage system may still be used to power the compressor.

5. Braking and Power Steering Assistance

Its function is to supply power assistance for braking and steering. Function: To ensure ease of handling, low-voltage electric motors are used to increase the driver’s input effort.

6. Cooling Fans and Pumps

Its purpose is to control the cooling of a few low-power parts, such as auxiliary systems and some electronics. Function: Low voltage power source keeps systems within operating temperature ranges.

7. Power Windows, Wiper Motors, and Additional Comfort Systems

Manage vital car components including the wipers, seats, and windows. Function: Low voltage power supply ensures safe and convenient operation.

8. Instrument Cluster and Dashboard Displays

Function: Offers car data such as range, battery level, speed, and navigation. Function: Provides the driver with real-time data by running on low-voltage electricity.

9. Vehicle Control Unit (VCU):

The Vehicle Control Unit, also known as the “brain” of an electric vehicle (EV), functions as the main controller. It is essential to make sure that the electric powertrain, battery management system (BMS), and power electronics, among other various EV subsystems, all function as a unit. The vehicle’s central processing unit (VCU) gathers, processes, and transmits commands to different actuators to control operations including energy regeneration, braking, acceleration, and battery management.

Multiple CAN Networks

Multiple Controller Area Network (CAN) buses are frequently utilized in contemporary electric cars (EVs) to handle the intricate communication requirements between different Vehicle control units (VCUs) and other components. For dependable, real-time communication between the many systems in the car, CAN networks are essential. CAN networks are designed to handle specific duties for each other, which enables fault isolation and more efficient data delivery. The many CAN networks that are frequently seen in EVs are summarized as follows:

1. Powertrain CAN

Establishes communication between the electric powertrain’s parts. Key Components: Battery Management System (BMS): Keeps an eye on and regulates battery safety, charging, and performance. Motor controllers and inverters: Manage the power supply and regenerative braking of the electric motor. The Vehicle Control Unit (VCU) is in charge of managing the complete powertrain system and guaranteeing peak performance. Provides real-time data interchange for motor control, energy management, torque requirements, and battery status.

2. CAN Chassis

oversees communications regarding vehicle dynamics and safety systems? Key Components: The Anti-lock Braking System (ABS) regulates brakes and keeps track of wheel speed to keep wheels from locking up. Electronic Stability Control (ESC) keeps the car stable by controlling brake force distribution and engine power. The power steering system regulates and provides feedback for electric power steering. Function: By coordinating sensors and actuators connected to the suspension, steering, and braking systems, it preserves the stability and safety of the vehicle.

3. Battery CAN Network

The Battery CAN Network’s mission is to oversee and control batteries. Key Components: Temperature, voltage, and current battery sensors are part of the battery management system (BMS). Functions: The battery pack’s optimal operation is the responsibility of this CAN network. It controls the flow of data about diagnostics, thermal regulation, charging status, battery health, and cell balancing. To avoid overcharging, overheating, or any other problems that can compromise performance or safety, the network continuously checks on the battery.

4. HVAC CAN Network

Controls the temperature in the cabin and operates the HVAC system. Key Components: HVAC Control Unit Temperature sensors for electric compressors and heat pumps Functions: The interior climate control of the car is effectively ensured by this network. It controls how the seat heaters, defrosters, and cabin heating and cooling systems interact. This data is separated on a separate CAN network to avoid interfering with important driving systems.

5. Charging CAN Network

Function: Managing correspondence between the car’s internal charging infrastructure and external charging outlets. Key Components: Port Control Unit for Charging On-Board Charger (OBC) External Charging Station Interface The management of communication between the vehicle and the charging infrastructure is the sole purpose of this network. To provide safe and effective charging, it controls voltage and current, monitors charging status, and organizes the flow of electricity during charging. For instance, it makes sure the battery gets the right amount of power during fast charging so it doesn’t overheat or sustain damage.

Conclusion

An essential component of the shift to electric mobility is the integration of electric vehicle systems. It goes beyond simply putting different parts together; it also involves making sure they function effectively, safely, and sustainably as a whole. The EV System Integration issues will persist in their evolution along with the growth in EV adoption, and the corresponding technologies and processes will also change. The future of EV system integration promises to uncover even greater possibilities for electric vehicles, influencing the development of energy and transportation systems, thanks to advancements in batteries, power electronics, and software.

It is impossible to overestimate the significance of smooth EV system integration as the globe continues to move toward cleaner and more sustainable modes of transportation. It is the foundation of the electric car revolution, making sure that the promise of more intelligent, efficient, and environmentally friendly mobility is realized.

“Empowering your EV solutions with high-performance VCUs, cutting-edge CAN keypads, versatile CAN displays, and innovative EV software services — driving efficiency, connectivity, and reliability into every journey.” Connect with us @ info@dorleco.com

[freeblizzardgoatee]

The Global Automotive Wiring Harness Market Is Estimated To Witness High Growth Owing To Rising Automotive Production

The automotive wiring harness is a complex network of cables and connectors that transmit signals or power various electronic components in a vehicle. It is a vital component in automobiles as it connects different electronic control units and sensors together, enabling them to communicate with each other. Wiring harnesses are used in engine management systems, airbags, power windows, infotainment systems, and emissions control units among others. With growing vehicular electrification and integration of advanced driver-assistance systems, wiring harnesses are becoming increasingly complex with more wires and varied materials. The global automotive wiring harness market is estimated to be valued at US$ 54.2 Bn in 2023 and is expected to exhibit a CAGR of 8.6% over the forecast period 2023 to 2030, as highlighted in a new report published by Coherent Market Insights. Market Dynamics: Rising automotive production is a key driver for growth of the automotive wiring harness market. According to the International Organization of Motor Vehicle Manufacturers, global vehicle production increased from around 88.8 million units in 2016 to over 90 million units in 2018. Developing economies such as India and China are leading this growth in automotive production. As wiring harnesses are considered a basic necessity in vehicles, their demand rises in tandem with growing vehicle production trends worldwide. The increasing use of electric and hybrid vehicles is also fueling demand for advanced wiring harnesses. Electric vehicles (EVs) have significantly complex wiring architectures as compared to conventional vehicles due to additional components such as high-voltage batteries and electric powertrain systems. Wiring harnesses for EVs need thicker, heavier gauge wires to carry higher currents. They also demand protective casings, grommets and boots to insulate live circuits. This has opened lucrative opportunities for wiring harness manufacturers to develop cutting-edge products tailored for EVs and hybrid vehicles. SWOT Analysis Strength: The automotive wiring harness market is well established with advancements in technology and manufacturing capabilities. Standardization of components allows for mass production and economies of scale. Favorable government regulations towards eco-friendly vehicles also promote the adoption of advanced wiring systems. Weakness: Frequent changes in vehicle technology and design pose challenges related to retrofitting and upgrading existing wiring systems. High manufacturing costs and complex quality checks increase the prices of premium and customized harnesses. Opportunity: Growing electric vehicle sales open up opportunities to design smarter and more efficient wiring systems optimized for low voltage circuits. Rising demand for autonomous and connected vehicles motivates innovations in data transfer capabilities and cybersecurity features. Threats: Stiff competition from local manufacturers increases pricing pressures. Fluctuations in raw material costs can impact profit margins. Disruptions due to trade conflicts or public health crises hamper automotive production schedules. Key Takeaways The Global Automotive Wiring Harness Market Share is expected to witness high on account of increasing vehicle production worldwide as well as technological advancements in connectivity and electrification. The global automotive wiring harness market is estimated to be valued at US$ 54.2 Bn in 2023 and is expected to exhibit a CAGR of 8.6% over the forecast period 2023 to 2030.

Regional analysis: Asia Pacific has emerged as both the largest producer and consumer of automobiles globally. China, India, Japan, and South Korea are viewed as dominant automotive manufacturing centers as well as high growth national markets. With ongoing industrialization and rising incomes, vehicle ownership in the region is expected to steadily rise. Key players: Key players operating in the automotive wiring harness market are Yazaki Corporation, Sumitomo Electric Industries, Delphi Automotive, Lear Corporation, Furukawa Electric, THB Group, Leoni AG, Samvardhana Motherson, Nexans, and PKC Group. These companies have extensive regional networks and collaborate with automakers to innovate wiring systems and upgrade connectivity features.

Get more insights on this topic: https://www.newswirestats.com/automotive-wiring-harness-market-size-and-share-analysis-growth-trends-and-forecasts/

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Automotive Wiring Harness Market, Automotive Wiring Harness Market Analysis, Automotive Wiring Harness Market Size, Automotive Wiring Harness Market Demand, Automotive Wiring Harness Market Growth

[guchenconnectors]

The high voltage wiring harness is a critical component in the operation of an electric vehicle.

The high voltage wiring harness is used to connect the high voltage battery pack to the rest of the vehicle's electrical system. It consists of several components that are designed to handle high voltages and provide reliable performance. The most important part of a high voltage wiring harness is its insulation system. This must be able to withstand the heat generated by the current flow without melting or becoming brittle. The insulation must also provide adequate protection against short circuits, preventing sparks from reaching other components such as electronics and fuel tanks.

[cmibloggers]

Global Automotive Wiring Harness Market Is Estimated To Witness High Growth Owing To Increasing Vehicle Electrification and Technological Advancements

The global automotive wiring harness market is estimated to be valued at USD 48,614.7 million in 2022 and is expected to exhibit a CAGR of 3.3% over the forecast period 2023 to 2030, as highlighted in a new report published by Coherent Market Insights.  

Market Overview:

The automotive wiring harness is an essential component in modern vehicles, providing electrical power and effective communication between various electronic components. It is designed to efficiently transmit electric power and signals to deliver high performance and reliability. With the increasing focus on vehicle electrification and technological advancements, the demand for automotive wiring harnesses is expected to grow significantly. This market offers a wide range of products associated with different types of vehicles, including passenger cars, commercial vehicles, and electric vehicles.  

Market Dynamics:

1. Driver: Increasing Vehicle Electrification The growing adoption of electric vehicles (EVs) and hybrid electric vehicles (HEVs) is one of the major drivers for the automotive wiring harness market. The transition from internal combustion engine (ICE) vehicles to electric vehicles requires a sophisticated wiring system to handle high-voltage electrical components. This has created a significant demand for advanced wiring harnesses capable of transmitting electric power efficiently and safely.   For example, Tesla's Model S electric vehicle utilizes a complex wiring harness system that connects the battery, electric motors, charging system, and various control units. The increasing sales of EVs and HEVs across the globe are expected to drive the demand for automotive wiring harnesses in the coming years.  

2. Trend: Technological Advancements Advancements in technology have led to the development of intelligent wiring harnesses equipped with advanced features and functionalities. These harnesses incorporate sensors, connectors, and integrated circuits to enable real-time data transmission and diagnostics. They enhance the efficiency, safety, and performance of vehicles by providing intelligent connectivity between various electrical components.   For instance, Aptiv PLC, one of the major players in the automotive wiring harness market, offers smart architecture solutions that enable high-speed data transfer and communication within vehicles. These advanced harnesses support features such as advanced driver assistance systems (ADAS), infotainment systems, and vehicle-to-vehicle communication.  

Market Key Trends:

One key trend in the automotive wiring harness market is the increasing adoption of lightweight and eco-friendly materials. Manufacturers are focused on developing wiring harnesses using lightweight materials such as aluminum and high-strength thermoplastics to reduce vehicle weight and improve fuel efficiency. This trend has gained traction due to the growing environmental concerns and stringent emission regulations imposed by various governments around the world.   For example, Yazaki Corporation, a prominent wiring harness manufacturer, offers lightweight aluminum wiring harnesses that provide excellent electrical conductivity while reducing overall vehicle weight.  

SWOT Analysis:

Strength: Technological advancements in automotive wiring harnesses, Robust growth in electric and hybrid vehicles

Weakness: High initial investment for advanced wiring harness systems, Complexity of integrating advanced features

Opportunity: Increasing demand for connected cars and autonomous vehicles, Growing aftermarket sales of automotive wiring harnesses

Threats: Intense market competition, Volatility in raw material prices  

Key Takeaways:

In paragraph 1, the global automotive wiring harness market is expected to witness high growth, exhibiting a CAGR of 3.3% over the forecast period, due to increasing vehicle electrification. The transition towards electric vehicles and hybrid electric vehicles is driving the demand for advanced wiring harnesses capable of handling high-voltage power transmission.  

In paragraph 2, the regional analysis highlights that Asia Pacific is the fastest-growing and dominating region in the automotive wiring harness market. The region is witnessing significant growth in automobile production, particularly in countries like China and India. The presence of major automotive manufacturers, along with favorable government initiatives promoting electric mobility, is boosting the demand for wiring harnesses in the region.  

In paragraph 3, the key players operating in the global automotive wiring harness market include Sumitomo Electric Industries, Ltd, Lear Corporation, Leoni AG, Motherson Group, Yazaki Corporation, Aptiv PLC, Furukawa Electric Co, Delphi Automotive LLP, and Nexans Autoelectric.

[vynzresearchreport]

Automotive Wire Harness Market Size, Share, Trends, Growth, Demand, Opportunity, Competitive Analysis, and Forecast 2021-2027

An automotive wiring harness is a collection of wires and connectors that transmit electrical signals and power throughout a vehicle. It is a critical component of any vehicle, as it allows the various electronic systems to communicate and function properly.

The global automotive wire harness market is expected to grow at a CAGR of 5.8% from 2021 to 2027, reaching a value of $75 billion by 2027. This growth is being driven by a number of factors, including the increasing complexity of vehicles, the growing demand for electric vehicles, and the rising focus on safety.

Market Drivers

The increasing complexity of vehicles: As vehicles become more complex, the demand for automotive wiring harnesses that can accommodate the increasing number of electronic components is growing. For example, the average passenger car now contains over 100 electronic control units (ECUs), each of which requires its own wiring harness.

Growing demand for electric vehicles: Electric vehicles (EVs) are becoming increasingly popular, and this is driving demand for automotive wiring harnesses that are designed for EVs. EVs have a different electrical architecture than traditional gasoline-powered vehicles, and they require specialized wiring harnesses that can handle the high voltage and current requirements of EVs.

Rising focus on safety: The automotive industry is placing increasing emphasis on safety, and this is leading to the development of new safety features that require automotive wiring harnesses. For example, advanced driver-assistance systems (ADAS) require complex wiring harnesses to connect the various sensors and actuators that make up these systems.

Get a free sample copy of the research report: https://www.vynzresearch.com/automotive-transportation/automotive-wire-harness-market/request-sample

Market Trends

Shift towards lightweight wiring harnesses: There is a growing trend towards lightweight wiring harnesses in the automotive industry. This is due to the fact that lightweight wiring harnesses can help to improve fuel efficiency and reduce emissions.

Increased use of high-speed data transmission wiring harnesses: The increasing use of high-speed data transmission in vehicles is driving demand for automotive wiring harnesses that can support these high-speed applications.

Growing adoption of modular wiring harnesses: Modular wiring harnesses are becoming increasingly popular in the automotive industry. This is because modular wiring harnesses are easier to manufacture and install, and they can be customized to meet the specific requirements of different vehicles.

Market Segmentation

The global automotive wiring harness market is segmented by vehicle type, propulsion type, region, and application.

By vehicle type: The market is segmented into passenger cars, light commercial vehicles, and heavy commercial vehicles.

By propulsion type: The market is segmented into gasoline vehicles, diesel vehicles, hybrid vehicles, and electric vehicles.

By region: The market is segmented into North America, Europe, Asia-Pacific, Latin America, and Middle East & Africa.

By application: The market is segmented into body, chassis, engine, and interior.

Competitive Landscape

The global automotive wire harness market is highly competitive, with a number of major players vying for market share. Some of the leading players in the market include Yazaki Corporation, Sumitomo Electric Industries, Leoni AG, Delphi Automotive, and Lear Corporation.

Future Outlook

The global automotive wiring harness market is expected to continue to grow in the coming years. This growth will be driven by the increasing complexity of vehicles, the growing demand for electric vehicles, and the rising focus on safety.

Conclusion

The global automotive wiring harness market is a dynamic and growing market. The market is being driven by a number of factors, including the increasing complexity of vehicles, the growing demand for electric vehicles, and the rising focus on safety. The market is expected to continue to grow in the coming years, and the leading players in the market are well-positioned to capitalize on this growth.

About Us:

VynZ Research is a global market research firm offering research, analytics, and consulting services on business strategies. We have a recognized trajectory record and our research database is used by many renowned companies and institutions in the world to strategize and revolutionize business opportunities.

Source: VynZ Research

[atomicdinosaurdonut]

Global Automotive Secondary Wiring Harness Market Can Attain 11% CAGR During the Forecast Period 2021 | Key Findings, COVID – 19 Impact Analysis, Business Trends, Industry Segments, Regional Study, Emerging Technologies and Future Prospects 2023

Overview:

Automotive secondary wiring harness market is getting traction from the advanced infotainment system and safety requirements. The global automotive secondary wiring harness market is all set to expand with 11% CAGR during the forecast period (2018-2023) driven chiefly by growing electric vehicle (EV) production. Market Research Future’s (MRFR) report on the same market reveals that in the U.S., EV production has gone up as its operational cost has gone down considerably. China, on the other hand, accounts for almost 40% of the global EV market. Other drivers such as increasing complexity of onboard electronics, passenger safety measures, vehicle customization, and supporting infotainment systems, lighting systems, electronic brakes, & connectivity technology are assisting in the expansion of the automotive secondary wiring harness market.

However, the high cost associated with the wiring system can pull back the automotive secondary wiring harness market growth during the forecast period. But the market cannot be bottlenecked for long as manufacturers are facing the need for upgradation of the wiring system and EVs are fast becoming the need of the hour. These factors can drive out the automotive secondary wiring harness market out of the reprehensible plateaued state.  

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Industry Trend:

DRÄXLMAIER Group has developed a Multilayer which can be integrated as a pivotal element in the on-board wiring system, and it can trigger off EMC field erasure across voltage ranges. Furthermore, it is compact and lightweight, ideal for automotive integration and increases performance, ensures safe power supply both in EVs and auto-pilot cars.  

Another technology is revolutionizing the sector; press-fit and IDC contact technology for automotive applications. The technology enables designers to provide reliable and cost-effective substitutes to the two-piece connector. In addition, it delivers robust resistance to extreme temperatures, shock, vibration, and thermal expansion and lasts longer than the usual ones.

Segmentation:

The global automotive secondary wiring harness market can be segmented by application.

On the basis of application, the automotive secondary wiring harness market includes cabin, door harness, engine, electronic parking brakes, airbag harness, and electronic gear shift system. In 2016, the cabin harness segment generated the maximum share of the global revenue.

Regional Analysis:

Region-based analysis of the automotive secondary wiring harness market spans across North America, Asia Pacific (APAC), Europe, and Rest-of-the-World (RoW).

Europe contributes significantly to the global market, and it can be attributed to the presence of several leading automotive manufacturers. At the same time, governments in the region are getting stringent regarding fuel consumption as the exigent demand for the eco-friendly manufacturing process and operational skill has taken the lead. Secondary wiring harness can be seen as a plausible solution for such situations.

The APAC region is getting immense thrust from the local automotive manufacturers. The regional car-makers and the international players, looking for market expansion, constitute the automotive sector of the region. These makers are impacting the automotive secondary wiring harness market considerably.

Market Insight:

The automotive secondary wiring harness market is witnessing impressive growth due to innovations, merger, acquisition, collaboration and other methods implemented by manufacturers. For instance, Motherson Sumi Systems (MSSL), the flagship company of the Samvardhana Motherson Group (SMG), recently acquired Reydel Automotive for better product portfolio. Leoni AG and PARC, on the other hand, are collaborating to improve their digital transformation prospects.

The key players in automotive secondary wiring harness market are Sumitomo Electric Industries, Ltd. (Japan), Lear Corporation. (US), Aptiv PLC (UK), Yazaki Corporation. (Japan), and Furukawa Electric Co., Ltd. (Japan), Nexans (France), Samvardhana Motherson Group. (India), Leoni AG (Germany), THB Group. (China) Spark Minda, Ashok Minda Group (India), and others.

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 Key Questions Addressed by the Report

What was the historic market size?

Which segmentation (Product/     Capacity) is driving market?

What will be the growth rate?

How are the key players in this     market?

What are the strategies adopted by     key players?

TABLE OF CONTENTS

 1 EXECUTIVE SUMMARY

 2 SCOPE OF THE REPORT

2.1 MARKET DEFINITION

2.2 SCOPE OF THE STUDY

2.2.1 DEFINITION

2.2.2 RESEARCH OBJECTIVE

2.2.3 ASSUMPTIONS

2.2.4 LIMITATIONS

2.3 RESEARCH PROCESS

2.3.1 PRIMARY RESEARCH

2.3.2 SECONDARY RESEARCH

2.4 MARKET SIZE ESTIMATION

2.5 FORECAST MODEL

3 MARKET LANDSCAPE

3.1.1 THREAT OF NEW ENTRANTS

3.1.2 BARGAINING POWER OF BUYERS

3.1.3 THREAT OF SUBSTITUTES

3.1.4 SEGMENT RIVALRY

3.1.5 BARGAINING POWER OF BUYERS

3.2 VALUE CHAIN/SUPPLY CHAIN ANALYSIS

4 MARKET DYNAMICS

4.1 INTRODUCTION

4.2 MARKET DRIVERS

4.3 MARKET RESTRAINTS

4.4 MARKET OPPORTUNITIES

4.5 MARKET TRENDS

About Market Research Future:

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MRFR team have supreme objective to provide the optimum quality market research and intelligence services to our clients. Our market research studies by products, services, technologies, applications, end users, and market players for global, regional, and country level market segments, enable our clients to see more, know more, and do more, which help to answer all their most important questions.

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[smilystore]

NIO wraps up battery recall early, but it’s at the expense of sales

The company’s first SUV just had its worst full month ever.

NIO has replaced all of the affected battery packs it recently recalled for fire risk, and it did so ahead of schedule, the company announced in a press release on Monday. But the recall’s completion has come at the expense of overall sales: the high-profile Chinese EV startup delivered just 837 vehicles in July, making it the company’s third-worst full month since it started deliveries in June 2018.

NIO recalled nearly 5,000 electric ES8 SUVs at the end of June, following reports of spontaneous fires coming from the battery packs. The company found out that, in packs made between April 2nd, 2018, and October 19th, 2018, there was a module that occasionally pressed up against a voltage sampling cable in the car’s wiring harness. This contact could wear down those cables over time, and, in a few cases, it resulted in short-circuits that started the fires. The company switched to a different battery pack design in late October, and so the recall affected a little less than a third of the 17,000 ES8s on Chinese roads.

THE FIRES WERE THE RESULT OF A FLAW IN AN EARLIER BATTERY PACK DESIGN

The automaker was able to finish the recall in about half the time it had projected because it “prioritized battery manufacturing capacity” in July, focusing on the replacement packs ahead of ones destined for deliverable cars. This “significantly affected [NIO’s] production and delivery results,” founder William Li said in a statement.

In the end, NIO delivered just 164 ES8 SUVs, which is the smallest amount it has ever delivered in a full month. (NIO delivered 100 ES8s in June 2018, but deliveries started in the final days of that month.) After getting off to a fairly hot start, the ES8’s decline helps explain why NIO’s stock price has fallen and why the company has had to resort to a number of cost-cutting measures, including layoffs, delays, the cancellation of a factory, and a reduced presence in electric racing series Formula E.

The remaining 673 vehicles NIO delivered this July were the ES6, the company’s second model, which is smaller and more affordable. NIO started delivering the ES6 in June. It shipped 413 of them that month, and as of May, it had about 12,000 preorders for the SUV.

With government subsidies expiring and China’s auto market in decline (including even its world-leading EV sector), NIO has touted the cheaper ES6 as the company’s best chance to turn things around. “[W]ith battery capacity allocation back to normal, we will accelerate deliveries and make up for the delivery loss impacted by the recall,” Li said in a statement. “We expect August to be a much stronger month, and target to deliver between 2,000 and 2,500 vehicles.”

By Sean O’Kane

  The post NIO wraps up battery recall early, but it’s at the expense of sales appeared first on Smile store.

source https://smilystore.com/2019/08/12/nio-wraps-up-battery-recall-early-but-its-at-the-expense-of-sales/

[automotivetransportationresearch]

Automotive Secondary Wiring Harness Market Rising Demand for Compact Wiring Harness and Emerging New Advanced Technologies

The automotive wiring harness market is projected to grow at a CAGR of 5.83% during the forecast period, from an estimated market size of USD 81.17 billion in 2018 to USD 120.69 billion by 2025. The key growth drivers for the market are the rising trend of integrating advanced features for improving vehicle performance and growing demand for electric vehicles globally.

Expansion is the key strategy adopted by major players to gain traction in the automotive wiring harness market. In July 2017, Yazaki (Japan) established a new company to manufacture automotive wiring harnesses in Serbia. The new company, named Yazaki Serbia, is a wholly-owned subsidiary of Yazaki Wiring Technologies GmbH. It would principally supply wiring harnesses to European truck manufacturers. The company invested USD 27.61 million for setting up the new plant in Serbia. In November 2017, Leoni (Germany) inaugurated its third wiring system plant in Mexico to cater the demand from the consumers of North America and Asia Pacific. In September 2017, the company opened a second automotive cable manufacturing plant in Ukraine. This development by the company is valued at USD 24 million and indicates the company’s growth.

Download PDF Brochure @ https://www.marketsandmarkets.com/pdfdownloadNew.asp?id=248141482

The second most widely followed strategy by market players is new product development. In November 2017, Leoni (Germany) developed an optical fiber with new capabilities for automotive applications. This 360-degree beam optical fiber can be used for automotive ambient lighting and individual product design. Also, in August 2017, the company introduced automated production of wiring systems for automotive applications. This development may provide the company a competitive edge over its global competitors. In January 2018, Furukawa (Japan) developed a new automatic cutting and crimping equipment that is well-suited for anti-corrosion terminals. These kinds of terminals are used for aluminum wires in vehicle wire harnesses. Thus, the company can increase its customer base by offering developed terminals for automotive wiring harnesses.

Yazaki (Japan) is one of the key players in the automotive wiring harness market. The company is primarily engaged in the manufacturing of automotive wiring harnesses, meters, charging connectors, and electric wires. The company offers wiring harnesses in a unique architectural design known as the four-network system, which is further connected to the “vehicle network gateway.” The company also contributes to the development of charging devices, which enhance the performance and convenience of hybrid and electric vehicles. The company’s major customers include leading OEMs in the automotive industry, such as Audi (Germany), BMW (Germany), General Motors (US), Chrysler (US), Ford Motors (US), Hyundai (South Korea), and Toyota (Japan).

Request sample Report @ https://www.marketsandmarkets.com/requestsampleNew.asp?id=248141482

Sumitomo Electric (Japan) is another promising player of the automotive wiring harness market. The company provides wiring harnesses of high quality and upgraded technology for electric vehicles (EVs) and ICE vehicles. It also develops high-strength aluminum wiring harnesses, which reduce the weight of the harness and improve high voltage carrying capacity. Thus, the company is ranked amongst the leading players in the global automotive wiring harness market. In November 2017, Sumitomo and GoMentum Station (US) established a partnership to develop autonomous and connected vehicle technologies. This partnership would help to introduce advanced automated vehicle technology. In addition, the company collaborated with NEC Corporation (Japan) for the planning and development of automotive components. The collaboration would help to develop transportation infrastructure systems by optimizing artificial intelligence (AI) and Internet of Things (IoT) technologies.

View Detail TOC @ https://www.marketsandmarkets.com/Market-Reports/automotive-secondary-wiring-harness-market-248141482.html

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Our 850 fulltime analyst and SMEs at MarketsandMarkets™ are tracking global high growth markets following the "Growth Engagement Model – GEM". The GEM aims at proactive collaboration with the clients to identify new opportunities, identify most important customers, write "Attack, avoid and defend" strategies, identify sources of incremental revenues for both the company and its competitors. MarketsandMarkets™ now coming up with 1,500 MicroQuadrants (Positioning top players across leaders, emerging companies, innovators, strategic players) annually in high growth emerging segments. MarketsandMarkets™ is determined to benefit more than 10,000 companies this year for their revenue planning and help them take their innovations/disruptions early to the market by providing them research ahead of the curve.

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[ev-cable-global-supplier]

Do you know the future development trend of new energy electric vehicle wiring harness?

With the increasing demand for new energy vehicles, the requirements for their internal components are also getting higher and higher, and the demand for automotive wiring harnesses as connecting circuit components is also increasing. However, the weight and length of the wiring harness directly lead to an increase in the overall weight of the car, which is not conducive to the interior The wiring also has an adverse effect on the performance of the car. The development of automotive wiring harnesses towards lightweight, structural optimization and production automation is the future trend. Lightweight: The weight of the automobile wiring harness is as high as 50-70KG, reaching 5% of the weight of the whole vehicle, and it is the third heaviest component after the engine and chassis. There are three main ways to realize the lightweight of the wire harness: thinning the conductor insulation layer, miniaturizing the cross section of the wire harness, and using lightweight conductor materials. 1) Ultra-thin-walled wire is a key breakthrough in the miniaturization of conductors, which can significantly and effectively reduce the cross-section, weight and volume of conductors, and make the wire harness lightweight. 2) The alloy wire can significantly reduce the quality and volume of the wire, and the alloy has better bending performance and better tensile strength than pure copper. 3) Replacing copper wires with aluminum wires is one of the methods that everyone agrees to reduce the weight of the wiring harness. Although it can reduce the cost and weight, the conductive effect of aluminum wires is not as good as that of copper, which is a difficult problem that needs to be overcome in the future. Optimization of electronic and electrical architecture: Manufacturers can optimize the wiring harness by simplifying the car circuit design and reducing the wiring in the car, which not only reduces the weight of the wiring harness, but also facilitates the automated production of the wiring harness and reduces the production cost. With the development of electric vehicles towards intelligence, the wiring harness connection in the vehicle is expected to be optimized. Wire harness production automation: The wire harness automated production system can realize automatic gluing, automatic assembly of cable ties, online automatic detection, etc. The efficiency is several times or even ten times that of manual work, which can optimize the cost and efficiency of wire harness production, and promote the automation of production processes. One of the future development trends.

For more ev high-voltage cable and ev charging cables,please visit the official website of OMG:https://www.omgevcable.com

[robertvasquez763]

The Best HID Kits for 2017 – Buyers Guide + Reviews

​

​

High-Intensity Lamps, or HID headlights, offer a higher intensity light and produce less heat than standard Halogen headlights. They illuminate a larger area of the road and provide a clearer line of sight for the driver, but not all cars come with HID lights fitted. Fortunately, HID installation is easier than you might think and it provides you with access to these and other benefits.

Before buying HID lights, you should understand the different markings and ratings for each headlight. You will also need this information in the future because if you replace Xenon headlights with incorrect bulbs, you could damage the headlight kit.

In this guide, we not only provide you with details of the best HID kits on the market today, but we also provide guidance on how to choose which kit is best for you. Not all headlights are created equal, and different cars have different requirements. What might be best for one vehicle is not necessarily best for yours.

​

The 7 best Xenon HID conversion kits we have found are:

 Kensun HID Xenon Conversion Kit

Innovited AC 55W HID Xenon Conversion Kit

 Apex HID Xenon Conversion Kit

 Xtreme Vision 35W Xenon Conversion Kit

HID DC Xenon Headlight Slim Conversion Kit By SDX

 SDX HID Headlights Xenon “Slim” Conversion Kit 

 OPT7 Blitz Bullet HID Kit

Sale

Kensun HID Xenon Conversion Kit “All Bulb Sizes and Colors” with Premium Ballasts – 9006 (HB4) – 6000k – 2 Year Warranty

Kensun – Automotive

$69.99 – $30.00 $39.99

Innovited AC 55W HID Xenon Conversion Kit With “Slim” ballast – H11 H9 H8 – 6000K – 2 Bulbs & 2 Ballasts

Innovited

$39.99

Apex HID Xenon Conversion Kit “All Bulb Sizes and Colors” with Premium Slim Ballasts (h11, 8k ice blue)

Apex

$24.99

XtremeVision® 35W HID Xenon Conversion Kit with Premium Slim Ballast – 9007 6000K – Light Blue – 2 Year Warranty

XtremeVision

$29.99

Sale

HID DC Xenon Headlight™ “Slim” Conversion Kit by SDX, 9007 Low-Beam Xenon/High-Beam Halogen, 6000K

SDX

$39.99 – $10.00 $29.99

Sale

SDX HID Headlights Xenon “Slim” Conversion Kit, 9006, 6000K

SDX

$49.99 – $20.00 $29.99

OPT7 Blitz Bullet HID Kit Powerful “Mount-Less” Ballasts – All Colors and Sizes Simple DIY Install – 2 Yr Warranty [H11 H8 H9 – 6K Lightning Blue Xenon Light]

Currently not available

The Kensus HID Xenon is our pick as the best HID conversion kit.

It is completely weatherproof, offers plug and play installation, and the lights are extremely efficient. Replacement bulbs are also readily available and the 2-year warranty ensures peace of mind should something go wrong with the kit.

Sale

Kensun HID Xenon Conversion Kit “All Bulb Sizes and Colors” with Premium Ballasts – 9006 (HB4) – 6000k – 2 Year Warranty

Kensun – Automotive

$69.99 – $30.00 $39.99

1

Kensun HID Xenon Conversion Kit – Efficient & Luminescent HID headlights With A 2 Year Warranty

​

20 minutes is all the time it takes to install the Kensun HID conversion kit. The DIY kit is plug and play, which means that you won’t need to rewire or replace other components in the car to enjoy more efficient and brighter headlights when driving.

This kit is among the most expensive but is still far from expensive, and the sheer range of options, as well as the selection of brightness levels available, ensure that it remains great value for money.

Customer Service

Not only are reviews of the product itself positive, but Kensun’s customer service is excellent. Buyers can ring support with any questions or with any problems, ensuring a smooth kit installation.

Options

Options are important when it comes time to choose your HID replacement kit. Choose the brightness you need, ensure that the kit you choose is compatible with your headlights, and check to determine whether replacement bulbs are readily available. There is nothing worse than needing to replace the bulbs, only to find that they are hard to come by or expensive to purchase.

Kensun ticks all the boxes. There are kits that are compatible with all the most common replacement bulbs.

Product Specs

Brand

Kensun

Manufacturer Part Number

KENSUN-9006

Size

9006 (HB4)

Color

6000k – Bright Wight

Wattage

35

Kensun Color Range Chart

​3000K – Yellow

​4300K – Bright White With A Yellow Tinge

​5000K – Pure White

​6000K – Bright White

​8000K – White With A Blue Tinge

​10000K – Light Blue

​12000K – Blue

15000K – Darker Blue

20000K – Blue Indigo

30000K – Indigo

As well as affecting the brightness of the bulb, the temperatures listed above also affect the color of the bulb that you install. However, factors such as the voltage and even personal perception can alter the look of the color that you experience from your new headlights.

Simple Installation

Installation is made simple because the pieces snap easily together. There’s no need for complex rewiring, and your new headlights are essentially plug and play. Within 20 minutes you can enjoy brighter, fuller, and more efficient lighting.

The kit comes in an aluminum case that protects the bulbs and makes them easier to carry.

You also receive a pair of 9006 HID bulbs.

The ballasts have been designed so that they are fully weatherproof, shockproof, and waterproof, and you will also receive mounting brackets and full, simple to follow instructions.

Pros

2 year warranty

Plug and play

Exceptional color and bulb range

Superb Customer Service

Cons

More expensive than most other kits

Where to buy:

Sale

Kensun HID Xenon Conversion Kit “All Bulb Sizes and Colors” with Premium Ballasts – 9006 (HB4) – 6000k – 2 Year Warranty

Kensun – Automotive

$69.99 – $30.00 $39.99

2

Innovited AC 55W HID Xenon Conversion Kit – A Simple Plug And Play Conversion Kit That Also Works On Motorbikes

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​

With color temperatures ranging from 3000K right up to 30000K, the Innovited HID headlight kit has the color and brightness for you. Electrical components are plug and play, which makes them easy to install, and electrical components are designed to be weather- and shock-proof.

Quality And Lifespan

Innovited claims that the Xenon lights have a lifespan of 5500 hours, which means that you won’t have to replace the bulbs or the kit anytime soon, and combined with the reasonable cost of this kit, it means that the Innovited kit is one of the best value kits on the market.

Easy Installation

All the electrical components are plug and play, and you receive a handy instruction booklet to help ensure that you can quickly and easily fit your new lights. The lights are not only suitable for use as headlights, but also as fog lights, and they work with cars and trucks, but also with motorcycles.

​

Beware Of Fakes

It is worth noting that there are several fake Innovited products on the market. Make sure that you buy genuine products. Otherwise the warranty will obviously not be valid. If you do buy a genuine kit, though, you will usually benefit from a one year warranty. If anything goes wrong in this time, you can have the lights repaired or replaced.

​

Options

Select from H Series, 9000 Series, and 880 Series bulbs. Colors include green, pink, and purple, and there are also 3000K to 30000K color temperatures to choose.

Quality

The ballast, which connects the kit to the car, is weatherproof and waterproof, and its slim design means that it is ideal for use in cars with limited space. The whole it is tested to work at temperatures ranging from -40 to 105 degrees, making it suitable for off-roading as well as for use on the road, almost anywhere in the world.

The Innovited kit is a great all-around product, offering a high-quality kit with many options for the car or motorbike owner. Although there aren’t quite as many color temperature options as with the Kensun kit, there is still a strong range to choose from.

Pros

Very strong wiring harness

Ideal for motorcycles as well as cars and trucks

Cons

There are lot of fake Innovited products on the market

Slightly smaller color range than Kensun offers

Where to buy:

Innovited AC 55W HID Xenon Conversion Kit With “Slim” ballast – H11 H9 H8 – 6000K – 2 Bulbs & 2 Ballasts

Innovited

$39.99

3

Apex HID Xenon Conversion Kit – Cheap Xenon Headlight Kit That’s Easy To Install

​

Minimal installation time, a selection of bulb sizes and colors, and premium quality ballasts make this a great quality Xenon headlight kit. A 2-year warranty is included with every purchase of the Apex HID Xenon conversion kit, and slim ballasts mean that this kit can be fitted in cars with limited space. Despite its premium feel and ease of installation, this kit is one of the most competitively priced on the market.

Easy Installation

Like many of the premium HID conversion kits on the market, the Apex kit is billed as being plug and play. Parts snap together easily so that there’s no need to cut, strip, or otherwise mess around with the wiring. Most users report that it takes less than half an hour to install the new Xenon headlights.

Color Range

When buying a new headlight kit, it is important that you choose the right color temperature and the proper fittings. Fortunately, as with a lot of these headlight kits, the Apex kit comes in a good variety so that you can be sure of being able to get the right kit for your needs.

The following temperatures are available as part of the kit:

​3000K – Yellow

​5000K – White

​6000K – Diamond White

​8000K – Ice Blue

​10000K – Deep Blue

​12000K – Violet

30000K – Pink

It is important to remember that several factors can have a direct effect on the color that you see. The voltage used is a major attributing factor, but different people report seeing different colors so you will need to experience your new headlights for yourself.

​

What’s Included

The Apex HID conversion kit is a full conversion kit. It offers everything that you need to be able to convert from standard halogen lamps to HID lights.

In fact, Apex has made sure that you won’t need to buy anything additional when installing the kit. You receive 2 Xenon HID bulbs, two 35W slim ballasts, universal plug and play wires and connectors, an installation diagram and a 2-year manufacturer’s warranty. You even get two pieces of double sided tape and 9 zip ties; literally everything you will need to complete the installation.

​

Warranty And Quality

The Apex kit is one of the most affordable on the market, but despite its low price point, it is a very good quality kit. It has everything you need for an easy installation and includes a generous 2-year warranty. If money is tight, or if you simply don’t want to pay the premium price tags of some of the other kits on the market, then we highly recommend this kit.

With color temperatures ranging from 3000K right up to 30000K, the Innovited HID headlight kit has the color and brightness for you. Electrical components are plug and play, which makes them easy to install, and electrical components are designed to be weather- and shock-proof.

Pros

Very competitively priced for a quality kit

Everything included, even double sided tape and zip ties

2 Year Manufacturer’s Warranty

Cons

Not quite the extensive range as offered by premium kits

Where to buy:

Apex HID Xenon Conversion Kit “All Bulb Sizes and Colors” with Premium Slim Ballasts (h11, 8k ice blue)

Apex

$24.99

4

Xtreme Vision 35W HID Xenon Conversion Kit – A Cheap HID Conversion Kit With Full Phone And Email Tech Support

​

HID conversion kits are designed to be as simple as possible to install in your car, but this doesn’t mean that we won’t come up against some problems during the process. Despite being one of the cheaper kits on the market, the Xtreme Vision HID headlight conversion kit includes full tech support by phone or email.

​

Plug And Play Installation

Xenon headlights do not simply plug straight into an existing halogen headlight setup. This means that you need to convert a car from halogen to Xenon, and this is the reason for having to buy headlight conversion kits.

Fortunately, good manufacturers have identified this need and, thus, they have manufactured plug and play wiring and conversion kits. The pieces and wires simply clip or snap together. You don’t need to cut wires or strip them, and this makes it a lot easier to complete the installation.

The Xtreme Vision HD conversion kit is plug and play, is very easy to use, and enables you to convert your car from standard to HID headlights in about 30 minutes.

​

Selection Of Kit And Bulb Options

Ensuring a proper fit is essential if you want to enjoy good illumination and a long life from your kit. The Xtreme Vision kit is available in a range of sizes so that you can ensure your new headlights are the perfect fit for your car. This means that they will last longer and continue to provide better illumination than your standard headlights.

The 35W kit comes with the following color and temperature options:

​3000K – Bright Yellow

​5000K – Bright White

​6000K – Light Blue

​8000K – Medium Blue

​10000K – Dark Blue

​12000K – Deep Purple

15000K – Deep Pink

30000K – Deep Blue

​

What’s In The Kit?

As you would expect with a conversion kit, you do get all the essentials that you need to make the conversion:

2 bulbs

2 35W slim ballasts

2 plug and play wiring harnesses

2 mounting brackets

Easy-to-follow installation manual.

The only possible downside with this kit is that you don’t get the double-sided tape and zip ties that you do with the similarly priced Apex kit.

​

Quality And Support

However, while the Xtreme Vision kit may not be replete with tape and ties, what it lacks here it makes up for in support. Free tech support is available both over the phone and by email, so if you are having any problems with the installation or conversion, you can get the help you need.

​

Pros

Very competitively priced

Tech support by email and phone

2 Year Warranty

Cons

Not quite the same extent of extras as in some other kits

Slightly less color range than some premium kits

Where to buy:

XtremeVision® 35W HID Xenon Conversion Kit with Premium Slim Ballast – 9007 6000K – Light Blue – 2 Year Warranty

XtremeVision

$29.99

5

HID DC Xenon Headlight Slim Conversion Kit By SDX – Great Quality, Cheap Headlight Conversion Kit

​

HID lights are popular because they provide much greater illumination than standard halogen lamps, despite consuming less energy. Surprisingly, few cars include these lights as standard, even though the components are inexpensive. Fortunately, the SDX HID conversion kit enables you to convert from halogen to HID headlights or fog lights.

The kit provides easy, plug and play installation. It comes in a great range of bulb sizes and colors, and the kit includes virtually everything you will need to be able to convert your headlights. You may need some additional double sided tape and handful of zip ties, but these aren’t always necessary.

​

Simple Installation

The point of buying any kind of kit is to make sure a process is as simple and intuitive as possible. This is also the case with HID conversion kits. Why buy a kit if you then need to strip and cut wires, and do a lot of the hard work yourself?

The SDX headlight conversion kit is simple to use. The components clip together and clip on to the car. They are designed so that you do not need to cut or strip wires down, and so that you can quickly and easily fit your new Xenon headlights.

​

Color Range

The SXD kit also comes in a variety of sizes and color temperatures. It is important that your headlights fit securely, otherwise they will burn out quickly or simply won’t provide the kind of lighting you are expecting. SXD has an extensive range of colors to choose from including:

​3000K – Yellow

​4300K – Bright White with a Yellow Tinge

​5000K – Pure White

​6000K – Bright White

​8000K – White with a Blue Tinge

​10000K – Light Blue

​12000K – Blue

15000K – Darker Blue

​20000K – Indigo

30000K – Indigo

Many factors, such as the voltage and even the atmospheric conditions, can slightly alter the color but these are a general guide to help you choose the color you find most desirable.

​

What’s In The Kit

You do get all the essentials that are needed when converting your headlights. You receive:

2 bulbs

2 ballasts

2 wiring assemblies

Installation Manual

Warranty And Quality

The SDX headlight kit is cheap, and it comes with a manufacturer’s warranty, although you won’t find any technical support if you’re struggling. The kit not only works on cars and vans but on some bikes and even all-terrain vehicles.

​

Pros

One of the cheapest kits on the market

Very good range of color temperatures to choose from

Cons

Some uncertainty regarding how long the warranty lasts

No extras like zip ties in this kit

Where to buy:

Sale

HID DC Xenon Headlight™ “Slim” Conversion Kit by SDX, 9007 Low-Beam Xenon/High-Beam Halogen, 6000K

SDX

$39.99 – $10.00 $29.99

6

SDX HID Headlights Xenon “Slim” Conversion Kit – Easy To Use Xenon Headlight Kit In A Huge Array Of Colors

​

​

This HID kit fits HB4, 9006HP, 9006XS, 9012, HIR2, and HIR fittings. It is arguably the cheapest, good quality kit on the market, and it comes in an impressive array of color temperatures. It not only fits a great selection of cars and vehicles but will fit your tastes and needs too.

When looking for the best HID kits, you need to ensure that you buy a kit that is easy to fit, as well as being compatible with your car. It should include everything you need to make the conversion, and a warranty is always a good idea; while most people enjoy a trouble-free experience, it is always good to have the peace of mind that a warranty provides.

​

Easy Installation

Plug and play conversion kits do not require any wire stripping, wire cutting, or additional work on the components of the kit. You simply snap and plug the components into place, ensuring that you fit the ballasts as directed, and follow the instructions provided.

SDX are well known for providing easy to follow instructions, which helps make for a better experience. They also provide components that really are ready for fitting as soon as you open the box.

​

What’s Included

Included in every SDX HID kit, regardless of color or size, are the two HID bulbs and two ballasts, an easy to follow instruction guide, and the wiring arrays. You may want to ensure that you have zip ties and some double-sided tape to hand because these can help ensure a more reliable and longer-term fit, but everything else is in the kit which saves you the effort of having to find extra parts.

​

Wide Selection Of Choice

Choose the appropriate size and fitting of kit for your car, or other vehicle, to ensure that it will fit securely and without any problems. Beyond this, though, you can opt for AC or DC, and SDX also offers an impressive selection of color temperatures.

Xenon bulbs burn at different temperatures, and the exact temperature dictates the color of the light that is emitted. It is important to note that many factors, including the voltage and even the atmosphere, as well as your own personal perception, dictate the color of light that you see but, as a general guide, you can buy SDX HID in temperatures that range from 3000K to 30000K and from bright white to indigo.

​

Quality And Warranty

This product offers a 2 year warranty.

The kits receive positive reviews all over the web, especially considering the very low price that they are currently available for. SDX shows that you don’t need to pay premium prices to access good quality HID conversion kits.

​

Pros

Cheap

Easy to use

Cons

Potential Ballast Issues

Where to buy:

Sale

SDX HID Headlights Xenon “Slim” Conversion Kit, 9006, 6000K

SDX

$49.99 – $20.00 $29.99

7

OPT7 Blitz Bullet HID Kit Powerful “Mount-less” Ballasts – Simple installation from the “world’s smallest” HID Kit

​

OPT7 claim that the Blitz Bullet HID Kit, which uses mount-less ballasts, is the world’s smallest kit. This is especially useful for those that are working with limited space, or if you are looking for a HID kit for an all-terrain or another off road vehicle where there is less room than in a car or van.

​

Easy Installation

The OPT7 HID kit is very easy to install. The parts are termed plug and play, which basically means that they clip into place, without the need for soldering. The wires are also cut to the right length, so you don’t need to cut them yourselves or make any alterations to the parts before you install them.

As with all the best HID kits, you receive easy to follow instructions, and the whole process of replacing your existing halogen lights with Xenon HID headlights should take no more than around 30 minutes, even if this is your first replacement job.

​

What’s Included in the Kit

​

The kit includes 2 x 35W ballasts, 2 x z-Arc HID bulbs, and the components are guaranteed to fit if you ensure that you buy the right size kit for your needs. You also receive written instructions that guide you, step by step, through the installation process.

​

Color Range

There is a limited range of colors available, but all bulbs have been optimized so that there is no flicker and so that they light perfectly every time you flick the switch.

​3000K – Fog Yellow

5000K – Bright White

6000K – Lightning Blue

8000K – Ice Blue

​10000K – Deep Blue

Monster Green

Hot Pink

Royal Purple

​

OPT7 gives you a 2-year warranty with every kit purchase, which means that you can enjoy total peace of mind when you buy. They also offer email support, although there is no phone number for you to call, so it may take longer to get a response than some buyers would like.

Overall, the quality and the cost of the kit means that this is another great kit. The 2-year warranty is a bonus, and while the color selection is a bit more limited than some other kits offer, you should still be able to find the color for you.

​

Pros

Very easy to fit

2-year warranty

Cons

No telephone customer service – only email

Slightly limited color selection

Where to buy:

OPT7 Blitz Bullet HID Kit Powerful “Mount-Less” Ballasts – All Colors and Sizes Simple DIY Install – 2 Yr Warranty [H11 H8 H9 – 6K Lightning Blue Xenon Light]

Currently not available

Upgrade Your Halogen lights to Xenon

Most modern cars come with standard halogen headlights. Halogen bulbs heat a wire filament within the bulb to create light. This is an inefficient means of producing light, and it also means that the light produced can be quite dim.

In contrast, High-Intensity Discharge (HID) lights, do not have a wire filament. The bulb is filled with Xenon glass, and two electrodes pass a current that ignites the gas. Once the gas is lit, a much smaller current is required to keep them lit, and these types of bulb produce a much more exuberant light.

Many people choose to upgrade from their halogen lights to HID lights, either because they want brighter headlights, or because they prefer the look of this type of light. HID lights burn at different temperatures, per the model that you buy, and different temperatures produce different looking colors.

​

Benefits Of Xenon Headlights

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There are several distinct advantages to the purchase and installation of HID headlights, and therefore they have grown in popularity with owners of cars, vans, motorbikes, and off-road vehicles. In fact, they have many viable uses, and they offer the following benefits to users.

Improved Lighting And Visibility

Halogen headlights are only capable of producing a dim yellow light because they are relying on the heating of wire filament and the use of mirrors to help direct the light produced. In contrast, HID bulbs do not rely on filaments at all.

They produce a much brighter light, which means improved driving visibility and a much wider range of lighting. When driving in especially dark conditions, this improved lighting can prove essential to the driver.

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Better Looking

The temperature at which Xenon burns alters the color of the lamp. It is not uncommon to see white lights with a blue tinge on the roads, but this is only one of several different colors of Xenon headlights you can buy for your car.

It is this choice of colors, as well as the perception that Xenon lights are cool, that has helped drive their popularity over the years. When buying a conversion kit, you will often be given the choice of what temperature you want, enabling you to pick a color.

It is important to remember that many factors will ultimately determine the color, so while temperature is the most important, it isn’t the only consideration. The voltage that is used and the atmosphere play a part, but different people can look at the same Xenon light and see slightly different colors.

The color associated with a particular temperature should, therefore, only be used as a general guide, because there is no guarantee that this is the color that you will see once you fit your new lights.

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More Efficient Than Halogen

Another popular reason for selecting HID lights over replacement halogen lights is the increased efficiency that they offer. A much higher voltage is required to light the bulbs, compared to lighting a halogen headlight, but once lit, minimal voltage is needed in order to retain the light.

Also, halogen relies on the heating of a filament, and it is well known that this type of lighting is inefficient and ineffective. In fact, many countries have banned the use of this type of light in homes, but they are still used in the production of cars.

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The Drawbacks Of Xenon Kits

There are many benefits to Xenon headlights but, as with anything, there are potential drawbacks. If you intend to replace your existing lights using a replacement kit, you should be aware of the drawbacks of doing so, in order that you can make an informed decision.

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Questionable Legality

You should check the legal situation regarding the use of Xenon headlights in your area. There have been concerns, many of which turned out to be unfounded, regarding whether this type of light was safe for other road users when deployed in a car. As such, some countries and some states do not strictly allow their use. Check before you install.

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Fog Lighting

There have also been reports that Xenon headlights do not perform as well in foggy situations. Apparently, the type of light that is produced can reflect on the moisture particles in fog, because of the intensity of the light.

Xenon headlights are often used as fog lights, so do ensure that you can see properly when you use HID lamps, especially in difficult driving conditions such as fog.

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What To Look For When Buying A HID Conversion Kit?

Even though modern kits are more efficient and simpler to use than they once were, there are still certain factors that you should consider when considering which HID kit is best for your needs:

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Affordability

In an ideal world, the cost would not be an issue, but in the real world, the budget is important. Some kits, especially those for late model and high-end cars, do have a premium price tag. The conversion is more complex, and the parts more expensive; hence the higher price.

If you have a vehicle that is older or does not require additional conversion, then you don’t need to pay over the odds. The prices of some of the best HID kits are barely any more expensive than buying replacement bulbs for existing halogen or LED lighting arrays.

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Ease Of Installation

Most people buy an HID light kit because it includes everything that they need in order to make the conversion, negating the need to buy additional parts or make extra changes to the vehicle itself.

When buying a kit, do make sure that it is easy to install. This not only means making sure that you buy the right kit for your car, but that the kit you do purchase has an instruction manual or guide that takes you through the process, step by step.

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Warranty

Modern lighting kits tend to be high quality. They include high-quality parts that are designed specifically for the purpose of converting car headlights from halogen to HID. With the proper installation, by ensuring that you buy the right kit for your make and model of car, and by following the instructions, you shouldn’t have any problems with your new lights.

Unfortunately, though, problems can sometimes occur, as they can when you buy any product or any part for your vehicle. By ensuring that you buy a kit that comes complete with a manufacturer’s warranty, you can enjoy peace of mind that any problems you endure can be resolved quickly and easily.

In most cases, you will receive either a 12-month or 2-year warranty. Obviously, a 2-year warranty is preferred, but remember that most problems will occur immediately following installation, so don’t instantly ignore any kits simply because they only have the shorter warranty period.

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Customer Support

Instructions are designed to be easy to follow, and the kits usually only require two or three steps. Kit manufacturers have honed the process, making it even easier than ever before to install this type of light on your vehicle, but no matter how high the quality of the kit, you may have some problems during installation.

Customer support and technical support exists to remedy any of these problems that arise. You can contact the technical team, and they will provide you with assistance. Most companies offer at least email support, but phone support means that you won’t have to wait before you can complete the conversion process.

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Compatibility

Different makes and model of car, and different years of car have different engine and light configurations. Even two seemingly identical cars may have a slightly different lighting array arrangement, and this may necessitate the use of a different conversion kit.

Check the style of lighting you have, buy a compatible conversion kit, and you should find that this eliminates many of the potential problems that could be faced during the installation of the kit. If a kit does not list compatibility, then you may be best walking away and looking at a different model.

How to Install Your Conversion Kit

The Best HID Kit On The Market in 2017

HID headlights are brighter, more efficient, and better looking than their halogen counterparts. They light up more of the road and surrounding area, and there are kits that are compatible with virtually all makes, models, and years of car, van, and motorbike.

We have reviewed 7 of the most popular and best quality HID lighting kits, and have determined that the Kensun HID Xenon Conversion Kit is the best HID kit currently available. It has thousands of positive reviews, with very few problems endured by those that have bought this kit.

It includes a 2-year manufacturer’s warranty, and Kensun offers exceptional technical and customer support. The kits are also clearly labeled for compatibility, and you can choose from a huge range of difficult color temperatures to suit your tastes and preferences.

While the Kensun isn’t the cheapest kit on the market, it certainly isn’t expensive, and when you take into account the quality and range of kits available, it represents the best value for money.

The post The Best HID Kits for 2017 – Buyers Guide + Reviews appeared first on RemoteCarStarterHero.

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