#Long glass fiber reinforced PA6 | Explore Tumblr Posts and Blogs

mogood · 2 years

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How to choose a custom cable harness material?

The quality of the custom cable harness material will directly affect the quality of the wire harness. The choice of wire harness material is related to the quality and service life of the wire harness.

Therefore, I remind you that when choosing wire harness products, don’t be greedy for cheapness. Cheap custom cable harness products may use inferior cable harness materials, so how do we distinguish the quality of wire harnesses?

At this time, you need to understand the material of the wire harness. The following is the information on the selection of the wire harness.

The wiring harness can generally be composed of wires, insulating sheaths, terminals, and wrapping materials. As long as you understand these materials, you can easily distinguish whether the wiring harness is good or bad.

1. Material selection of terminals

The copper used for the terminal material is generally brass and bronze. The hardness of brass is generally slightly lower than that of bronze, of which brass accounts for a more significant proportion. In addition, different coatings can be selected according to different needs.

The choice of the insulating sheath, sheath material (plastic parts) commonly used materials are PA6, PA66, ABS, PBT, pp, etc. According to the actual situation, flame retardant or reinforcing materials can be added to the plastic to achieve the purpose of reinforcement or flame retardant, such as glass fiber reinforcement.

The selection of wire harness wires can generally be based on different use environments to select the corresponding wire materials.

The choice of wrapping material, the wire harness wrapping plays the role of wear resistance, flame retardant, anti-corrosion, preventing interference, reducing noise, and beautifying the appearance. Generally, the wrapping material is selected according to the working environment and space size. In the choice of dressing materials, there are usually tapes, corrugated pipes, PVC pipes, etc.

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anmeiplastics · 3 years

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PA66 GF in Anmei

Anmei focuses on the production of modified engineering plastics.

We have polyamide PA66 modified products with properties of heat-resistant, reinforced, toughened, flame-retardant, wear-resistant, weather-resistant, oil-resistant and conductive.

According to the characteristics of your product, filling with 15%-50% glass fiber to the PA66 base material and other flame retardants, filling, toughening agent via blending extrusion, is suitable for mechanical parts, shields, wind blades, automobile cooling water tanks, gears, coil bobbin and machine tool accessories and other products.

As a professional engineered plastic products inc, Anmei provides high-quality PA66 plastic for sale. If you are interested, contact us now and find out more information about PA66 material price.

Types of PA66 GF

PA66 GF15

PA66 GF15 is Nylon66 and 15% Glass-Filled, these materials are performed with medium stiffness and strength but it has much better mechanical properties over unfilled granules.

PA66 GF20

Reinforced with 20% of glass fiber on substrate PA66 is called PA66 GF20, it improves dimensionally stabilized and impacts resistance for injection molding.

PA66GF30

PA66 GF30 is a polyamide 66 reinforced with 30% glass fibers. It demonstrates outstanding mechanical properties such as high fluidity, high toughness, high-temperature resistance and easy forming.

PA66 GF35

PA66 is nylon 66, namely polyamide 66. GF is glass fiber, generally expressed as PA66+35% GF, that is, 35% glass fiber is added to nylon 66.

PA66 GF45

PA66 GF45 is a 45% glass fiber reinforced polyamide 6.6 with high stiffness and strength.

PA66 GF50

PA66 GF50 is a fiber-reinforced plastic made of nylon 66 resin as a base material and 50% glass fiber as a reinforcing filler, and various processing aids be added to be used in injection molding products.

Long and short glass fiber PA66 and PA6 introduction

Glass fiber (referred to as GF) reinforcement is an important way of PA modification, which is divided into short glass fiber reinforced polyamide and long glass fiber reinforced polyamide.

Short glass fiber reinforced polyamide, that is, segment glass fiber and nylon are mixed and extruded and pelletized, and long glass fiber reinforced polyamide, that is, glass fiber and nylon, enter the twin-screw extruder from different positions.

Long and short glass fiber reinforced and unreinforced PA66 and PA6.

Why choose Anmei PA66 GF

Reason One

Selecting qualified raw material factories as Anmei suppliers.

PA66 GF in household appliances field

Utilizing the characteristics of heat resistance, wear-resistance and heat resistance of PA, polyamide in the field of household appliances has:

Flame-retardant and toughened PA6 and flame-retardant reinforced PA6 are used for internal structural parts of vacuum cleaners, air-conditioning compressor terminals, fan blades, and microwave oven junction boxes. The reinforced flame-retardant PPO/PA66 alloy is an ideal material for electric irons and hair dryers because this kind of alloy is resistant to high heat distortion temperatures.

#pa66 #gf

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keyatwinscrew · 3 years

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SK Series Co Rotating Twin Screw Extruder

https://www.keyatwinscrew.com/compounding-system/sk-series-co-rotating-twin-screw-extruder/

SK series twin screw extruder is the crystallization of more than 30 years'experience in the equipment manufacturing industry, more than 400 kinds of material technology application and thousands of working conditions verification of KY. Screw diameter can be selected from 26 mm to 135 mm.

SK Series double screw extruder adopts the welding and manufacturing process of international leading standards. It provides the best stability and reliability in operation and has successfully succeeded in replacing imported products in China.

e, the system is smaller and equipped with more powerful lubrication and cooling system, which enables users to use extruders safely and quietly.

British BiBBY torque limiter with high sensitivity and reliability can effectively avoid equipment shutdown due to improper operation or accidental overload.

Siemens's global joint insurance ILE0 series inverter motor has the characteristics of high efficiency, energy-saving, safety and so on. It provides technical support and service for localization.

Optimizing Processing Section

The processing section of the SK series double screw extruder can be flexibly configured for transportation, plasticization, mixing, shearing, homogenization, devolatilization and pressure according to the technological requirements of users' materials.

The screw and barrel can be made of HIP powder metallurgy material, which can achieve high wear resistance, high corrosion resistance and other extensive fields of operation.

The involute spline of the German standard (DIN5480) is adopted to meet the requirements of higher torque and higher speed.

Optimized screw size-diameter ratio (D0:D=1.55), reliable inter-model amplification effect

Internet-based New Generation Control System

The control system of SK series twin screw extruder can choose conventional instruments, PLC, PCC, DSC to meet different needs.

Modular design, the touch screen can be compactly installed on the mainframe

Customized programming design is satisfied with the upstream and downstream matching equipment of different mixing projects

Provide formulation, project management functions, process and production data visualization

Integrating computer technology, mobile Internet technology and industrial automation technology to realize real-time data management and control of multi-terminal

Parameter of SK Series Co-rotating Twin Screw Extruder

SK Series Co-rotating Twin Screw Extruder Model

Production capacity kg/hr (reference value)

Material Process Category

Typical Material

SK26

SK36

SK53

SK63

SK73

SK96

SK136

Filling modification

PE, PP, EVA, etc. + calcium carbonate, talcum powder, titanium dioxide

5~10

45~90

150~300

300~500

600~800

1200~1500

1800~2700

ABS, PC, PS, etc. + aluminum hydroxide, magnesium hydroxide, antimony oxide

PP, PA, ABS, etc. + iron powder, magnetic powder, ceramic powder

10~20

90~135

180~300

380~500

700~900

1300~1800

1800~3000

blending modification

PP, PE, PS + SBS; PP, PA + epdmpp + NBE; EVA + silicone rubber, etc

5~10

60~100

150~240

270~450

500~750

1000~1700

1600~3000

PE, PA, PC, CPE + ABS; ABS + TPU; PBT + pet; PP + PE, etc

5~10

45~90

120~240

270~380

450~600

1000~1500

1200~3000

Masterbatch

PE, PP, ABS, EVA, PS, etc. + pigment and other additives

3~8

45~75

150~230

270~360

380~500

900~1200

900~1800

Functional Masterbatch

Degradable masterbatch: PE, PS, etc. + starch, etc

3~8

45~90

140~230

230~330

380~500

900~1200

900~1800

Flame retardant masterbatch: PP, PA, ABS, PBT, etc. + flame retardant and other auxiliaries

3~8

60~100

150~270

300~450

500~750

1200~1700

1500~2700

Double control masterbatch: PE + antifogging agent, stabilizer, etc.; high insulation masterbatch; cooling masterbatch; rheological modified masterbatch

3~8

45~75

100~150

270~360

420~540

900~1200

900~1800

Carbon black masterbatch: PE, EVA, ABS, etc. + carbon black

3~8

30~60

90~150

230~330

380~500

800~1000

900~1500

Glass fiber (carbon fiber) reinforced modification

PP, PBT, ABS, as, PA6, PA66, PC, POM, PPS, pet, etc. + long fiber or short fiber or whisker

5~10

75~120

180~270

300~450

450~700

900~1400

1500~2400

PP, PBT, ABS, as, PA6, PA66, PC, POM, PPS, pet, etc. + carbon fiber

5~10

45~90

150~240

270~330

380~500

900~1200

1000~2100

Special materials

EVA hot melt adhesive, polyurethane

3~8

45~90

90~140

150~230

300~380

700~800

700~1500

Fluororubber, fluoroplastics

3~8

30~60

60~120

150~230

230~300

600~750

700~1400

Optical cable coating material, acetate fiber, PP cigarette filter material

3~8

45~90

150~230

300~380

450~600

1200~1500

1500~2400

TPR shoe sole

3~8

90~150

230~300

450~500

700~800

1300~1700

1500~3000

Luminescent plastics, antibacterial plastics, UV resistant plastics, PE crosslinkable tube materials

3~8

60~90

180~270

330~450

500~600

900~1200

1000~1800

Various cable materials

HDPE, LDPE, LLDPE, MDPE insulation material and sheath material; PE radiation crosslinking cable material; PE silane crosslinking cable material

3~8

45~90

150~230

270~380

450~600

750~1000

1000~1700

Flame retardant polyolefin cable material, PP cable material

3~8

90~120

180~270

380~450

600~700

1100~1400

1200~1800

Low smoke and low halogen flame retardant PVC cable material

5~10

30~60

120~180

230~300

380~500

800~1000

900~1500

Reactive extrusion

Polyamide polycondensation, polyester melt polymerization, polyurethane addition polymerization, polycarbonate polycondensation, bulk continuous polymerization of POM

1~2

30~50

150~230

300~380

450~600

750~900

700~1500

Post treatment of exhaust devolatilization

Chlorinated polypropylene, super absorbent resin, K-Resin, chlorosulfonated polyethylene, fluoro rubber, etc

1~2

Max75

Max150

Max300

Max450

Max900

Max1500

powder coating

Polyester type, epoxy type, propyl ester type, polyurethane type, acrylate type, etc

3~8

150~230

300~450

600~750

1000~1200

2100~2300

2200~4500

#double #screw #extruder #machine

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sukoptfe-blog · 5 years

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Reclamation and Re-resource Of Fiber Reinforced Polymer Based Composites

1. Mposition and recycling of fiber reinforced resin matrix composites

1.1 Thermoplastic resin base

Fiber reinforced thermal plastic recycle and pure thermoplastics (FRTP) recycling some similar, but there in the FRTP enhancement phase, and enhance the phase structure and distribution characteristics of greater influence on the performance of the materials, so its recovery processing is much more difficult than pure thermoplastics, and recovery processing after the change of its mechanical properties is also a focus of concern. In the past, high industrial costs and cumbersome recycling processes meant little attention was paid to recycling, resulting in the accumulation of waste fibre-reinforced plastics in factories. With the intensification of business competition, the enhancement of environmental protection awareness and the pressure of resource depletion globally, more and more factories have processed and recycled their wastes, and great progress has been made in the recycling and utilization of fiber-reinforced plastics internationally.

1.2 Thermosetting resin base

In contrast, the separation and recovery of fiber reinforced thermosetting resin matrix composites is more difficult due to the three-dimensional network structure formed after molding. According to the recovery process, there are two methods: one recovery and three recovery. Secondary recycling refers to the use of waste materials to be mechanically crushed, used as a filler for the preparation of new composite materials, or directly used to fill thermoplastics. This process only requires mechanical action and is a physical change process. The three times recovery method means that the thermosetting resin matrix is decomposed into its low molecular substance by heating it in different media or through chemical reaction, so as to achieve the separation from the reinforcing material and realize the purpose of recovery.

A granulator is used to granulate the chip molding (SMC) fragments. The glass fiber in the granule still has the basic size (the fiber length-diameter ratio is greater than the critical value) and filling into the plastic has a reinforcing effect. In addition to the mechanical recovery of unsaturated polyester SMC, thermosetting phenolics are also commonly recovered by this method. During the crushing process, the fiber is separated from the brittle epoxy resin matrix to obtain a mixture of particles and staple fibers, and then the secondary pulverized particles are recycled according to different particle sizes and fiber lengths through screening or air separation. The results showed that the mechanical properties of long fiber reinforced plastics were improved by adding recycled materials in PA6.

The decomposition of polymer materials by supercritical fluid is a new technology developed in recent years, especially in thermosetting plastics. The liquid phase consists of medium and low molecular weight organic materials, and the solid phase is fiber. The obtained fiber has no obvious difference compared with unused fiber after electron microscope observation, and there is no organic material on the fiber surface, so it can be used again as reinforcing material. Studied the decomposition and recycling of carbon fiber/phenolic composite materials, and found that in the supercritical water reaction medium system in alkaline environment, increasing temperature, prolongation of time and increasing alkali concentration would be beneficial to the decomposition of resin matrix.

2. Separation and recycling of fiber reinforced rubber matrix composites

Short fiber reinforced rubber composite (SFRC) is an important part of rubber products. The main recycling ways of waste SFRC are to produce recycled rubber and waste rubber powder. Taking tires as an example, at the end of the 20th century, the world produced more than 10,000,000 tons of waste tires every year, and our country was close to 10,000,000 tons of waste tires. In the process of producing recycled rubber from waste tires or other waste rubber products, at least 5 waste fibers were generally produced, and the output was very considerable. For environmental protection and security needs, most of the reclaimed rubber factory installed with waste fiber recycling equipment, but due to technical or economic reasons, such as waste fibers were used as the fuel burn more, make the fiber more than on attached vulcanized rubber produces a large number of our fleet and s02 gas, serious atmospheric pollution and the surrounding environment, and can make the fiber of recycling waste materials.

Fortunately, people have paid more attention to the research and application of this field. An earlier overseas for recycling waste fiber, carrying out the work are mainly concentrated in the field of building materials and rubber, synthetic fiber cord scrap filling on the coagulation of the tensile strength, impact strength and tensile strength increased, and the craft simple, the cost is not high, when used as waterproof tarpaulins, runway pavement materials, not only reduce the cost, and can improve the tensile strength and resistance to puncture strength. The experiment shows that although the waste rubber has been damaged to some extent during the regeneration process, it still has certain mechanical strength, especially synthetic fiber, which still has the characteristics of good elasticity, high abrasion resistance and excellent dielectric resistance. Although the surface of these waste fibers is coated with broken rubber residue and rubber powder, their potential utilization value can be fully developed through proper processing.

#Fiber #Polymer #polymer composites #Recycled fiber #Rubber

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anmeiplastics · 3 years

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PA6 GF in Anmei

As an engineered plastics company, Anmei focuses on the production of modified engineering plastics, among which high-performance nylon 6 engineering plastics are one of our main products.

We have nylon 6 modified plastics of heat-resistant, reinforced, toughened, flame-retardant, wear-resistant, weather-resistant, oil-resistant and conductive with glass fiber filling ranging from 15% to 50%.

The mechanical properties of blended materials such as glass fiber and toughening agent added to nylon show that with the increase of glass fiber content, the tensile strength, impact resistance and heat resistance are better, and the bending strength has been greatly improved as well, which meet the requirements of industrial products and daily use. The polyamide 6 price that Anmei offers is very competitive. Contact us now to get more detailed information about PA6 price.

Types of PA6 GF

We provide polyamid pa6 gf to meet the specific needs of various applications.

Our pa 6 material such as pa6 gf45, pa 6 gf 35, pa6 gf 25 has very high rigidity, high mechanical strength, high hardness and toughness, and high creep strength. Moreover, they have a very high dimensional stability, good fatigue resistance and high mechanical damping properties. Click below to check more about types of pa6 gf in Anmei.

PA6 GF15

PA6 GF15 heat stabilized is the reinforced PA6 by mixing the glass fiber of 15%. It can be in different colors with excellent high-temperature resistance comprehensive properties.

PA6 GF20

PA6 GF20 is a PA6 material reinforced with 20% glass fiber.

PA6 GF30

PA 6 GF30 is a 30 % glass fiber reinforced polyamide 6.

PA6 GF35

PA6 GF35 is adding 35% glass fiber to the base material of PA6.

PA6 GF45

PA6 GF45 is polyamide PA6 reinforced with 45% glass fibers.

PA6 GF50

PA6 GF50 is a fiber reinforced PA 6 plastic made of nylon 6 resin as a base material and 50% glass fiber as a reinforcing filler, and various processing aids be added.

What Is PA6 Plastic？

Polyamide (Nylon) of Anmei is a versatile engineering plastic that is available in different "grades" and applied accordingly. PA 6 (Polyamide 6) and PA 66 nylon 66 PA66 are used for parts required for large repetitive jobs. PA 6 GF provides enhanced strength and abrasion resistance while maintaining a low weight for improved balance and reduced vibration.

What is the difference between GF15 and GF50

The number of glass fibers per unit area of the material will increase when the glass fiber content increases, which means that the PA6 matrix between the glass fibers will become thinner. This change determines the changes in the mechanical properties of glass fiber reinforced PA6 composites in terms of tensile strength, impact toughness, flexural strength, etc. But it's not that more glass fiber is better. The content of glass fiber higher than 42% will cause the notched imPAct strength to show a downward trend. 15% has high rigidity and strength, excellent durability (heat resistance, weather resistance, oil resistance), suitable for pump impeller, motor housing, etc., 30% and 45% are suitable for replacing some metal materials,and 50% content is suitable for long-term heat Stable performance and automobile engine parts which need excellent strength and toughness.

Why Choose Anmei PA6 GF

There are 3 key elements to improve GF reinforced PA6 material.

GF dosage is the primary factor.

In the dosage range of 0-35%, increasing the dosage of GF can sinicanty improve the mechanical properties of PA6.

The final retention length of GF determines the reinforced effciency.

The choice of the initial length of GF and the degree of damage to GF in the processing engineering determine the retained length. Selecting LGF, and reducing the damage to GF as much as possible by adjusting the screw speed and arranging the position of GF in the process of processing and molding, is the key to improving the mechanical properties of GF to enhance the PA6 material.

The processing technology determines the level of GF dispersion.

Ensuring GF can be evenly dispersed is the key point.

ANMEI polymer experts can offer your professional options based on your products.

Performance comparison between PA6 and glass fiber reinforced PA6

PA6 plus 30% glass fiber (PA6+30GF) is commonly used as the motor support and roller brush body of a vacuum cleaner due to its high wear resistance and high-temperature resistance. Because it needs to withstand the continuous impact of high-speed dust and particles, the strength requirement is very high.

#pa #6 #plastic

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anmeiplastics · 3 years

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Engineering Plastic

We are here to be your reliable partners of modified plastic.

Engineering plastic is the high-performance plastic that can apply in different industrial areas, the higher mechanical strength and heat resistance of these modified plastics make them an excellent alternation of metal material.

Compare to metal parts, engineering plastics are with lots of advantages, such as being weightless, significantly reducing noise, decay resistance, high durability, cold/heat resistance, flame retardant, etc. and are suitable for working in extreme environments.

As a professional engineering plastic supplier/manufacturer, we strive to know the needs and wants of our customers, ANMEI offers different types of engineering plastics - PA6 reinforce, PA66 reinforce, PC/ABS alloy, MABS, TPU FR and PP FR with glass fiber, these engineering plastics are with different performances to adapt to kinds of industries including 5G fiber optic cables, domestic appliances, automobiles, hardware appliances, new energy, clothing, machinery industry, electronics and electrical field. When the right engineered plastic is matched to the right application, the engineering plastic products usage will last longer and the overall performance will be better, making it more competitive in the market.

Types of Engineering Plastic in Anmei

PA6 GF

Nylon6 PA6

PA66 GF

Nylon66 PA66

ABS Engineering Plastic

TPU Flame Retardant

How Could Anmei Engineering Plastics Become Your Choice

Anmei, an experienced plastic products engineering company, will customize engineering plastics to meet the product performance or process according to the customer's product and mold structure.

Providing customers with engineering plastic services such as consulting, product testing and analysis of engineering plastic material, sample trial production and process guidance.

Implement the lean production management model of Japanese companies to reduce hitech plastics engineering production losses. While providing products with material performance comparable to those produced in Europe and the United States, it has a better price advantage.

In order to ensure product quality and quality stability between batches, Anmei, a prime engineered plastics corp, uses German production equipment and the technical processes of fortune 500 companies and fully equipped testing laboratories for testing.

What is Engineering Plastic?

Engineering plastics are a group of plastic materials that exhibit significantly improved mechanical properties over a wide range of temperatures, loads and times. Especially long-term suitability at temperatures in excess of 90°C to at least 150°C is considered an important criterion of engineering plastic products. Therefore, all "high temperature" plastics are considered engineering plastics.When polymers with specific mechanical properties and functions are required, choosing the Anmei engineering plastic is critical to ensuring the longevity of your end product and meeting safety standards.

Engineer Plastics Uses

As a professional engineering plastic manufacturer and supplier, we supply good modified resin PA6GF, PA66GF, ABS and TPU to fulfil all demands of all applications from automotive, electrical and electronic, household, to 5G fiber optic cable appliances.

Plastics Engineering Technology

Two or more polymers are mixed in a certain proportion and then mixed by chemical, physical and other methods, which is called blending gold technology. The modified plastic obtained by this special engineering plastics technology has been greatly improved in terms of processing performance, mechanical engineering plastics properties, heat resistance, flame retardancy, etc. This engineering plastic material is one of the most active varieties in the plastics industry and is widely used in precision instruments, office equipment, etc.

Advantages of Anmei Engineering Plastics Properties

There are 2 engineering plastics production bases of Anmei. One is in Suzhou engineering plastic factory, which specializes in the R&D and production of modified PBT and PA engineering plastics, and the other is the Huzhou engineering plastic factory focusing on the R&D and production of TPU flame retardant.

Anmei is an experienced plastic products engineering company whose plastic engineers design different types of engineering plastics products that meet specific specifications, including addressing outdoor weatherability, thermal properties, electrical properties, barrier properties, and chemical resistance, while keeping costs to a minimum.

How to Choose Engineering Plastic Raw Material？

Engineering plastic material is one of the elements of cost control. A radar chart is a great tool for choosing the right engineered plastic matching to the right application.

First

Draw a few concentric circles. The concentric circles are represented by numbers from the inner circle to the outer circle. The larger the number goes out, the higher the score.

Second

Mark the required performance index items, such as price, impact resistance, weather resistance, heat resistance, etc. It can be known from the radar chart that the closer to the circle, the more balanced the various indicators are, and the better the overall performance.

Third

In the same way, other materials can also be used to select the most suitable engineering plastics for your product's performance through the radar chart.

Modification of Engineering Plastics

Modified plastics are intermediate products in the petrochemical industry chain, which are mainly processed from five general-purpose plastics and five engineering plastics as a plastic matrix.

The modification is to change the appearance, process-ability, mechanical and chemical engineering plastics properties, transparency, aging resistance, aging resistance, thermal performance, flame retardant and other properties of the plastic. Through filling, reinforcement, toughening, blending, flame retardant, reaction grafting, thermoplastic elastomer technology and functional modification, the cost of engineering plastic raw material is reduced, and new functions are given to plastic products, and the purpose of adding value to plastic products is increased.

#engineering #plastic #products

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keyatwinscrew · 3 years

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HK Series Co Rotating Twin Screw Extruder

https://www.keyatwinscrew.com/compounding-system/hk-series-co-rotating-twin-screw-extruder/

Nanjing KY provides more material selections for the process parts of the HK Series Twin screw extruder. Besides standard nitriding steel and tool steel, the HIP materials made in China also provide higher wear resistance for machines. Different corrosive powder metallurgy materials are also applied to screw element and cylinder bushing manufacture, and their properties are very close to the same.

Your Premier Twin Screw Extruder Manufacturer——KY

HK Series Twin screw extruder process components, such as screw and cylinder, can be interchanged with AK or SK specifications, and the geometric design is completely consistent. This also means that customers of Nanjing KY AK or SK can seamlessly transfer the original products to newly purchased HK equipment, to achieve higher output or better return on investment.

HK Series Twin screw extruder is a medium-high torque and high-speed extruder launched by Nanjing KY in recent years to meet the new needs of customers. It has gained a huge market share and currently produces more than 120 extruders annually.

HK transmission system including large extruder production system based on Nanjing KY independently developed high-torque gearbox adopts the leading transmission technology in the industry, strengthens the output system of the gearbox with enhanced structure, achieves the ideal result of pure torque output with parallel biaxial output, and greatly improves the safety of gearbox. The transmission parts can be manufactured by German or British torque limiter so that gearboxes and process parts can be safely protected when the torque exceeds the standard.

Parameter of HK Series Co-rotating Twin Screw Extruder

HK Series Co-rotating Twin Screw Extruder Model

Production Capacity kg/hr (Reference Value)

Material Process Category

Typical Material

HK26

HK36

HK53

HK63

HK73

HK96

HK136

Filling modification

PE, PP, EVA, etc. + calcium carbonate, talcum powder, titanium dioxide

5~10

40 ~ 80

130 ~ 260

260 ~ 460

500 ~ 700

1000 ~ 1300

1500 ~ 2300

ABS, PC, PS, etc. + aluminum hydroxide, magnesium hydroxide, antimony oxide

PP, PA, ABS, etc. + iron powder, magnetic powder, ceramic powder

10 ~ 20

80 ~ 120

160 ~ 260

330 ~ 460

600 ~ 800

1200 ~ 1600

1500 ~ 2600

Blending modification

PP, PE, PS + SBS; PP, PA + EPDM; PP + NBE; EVA + silicone rubber etc

5~ 10

50 ~ 100

130 ~ 210

230 ~ 390

450 ~ 650

900 ~ 1400

1400 ~ 2600

PE, PA, PC, CPE + ABS; ABS + TPU; PBT + PET; PP + PE etc

5~ 10

40 ~ 80

100 ~ 210

230 ~ 330

400 ~ 500

850 ~ 1300

1000 ~ 2600

Color masterbatch

PE, PP, ABS, EVA, PS, etc. + pigments and other additives

3~ 8

50 ~ 70

130 ~ 200

230 ~ 310

300 ~ 450

800 ~ 1000

800 ~ 1600

Functional masterbatch

Degradable masterbatch: PE, PS, etc. + starch, etc.

3~ 8

40 ~ 80

120 ~ 200

200 ~ 290

300 ~ 450

800 ~ 1000

800 ~ 1600

Flame retardant masterbatch: PP, PA, ABS, PBT, etc. + flame retardant and other additives

3~ 8

50 ~ 90

130 ~ 230

260 ~ 390

450 ~ 650

1000 ~ 1400

1300 ~ 2300

Double anti-master batch: PE + anti-fog dripping agent, stabilizer, etc. High heat preservation masterbatch; Cooling masterbatch; Rheological modified masterbatch

3~ 8

50 ~ 70

90 ~ 130

230 ~ 310

350 ~ 450

800 ~ 1000

800 ~ 1600

Carbon black masterbatch: PE, EVA, ABS, etc. + carbon black

3~ 8

30 ~ 50

80 ~ 130

200 ~ 290

300 ~ 450

700 ~ 900

800 ~ 1300

Reinforced modification of glass fiber (carbon fiber)

PP, PBT, ABS, AS, PA6, PA66, PC, POM, PPS, PET, etc. + long fiber or short fiber or whisker

5~ 10

70 ~ 100

160 ~ 230

260 ~ 390

400 ~ 600

800 ~ 1200

1300 ~ 2100

PP, PBT, ABS, AS, PA6, PA66, PC, POM, PPS, PET, etc. + carbon fiber

5~ 10

40 ~ 80

130 ~ 210

230 ~ 390

300 ~ 450

800 ~ 1000

900 ~ 1800

Special materials

EVA hot melt adhesive, polyurethane

3~ 8

40 ~ 80

80 ~ 120

130 ~ 200

250 ~ 300

600 ~ 700

600 ~ 1300

Fluorine rubber

3~ 8

30 ~ 50

50 ~ 100

130 ~ 200

200 ~ 250

500 ~ 650

600 ~ 1200

Cable coating material, acetate fiber, pp cigarette filter material

3~ 8

40 ~ 80

130 ~ 200

260 ~ 330

400 ~ 500

1000 ~ 1300

1300 ~ 2100

TPR sole

3~ 8

80 ~ 130

200 ~ 260

390 ~ 460

600 ~ 700

1200 ~ 1400

1300 ~ 2600

Luminescent plastics, antibacterial plastics, anti-ultraviolet plastics, PE crosslinkable pipe materials

3~ 8

50 ~ 80

160 ~ 230

290 ~ 390

450 ~ 500

800 ~ 1000

900 ~ 1600

All kinds of cable materials

HDPE, LDPE, LLDPE, MDPE insulation material, sheath material; PE radiation crosslinked cable material; PE Silane Crosslinked Cable Compound

3~ 8

40 ~ 80

130 ~ 200

230 ~ 330

400 ~ 500

650 ~ 900

900 ~ 1400

Flame retardant polyolefin cable compound, PP cable compound

3~ 8

80 ~ 100

160 ~ 230

330 ~ 390

500 ~ 600

1000 ~ 1200

1000 ~ 1600

Low Smoke and Low Halogen Flame Retardant PVC Cable Material

5~ 10

30 ~ 50

100 ~ 160

200 ~ 260

300 ~ 450

700 ~ 850

800 ~ 1300

Reactive extrusion

Polyamide polycondensation, polyester melt polymerization, polyurethane addition polymerization, polycarbonate polycondensation, polyformaldehyde bulk continuous polymerization

1~ 2

25 ~ 45

130 ~ 200

260 ~ 330

400 ~ 500

650 ~ 800

600 ~ 1300

After treatment of exhaust devolatilization

Chlorinated polypropylene, superabsorbent resin, K-resin, chlorosulfonated polyethylene, fluororubber, etc

1~ 2

Max65

Max130

Max260

Max400

Max800

Max1300

Powder coating

Polyester type, epoxy type, propyl ester type, polyurethane type, acrylate type, etc.

3~ 8

130-~ 200

260 ~ 390

520 ~ 650

900 ~ 1000

1800 ~ 2000

2000 ~ 4000

#small #extruder #machine

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